FSGM0565RWDTU

FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) March 2010 FSGM0565R Green-Mode Fairchild Power Switch (FPS™) Features Soft Burst-Mode Operation for Low Standby Power Consumption and Low Noise Precision Fixed Operating Frequency: 66kHz Pulse-by-Pulse Current Limit Various Protection Functions: Overload Protection (OLP), Over-Voltage Protection (OVP), Abnormal Over-Current Protection (AOCP), Internal Thermal Shutdown (TSD) with Hysteresis, Output Short Protection (OSP), and Under-Voltage Lockout (UVLO) with Hysteresis Auto-Restart Mode Internal Startup Circuit Internal High-Voltage SenseFET: 650V Built-in Soft-Start: 15ms Description The FSGM0565R is an integrated Pulse Width Modulation (PWM) controller and SenseFET specifically designed for offline Switch-Mode Power Supplies (SMPS) with minimal external components. The PWM controller includes an integrated fixed-frequency oscillator, Under-Voltage Lockout (UVLO), LeadingEdge Blanking (LEB), optimized gate driver, internal soft-start, temperature-compensated precise current sources for loop compensation, and self-protection circuitry. Compared with a discrete MOSFET and PWM controller solution, the FSGM series can reduce total cost, component count, size, and weight; while simultaneously increasing efficiency, productivity, and system reliability. This device provides a basic platform suited for cost-effective design of a flyback converter. Applications Power Supply for LCD TV and Monitor, STB and DVD Combination Ordering Information Part Number Package Operating Current RDS(ON) Junction Limit (Max.) Temperature -40°C ~ +125°C -40°C ~ +125°C -40°C ~ +125°C Output Power Table(2) 230VAC ± 15%(3) Adapter(4) 70W 85~265VAC Open Open Adapter(4) Frame(5) Frame(5) 80W 41W 60W Replaces Device FSGM0565RWDTU TO-220F 6-Lead(1) W-Forming TO-220F 6-Lead(1) U-Forming TO-220F 6-Lead(1) L-Forming 2.20A 2.2Ω FSDM0565RE FSGM0565RUDTU 2.20A 2.2Ω 70W 80W 41W 60W FSDM0565RE FSGM0565RLDTU 2.20A 2.2Ω 70W 80W 41W 60W FSDM0565RE Notes: 1. Pb-free package per JEDEC J-STD-020B. 2. The junction temperature can limit the maximum output power. 3. 230VAC or 100/115VAC with voltage doubler. 4. Typical continuous power in a non-ventilated enclosed adapter measured at 50°C ambient temperature. 5. Maximum practical continuous power in an open-frame design at 50°C ambient temperature. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Application Circuit Figure 1. Typical Application Circuit Internal Block Diagram Figure 2. Internal Block Diagram © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 2 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Pin Configuration Figure 3. Pin Configuration (Top View) Pin Definitions Pin # 1 2 3 Name Drain GND VCC Description SenseFET Drain. High-voltage power SenseFET drain connection. Ground. This pin is the control ground and the SenseFET source. Power Supply. This pin is the positive supply input, which provides the internal operating current for both startup and steady-state operation. Feedback. This pin is internally connected to the inverting input of the PWM comparator. The collector of an opto-coupler is typically tied to this pin. For stable operation, a capacitor should be placed between this pin and GND. If the voltage of this pin reaches 6V, the overload protection triggers, which shuts down the FPS. No connection. Startup. This pin is connected directly, or through a resistor, to the high-voltage DC link. At startup, the internal high-voltage current source supplies internal bias and charges the external capacitor connected to the VCC pin. Once VCC reaches 12V, the internal current source (ICH) is disabled. 4 5 6 FB N.C. VSTR © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 3 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Absolute Maximum Ratings Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. Symbol VSTR VDS VCC VFB IDM IDS EAS PD TJ TSTG VISO ESD VSTR Pin Voltage Drain Pin Voltage VCC Pin Voltage Feedback Pin Voltage Drain Current Pulsed Parameter Min. Max. 650 650 26 Unit V V V V A A A mJ W °C °C °C V kV -0.3 TC=25°C TC=100°C 12 11 5.6 3.4 295 45 +150 Continuous Switching Drain Current Single Pulsed Avalanche Energy Maximum Junction Temperature Operating Junction Temperature Storage Temperature Minimum Isolation Range Electrostatic Discharge Capability (10) (9) (7) (6) Total Power Dissipation (TC=25°C) (8) -40 -55 2.5 2 2 +125 +150 Human Body Model, JESD22-A114 Charged Device Model, JESD22-C101 Notes: 6. Repetitive peak switching current when the inductive load is assumed: Limited by maximum duty (DMAX=0.75) and junction temperature (see Figure 4). 