FAN1577A

FAN1577A — Dual Synchronous DC/DC Controller October 2010 FAN1577A Dual Synchronous DC/DC Controller Features Integrates Two Sets of MOSFET Drivers Two Independent PWM Controllers Constant Frequency Operation: Free-running FixedFrequency Oscillator Programmable: 61kHz to 340kHz Maximum Input Supply Voltage: 15V Programmable Output as Low as 0.7V Internal Error Amplifier Reference Voltage: 0.7V ±1.0% Two Soft-Start / EN Function Pins Programmable Over-Current Protection (OCP) 30V HIGH Voltage Pin for Bootstrap Voltage Output Over-Voltage Protection (OVP) 20-Pin SOP Description The FAN1577A is a high-efficiency, voltage-mode, dualchannel, synchronous DC/DC PWM controller for two independent outputs. The two channels are operated out of phase. The internal reference voltage is trimmed to 0.7V±1.0%. It is connected to the error amplifier’s positive terminal for voltage feedback regulation. A soft-start circuit ensures the output voltage can be gradually and smoothly increased from zero to its final regulated value. The soft-start pin can also be used for chip-enable function. When two soft-start pins are grounded, the chip is disabled, and the total operation current can be reduced to under 0.7mA. The fixed-frequency is programmable from 61kHz to 340kHz. The Over-Current Protection (OCP) level can be programmed by an external current-sense resistor. It has two integrated sets of internal MOSFET drivers. FAN1577A is available in a 20-pin small-outline package (SOP). Applications CPU and GPU Vcore Power Supply Power Supply Requiring Two Independent Outputs Ordering Information Part Number FAN1577AMX Operating Temperature Range -40°C to +85°C Package 20-Lead, Small-Outline Package Packing Method Tape & Reel © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com FAN1577A — Dual Synchronous DC/DC Controller Application Diagram Figure 1. Typical Application Internal Block Diagram Figure 2. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 Functional Block Diagram www.fairchildsemi.com 2 FAN1577A — Dual Synchronous DC/DC Controller Pin Configuration & Marking Information 20 TAHAA FAN1577AM 1 F: Fairchild Logo T: Assembly Plant Code A: Year Code H: Week Code AA: Die Run Code Figure 3. Marking Diagram Figure 4. Marking Legend Figure 5. Pin Assignments (Top View) Pin Definitions Name RT IN1 COMP1 SS1/ENB CLP1 BST1 DH1 CLN1 DL1 PGND VCC DL2 CLN2 DH2 BST2 CLP2 SS2/ENB COMP2 IN2 GND Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Type Frequency Select Feedback Compensation Soft-Start / Enable Over-Current Protection Boost Supply Description An external resistor connecting this pin to GND can program the switching frequency. The switching frequency is 61kHz when RT is open and becomes 340kHz when RT is shorted to ground. Inverting input of the error amplifier normally connected to the switching power supply output through a resistor divider. Output of the error amplifier and input to the PWM comparator. It is used for feedback-loop compensation. A 35/15µA internal current source charging an external capacitor for soft-start. Pull down this pin and pin 17 to disable the chip. Over-current protection for high-side MOSFET. Connect a resistor from this pin to the high-side supply voltage to program the OCP level. Supply for high-side driver. Connect to the internal bootstrap circuit. Switch-node connection to the inductor. For channel 1, high-side driver’s reference ground. Driver circuit reference. Connect to low-side MOSFET GND. Supply voltage input. Switch-node connection to the inductor. For channel 2, high-side driver’s reference ground. Supply for high-side driver. Connect to the internal bootstrap circuit. Over-current protection for the high-side MOSFET. Connect a resistor from this pin to the high-side supply voltage to program the OCP level. A 35/15µA internal current source charging an external capacitor for soft-start. Pull down this pin and pin 4 to disable the chip. Output of the error amplifier and input to the PWM comparator. It is used for feedback-loop compensation. Inverting input of the error amplifier. It is normally connected to the switching power supply output through a resistor divider. High-Side Drive Channel 1, high-side MOSFET gate driver pin. Switch Node Low-Side Drive Low-side MOSFET gate driver pin. Driver Ground Power Supply Low-Side Drive Low-side MOSFET gate driver pin. Switch Node High-Side Drive Channel 2 high-side MOSFET gate driver pin. Boost Supply Over-Current Protection Soft-Start / Enable Compensation Feedback Analog Ground The reference of internal control circuits. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 3 FAN1577A — Dual Synchronous DC/DC Controller Absolute Maximum Ratings Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. All voltage values, except differential voltages, are given with respect to the network ground terminal. Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Symbol VCC BST1(or 2) – CLN1(or 2) CLN1(or 2) – GND BST1(or 2) – GND DH1(or 2) – CLN1(or 2) CLN1(or 2), DL1(or 2) PGND ΘJA TJ TSTG ESD PGND to GND Parameter Supply Voltage, VCC to GND BST1(2) to CLN1(2) CLN1(2) to GND for 100ns Transient BST1(2) to GND for 100ns Transient Min. Max. 16 16 Unit V V V V V V V °C/W °C °C kV -4 18 30 16 -0.3 VCC+0.3 ±1 70 Thermal Resistance, Junction-Air Operating Junction Temperature Storage Temperature Range Electrostatic Discharge Protection Level Human Body Model (HBM) Charged Device Model (CDM) -40 -65 +125 +150 2 1 Recommended Operating Conditions The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not recommend exceeding them or designing to absolute maximum ratings. Symbol VCC TA Supply Voltage Parameter Operating Ambient Temperature Min. -40 Max. +15 +85 Unit V °C © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 4 FAN1577A — Dual Synchronous DC/DC Controller Electrical Characteristics VCC=12V and TA= -40°C to +85°C unless otherwise noted. Symbol VCC UVLO VCC_ON VCC_HYS Oscillator FOSC FOSC,RT DON_MAX VREF △VREF AVOL BW ISOURCE ISINK Parameter Turn-On Threshold UVLO Hysteresis Conditions VCC Ramp-Up VCC Ramp-Down RRT=OPEN RRT=GND 20kΩ＜RRT Min. 9.5 1.5 55 308 -10 85 Typ. 10.0 2.0 61 340 90 0.700 0.03 77 3.5 Max. 10.5 2.5 67 372 10 95 0.707 Unit V V Oscillator Frequency Total Accuracy Maximum Duty Cycle Internal Reference Voltage VREF Temperature Coefficient Open-Loop Voltage Gain Unity Gain Bandwidth Output Source Current Output Sink Current (1) KHZ % % V MV/ C DB MHZ O Error Amplifier VCC=8V, VCC=15V, TA=25°C TA=-40~85 C o 0.693 IN1=IN2=0.6V IN1=IN2=0.8V Gate Output=DON_MAX No Gate Output VCLP＜VCLN, VSS_Transition＞VSS VCLP＜VCLN, VSS_Transition＜VSS ISOURCE_1 Transit to nd ISOURCE_2 See Figure 6 VCLP＞VCLN VCC=12V st 60 250 2.45 1.05 28 13 1.40 80 400 2.80 1.20 35 16 1.42 50 100 600 3.15 1.35 42 19 1.44 µA µA V V µA µA V µA VH RAMP_PEAK Peak of VRAMP V RAMP_VALLEY Valley of VRAMP Two-Stage Soft-Start ISRC_1 ISRC_2 1 Soft-Start Charge Current 2 nd st Soft-Start Charge Current VSS_TRANSITION Soft-Start Transition Point ISINK Protections IOCSET TOT TOT_HYS VOVP Output IDH RDH IDL RDL TDT ICC_OP ICC_SBY High-Side Current Source High-Side Sink Resistor Low-Side Current Source Low-Side Sink Resistor Dead Time (2) Soft-Start Discharge Current OC Sink Current Over-Temperature Over-Temperature Hysteresis Over-Voltage Protection of IN 90 120 150 20 150 µA °C °C VOVP/VIN VBST - VCLN=12V, VDH VCLN=6V VBST - VCLN=12V VCC=12V, VDL =6V VCC=12V VCC=12V, DH & DL=1000pF VCC=12V, No Load SS1/ENB=SS2/ENB=0V 118 1.0 122 1.8 2.8 126 % A 3.8 3.8 90 5.3 1.0 Ω A Ω NS MA MA 1.0 50 3.3 1.8 2.8 70 4.3 0.7 Total Operating Current Operating Supply Current Standby Current (Disabled) Notes: 1. Not tested in production; 30 pieces sampled. 2. When VDL falls less than 2V relative to VDH rising to 2V. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 5 FAN1577A — Dual Synchronous DC/DC Controller Timing Diagram Figure 6. Timing Chart of Two-Stage Soft-Start © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 6 FAN1577A — Dual Synchronous DC/DC Controller Typical Characteristics Figure 7. fSW vs. Temperature Figure 8. VCC_ON vs. Temperature Figure 9. Operating Current vs. Temperature Figure 10. Internal Reference Voltage (VREF) vs. Temperature Figure 11. First Soft-Start Charge Figure 12. Over-Current Sink Current (IOCSET) vs. Temperature www.fairchildsemi.com 7 © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 FAN1577A — Dual Synchronous DC/DC Controller Typical Performance Characteristics Unless otherwise noted, values are for VCC=12V, TA=+25°C, CSS1/ENB=150nF, and CSS2/ENB=168nF. Figure 13. Power On at 0.3A Load Figure 14. Power On at 3.6A Load Figure 15. Power On at 9A Load Figure 16. Power On at 18A Load Figure 17. Power Off with 0.3A Load Figure 18. Power Off with 18A Load © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 8 FAN1577A — Dual Synchronous DC/DC Controller Typical Performance Characteristics (Continued) Unless otherwise noted, values are for VCC=12V, TA=+25°C, CSS1/ENB=150nF, and CSS2/ENB=168nF. Figure 19. Phase Shift at 0.3A Load Figure 20. Phase Shift at 18A Load Figure 21. Dead Time at 0.3A Load (Rising Edge) Figure 22. Dead Time at 0.3A Load (Falling Edge) Figure 23. Dead Time at 18A Load (Rising Edge) Figure 24. Dead Time at 18A Load (Falling Edge) © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 9 FAN1577A — Dual Synchronous DC/DC Controller Typical Performance Characteristics (Continued) Unless otherwise noted, values are for VCC=12V, TA=+25°C, CSS1/ENB=150nF, and CSS2/ENB=168nF. Figure 25. Load Transient Response (Step-Up) 20kΩ /22nF in Compensation Loop Figure 26. Load Transient Response (Step-Down) 20kΩ /22nF in Compensation Loop Figure 27. Over-Current Protection (OCP) Figure 28. Over-Current Protection (“Hiccup” Mode) Figure 29. Over-Voltage Protection (OVP) © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 10 FAN1577A — Dual Synchronous DC/DC Controller Functional Description The FAN1577A is a dual-channel voltage-mode PWM controller with two sets of synchronous MOSFET driving circuits. The two channels are running 180-degrees out of phase. FAN1577A has the following advantages. Error Amplifier The IN1 and IN2 pins are connected to the corresponding internal error amplifier’s inverting input and the outputs of the error amplifiers are connected to the corresponding COMP1 and COMP2 pins. The COMP1 and COMP2 pins are available for control-loop compensation externally. Non-inverting inputs are internally tied to a fixed 0.7V ±1.5% reference voltage. Soft Start An internal startup current (35/15µA) flows out of SS/EN pin to charge an external capacitor. During the startup sequence, FAN1577A isn’t enabled until the SS/ENB pin is higher than 1.2V. From 1.2V to (1.2 + 1.6 x DON / DON_MAX) V, the PWM duty cycle gradually increases following the SS/ENB pin voltage to bring output rising. After (1.2 + 1.6 x DON / DON_MAX) V, the soft-start period ends and the SS/ENB pin continually rises to 4.8V. When input power is abnormal, the external capacitor on the SS pin is shorted to ground to disable the chip. 5 C SS1 × (1.4V - 1.2V) = 35uA × t 1 ; C SS1 × (1.2V + 1.6 × 12 - 1.4V) = 15 μA × t 2 0.9 ; t 1 + t 2 = t SS1 3.3 C SS2 × (1.4V - 1.2V) = 35 μA × t 1 ; C SS2 × (1.2V + 1.6 × 12 - 1.4V) = 15 μ A × t 2 0.9 ; t 1 + t 2 = t SS2 Oscillator Operation The FAN1577A has a programmable-frequency oscillator. The oscillator is running at 61kHz when the RT pin is floating. The oscillator frequency can be adjusted from 61kHz up to 340kHz by an external resistor RRT between the RT pin and ground. The oscillator generates a sawtooth wave that has a 90% rising duty. The sawtooth wave voltage threshold is from 1.2V to 2.8V. The frequency of oscillator can be programmed according to the following equation: fOSC, RT(kHz) = 61kHz + 8522 / RRT(kΩ) (3) (1) C SS1 × 1.2V = 35 μ A × t 3 ; ; t 4 - t 3 = t time -shift C SS2 × 0.3V C × (1.2V - 0.3V) + SS2 = t4 15 μ A 35 μ A Setting the Output Voltage The FAN1577A can be set from 0.7V to 90% of VIN. The output voltages are independently adjusted by voltage dividers (R1 and Rf in Figure 31) connected to INx. The external resister dividers can be calculated by: VOUT = 0.7 × (1+R1/Rf) (4) Over-Current Protection (OCP) Over-current protection is implemented by sensing the voltage drop across the drain and source of the external high-side MOSFET. Over-current protection is triggered when the voltage drop on external high-side MOSFET RDS(ON) is greater than the programmable current-limit voltage threshold. 