FAN2103

FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator May 2008 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Features 3A Output Current Over 95% Efficiency Fully Synchronous Operation with Integrated Schottky Diode on Low-side MOSFET Boosts Efficiency Programmable Frequency Operation (200KHz to 600KHz) Power-good Signal Accepts Ceramic Capacitors on Output External Compensation for Flexible Design W ide Input Range: 3V to 24V Output Voltage Range: 0.8V to 90%VIN Input Under-voltage Lockout Programmable Over-current Limit Under-voltage, Over-voltage, and Thermal Protections 5x6mm, 25-pin, 3-pad MLP Description The FAN2103 TinyBuck™ is an easy-to-use, cost- and space-efficient, 3A synchronous buck solution. It enables designers to solve high current requirements in a small area with minimal external components. External compensation, programmable switching frequency, and current limit features allow for design optimization and flexibility. The summing current mode modulator uses lossless current sensing for current feedback and over-current, and includes voltage feedforward. Fairchild’s advanced BiCMOS power process, combined with low RDS(ON) internal MOSFETs and a thermally efficient MLP package provide the ability to dissipate high power in a small package. Output over-voltage, under-voltage, and thermal shutdown protections plus power-good, help protect the devices from damage during fault conditions. Related Application Notes AN-5067 – PCB Land Pattern Design and Surface Mount Guidelines for MLP Packages Applications Graphics Cards Battery-powered Equipment Set-top Boxes Point-of-load Regulation Servers Ordering Information Part Number FAN2103MPX FAN2103EMPX Operating Temperature Range -10°C to 85°C -40°C to 85°C Package 25-Pin Molded Leadless Package (MLP) 5x6mm 25-Pin Molded Leadless Package (MLP) 5x6mm Eco Status Green Green Packing Method Tape and Reel Tape and Reel For Fairchild’s definition of “green” please visit: http://www.fairchildsemi.com/company/green/rohs_green.html. © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Typical Application Diagram Figure 1. Typical Application Block Diagram Figure 2. Block Diagram © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 2 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Pin Configuration Figure 3. MLP 5x6mm Pin Configuration (Bottom View) Pin Definitions Pin P1, 6-12 P2, 2-5 P3, 21-23 1 Name SW VIN PGND BOOT Description Switching Node. Power Input Voltage. Connect to the main input power source. Power Ground. Power return and Q2 source. High-side Drive BOOT Voltage. Connect through capacitor (CBOOT) to SW. The IC includes an internal synchronous bootstrap diode to recharge the capacitor on this pin to VCC when SW is LOW. Power-Good Flag. An open-drain output that pulls LOW when FB is outside a ±10% range of the reference when EN is HIGH. PGOOD does not assert HIGH until the fault latch is enabled. ENABLE. Enables operation when pulled to logic HIGH or left open. Toggling EN resets the regulator after a latched fault condition. This input has an internal pull-up when the IC is functioning normally. When a latched fault occurs, EN is discharged by a current sink. Input Bias Supply for IC. The IC’s logic and analog circuitry are powered from this pin. Analog Ground. The signal ground for the IC. All internal control voltages are referred to this pin. Tie this pin to the ground island/plane through the lowest impedance connection. Current Limit. A resistor (RILIM) from this pin to AGND can be used to program the currentlimit trip threshold lower than the default setting. Oscillator Frequency. A resistor (RT) from this pin to AGND sets the PWM switching frequency. Output Voltage Feedback. Connect through a resistor divider to the output voltage. Compensation. Error amplifier output. Connect the external compensation network between this pin and FB. No Connect. This pin is not used. Ramp Amplitude. A resistor (RRAMP) connected from this pin to VIN sets the ramp amplitude and provides voltage feedforward functionality. 