7. L=45mH, starting TJ=25°C. 8. Infinite cooling condition (refer to the SEMI G30-88). 9. Although this parameter guarantees IC operation, it does not guarantee all electrical characteristics. 10. The voltage between the package back side and the lead is guaranteed. Figure 4. Repetitive Peak Switching Current Thermal Impedance TA=25°C unless otherwise specified. Symbol θJA θJC Parameter Junction-to-Ambient Thermal Impedance Junction-to-Case Thermal Impedance (12) (11) Value 62.5 3 Unit °C/W °C/W Notes: 11. Infinite cooling condition (refer to the SEMI G30-88). 12. Free standing with no heat-sink under natural convection. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 4 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Electrical Characteristics TJ = 25°C unless otherwise specified. Symbol SenseFET Section BVDSS IDSS RDS(ON) CISS COSS tr tf td(on) td(off) Parameter Drain-Source Breakdown Voltage Zero-Gate-Voltage Drain Current Drain-Source On-State Resistance Input Capacitance (13) Conditions VCC = 0V, ID = 250µA VDS = 520V, TA = 125°C VGS = 10V, ID =1A VDS = 25V,VGS = 0V, f = 1MHz VDS = 25V,VGS = 0V, f = 1MHz VDS = 325V, ID = 4A, RG = 25Ω VDS = 325V, ID = 4A, RG = 25Ω VDS = 325V, ID = 4A, RG = 25Ω VDS = 325V, ID = 4A, RG = 25Ω VCC = 14V, VFB = 4V (13) Min. 650 Typ. Max. Unit V 250 1.8 515 75 26 25 14 32 2.2 µA Ω pF pF ns ns ns ns Output Capacitance Rise Time Fall Time Turn-on Delay Time Turn-off Delay Time (13) Control Section fS ΔfS DMAX DMIN IFB VSTART VSTOP VOP tS/S VBURH VBURL Hys Protection Section ILIM VSD IDELAY tLEB VOVP tOSP VOSP tOSP_FB TSD Hys Peak Drain Current Limit Shutdown Feedback Voltage Shutdown Delay Current Leading-Edge Blanking Time Over-Voltage Protection Output Short (13) Protection Threshold Time Threshold VFB VFB Blanking Time (13) (13)(14) Switching Frequency Switching Frequency Variation Maximum Duty Ratio Minimum Duty Ratio Feedback Source Current UVLO Threshold Voltage VCC Operating Range Internal Soft-Start Time 60 65 160 11 7.0 13 66 ±5 70 210 12 7.5 15 72 ±10 75 0 260 13 8.0 23 kHz % % % µA V V V ms - 25°C < TJ < 125°C VCC = 14V, VFB = 4V VCC = 14V, VFB = 0V VFB = 0 VFB = 0V, VCC Sweep After Turn-on, VFB = 0V VSTR = 40V, VCC Sweep 0.6 Burst-Mode Section 0.7 0.5 200 di/dt = 300mA/µs VCC = 14V, VFB Sweep VCC = 14V, VFB = 4V VCC Sweep OSP Triggered When tONVOSP (Lasts Longer than tOSP_FB) Shutdown Temperature Hysteresis 2.0 5.5 2.5 23.0 1.0 1.8 2.0 130 2.2 6.0 3.3 300 24.5 1.2 2.0 2.5 140 30 26.0 1.4 2.2 3.0 150 2.4 6.5 4.1 0.8 0.6 V V mV A V µA ns V µs V µs °C °C Burst-Mode Voltage VCC = 14V, VFB Sweep 0.4 Thermal Shutdown Temperature Continued on the following page… © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 5 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Electrical Characteristics (Continued) TJ = 25°C unless otherwise specified. Symbol Total Device Section IOP IOPS ISTART ICH VSTR Parameter Operating Supply Current, (Control Part in Burst Mode) Operating Switching Current, (Control Part and SenseFET Part) Start Current Startup Charging Current Minimum VSTR Supply Voltage Conditions Min. Typ. Max. Unit VCC = 14V, VFB = 0V VCC = 14V, VFB = 4V VCC = 11V (Before VCC Reaches VSTART) VCC = VFB = 0V, VSTR = 40V VCC = VFB = 0V, VSTR Sweep 1.2 2.0 0.5 1.00 1.6 2.5 0.6 1.15 26 2.0 3.0 0.7 1.30 mA mA mA mA V Notes: 13. Although these parameters are guaranteed, they are not 100% tested in production. 14. tLEB includes gate turn-on time. Comparison of FSDM0565RE and FSGM0565R Function Burst Mode Lightning Surge Soft-Start 10ms (Built-in) OLP Protections OVP TSD FSDM0565RE Advanced Burst FSGM0565R Strong 15ms (Built-in) OLP OVP OSP AOCP TSD with Hysteresis Advantages of FSGM0565R Enhanced SenseFET and controller against lightning surge Longer soft-start time Advanced Soft Burst Low noise and low standby power Enhanced protections and high reliability Power Balance Long TCLD Very Short TCLD The difference of input power between the low and high input voltage is quite small. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 6 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Typical Performance Characteristics Characteristic graphs are normalized at TA=25°C. 1.20 1.15 1.10 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ 1.20 1.15 1.10 Normalized Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 5. Operating Supply Current (IOP) vs. TA Figure 6. Operating Switching Current (IOPS) vs. TA 1.40 1.30 1.20 1.20 1.15 1.10 Normalized 1.10 1.00 0.90 0.80 0.70 0.60 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 7. Startup Charging Current (ICH) vs. TA 1.20 1.15 1.10 Figure 8. Peak Drain Current Limit (ILIM) vs. TA 1.20 1.15 1.10 Normalized Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 9. Feedback Source Current (IFB) vs. TA Figure 10. Shutdown Delay Current (IDELAY) vs. TA © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 7 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Typical Performance Characteristics Characteristic graphs are normalized at TA=25°C. 1.20 1.15 1.10 1.20 1.15 1.10 Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 11. UVLO Threshold Voltage (VSTART) vs. TA Figure 12. UVLO Threshold Voltage (VSTOP) vs. TA 1.20 1.15 1.10 1.20 1.15 1.10 Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 13. Shutdown Feedback Voltage (VSD) vs. TA Figure 14. Over-Voltage Protection (VOVP) vs. TA 1.20 1.15 1.10 1.20 1.15 1.10 Normalized Normalized 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ 1.05 1.00 0.95 0.90 0.85 0.80 -40℃ -25℃ 0℃ 25℃ 50℃ 75℃ 100℃ 125℃ Temperature [°C] Temperature [°C] Figure 15. Switching Frequency (fS) vs. TA Figure 16. Maximum Duty Ratio (DMAX) vs. TA © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 8 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Functional Description 1. Startup: At startup, an internal high-voltage current source supplies the internal bias and charges the external capacitor (CVcc) connected to the VCC pin, as illustrated in Figure 17. When VCC reaches 12V, the FSGM0565R begins switching and the internal highvoltage current source is disabled. The FSGM0565R continues normal switching operation and the power is supplied from the auxiliary transformer winding unless VCC goes below the stop voltage of 7.5V. 3. Feedback Control: This device employs currentmode control, as shown in Figure 18. An opto-coupler (such as the FOD817) and shunt regulator (such as the KA431) are typically used to implement the feedback network. Comparing the feedback voltage with the voltage across the RSENSE resistor makes it possible to control the switching duty cycle. When the reference pin voltage of the shunt regulator exceeds the internal reference voltage of 2.5V, the opto-coupler LED current increases, pulling down the feedback voltage and reducing the drain current. This typically occurs when the input voltage increases or the output load decreases. 3.1 Pulse-by-Pulse Current Limit: Because currentmode control is employed, the peak current through the SenseFET is limited by the inverting input of PWM comparator (VFB*), as shown in Figure 18. Assuming that the 210μA current source flows only through the internal resistor (3R + R =11.6kΩ), the cathode voltage of diode D2 is about 2.4V. Since D1 is blocked when the feedback voltage (VFB) exceeds 2.4V, the maximum voltage of the cathode of D2 is clamped at this voltage. Therefore, the peak value of the current through the SenseFET is limited. 