120µA flowing through an external resistor between input voltage and the CLP pin sets the threshold of current limit voltage. When over-current condition is TRUE, the system is protected against the cycle-by-cycle current limit. A counter counts a series of over-current peak values for eight cycles; the soft-start capacitor is discharged by a 50µA current until the voltage on SS pin reaches 1.2V. During the discharge period, the high-side driver is turned off and the lowside driver is turned on. Once the voltage on the SS/ENB pin is under 1.2V, the normal soft-start sequence is initiated and the 35/15µA current charges the soft-start capacitor again. IL(OCP)= [(RSENSE x IOCSET + VOFFSET) / RDS(ON) (VIN - VOUT) x VOUT / (fOSC x LOUT x VIN x 2) ] (2) Output Driver The high-side gate drivers need an external bootstrapping circuit to provide the required boost voltage. The highest gate driver’s output (15V is the allowed) on the high-side and low-side MOSFETs forces external MOSFETs to have the lowest RDS(ON), which results in higher efficiency. Over-Temperature Protection (OTP) The device is over-temperature protected. When chip temperature is over 150°C, the chip enters 3-state ° (high-side driver is turned off). The hysteresis is 20 C. where VOFFSET ( ≒ 10mV) is the offset voltage contributed by the internal OCP comparator. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 11 FAN1577A — Dual Synchronous DC/DC Controller Type II Compensation Design (for Output Capacitors with High ESR) FAN1577A is a voltage-mode controller. The control loop is a single-voltage feedback path, including an error amplifier and PWM comparator, as shown in Figure 30. To achieve fast transient response and accurate output regulation, an adequate compensator design is necessary. A stable control loop has a 0dB gain crossing with -20dB/decade slope and a phase margin greater than 45°. 2. Compensation Frequency Equations The compensation network consists of the error amplifier and the impedance networks ZC and Zf as Figure 31 shows. Figure 31. Figure 30. Closed Loop fP1 = 0 fZ1 = 1 2π × R 2 × C 2 1 2π × R 2 × (C1 // C2 ) Compensation Loop 1. Modulator Frequency Equations The modulator transfer function is the small-signal transfer function of VOUT/VE/A. This transfer function is dominated by a DC gain and the output filter (LO and CO) with a double-pole frequency at fLC and a zero at fESR. The DC gain of the modulator is the input voltage (VIN) divided by the peak-to-peak oscillator voltage ΔVRAMP(=1.6V). The first step is to calculate the complex conjugate poles contributed by the LC output filter. The output LC filter introduces a double pole, -40dB / decade gain slope above its corner resonant frequency and a total phase lag of 180 degrees. The resonant frequency of the LC filter expressed as: fP(LC) = 1 2π × L O × C O (7) fP2 = Compensation gain uses external impedance networks ZC and Zf to provide a stable high-bandwidth loop. High crossover frequency is desirable for fast transient response, but often jeopardizes system stability. To cancel one of the LC filter poles, place the zero before the LC filter resonant frequency. Place the zero at 75% of the LC filter resonant frequency. Crossover frequency should be higher than the ESR zero, but less than 1/5 of the switching frequency. The second pole should be placed at half the switching frequency. (5) The next step of compensation design