13 PGOOD 14 15 16 17 18 19 20 24 25 EN VCC AGND ILIM R(T) FB COMP NC RAMP © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 3 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Absolute Maximum Ratings Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. Parameter VIN to PGND VCC to AGND BOOT to PGND BOOT to SW SW to PGND All other pins ESD AGND = PGND Conditions Min. Max. 28 6 35 Unit V V V V V V kV -0.3 Transient (t < 20ns, f < 600KHz) Human Body Model, JESD22-A114 Charged Device Model, JESD22-C101 -5 -0.3 2 2 6.0 30 VCC+0.3 Recommended Operating Conditions The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not recommend exceeding them or designing to absolute maximum ratings. Symbol VCC VIN TA TJ Parameter Bias Voltage Supply Voltage Ambient Temperature Junction Temperature Conditions VCC to AGND VIN to PGND FAN2103M FAN2103EM Min. 4.5 3 -10 -40 Typ. 5.0 Max. 5.5 24 +85 +85 +125 Unit V V °C °C °C Thermal Information Symbol TSTG TL TVP TI θJC θJ-PCB PD Storage Temperature Lead Soldering Temperature, 10 Seconds Vapor Phase, 60 Seconds Infrared, 15 Seconds P1 (Q2) Thermal Resistance: Junction-to-Case P2 (Q1) P3 Thermal Resistance: Junction-to-Mounting Surface Power Dissipation, TA = 25°C 4 7 4 35 (1) Parameter Min. -65 Typ. Max. +150 +300 +215 +220 Unit °C °C °C °C °C/W °C/W °C/W °C/W 2.8 (1) W Note: 1. Typical thermal resistance when mounted on a four-layer, two-ounce PCB, as shown in Figure 25. Actual results are dependent on mounting method and surface related to the design. © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 4 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Electrical Specifications Recommended operating conditions are the result of using the circuit shown in Figure 1 unless otherwise noted. Parameter Power Supplies VCC Current Conditions SW = Open, FB = 0.7V, VCC = 5V, fSW = 600KHz Shutdown: EN = 0, VCC = 5V Rising VCC Hysteresis RT = 50KΩ RT = 24KΩ Min. Typ. Max. Unit 8 7 4.1 4.3 300 255 540 300 600 50 12 10 4.5 mA µA V mV VCC UVLO Threshold Oscillator Frequency Minimum On-Time (2) 345 660 65 KHz KHz ns V Ramp Amplitude, pk–pk Minimum Off-Time Reference Reference Voltage (VFB) Temperature Coefficient Error Amplifier DC Gain (2) (2) (2) 16VIN, 1.8VOUT, RT = 30KΩ, RRAMP = 200KΩ 0.53 100 150 806 805 ns mV mV PPM PPM dB MHz FAN2103M, 25°C FAN2103EM, 25°C FAN2103M, -10 to +85°C FAN2103EM, -40 to +85°C 794 795 800 800 50 70 80 VCC = 5V VCC = 5V, VCOMP = 2.2V VCC = 5V, VCOMP = 1.2V VFB = 0.8V, 25°C RILIM open 25°C, VCC = 5V Internal IC Temperature 2 Consecutive Clock Cycles 16 Consecutive Clock Cycles Measured at FB Pin Measured at FB Pin (VFB ~500mV) 110 68 12 0.4 1.5 0.8 -850 3.8 9 85 15 3.2 2.2 1.2 -650 5.0 10 +160 +30 115 73 250 250 5.3 6.7 120 78 -450 7.0 11 Gain Bandwidth Product Output Voltage (VCOMP) V mA mA nA A µA °C °C %VOUT %VOUT mV mV ms ms Output Current, Sourcing Output Current, Sinking FB Bias Current Protection and Shutdown Current Limit ILIM Current Over-Temperature Shutdown Over-Temperature Hysteresis Over-Voltage Threshold Under-Voltage Shutdown Fault Discharge Threshold Fault Discharge Hysteresis Soft-Start VOUT to Regulation (T0.8) Fault Enable/SSOK (T1.0) Frequency = 600KHz Note: 2. Specifications guaranteed by design and characterization; not production tested. © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 5 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Electrical Specifications (Continued) Recommended operating conditions are the result of using the circuit shown in Figure 1 unless otherwise noted. Parameter Control Functions EN Threshold, Rising EN Hysteresis EN Pull-up Resistance EN Discharge Current FB OK Drive Resistance PGOOD Threshold (Compared to VREF) PGOOD Output Low FB < VREF FB > VREF IOUT < 2mA Conditions Min. Typ. 1.35 250 800 Max. 2.00 Unit V mV KΩ µA Auto-restart Mode -14 +7 1 800 -11 +10 -8 +13 0.4 Ω %VREF %VREF V © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 6 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Typical Characteristics 1.010 1.005 V FB 1.000 0.995 0.990 -50 0 50 Temperature (oC) 100 150 1.20 1.10 I FB 1.00 0.90 0.80 -50 0 50 Temperature (oC) 100 150 Figure 4. Reference Voltage (VFB) vs. Temperature, Normalized Figure 5. Reference Bias Current (IFB) vs. Temperature, Normalized 1500 1200 1.02 1.01 Frequency Frequency (KHz) 900 600 300 0 0 20 40 60 80 100 120 140 RT (KΩ) 600KHz 1.00 0.99 0.98 -50 0 50 Temperature ( C) o 300KHz 100 150 Figure 6. Frequency vs. RT Figure 7. Frequency vs. Temperature, Normalized 1.60 1.40 I ILIM 1.04 1.02 1.00 0.98 0.96 RDS 1.20 1.00 0.80 0.60 -50 0 50 Temperature ( C) o Q1 ~0.32 %/ C Q2 ~0.35 %/ C o o 100 150 -50 0 50 Temperature ( C) o 100 150 Figure 8. RDS vs. Temperature, Normalized (VCC = VGS = 5V) Figure 9. ILIM Current (IILIM) vs. Temperature, Normalized © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 7 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Application Circuit Figure 10. Application Circuit: 1.8 VOUT, 500KHz Typical Performance Characteristics Typical operating characteristics using the circuit shown in Figure 10. VIN=16V, VCC=5V, unless otherwise specified. 100 95 90 Efficiency (%) 85 Loss (W) Efficiency 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0.00 0.50 Loss12V (W) Loss8V (W) Loss18V (W) Power Loss 80 75 70 65 60 55 0.00 0.50 1.00 1.50 Load Current (A) 2.00 Effi12V (%) Effi8V (%) Effi18V (%) 2.50 3.00 1.00 1.50 Load Current (A) 2.00 2.50 3.00 Figure 11. 1.8 VOUT Efficiency Over VIN vs. Load Regulation Characteristic Figure 12. 1.8 VOUT Dissipation Over VIN vs. Load Efficiency 1.828 100 95 1.826 90 Efficiency (%) Vo (V) 1.824 85 80 75 70 65 V IN =8V, 300KHz V IN =12V, 500Khz 1.822 Vo8V (V) 1.820 Vo12V (V) Vo18V (V) 1.818 0.00 0.50 1.00 1.50 2.00 Load Current (A) 2.50 3.00 0.00 0.50 1.00 1.50 2.00 2.50 3.00 Load Curr e nt (A) Figure 13. 1.8 VOUT Regulation vs. Load Figure 14. 3.3 VOUT Efficiency vs. Load (Circuit Values Changed) © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 8 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Typical Performance Characteristics (Continued) Typical operating characteristics using the circuit shown in Figure 10. VIN=12V, VCC=5V, unless otherwise specified. Figure 15. SW and VOUT Ripple, 3A Load Figure 16. Start up with 1V Pre-Bias on VOUT Figure 17. Transient Response, 1.5-3A Load (Circuit Values Changed) Figure 18. Re-start on Fault Figure 19. Start-up, 3A Load Figure 20. Shutdown, 3A Load © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 9 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Circuit Description Initialization Once VCC exceeds the UVLO threshold and EN is HIGH, the IC checks for an open or shorted FB pin before releasing the internal soft-start ramp (SS). If R1 is open (as shown in Figure 1), the error amplifier output (COMP) is forced LOW and no pulses are generated. After the SS ramp times out (T1.0), an undervoltage latched fault occurs. If the parallel combination of R1 and RBIAS is ≤ 1KΩ, the internal SS ramp is not released and the regulator does not start. Bias Supply The FAN2103 requires a 5V supply rail to bias the IC and provide gate-drive energy and controller power. Connect a ≥ 1.0µf X5R or X7R decoupling capacitor between VCC and PGND. Whenever the EN pin is pulled up to VCC, the 5V supply connected to VCC should be turned ON after VIN comes up. If the power supply is turned ON using EN pin with an external control after VCC and VIN come up, the VCC and VIN power sequencing is not relevant. Since VCC is used to drive the internal MOSFET gates, supply current is frequency and voltage dependent. Approximate VCC current (ICC) can be calculated using: V −5 ICC(mA ) = 4.58 + [( CC + 0.013) • ( f − 128 )] 227 where frequency (f) is expressed in KHz. Setting the Output Voltage The output voltage of the regulator can be set from 0.8V to ~80% of VIN by an external