RM5-3D3-E63

FERROXCUBE DATA SHEET RM5 RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories CORE SETS Effective core parameters SYMBOL Σ(I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of set VALUE 1.01 450 21.4 21.2 14.8 ≈ 3.1 UNIT mm−1 mm3 mm mm2 mm2 g O 4.9 0 0.2 6 14.9 max 0 6.8 0.4 2.6 handbook, halfpage RM5 M1.4 0 12.3 0.5 O 2.04 0.06 0 9.1 0.2 2 0.4 10.4 6.3 0 0.1 0.4 O 10.2 0 Dimensions in mm. MGC049 Fig.1 RM5 core set. Core sets for filter applications Clamping force for AL measurements, 25 ±10 N. GRADE 3D3 AL (nH) 40 ±3% 63 ±3% 100 ±3% 800 ±25% 3H3 160 ±3% 250 ±3% 315 ±3% 400 ±5% 1650 ±25% µe ≈32 ≈51 ≈80 ≈640 ≈129 ≈201 ≈253 ≈321 ≈1310 TOTAL AIR GAP (µm) ≈990 ≈540 ≈300 ≈0 ≈180 ≈110 ≈80 ≈60 ≈0 TYPE NUMBER (WITH NUT) RM5-3D3-E40/N RM5-3D3-E63/N RM5-3D3-E100/N − RM5-3H3-A160/N RM5-3H3-A250/N RM5-3H3-A315/N RM5-3H3-A400/N − TYPE NUMBER (WITHOUT NUT) RM5-3D3-E40 RM5-3D3-E63 RM5-3D3-E100 RM5-3D3 RM5-3H3-A160 RM5-3H3-A250 RM5-3H3-A315 RM5-3H3-A400 RM5-3H3 2008 Sep 01 1182 Ferroxcube RM, RM/I, RM/ILP cores and accessories INDUCTANCE ADJUSTERS General data PARAMETER Material of head and thread Maximum operating temperature SPECIFICATION polypropylene (PP), glass fibre reinforced 125 °C 7.8 handbook, halfpage RM5 O 2.13 0.07 0 3.05 M 1.4 0.5 1.5 min MBE079 Dimensions in mm. Fig.2 RM5 inductance adjuster. Inductance adjuster selection chart GRADE 3H3 AL (nH) 63 100 160 250 315 400 3D3 40 63 100 Note 1. Maximum adjustment range. − − ADJ-RM4/RM5-RED ADJ-RM4/RM5-RED TYPES FOR LOW ADJUSTMENT (applies to all types) ∆L/L %(1) − − 11 6 7 5 − − − TYPES FOR MEDIUM ADJUSTMENT − ADJ-RM4/RM5-RED ADJ-RM4/RM5-BROWN ADJ-RM4/RM5-BROWN ADJ-RM4/RM5-GREY ADJ-RM4/RM5-BLACK ADJ-RM4/RM5-GREEN − ADJ-RM4/RM5-RED ∆L/L %(1) − 15 15 10 13 14 15 − 14 TYPES FOR HIGH ADJUSTMENT ADJ-RM4/RM5-RED ADJ-RM4/RM5-BROWN ADJ-RM4/RM5-GREY ADJ-RM4/RM5-GREY − − ADJ-RM4/RM5-RED ADJ-RM4/RM5-RED − ∆L/L %(1) 23 24 28 17 − − 30 20 − ADJ-RM4/RM5-BROWN ADJ-RM4/RM5-BROWN − − − 2008 Sep 01 1183 Ferroxcube RM, RM/I, RM/ILP cores and accessories COIL FORMER General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM5 phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E167521(M) copper-tin alloy (CuSn), tin (Sn) plated 180 °C, “IEC 60085” , class H “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20” , Part 2, Test Ta, method 1 handbook, full pagewidth 6.1 0 −0.15 10.16 5.08 0.4 2 3 (4.8 min) 0 0.8 −0.1 0.65 ∅0.5 2.54 +0.15 5.0 0 1 ∅10.1 −0 ∅5.95 −0 0.2 0.2 0.6 4 7 0.4 5 1.0 +0.15 0 CBW611 Dimensions in mm. Fig.3 RM5 coil former; 4-pins. Winding data and area product for 4-pins RM5 coil former NUMBER OF SECTIONS 1 2 NUMBER OF PINS 4 4 PIN POSITIONS USED all all WINDING AREA (mm2) 9.5 2 × 4.35 WINDING WIDTH (mm) 4.8 2 × 2.2 AVERAGE LENGTH OF TURN (mm) 25 25 AREA PRODUCT Ae x Aw (mm4) 201 2 x 92.2 TYPE NUMBER CSV-RM5-1S-4P CSV-RM5-2S-4P 2008 Sep 01 1184 Ferroxcube RM, RM/I, RM/ILP cores and accessories General data coil former PARAMETER Coil former material Solder pad material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM5 unsaturated polyester (UP), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E61040 (M) copper-tin alloy CuSn), tin (Sn) plated 180 °C, “IEC 60085”, class H “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20”, Part 2, Test Ta, method 1 6.15 0 −0.2 4.68 min. 10.16 5.08 3 handbook, full pagewidth 0.52 4 0.75 0.75 5 5+0.15 02 6.9 min. 6 ∅ 10.1 0 −0.2 ∅ 5.95 0 −0.2 ∅ 0.5 1+0.15 0 1 0.45 0.7 min. 5 2.54 CBW511 Dimensions in mm. Fig.4 Coil former for RM5; 6-pins Winding data and area product for 6-pins RM5 coil former NUMBER OF SECTIONS 1 1 1 2 2 Note 1. Also available with post-inserted pins. NUMBER OF PINS 6 5 4 6 5 PIN POSITIONS USED all 1, 2, 3, 5, 6 2, 3, 5, 6 all 1, 2, 3, 5, 6 WINDING AREA (mm2) 9.2 9.2 9.2 2 × 4.15 2 × 4.15 WINDING WIDTH (mm) 4.68 4.68 4.68 2 × 2.06 2 × 2.06 AVERAGE LENGTH OF TURN (mm) 24.9 24.9 24.9 24.9 24.9 AREA PRODUCT Ae x Aw (mm4) 195 195 195 2 x 88.0 2 x 88.0 TYPE NUMBER CSV-RM5-1S-6P-G(1) CSV-RM5-1S-5P-G(1) CSV-RM5-1S-4P-G(1) CSV-RM5-2S-6P-G(1) CSV-RM5-2S-5P-G(1) 2008 Sep 01 1185 Ferroxcube RM, RM/I, RM/ILP cores and accessories MOUNTING PARTS General data ITEM Clamping force Clip material Clip plating Solderability Type number ≈12 N steel silver (Ag) “IEC 60 068-2-20”, Part 2, Test Ta, method 1 CLI/P-RM4/5 10.1 2.0 handbook, halfpage 1.3 RM5 SPECIFICATION 8.5 0.7 MBE080 4 Dimensions in mm. Fig.5 Mounting clip for RM5. 2008 Sep 01 1186 Ferroxcube RM, RM/I, RM/ILP cores and accessories DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS RM5 This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Production DISCLAIMER Life support applications  These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 1187