3.2 Leading-Edge Blanking (LEB): At the instant the internal SenseFET is turned on, a high-current spike usually occurs through the SenseFET, caused by primary-side capacitance and secondary-side rectifier reverse recovery. Excessive voltage across the RSENSE resistor leads to incorrect feedback operation in the current mode PWM control. To counter this effect, the FSGM0565R employs a leading-edge blanking (LEB) circuit. This circuit inhibits the PWM comparator for tLEB (300ns) after the SenseFET is turned on. Figure 17. Startup Block 2. Soft-Start: The FSGM0565R has an internal softstart circuit that increases PWM comparator inverting input voltage, together with the SenseFET current, slowly after it starts. The typical soft-start time is 15ms. The pulse width to the power switching device is progressively increased to establish the correct working conditions for transformers, inductors, and capacitors. The voltage on the output capacitors is progressively increased to smoothly establish the required output voltage. This helps prevent transformer saturation and reduces stress on the secondary diode during startup. Figure 18. Pulse Width Modulation Circuit © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 9 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) 4. Protection Circuits: The FSGM0565R has several self-protective functions, such as Overload Protection (OLP), Abnormal Over-Current Protection (AOCP), Output Short Protection (OSP), Over-Voltage Protection (OVP), and Thermal Shutdown (TSD). All the protections are implemented as auto-restart. Once the fault condition is detected, switching is terminated and the SenseFET remains off. This causes VCC to fall. When VCC falls to the Under-Voltage Lockout (UVLO) stop voltage of 7.5V, the protection is reset and the startup circuit charges the VCC capacitor. When VCC reaches the start voltage of 12.0V, the FSGM0565R resumes normal operation. If the fault condition is not removed, the SenseFET remains off and VCC drops to stop voltage again. In this manner, the auto-restart can alternately enable and disable the switching of the power SenseFET until the fault condition is eliminated. Because these protection circuits are fully integrated into the IC without external components, the reliability is improved without increasing cost. B B increasing until it reaches 6.0V, when the switching operation is terminated, as shown in Figure 20. The delay time for shutdown is the time required to charge CFB from 2.4V to 6.0V with 3.3µA. A 25 ~ 50ms delay is typical for most applications. This protection is implemented in auto-restart mode. Figure 20. Overload Protection 4.2 Abnormal Over-Current Protection (AOCP): When the secondary rectifier diodes or the transformer pins are shorted, a steep current with extremely high di/dt can flow through the SenseFET during the minimum turn-on time. Even though the FSGM0565R has overload protection, it is not enough to protect the FSGM0565R in that abnormal case; since severe current stress is imposed on the SenseFET until OLP is triggered. The FSGM0565R internal AOCP circuit is shown in Figure 21. When the gate turn-on signal is applied to the power SenseFET, the AOCP block is enabled and monitors the current through the sensing resistor. The voltage across the resistor is compared with a preset AOCP level. If the sensing resistor voltage is greater than the AOCP level, the set signal is applied to the S-R latch, resulting in the shutdown of the SMPS. Figure 19. Auto Restart Protection Waveforms 4.1 Overload Protection (OLP): Overload is defined as the load current exceeding its normal level due to an unexpected abnormal event. In this situation, the protection circuit should trigger to protect the SMPS. However, even when the SMPS is in normal operation, the overload protection circuit can be triggered during the load transition. To avoid this undesired operation, the overload protection circuit is designed to trigger only after a specified time to determine whether it is a transient situation or a true overload situation. Because of the pulse-by-pulse current limit capability, the maximum peak current through the SenseFET is limited, and therefore the maximum input power is restricted with a given input voltage. If the output consumes more than this maximum power, the output voltage (VOUT) decreases below the set voltage. This reduces the current through the opto-coupler LED, which also reduces the opto-coupler transistor current, thus increasing the feedback voltage (VFB). If VFB exceeds 2.4V, D1 is blocked and the 3.3µA current source