FERROXCUBE
DATA SHEET
P30/19 P cores and accessories
Supersedes data of September 2004 2008 Sep 01
Ferroxcube
P cores and accessories
CORE SETS Effective core parameters SYMBOL Σ(I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of set VALUE 0.330 6190 45.2 137 116 ≈ 34 UNIT mm−1 mm3 mm mm2 mm2 g
13.5 0 4.3 −0.4 ±0.6 20.5 ±0.5
P30/19
25
+0.8 0
30 ±0.5
∅5.4 +0.2 0.5 0
+0.2 0
+0.4 18.8 13 0 ±0.2
CBW427
Dimensions in mm.
Fig.1 P30/19 core set.
Core sets for general purpose transformers and power applications Clamping force for AL measurements, 250 ±50 N. GRADE 3C81 AL (nH) 250 ±3% 315 ±3% 400 ±3% 630 ±3% 1000 ±3% 8300 ±25% 3C91 3F3 8300 ±25% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 1000 ±3% 5750 ±25% µe ≈ 66 ≈ 83 ≈ 105 ≈ 165 ≈ 263 ≈ 2 180 ≈ 2 180 ≈ 66 ≈ 83 ≈ 105 ≈ 165 ≈ 263 ≈ 1 510 TOTAL AIR GAP (µm) ≈ 840 ≈ 640 ≈ 480 ≈ 290 ≈ 170 ≈0 ≈0 ≈ 840 ≈ 640 ≈ 480 ≈ 290 ≈ 170 ≈0 TYPE NUMBER P30/19-3C81-E250 P30/19-3C81-A315 P30/19-3C81-A400 P30/19-3C81-A630 P30/19-3C81-A1000 P30/19-3C81 P30/19-3C91 P30/19-3F3-E250 P30/19-3F3-A315 P30/19-3F3-A400 P30/19-3F3-A630 P30/19-3F3-A1000 P30/19-3F3
2008 Sep 01
1008
Ferroxcube
P cores and accessories
Core sets of high permeability grades Clamping force for AL measurements, 250 ± 50 N. GRADE 3E27 AL (nH) 15100 ±25% µe ≈ 3960 AIR GAP (µm) ≈0
P30/19
TYPE NUMBER P30/19-3E27
Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥320 ≥315 ≥315 f = 25 kHz; ˆ B = 200 mT; T = 100 °C ≤ 1.43 − − ≤ CORE LOSS (W) at f = 100 kHz; ˆ B = 100 mT; T = 100 °C − 0.37(1) ≤ 0.7 ≤ f = 100 kHz; ˆ B = 200 mT; T = 100 °C − 2.6 (1) − f = 400 kHz; ˆ B = 50 mT; T = 100 °C − − ≤ 1.2
3C81 3C91 3F3 Note
1. Measured at 60 °C.
2008 Sep 01
1009
Ferroxcube
P cores and accessories
COIL FORMERS General data CP-P30/19 coil former PARAMETER Coil former material Maximum operating temperature SPECIFICATION
P30/19
polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329 (R) 155 °C, “IEC 60085”, class F
handbook, full pagewidth
0 12.8 0.2 0.6 0.6
3.2
0 15 0.2
0 24.7 0.2
13.7
0.2 0
0.7
0.7
MGC135
Dimensions in mm.
Fig.2 Coil former: CP-P30/19. Winding data and area product for P30/19 coil former NUMBER OF SECTIONS 1 2 3 MINIMUM WINDING AREA (mm2) 53.2 2 × 24.9 3 × 15.5 NOMINAL WINDING WIDTH (mm) 11.1 2 × 5.15 3 × 3.2 AVERAGE LENGTH OF TURN (mm) 62 62 62 AREA PRODUCT Ae x Aw (mm4) 7290 2 x 3410 3 x 2120
TYPE NUMBER
CP-P30/19-1S CP-P30/19-2S CP-P30/19-3S
2008 Sep 01
1010
Ferroxcube
P cores and accessories
General data 6-pins P30/19 coil former for PCB mounting PARAMETER Coil former material Maximum operating temperature Pin material Resistance to soldering heat Solderability SPECIFICATION
P30/19
polyamide (PA6.6), glass reinforced, flame retardant in accordance with “UL 94-HB” ; UL file number E41938(M) 130 °C, “IEC 60085”, class B copper-zinc alloy (CuZn), tin (Sn) plated “IEC 60068-2-20” , Part 1, Test Tb, method 1B, 350 °C, 3.5 s. For connection of wire to pins: 430 °C, 2 seconds “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s
handbook, full pagewidth
7.1 0.75
12.75 max 12
38.35 24.95 13.6 max max min
35.9
14.75
2.4 10.25 max 4.35 min
Dimensions in mm.
14.3 max
MGB628
Fig.3 P30/19 coil former for PCB mounting; 6-pins. Winding data and area product for 6-pins P30/19 coil former for PCB mounting NUMBER OF SECTIONS 1 1 MINIMUM WINDING AREA (mm2) 55.2 55.2 NOMINAL WINDING WIDTH (mm) 12.8 12.8 AVERAGE LENGTH OF TURN (mm) 62.2 62.2 MINIMUM LENGTH OF PINS (mm) 4.4 6.8 AREA PRODUCT Ae x Aw (mm4) 7560 7560
TYPE NUMBER
CPV-P30/19-1S-6PD CPV-P30/19-1S-6PDL
2008 Sep 01
1011
Ferroxcube
P cores and accessories
MOUNTING PARTS General data and ordering information ITEM Tag plate REMARKS material: phenolformaldehyde (PF), glass reinforced flame retardant: in accordance with “UL 94V-0” ; UL file number E41429 maximum operating temperature: 180 °C, “IEC 60085” , class H pins: copper-tin alloy (CuSn), tin (Sn) plated resistance to soldering heat in accordance with “IEC 60068-2-20” , Part 2, Test Tb, method 1B: 350 °C, 3.5 s solderability in accordance with “IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s Container Spring Clamp copper-zinc alloy (CuZn), tin (Sn) plated earth pins: presoldered CrNi-steel spring force: ≈250 N when mounted spring steel, tin-plated 7 6 5 FIGURE 4
P30/19
TYPE NUMBER TGP-P30/19-C
CON-P30/19 SPR-P30/19 CLM/TS-P30/19
handbook, full pagewidth
20 15.24 10.16 2.2 2.1
2.54
5.08 15.24 4.8
10.16 ∅8.4 ∅0.8
mark 32.4 max.
6
1.3 +0.15 0
CBW272
Dimensions in mm.
Fig.4 Tag plate: TGP-P30/19-C.
2008 Sep 01
1012
Ferroxcube
P cores and accessories
P30/19
handbook, full pagewidth
10 8.2 1
0.6 mark
5 8 21.4 max.
28.25 min. 32.3 max.
CBW428
Dimensions in mm.
Fig.5 P30/19 container.
handbook, halfpage
0.3 2.3 0
29.2 max
MGC138
Dimensions in mm.
Fig.6 P30/19 spring.
2008 Sep 01
1013
Ferroxcube
P cores and accessories
P30/19
handbook, halfpage
44.2 38.6
28.6
6.6
16
1
20.6
30
MBE676
Dimensions in mm.
Fig.7 Clamp CLM/TS-P30/19.
2008 Sep 01
1014
Ferroxcube
P cores and accessories
DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS
P30/19
This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
Production
DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability.
2008 Sep 01
1015
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