RM10-3E27

FERROXCUBE DATA SHEET RM10/I RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories CORE SETS Effective core parameters SYMBOL Σ(I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of set VALUE 0.462 4310 44.6 96.6 89.1 ≈ 22 UNIT mm−1 mm3 mm mm2 mm2 g O 10.9 0 0.4 28.5 10.9 0 1.3 13.5 0 0.5 handbook, halfpage RM10/I 5.1 ± 0.1 0 24.7 1.1 16.2 0.25 0.6 18.6 12.4 0 0.1 0.9 O 21.2 0 Dimensions in mm. MGC097 Fig.1 RM10/I core set. Core sets for filter applications Clamping force for AL measurements, 60 ±20 N. GRADE 3D3 AL (nH) 315 ±3% 400 ±5% 630 ±8% 1900 ±25% 400 ±3% 630 ±3% 1000 ±10% 4400 ±25% µe ≈ 116 ≈ 147 ≈ 232 ≈ 700 ≈ 147 ≈ 232 ≈ 367 ≈ 1 620 AIR GAP (µm) ≈ 380 ≈ 280 ≈ 140 ≈0 ≈ 330 ≈ 190 ≈ 110 ≈0 TYPE NUMBER RM10/I-3D3-A315 RM10/I-3D3-A400 RM10/I-3D3-A630 RM10/I-3D3 RM10/I-3H3-A400 RM10/I-3H3-A630 RM10/I-3H3-A1000 RM10/I-3H3 3H3 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 60 ±20 N. GRADE 3C81 AL (nH) 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 5500 ±25% µe ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 2020 2 TOTAL AIR GAP (µm) ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 TYPE NUMBER RM10/I-3C81-E160 RM10/I-3C81-A250 RM10/I-3C81-A315 RM10/I-3C81-A400 RM10/I-3C81-A630 RM10/I-3C81 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I GRADE 3C90 AL (nH) 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4500 ±25% 5500 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4500 ±25% 5500 ±25% 4050 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4050 ±25% 3100 ±25% µe ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1 650 ≈ 2 020 ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1 650 ≈ 2 020 ≈1680 ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1 490 ≈1190 TOTAL AIR GAP (µm) ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 ≈0 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 TYPE NUMBER RM10/I-3C90-A160 RM10/I-3C90-A250 RM10/I-3C90-A315 RM10/I-3C90-A400 RM10/I-3C90-A630 RM10/I-3C90 RM10/I-3C91 RM10/I-3C94-A160 RM10/I-3C94-A250 RM10/I-3C94-A315 RM10/I-3C94-A400 RM10/I-3C94-A630 RM10/I-3C94 RM10/I-3C95 RM10/I-3C96 RM10/I-3F3-A160 RM10/I-3F3-A250 RM10/I-3F3-A315 RM10/I-3F3-A400 RM10/I-3F3-A630 RM10/I-3F3 RM10/I-3F35 3C91 3C94 3C95 3C96 3F3 3F35 Core sets of high permeability grades Clamping force for AL measurements, 60 ±20 N. GRADE 3E27 3E5 AL (nH) 10700 ± 25% 16000 +40/−30% µe ≈ 3930 ≈ 5880 TYPE NUMBER RM10/I-3E27 RM10/I-3E5 2008 Sep 01 3 Ferroxcube RM, RM/I, RM/ILP cores and accessories Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥315 ≥320 ≥315 ≥320 ≥320 ≥340 ≥315 ≥315 f = 25 kHz; ˆ B = 200 mT; T = 100 °C ≤ 1.0 ≤ 0.52 − − − − − − ≤ f = 100 kHz; ˆ B = 100 mT; T = 100 °C − ≤ 0.55 0.3 (1) − ≤ 0.3 ≤ 0.48 − ≤ 0.41 CORE LOSS (W) at f = 100 kHz; ˆ B = 200 mT; T = 25 °C − − − − ≤ 2.54 − − − ≤ f = 100 kHz; ˆ B = 200 mT; T = 100 °C − − 1.8(1) ≤ 2.3 ≤ 2.41 ≤ 1.8 − − RM10/I f = 400 kHz; ˆ B = 50 mT; T = 100 °C − − − − − ≤ 0.77 ≤ 0.82 − 3C81 3C90 3C91 3C94 3C95 3C96 3F3 3F35 Properties of core sets under power conditions (continued) B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥340 ≥315 ≥315 f = 500 kHz; ˆ B = 50 mT; T = 100 °C ≤ 1.5 − ≤ 0.6 CORE LOSS (W) at f = 500 kHz; ˆ B = 100 mT; T = 100 °C − − ≤ 4.5 f = 1 MHz; ˆ B = 30 mT; T = 100 °C − − − f = 3 MHz; ˆ B = 10 mT; T = 100 °C − − − 3C96 3F3 3F35 Note 1. Measured at 60 °C. 2008 Sep 01 4 Ferroxcube RM, RM/I, RM/ILP cores and accessories COIL FORMER General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM10/I polybutyleneterephtalate (PBT), glass-reinforced, flame retardant in accordance with UL 94V-0; UL file number E45329(R) copper-tin alloy (CuSn), tin (Sn) plated 155 °C, “IEC 60085”, class F “IEC 60 068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60 068-2-20”, Part 2, Test Ta, method 1 12.2 0 −0.2 5.08 3.81 3.81 3.81 3.81 0.7 3.1 (10 min. ) 3.45 0 − 0.1 1.2 0.3 2.54 handbook, full pagewidth 1.3 +0.15 0 +0.2 27.94 13.8 11.1 0 21.9 33 ∅21 0 ∅12.5 0 −0.2 −0.2 ∅1 3.2 3 23.3 Dimensions in mm. 4.3 1.6 +0.15 0 CBW528 Fig.2 RM10/I coil former (DIL). Winding data and area product for RM10 coil former (DIL) NUMBER OF SECTIONS 1 AVERAGE LENGTH OF TURN (mm) 52 WINDING AREA (mm2) 44.2 WINDING WIDTH (mm) 10.0 AREA PRODUCT Ae x Aw (mm4) 4270 TYPE NUMBER CPV-RM10-1S-12PD 2008 Sep 01 5 Ferroxcube RM, RM/I, RM/ILP cores and accessories COIL FORMER General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM10/I polyester (UP), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E61040(M) copper-tin alloy (CuSn), tin (Sn) plated 180 °C, “IEC 60085”, class H “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20”, Part 2, Test Ta, method 1 0 12.25 −0.1 20.32 15.24 10.16 13.8 min. handbook, full pagewidth (10.4 min.) 0.65 1 1.3 6 7 5 4 ∅0.6 9 2 3 10 12 11 0 11.2 +0.1 ∅21−0.2 ∅12.5 0 0 −0.2 1.3 +0.15 0 8 1.4 min. 1 10.8 max. 0.55 5.5 2.54 CBW613 Dimensions in mm. Fig.3 RM10/I coil former. Winding data and area product for RM10/I coil former NUMBER OF SECTIONS 1 1 1 1 1 2 NUMBER OF PINS 12 5 8 10 11 8 PIN POSITIONS USED all 3, 4, 6, 9, 10 1,3,4,6,7,9, 10,12 all exept 2, 11 all exept 9 1,3,4,6,7,9, 10,12 AVERAGE LENGTH OF TURN (mm) 52.3 52.3 52.3 52.3 52.3 52.3 WINDING AREA (mm2) 42.7 42.7 42.7 42.7 42.7 2 x 21.1 WINDING WIDTH (mm) 10.3 10.3 10.3 10.3 10.3 2 x 4.9 AREA PRODUCT Ae x Aw (mm4) 4120 4120 4120 4120 4120 2 x 2040 TYPE NUMBER CSV-RM10-1S-12P CSV-RM10-1S-5P CSV-RM10-1S-8P CSV-RM10-1S-10P CSV-RM10-1S-11P CSV-RM10-2S-8P 2008 Sep 01 6 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I NUMBER OF SECTIONS 2 2 2 NUMBER OF PINS 10 12 5 PIN POSITIONS USED all exept 2, 11 all 3, 4, 6, 9, 10 AVERAGE LENGTH OF TURN (mm) 52.3 52.3 52.3 WINDING AREA (mm2) 2 x 21.1 2 x 21.1 2 x 21.1 WINDING WIDTH (mm) 2 x 4.9 2 x 4.9 2 x 4.9 AREA PRODUCT Ae x Aw (mm4) 2 x 2040 2 x 2040 2 x 2040 TYPE NUMBER CSV-RM10-2S-10P CSV-RM10-2S-12P CSV-RM10-2S-5P MOUNTING PARTS General data ITEM Clamping force Clip material Clip plating Solderability Type number ≈30 N stainless steel tin (Sn) “IEC 60 068-2-20”, Part 2, Test Ta, method 1 CLI/P-RM10/I 17.5 R40 15.1 SPECIFICATION 4.5 handbook, halfpage 0.7 MGC090 5 Dimensions in mm. Fig.4 Mounting clip for RM10/I. 2008 Sep 01 7 Ferroxcube RM, RM/I, RM/ILP cores and accessories DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS RM10/I This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Production DISCLAIMER Life support applications  These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 8