starts to charge CFB slowly up. In this condition, VFB continues © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 10 Figure 21. Abnormal Over-Current Protection www.fairchildsemi.com FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) 4.3. Output Short Protection (OSP): If the output is shorted, steep current with extremely high di/dt can flow through the SenseFET during the minimum turnon time. Such a steep current brings high-voltage stress on drain of SenseFET when turned off. To protect the device from such an abnormal condition, OSP is included. It is comprised of detecting VFB and SenseFET turn-on time. When the VFB is higher than 2V and the SenseFET turn-on time is lower than 1.2μs, the FSGM0565R recognizes this condition as an abnormal error and shuts down PWM switching until VCC reaches VSTART again. An abnormal condition output short is shown in Figure 22. 4.5 Thermal Shutdown (TSD): The SenseFET and the control IC on a die in one package makes it easier for the control IC to detect the over temperature of the SenseFET. If the temperature exceeds ~140°C, the thermal shutdown is triggered and the FSGM0565R stops operation. The FSGM0565R operates in auto-restart mode until the temperature decreases to around 110°C, when normal operation resumes. 5. Soft Burst-Mode Operation: To minimize power dissipation in standby mode, the FSGM0565R enters burst-mode operation. As the load decreases, the feedback voltage decreases. As shown in Figure 23, the device automatically enters burst mode when the feedback voltage drops below VBURL (500mV). At this point, switching stops and the output voltages start to drop at a rate dependent on standby current load. This causes the feedback voltage to rise. Once it passes VBURH (700mV), switching resumes. At this point, the drain current peak increases gradually. This soft burstmode can reduce audible noise during burst-mode operation. The feedback voltage then falls and the process repeats. Burst-mode operation alternately enables and disables switching of the SenseFET, thereby reducing switching loss in standby mode. Figure 22. Output Short Protection 4.4 Over-Voltage Protection (OVP): If the secondary-side feedback circuit malfunctions or a solder defect causes an opening in the feedback path, the current through the opto-coupler transistor becomes almost zero. Then VFB climbs up in a similar manner to the overload situation, forcing the preset maximum current to be supplied to the SMPS until the overload protection is triggered. Because more energy than required is provided to the output, the output voltage may exceed the rated voltage before the overload protection is triggered, resulting in the breakdown of the devices in the secondary side. To prevent this situation, an OVP circuit is employed. In general, the VCC is proportional to the output voltage and the FSGM0565R uses VCC instead of directly monitoring the output voltage. If VCC exceeds 24.5V, an OVP circuit is triggered, resulting in the termination of the switching operation. To avoid undesired activation of OVP during normal operation, VCC should be designed to be below 24.5V. Figure 23. Burst-Mode Operation © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 11 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Typical Application Circuit Application LCD TV, Monitor Power Supply Input Voltage 85 ~ 265VAC Rated Output 5.0V(2A) 14.0V(2.8A) Rated Power 49.2W Key Design Notes: 1. 2. The delay time for overload protection is designed to be about 40ms with C105 (33nF). OLP time between 25ms (22nF) and 50ms (43nF) is recommended. The SMD-type capacitor (C106) must be placed as close as possible to the VCC pin to avoid malfunction by abrupt pulsating noises and to improve ESD and surge immunity. Capacitance between 100nF and 220nF is recommended. 