TCA785

TCA 785 Phase Control IC TCA 785 Bipolar IC Features ● ● ● ● ● ● ● ● Reliable recognition of zero passage Large application scope May be used as zero point switch LSL compatible Three-phase operation possible (3 ICs) Output current 250 mA Large ramp current range Wide temperature range P-DIP-16-1 Type Ordering Code Package TCA 785 Q67000-A2321 P-DIP-16-1 This phase control IC is intended to control thyristors, triacs, and transistors. The trigger pulses can be shifted within a phase angle between 0 ˚ and 180 ˚. Typical applications include converter circuits, AC controllers and three-phase current controllers. This IC replaces the previous types TCA 780 and TCA 780 D. Pin Definitions and Functions Pin Configuration (top view) Semiconductor Group Pin Symbol Function 1 GND Ground 2 3 4 Q2 QU Q2 Output 2 inverted Output U Output 1 inverted 5 VSYNC Synchronous voltage 6 7 I QZ Inhibit Output Z 8 V REF Stabilized voltage 9 10 R9 C10 Ramp resistance Ramp capacitance 11 V11 Control voltage 12 C12 Pulse extension 13 L Long pulse 14 15 Q1 Q2 Output 1 Output 2 16 VS Supply voltage 1 09.94 TCA 785 Functional Description The synchronization signal is obtained via a high-ohmic resistance from the line voltage (voltage V5). A zero voltage detector evaluates the zero passages and transfers them to the synchronization register. This synchronization register controls a ramp generator, the capacitor C10 of which is charged by a constant current (determined by R9). If the ramp voltage V10 exceeds the control voltage V11 (triggering angle ϕ), a signal is processed to the logic. Dependent on the magnitude of the control voltage V11, the triggering angle ϕ can be shifted within a phase angle of 0˚ to 180˚. For every half wave, a positive pulse of approx. 30 µs duration appears at the outputs Q 1 and Q 2. The pulse duration can be prolonged up to 180˚ via a capacitor C12. If pin 12 is connected to ground, pulses with a duration between ϕ and 180˚ will result. Outputs Q 1 and Q 2 supply the inverse signals of Q 1 and Q 2. A signal of ϕ +180˚ which can be used for controlling an external logic,is available at pin 3. A signal which corresponds to the NOR link of Q 1 and Q 2 is available at output Q Z (pin 7). The inhibit input can be used to disable outputs Q1, Q2 and Q 1 , Q 2 . Pin 13 can be used to extend the outputs Q 1 and Q 2 to full pulse length (180˚ – ϕ). Block Diagram Semiconductor Group 2 TCA 785 Pulse Diagram Semiconductor Group 3 TCA 785 Absolute Maximum Ratings Parameter Symbol Limit Values min. max. Unit Supply voltage VS – 0.5 18 V Output current at pin 14, 15 IQ – 10 400 mA Inhibit voltage Control voltage Voltage short-pulse circuit V6 V11 V13 – 0.5 – 0.5 – 0.5 VS VS VS V V V Synchronization input current V5 – 200 ± µA Output voltage at pin 14, 15 VQ VS V Output current at pin 2, 3, 4, 7 IQ 10 mA Output voltage at pin 2, 3, 4, 7 VQ VS V Junction temperature Storage temperature Tj Tstg 150 125 ˚C ˚C Thermal resistance system - air Rth SA 80 K/W – 55 200 Operating Range Supply voltage VS 8 18 V Operating frequency f 10 500 Hz Ambient temperature TA – 25 85 ˚C Characteristics 8 ≤ VS ≤ 18 V; – 25 ˚C ≤ TA ≤ 85 ˚C; f = 50 Hz Parameter Supply current consumption S1 … S6 open V11 = 0 V C 10 = 47 nF; R 9 = 100 kΩ Symbol min. typ. max. Unit Test Circuit IS 4.5 6.5 10 mA 1 I5 rms 30 200 µA 75 mV 4 V10 peak V kΩ Synchronization pin 5 Input current R 2 varied Offset voltage ∆V5 Control input pin 11 Control voltage range Input resistance V11 R11 Semiconductor Group Limit Values 30 0.2 15 4 1 1 5 TCA 785 Characteristics (cont’d) 8 ≤ VS ≤ 18 V; – 25 ˚C ≤ TA ≤ 85 ˚C; f = 50 Hz Parameter Symbol Limit Values min. Ramp generator Charge current Max. ramp voltage Saturation voltage at capacitor Ramp resistance Sawtooth return time Inhibit pin 6 switch-over of pin 7 Outputs disabled Outputs enabled Signal transition time Input current V6 = 8 V Input current V6 = 1.7 