P18-3D3

FERROXCUBE DATA SHEET P18/11 P cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube P cores and accessories CORE SETS Effective core parameters SYMBOL Σ(I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of set VALUE 0.597 1120 25.8 43.3 36.0 ≈6.0 UNIT mm−1 mm3 mm mm2 mm2 g 0.2 0 O 3.1 0.1 14.9 0.5 0 3.8 0.6 7.6 handbook, halfpage P18/11 13.4 0.3 0 0 18.4 0.3 0.8 0.4 0.4 10.6 7.2 0 0.1 2.3 0.15 MGC158 M1.7 Dimensions in mm. Fig.1 P18/11 core set. Core sets for filter applications Clamping force for AL measurements, 80 ±20 N. GRADE 3D3 AL (nH) 63 ±3% 100 ±3% 160 ±3% 1400 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±5% 3100 ±25% µe ≈ 30 ≈ 47 ≈ 76 ≈ 665 ≈ 76 ≈ 119 ≈ 149 ≈ 190 ≈ 299 ≈ 1 470 TOTAL AIR GAP (µm) ≈ 1 210 ≈ 670 ≈ 370 ≈0 ≈ 400 ≈ 240 ≈ 180 ≈ 140 ≈ 80 ≈0 TYPE NUMBER (WITH NUT) P18/11-3D3-E63/N P18/11-3D3-E100/N P18/11-3D3-E160/N − P18/11-3H3-E160/N P18/11-3H3-A250/N P18/11-3H3-A315/N P18/11-3H3-A400/N P18/11-3H3-A630/N − TYPE NUMBER (WITHOUT NUT) P18/11-3D3-E63 P18/11-3D3-E100 P18/11-3D3-E160 P18/11-3D3 P18/11-3H3-E160 P18/11-3H3-A250 P18/11-3H3-A315 P18/11-3H3-A400 P18/11-3H3-A630 P18/11-3H3 3H3 2008 Sep 01 966 Ferroxcube P cores and accessories Core sets for general purpose transformers and power applications Clamping force for AL measurements, 80 ±20 N. GRADE 3C81 AL (nH) 100 ±3% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 4000 ±25% 3C91 3F3 4000 ±25% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 2850 ±25% Core sets of high permeability grades Clamping force for AL measurements, 60 ±20 N. GRADE 3E27 AL (nH) 7500 ±25% µe ≈ 3560 AIR GAP (µm) ≈0 µe ≈ 47 ≈ 76 ≈ 119 ≈ 149 ≈ 190 ≈ 1 900 ≈ 1 900 ≈ 47 ≈ 76 ≈ 119 ≈ 149 ≈ 190 ≈ 1 350 AIR GAP (µm) ≈ 710 ≈ 400 ≈ 240 ≈ 180 ≈ 140 ≈0 ≈0 ≈ 710 ≈ 400 ≈ 240 ≈ 180 ≈ 140 ≈0 P18/11 TYPE NUMBER P18/11-3C81-E100 P18/11-3C81-A160 P18/11-3C81-A250 P18/11-3C81-A315 P18/11-3C81-A400 P18/11-3C81 P18/11-3C91 P18/11-3F3-E100 P18/11-3F3-A160 P18/11-3F3-A250 P18/11-3F3-A315 P18/11-3F3-A400 P18/11-3F3 TYPE NUMBER P18/11-3E27 Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥320 ≥315 ≥315 f = 25 kHz; ˆ B = 200 mT; T = 100 °C ≤ 0.26 − − ≤ CORE LOSS (W) at f = 100 kHz; ˆ B = 100 mT; T = 100 °C − 0.07(1) ≤ ≤ 0.13 f = 100 kHz; ˆ B = 200 mT; T = 100 °C − 0.45 (1) − f = 400 kHz; ˆ B = 50 mT; T = 100 °C − − ≤ 0.22 3C81 3C91 3F3 Note 1. Measured at 60 °C. 2008 Sep 01 967 Ferroxcube P cores and accessories INDUCTANCE ADJUSTERS General data handbook, halfpage P18/11 ITEM Material of head and thread Maximum operating temperature SPECIFICATION polypropylene (PP), glass fibre reinforced 125 °C 8.8 0.07 O 3.13 0 3.35 M 1.7 0.7 2.4 min MGC159 Dimensions in mm. Fig.2 P18/11 inductance adjuster. Inductance adjuster selection chart GRADE 3H3 AL (nH) 63 100 160 250 315 400 630 1 000 1 250 3D3 40 63 100 160 Note 1. Maximum adjustment range. − − ADJ-P18-YELLOW ADJ-P18-RED ADJ-P18-RED ADJ-P18-WHITE ADJ-P18-VIOLET ADJ-P18-VIOLET − − − − − TYPES FOR LOW ADJUSTMENT (applies to all types) ∆L/L(1) − − 9 11 8 8 8 5 − − − − − types for medium adjustment ADJ-P18-YELLOW − ADJ-P18-RED ADJ-P18-WHITE ADJ-P18-BROWN ADJ-P18-VIOLET − − − − ADJ-P18-YELLOW − ADJ-P18-RED ∆L/L(1) 16 − 18 14 14 16 − − − − 17 − 15 − ADJ-P18-BROWN ADJ-P18-BROWN ADJ-P18-BROWN ADJ-P18-VIOLET − − − − ADJ-P18-YELLOW − ADJ-P18-RED − TYPES FOR HIGH ADJUSTMENT ∆L/L(1) − 42 28 18 20 − − − − 19 − 26 − 2008 Sep 01 968 Ferroxcube P cores and accessories COIL FORMERS General data CP-P18/11 PARAMETER Coil former material Maximum operating temperature SPECIFICATION P18/11 polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329 (R) 155 °C, “IEC 60085”, class F handbook, full pagewidth 0 7 0.1 0.4 0.3 2.0 0 8.7 0.1 0 14.8 0.2 7.7 Dimensions in mm. 0.1 0 0.5 0.4 MGC160 Fig.3 CP-P18/11 coil former. Winding data and area product for CP-P18/11 coil former NUMBER OF SECTIONS 1 2 3 WINDING AREA (mm2) 17.1 2 × 7.95 3 × 4.95 MINIMUM WINDING WIDTH (mm) 5.7 2 × 2.65 3 × 1.6 AVERAGE LENGTH OF TURN (mm) 36.6 36.6 36.6 AREA PRODUCT Ae x Aw (mm4) 740 2 x 344 3 x 214 TYPE NUMBER CP-P18/11-1S CP-P18/11-2S CP-P18/11-3S 2008 Sep 01 969 Ferroxcube P cores and accessories General data 6-pins P18/11 coil former for PCB mounting PARAMETER Coil former material Maximum operating temperature Pin material Resistance to soldering heat Solderability SPECIFICATION P18/11 polyamide (PA6.6), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E41938(M) 130 °C, “IEC 60085”, class B copper-zinc alloy (CuZn), tin (Sn) plated “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s handbook, full pagewidth 7.1 0.75 7.05 max 6.05 1.7 24.55 14.8 max max 7.7 min 21.5 8.65 2.4 10.2 max Dimensions in mm. 4.35 min 8.45 max MGB622 Fig.4 P18/11 coil former for PCB mounting; 6-pins. Winding data and area product for 6-pins P18/11 coil former for PCB mounting NUMBER OF SECTIONS 1 1 2 2 3 3 MINIMUM WINDING AREA (mm2) 16.8 16.8 2 × 7.61 2 × 7.61 3 × 4.58 3 × 4.58 NOMINAL WINDING WIDTH (mm) 6.0 6.0 2 × 2.8 2 × 2.8 3 × 1.7 3 × 1.7 AVERAGE LENGTH OF TURN (mm) 36.7 36.7 36.7 36.7 36.7 36.7 LENGTH OF PINS (mm) 4.4 6.8 4.4 6.8 4.4 6.8 AREA PRODUCT Ae x Aw (mm4) 727 727 2 x 330 2 x 330 3 x 198 3 x 198 TYPE NUMBER CPV-P18/11-1S-6PD CPV-P18/11-1S-6PDL CPV-P18/11-2S-6PD CPV-P18/11-2S-6PDL CPV-P18/11-3S-6PD CPV-P18/11-3S-6PDL 2008 Sep 01 970 Ferroxcube P cores and accessories MOUNTING PARTS General data for mounting parts ITEM Tag plate REMARKS material: phenolformaldehyde (PF), glass reinforced flame retardant: in accordance with “UL 94V-0” ; UL file number E41429 maximum operating temperature: 180 °C, “IEC 60085”, class H pins: copper-tin alloy (CuSn), tin (Sn) plated resistance to soldering heat in accordance with “IEC 60 068-2-20” , Part 2, Test Tb, method 1B: 350 °C, 3.5 s solderability in accordance with “IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s Container Spring Clamp Washer copper-zinc alloy (CuZn), tin (Sn) plated earth pins: presoldered CrNi-steel spring force: ≈100 N when mounted spring steel, tin-plated phenolformaldehyde (PF) 8 9 7 6 FIGURE 5 P18/11 TYPE NUMBER TGP-P18/11-C CON-P18/11 SPR-P18/11 CLM/TP-P18/11 WAS-CLM/TP-P18/11 13 10.16 5.08 1.5 2.1 2.54 10.16 5.08 4 O 4.8 O 0.8 mark 19.7 max 6 0.15 1.3 0 MGC161 Dimensions in mm. Fig.5 Tag plate: TGP-P18/11-C. 2008 Sep 01 971 Ferroxcube P cores and accessories P18/11 10 handbook, full pagewidth 8.2 mark 0.6 5 8 12.7 max. 19.9 max. CBW423 1 16.55 min. Dimensions in mm. Fig.6 Container: CON-P18/11. handbook, halfpage 0.3 1.4 0 17.3 max MGC163 Dimensions in mm. Fig.7 Spring: SPR-P18/11. 2008 Sep 01 972 Ferroxcube P cores and accessories P18/11 handbook, halfpage handbook, halfpage 9.1 16.8 9.27 ± 0.05 16.5 4 0.46 ± 0.13 17.5 ± 0.25 MGB605 11.7 18.3 MBE683 Dimensions in mm. Dimensions in mm. Fig.8 Clamp: CLM/TP-P18/11. Fig.9 Washer: WAS-CLM/TP-P18/11. 2008 Sep 01 973 Ferroxcube P cores and accessories DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS P18/11 This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Production DISCLAIMER Life support applications  These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 974