is to calculate the ESR zero contributed by the ESR associated with the output capacitance. Note that this requires that the output capacitor have enough ESR to satisfy stability requirements. The ESR zero of the output capacitor is expressed as: fZ(ESR ) = 1 2π × CO × ESR (6) © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 12 FAN1577A — Dual Synchronous DC/DC Controller Layout Considerations Layout is important in high-frequency switching converter design. If designed improperly, PCB can radiate excessive noise and contribute to converter instability. Place the PWM power-stage components first. Mount all the power components and connections in the top layer with wide copper areas. The MOSFETs of buck, inductor, and output capacitor should be as close to each other as possible to reduce the radiation of EMI due to the high-frequency current loop. If the output capacitors are placed in parallel to reduce the ESR of capacitor, equal sharing ripple current should be considered. Place the input capacitor near the drain of the high-side MOSFET. In multi-layer PCB, use one layer as power ground and have a separate control signal ground as the reference for all signals. To avoid the signal ground being affected by noise and to achieve the best load regulation, it should be connected to the ground terminal of output. Follow the below guidelines for best performance: Keep power traces wide and short to minimize losses and ringing. The small-signal wiring traces from the DLx and DHx pins to the MOSFET gates should be kept short and wide enough to easily handle the several amps of drive current. The critical, small-signal components include any bypass capacitors (SMD-type of capacitors applied at VCC and SSx/ENB pins), feedback components (resistor divider), and compensation components (between INx and COMPx pins). Position those components close to their pins with a local, clear, GND connection or directly to the ground plane. Place the bootstrap capacitor near the BSTx and CLNx pins. The resistor on the RT pin should be near this pin and the GND return should be short and kept away from the noisy MOSFET GND (which is shorted together with IC PGND pin to GND plane). Place the compensation components close to the INx and COMPx pins. The feedback resistors for both regulators should be located as close as possible to the relevant INx pin with vias tied straight to the ground plane as required. Minimize the length of the connections between the input capacitors, CIN, and the power switchers (MOSFETs) by placing them nearby. Position both the ceramic and bulk input capacitors as close to the upper MOSFET drain as possible and make the GND returns short (from the source of lower MOSFET to GND of VIN capacitor. Position the output inductor and output capacitors between the upper MOSFET, lower MOSFET, and the load. AGND should be on the clearer plane and kept away from the noisy MOSFET GND. PGND should be short, together with MOSFET GND, then through a via to the GND plane. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 13 FAN1577A — Dual Synchronous DC/DC Controller Physical Dimensions 13.00 12.60 11.43 20 B 11 A 9.50 10.65 7.60 10.00 7.40 2.25 1 PIN ONE INDICATOR 0.51 0.35 0.25 M 1.27 CBA 10 1.27 0.65 LAND PATTERN RECOMMENDATION 2.65 MAX SEE DETAIL A C 0.33 0.20 0.10 C SEATING PLANE 0.75 0.25 (R0.10) (R0.10) 8° 0° X 45° 0.30 0.10 NOTES: UNLESS OTHERWISE SPECIFIED GAGE PLANE 0.25 1.27 0.40 (1.40) A) THIS PACKAGE CONFORMS TO JEDEC MS-013, VARIATION AC, ISSUE E B) ALL DIMENSIONS ARE IN MILLIMETERS. C) DIMENSIONS DO NOT INCLUDE MOLD FLASH OR BURRS. D) CONFORMS TO ASME Y14.5M-1994 E) LANDPATTERN STANDARD: SOIC127P1030X265-20L F) DRAWING FILENAME: MKT-M20BREV3 SEATING PLANE DETAIL A SCALE: 2:1 Figure 32. 20-Lead Small Outline Package (SOP) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 14 FAN1577A — Dual Synchronous DC/DC Controller © 2010 Fairchild Semiconductor Corporation FAN1577A • Rev. 1.0.0 www.fairchildsemi.com 15