1. Schematic Figure 24. Schematic of Demonstration Board © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 12 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) 2. Transformer 1 EER3019 10 N14V Np/2 Np/2 Na 2 9 3 8 4 7 N5V 5 6 Figure 25. Schematic of Transformer 3. Winding Specification Pin (S → F) Np /2 3→2 Wire 0.35φ×1 Turns 22 Winding Method Solenoid Winding Barrier Tape TOP BOT 2.0mm Ts 1 Insulation: Polyester Tape t = 0.025mm, 2 Layers N5V 8→9 0.4φ×3 (TIW) 3 Solenoid Winding Insulation: Polyester Tape t = 0.025mm, 2 Layers N14V 10 → 8 0.4φ×3 (TIW) 5 Solenoid Winding Insulation: Polyester Tape t = 0.025mm, 2 Layers N5V 7→6 0.4φ×3 (TIW) 3 Solenoid Winding Insulation: Polyester Tape t = 0.025mm, 2 Layers Na 4→5 0.15φ×1 7 Solenoid Winding 4.0mm 4.0mm 1 Insulation: Polyester Tape t = 0.025mm, 2 Layers Np/2 2→1 0.35φ×1 21 Solenoid Winding 2.0mm 1 Insulation: Polyester Tape t = 0.025mm, 2 Layers 4. Electrical Characteristics Pin Inductance Leakage 1－3 1－3 Specification 700μH ± 7% 15μH Maximum Remark 67kHz, 1V Short All Other Pins 5. Core & Bobbin Core: EER3019 (Ae=134.0mm ) Bobbin: EER3019 © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 13 2 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) 6. Bill of Materials Part # F101 NTC101 R101 R102 R103 R104 R201 R202 R203 R204 R205 Value Fuse 250V 3.15A NTC 5D-11 Resistor 1.5MΩ, J 75kΩ, J 51kΩ, J 51Ω, J 620Ω, F 1.2kΩ, F 18kΩ, F 8kΩ, F 8kΩ, F IC Note Part # C101 C102 Value Capacitor 220nF/275V 150nF/275V 100μF/400V 3.3nF/630V 33nF/100V 220nF 47μF/50V 1000μF/25V 1000μF/25V 2200μF/10V 1000μF/16V 68nF/100V 100nF 100nF 4.7nF/Y2 Inductor Note Box (Pilkor) Box (Pilkor) Electrolytic (SamYoung) Film (Sehwa) Film (Sehwa) SMD (2012) Electrolytic (SamYoung) Electrolytic (SamYoung) Electrolytic (SamYoung) Electrolytic (SamYoung) Electrolytic (SamYoung) Film (Sehwa) SMD (2012) SMD (2012) Y-cap (Samhwa) DSC 1W 1/2W 1W 1/2W 1/4W, 1% 1/4W, 1% 1/4W, 1% 1/4W, 1% 1/4W, 1% Fairchild Semiconductor Fairchild Semiconductor Fairchild Semiconductor Vishay Vishay Vishay Fairchild Semiconductor Fairchild Semiconductor Vishay C103 C104 C105 C106 C107 C201 C202 C203 C204 C205 C206 C207 C301 FSGM0565R IC201 IC301 FSGM0565R KA431LZ FOD817C Diode LF101 L201 L202 J101 20mH 5μH 5μH Jumper Line filter 0.7Ø 5A Rating 5A Rating D101 D102 ZD101 D201 D202 BD101 1N4007 UF4004 1N4749 MBR20150CT FYPF2006DN G3SBA60 Transformer T101 700μH © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 14 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Physical Dimensions 10.16 9.96 3.40 3.20 (7.00) Ø3.28 3.08 2.74 2.34 (0.70) (5.40) 6.90 6.50 16.07 15.67 20.00 19.00 (13.05) 24.00 23.00 R0.55 (0.48) R0.55 8.13 1.40 7.13 1.20 (1.13) 1 6 0.80 0.70 0.70 0.50 1.75 1.27 3.81 2,4,6 1,3,5 3.06 2.46 (7.15) 2.19 0.60 0.45 3.48 2.88 5° 5° NOTES: UNLESS OTHERWISE SPECIFIED A) THIS PACKAGE DOES NOT COMPLY TO ANY CURRENT PACKAGING STANDARD. B) ALL DIMENSIONS ARE IN MILLIMETERS. C) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. D) LEADFORM OPTION A E) DFAWING FILENAME: TO220A06REV4 Figure 26. TO-220F-6L (W-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 15 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Physical Dimensions 10.36 9.96 (7.00) A 3.40 3.20 5.18 4.98 B 2.74 2.34 (0.70) Ø3.28 3.08 (5.40) 6.88 6.48 16.07 15.67 19.97 18.94 18.97 17.94 13.05 (0.48) 24.00 23.00 R0.55 (0.88) 8.13 7.13 1.40 1.20 0.80 5PLCS 0.70 R0.55 R0.55 3.06 2.46 #1,6 #2,4 #3,5 7.15 #1 #6 0.70 5PLCS 0.50 2.19 1.75 1.27 3.81 0.20 AB (3.81) 7.29 6.69 0.60 0.45 3.48 2.88 5° 5° 4.80 4.40 NOTES: A) NO PACKAGE STANDARD APPLIES. B) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. C) DIMENSIONS ARE IN MILLIMETERS. D) DRAWING FILENAME : MKT-TO220F06REV2 Figure 27. TO-220F-6L (U-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 16 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) Physical Dimensions 2.74 2.34 (0.70) 6.88 6.48 C A 10.36 9.96 5.18 4.98 3.40 3.20 B Ø3.28 3.08 16.08 15.68 (17.83) (21.01) (1.13) 1.30 1.05 0.85 5PLCS 0.75 0.65 6PLCS 0.55 #1 2.19 1.27 3.81 #6 1.75 0.20 3.18 AB 0.61 0.46 R1.00 #2,4,6 R1.00 #1,3,5 0.05 C 4.90 6PLCS 4.70 5° 5° NOTES: A) NO PACKAGE STANDARD APPLIES. B) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. C) DIMENSIONS ARE IN MILLIMETERS. D) DRAWING FILENAME : MKT-TO220E06REV2 4.80 4.40 Figure 28. TO-220F-6L (L-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 17 FSGM0565R — Green-Mode Fairchild Power Switch (FPS™) © 2009 Fairchild Semiconductor Corporation FSGM0565R • Rev. 1.0.2 www.fairchildsemi.com 18