resistor divider (R1 and RBIAS in Figure 1). The internal reference is 0.8V with 650nA, sourced from the FB pin to ensure that if the pin is open, the regulator does not start. The external resistor divider is calculated using: (1) Soft-Start Once internal SS ramp has charged to 0.8V (T0.8), the output voltage is in regulation. Until SS ramp reaches 1.0V (T1.0), the “Fault Latch” is inhibited. To avoid skipping the soft-start cycle, it is necessary to apply VIN before VCC reaches its UVLO threshold. Soft-start time is a function of oscillator frequency. EN 1.35V 2400 CLKs 0.8V FB 1.0V 0.8V Fault Latch Enable − 0 .8 V V 0 .8 V = OUT + 650nA RBIAS R1 (2) SS 3200 CLKs Connect RBIAS between FB and AGND. T0.8 4000 CLKs Setting the Frequency Oscillator frequency is determined by an external resistor, RT, connected between the R(T) pin and AGND: f(KHz ) = 10 6 ( 65 • R T ) + 135 T1.0 Figure 21. Soft-Start Timing Diagram The regulator does not allow the low-side MOSFET to operate in full synchronous rectification mode until internal SS ramp reaches 95% of VREF (~0.76V). This helps the regulator start against pre-biased outputs (as shown in Figure 16) and ensures that inductor current does not "ratchet" up during the soft-start cycle. VCC UVLO or toggling the EN pin discharges the SS and resets the IC. (3) where RT is expressed in KΩ. R T (KΩ ) = (10 6 / f ) − 135 65 (4) where frequency (f) is expressed in KHz. The regulator does not start if RT is left open. © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 10 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Calculating the Inductor Value Typically the inductor is set for a ripple current (ΔIL) of 10% to 35% of the maximum DC load. Regulators requiring fast transient response use a value on the high side of this range, while regulators that require very low output ripple and/or use high-ESR capacitors restrict allowable ripple current: V • (1 - D) ΔIL = OUT L•f Loop Compensation The loop is compensated using a feedback network around the error amplifier. Figure 22 shows a complete Type-3 compensation network. Type-2 compensation eliminates R3 and C3. (5) where f is the oscillator frequency and: V • (1 - D) L = OUT ΔIL • f (6) Setting the Ramp Resistor Value The internal ramp voltage excursion (ΔVRAMP) during tON should be set to 0.6V. RRAMP is approximately: RRAMP(KΩ ) = ( VIN − 1.8) • VOUT 18 x10 −6 • VIN • f −2 Figure 22. Compensation Network (7) Because the FAN2103 employs summing current-mode architecture, Type-2 compensation can be used for many applications. For applications that require wide loop bandwidth and/or use very low-ESR output capacitors, Type-3 compensation may be required. RRAMP provides feedforward compensation for changes in VIN. With a fixed RRAMP value, the modulator gain increases as VIN is reduced, which could make it difficult to compensate the loop. For designs with low input voltages (3V to 6.5V), it is recommended that a separate RRAMP and the compensation component values are used as compared to designs with VIN between 6.5V and 24V. where frequency (f) is expressed in KHz. Setting the Current Limit There are two levels of current-limit thresholds in FAN2103. The first level of protection is through an internal default limit set at the factory to limit output current beyond normal usage levels. The second level of protection is a flexible one to be set externally by the user. Current-limit protection is enabled whenever the lower of the two thresholds is reached. The FAN2103 uses its internal low-side MOSFET for current-sensing. The current-limit threshold voltage (VILIM) is compared to the voltage drop across the low-side MOSFET, sampled at the end of each PWM off-time/cycle. The internal default threshold (with ILIM open) is temperature compensated. The 10µA current sourced from the ILIM pin can be used to establish a lower, temperature–dependent, current-limit threshold by connecting an external resistor (RILIM) to AGND: Protection