V Deviation of I10 R 9 = const. VS = 12 V; C10 = 47 nF Deviation of I10 R 9 = const. VS = 8 V to 18 V Deviation of the ramp voltage between 2 following half-waves, VS = const. Long pulse switch-over pin 13 switch-over of S8 Short pulse at output Long pulse at output Input current V13 = 8 V Input current V13 = 1.7 V Outputs pin 2, 3, 4, 7 Reverse current VQ = VS Saturation voltage IQ = 2 mA Semiconductor Group I10 V10 V10 R9 tf typ. 10 100 3 225 1000 V2 – 2 350 300 µA V mV kΩ µs 1 1.6 1 1 2.5 1 1 1 1 80 500 5 800 V V µs µA 150 200 µA 1 –5 5 % 1 – 20 20 % 1 V6 L V6 H tr I6 H 4 1 – I6 L 80 I10 I10 3.3 3.3 ∆V10 max ± V13 H V13 L I13 H 3.5 – I13 L 45 2.5 2.5 65 0.1 5 % 1 ICEO Vsat max. Unit Test Circuit 0.4 2 10 V V µA 1 1 1 100 µA 1 10 µA 2.6 2 V 2.6 TCA 785 Characteristics (cont’d) 8 ≤ VS ≤ 18 V; – 25 ˚C ≤ TA ≤ 85 ˚C; f = 50 Hz Parameter Outputs pin 14, 15 H-output voltage – I Q = 250 mA L-output voltage IQ = 2 mA Pulse width (short pulse) S9 open Pulse width (short pulse) with C12 Internal voltage control Reference voltage Parallel connection of 10 ICs possible TC of reference voltage Semiconductor Group Symbol Limit Values min. typ. max. Unit Test Circuit V14/15 H VS – 3 VS – 2.5 VS – 1.0 V 3.6 V14/15 L 0.3 0.8 2 V 2.6 tp 20 30 40 µs 1 tp 530 620 760 µs/ nF 1 VREF 2.8 3.1 3.4 V 1 2 × 10 – 4 5 × 10 – 4 1/K 1 αREF 6 TCA 785 Application Hints for External Components Ramp capacitance C10 Triggering point Charge current tTr = I10 = min max 500 pF 1 µF1) V11 × R9 × C10 2) VREF × K VREF × K Ramp voltage V10 max = VS – 2 V V10 = 2) R9 Pulse Extension versus Temperature 1) 2) Attention to flyback times K = 1.10 ± 20 % Semiconductor Group The minimum and maximum values of I10 are to be observed 7 VREF × K × t R9 × C10 2) TCA 785 Output Voltage measured to + VS Supply Current versus Supply Voltage Semiconductor Group 8 TCA 785 It is necessary for all measurements to adjust the ramp with the aid of C10 and R 9 in the way that 3 V ≤ Vramp max ≤ V S – 2 V e.g. C10 = 47 nF; 18 V: R 9 = 47 kΩ; 8 V: R 9 = 120 kΩ Test Circuit 1 Semiconductor Group 9 TCA 785 The remaining pins are connected as in test circuit 1 Test Circuit 2 The remaining pins are connected as in test circuit 1 Test Circuit 3 Semiconductor Group 10 TCA 785 Remaining pins are connected as in test circuit 1 The 10 µF capacitor at pin 5 serves only for test purposes Test Circuit 4 Test Circuit 5 Semiconductor Group Test Circuit 6 11 TCA 785 Inhibit 6 Long Pulse 13 Pulse Extension 12 Reference Voltage 8 Semiconductor Group 12 TCA 785 Application Examples Triac Control for up to 50 mA Gate Trigger Current A phase control with a directly controlled triac is shown in the figure. The triggering angle of the triac can be adjusted continuously between 0˚ and 180˚ with the aid of an external potentiometer. During the positive half-wave of the line voltage, the triac receives a positive gate pulse from the IC output pin 15. During the negative half-wave, it also receives a positive trigger pulse from pin 14. The trigger pulse width is approx. 100 µs. Semiconductor Group 13 TCA 785 Fully Controlled AC Power Controller Circuit for Two High-Power Thyristors Shown is the possibility to trigger two antiparalleled thyristors with one IC TCA 785. The trigger pulse can be shifted continuously within a phase angle between 0˚ and 180˚ by means of a potentiometer. During the negative line half-wave the trigger pulse of pin 14 is fed to the relevant thyristor via a trigger pulse transformer. During the positive line half-wave, the gate of the second thyristor is triggered by a trigger pulse transformer at pin 15. Semiconductor Group 14 TCA 785 Half-Controlled Single-Phase Bridge Circuit with Trigger Pulse Transformer and Direct Control for Low-Power Thyristors Semiconductor Group 15 TCA 785 Half-Controlled Single-Phase Bridge Circuit with Two Trigger Pulse Transformers for Low-Power Thyristors Semiconductor Group 16