The converter output is monitored and protected against extreme overload, short-circuit, over-voltage, and under-voltage conditions. An internal “Fault Latch” is set for any fault intended to shut down the IC. When the fault latch is set, the IC discharges VOUT by enhancing the low-side MOSFET until FB0.5V. This behavior discharges the output without causing undershoot (negative output voltage). RILIM(KΩ) = 10.4 • K T • (IOUT − ΔIL ) + 142.5 2 (8) where: IOUT = desired current limit set point in Amps, KT = the normalized temperature coefficient of the low-side MOSFET (Q2) from Figure 8. After 16 consecutive, pulse-by-pulse, current-limit cycles, the fault latch is set and the regulator shuts down. Cycling VCC or EN restores operation after a normal soft-start cycle (refer to Auto-Restart section). The over-current protection fault latch is active during the soft-start cycle. Use a 1% resistor for RILIM. 0.25/0.5V FB FAULT PWM GATE DRIVE PWM LATCH Figure 23. Latched Fault Response © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 11 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Under-Voltage Shutdown If FB remains below the under-voltage threshold for 16 consecutive clock cycles, the fault latch is set and the converter shuts down. This fault is prevented from setting the fault latch during soft-start. Over-Temperature Protection FAN2103 incorporates an over-temperature protection circuit that sets the fault latch when a die temperature of about 160°C is reached. The IC is allowed to restart when the die temperature falls below 130°C. Over-Voltage Protection / Shutdown If FB exceeds 115% • VREF for two consecutive clock cycles, the fault latch is set and shutdown occurs. A shorted high-side MOSFET condition is detected when SW voltage exceeds ~0.7V while the low-side MOSFET is fully enhanced. The fault latch is set immediately upon detection. The two fault protection circuits above are active all the time, including during soft-start. Power Good (PGOOD) Signal PGOOD is an open-drain output that asserts LOW when VOUT is out of regulation, as measured at the FB pin (thresholds are specified in the Electrical Specifications section). PGOOD does not assert HIGH until the fault latch is enabled (T1.0). PCB Layout Auto-Restart After a fault, EN is discharged with 1µA to a 1.1V threshold before the 800KΩ pull-up is restored. A new soft-start cycle begins when EN charges above 1.35V. Depending on the external circuit, the FAN2103 can be provisioned to remain latched-off or automatically restart after a fault. Table 1. Fault / Restart Provisioning EN pin Pull to GND VCC Open Cap to GND Controller / Restart State OFF (disabled) No restart – latched OFF (after VCC comes up) Immediate restart after fault New soft-start cycle after: tDELAY (ms) = 3.9 • C(nf) Figure 25. Recommended PCB Layout W ith EN left open, restart is immediate. If auto-restart is not desired, tie the EN pin to the VCC pin or pull it high after VCC comes up with a logic gate to keep the 1µA current sink from discharging EN to 1.1V. Figure 24. Fault Latch with Delayed Auto-Restart © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 12 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator Physical Dimensions 2X TOP VIEW 2X RECOMMENDED LAND PATTERN ALL VALUES TYPICAL EXCEPT WHERE NOTED SIDE VIEW SEATING PLANE A) DIMENSIONS ARE IN MILLIMETERS. B) DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994 C) DIMENSIONS DO NOT INCLUDE MOLD FLASH OR BURRS. D) DESIGN BASED ON JEDEC MO-220 VARIATION WJHC E) TERMINALS ARE SYMMETRICAL AROUND THE X & Y AXIS EXCEPT WHERE DEPOPULATED. F) DRAWING FILENAME: MKT-MLP25AREV2 BOTTOM VIEW Figure 26. 5x6mm Molded Leadless Package (MLP) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/ © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 13 FAN2103 — TinyBuck™ 3A, 24V Input, Integrated Synchronous Buck Regulator © 2007 Fairchild Semiconductor Corporation FAN2103 Rev. 1.0.5 www.fairchildsemi.com 14