RM6S-3D3-A160

FERROXCUBE DATA SHEET RM6S/I RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories CORE SETS Effective core parameters handbook, halfpage RM6S/I SYMBOL Σ(I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of set VALUE 0.784 1090 29.2 37.0 31.2 ≈ 5.5 UNIT mm−1 mm3 mm mm2 mm2 g ∅6.4 0 −0.2 >8.4 17.9 0 −0.7 8.2 0 −0.4 2.9 ±0.1 14.7 0 −0.6 10.35 ±0.25 8 +0.4 12.4 ±0.1 0 ∅12.4 Dimensions in mm. +0.5 0 CBW125 Fig.1 RM6S/I core set. Core sets for filter applications Clamping force for AL measurements, 20 ±10 N. GRADE 3B46 3D3 AL (nH) 3650 ± 25 % 160 ±3% 250 ±5% 315 ±8% 1050 ±25% 315 ±3% 400 ±3% 630 ±5% 2350 ±25% µe ≈ 2280 ≈ 100 ≈ 156 ≈ 197 ≈ 655 ≈ 198 ≈ 251 ≈ 396 ≈ 1 470 AIR GAP (µm) ≈0 ≈ 300 ≈ 170 ≈ 120 ≈0 ≈ 150 ≈ 110 ≈ 65 ≈0 TYPE NUMBER RM6S/I-3B46 RM6S/I-3D3-A160 RM6S/I-3D3-A250 RM6S/I-3D3-A315 RM6S/I-3D3 RM6S/I-3H3-A315 RM6S/I-3H3-A400 RM6S/I-3H3-A630 RM6S/I-3H3 3H3 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 20 ±10 N. GRADE 3C81 AL (nH) 63 ±3% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 3000 ±25% µe ≈ 40 ≈ 63 ≈ 100 ≈ 157 ≈ 198 ≈ 1 870 2 TOTAL AIR GAP (µm) ≈ 1080 ≈ 600 ≈ 340 ≈ 200 ≈ 150 ≈0 TYPE NUMBER RM6S/I-3C81-E63 RM6S/I-3C81-A100 RM6S/I-3C81-A160 RM6S/I-3C81-A250 RM6S/I-3C81-A315 RM6S/I-3C81 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM6S/I GRADE 3C90 AL (nH) 63 ±3% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±5% 2600 ±25% 3000 ±25% 63 ±3% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±5% 2600 ±25% 3000 ±25% 2350 ±25% 63 ±3% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 2150 ±25% 1750 ±25% 63 ±3% 100 ±3% 160 ±3% 250 ±3% 315 ±3% 1250 ±25% 1250 ±25% µe ≈ 40 ≈ 63 ≈ 100 ≈ 157 ≈ 198 ≈ 251 ≈ 396 ≈ 1 630 ≈ 1 880 ≈ 40 ≈ 63 ≈ 100 ≈ 157 ≈ 198 ≈ 251 ≈ 396 ≈ 1 630 ≈ 1 880 ≈ 1 470 ≈ 40 ≈ 63 ≈ 100 ≈ 157 ≈ 198 ≈ 1 350 ≈ 1 100 ≈ 39 ≈ 62 ≈ 100 ≈ 156 ≈ 197 ≈ 780 ≈ 780 TOTAL AIR GAP (µm) ≈ 1080 ≈ 600 ≈ 340 ≈ 200 ≈ 150 ≈ 110 ≈ 65 ≈0 ≈0 ≈ 1080 ≈ 600 ≈ 340 ≈ 200 ≈ 150 ≈ 110 ≈ 65 ≈0 ≈0 ≈0 ≈ 1080 ≈ 600 ≈ 340 ≈ 200 ≈ 150 ≈0 ≈0 ≈ 1040 ≈ 570 ≈ 310 ≈ 170 ≈ 130 ≈0 ≈0 TYPE NUMBER RM6S/I-3C90-A63 RM6S/I-3C90-A100 RM6S/I-3C90-A160 RM6S/I-3C90-A250 RM6S/I-3C90-A315 RM6S/I-3C90-A400 RM6S/I-3C90-A630 RM6S/I-3C90 RM6S/I-3C91 RM6S/I-3C94-A63 RM6S/I-3C94-A100 RM6S/I-3C94-A160 RM6S/I-3C94-A250 RM6S/I-3C94-A315 RM6S/I-3C94-A400 RM6S/I-3C94-A630 RM6S/I-3C94 RM6S/I-3C95 RM6S/I-3C96 RM6S/I-3F3-A63 RM6S/I-3F3-A100 RM6S/I-3F3-A160 RM6S/I-3F3-A250 RM6S/I-3F3-A315 RM6S/I-3F3 RM6S/I-3F35 RM6S/I-3F4-A63 RM6S/I-3F4-A100 RM6S/I-3F4-A160 RM6S/I-3F4-A250 RM6S/I-3F4-A315 RM6S/I-3F4 RM6S/I-3F45 3C91 3C94 3C95 3C96 3F3 3F35 3F4 3F45 2008 Sep 01 3 Ferroxcube RM, RM/I, RM/ILP cores and accessories Core sets of high permeability grades Clamping force for AL measurements, 20 ±10 N. GRADE 3E27 3E5 3E6 AL (nH) 6 000 ± 25% 8600 +40/−30% 11000 +40/−30% µe ≈ 3 770 ≈ 5 400 ≈ 6 910 RM6S/I TYPE NUMBER RM6S/I-3E27 RM6S/I-3E5 RM6S/I-3E6 Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥320 ≥320 ≥315 ≥320 ≥320 ≥340 ≥315 ≥315 ≥250 f = 25 kHz; ˆ B = 200 mT; T = 100 °C ≤ 0.25 ≤ 0.13 − − − − − − − ≤ f = 100 kHz; ˆ B = 100 mT; T = 100 °C − ≤ 0.14 0.08(1) − ≤ 0.08 ≤ 0.14 − − ≤ 0.11 CORE LOSS (W) at f = 100 kHz; ˆ B = 200 mT; T = 25 °C − − − − ≤ 0.64 − − − − ≤ f = 100 kHz; ˆ B = 200 mT; T = 100 °C − − 0.4(1) ≤ 0.6 ≤ 0.61 ≤ 0.4 − − − f = 400 kHz; ˆ B = 50 mT; T = 100 °C − − − − − ≤ 0.2 ≤ 0.2 ≤ 0.12 − 3C81 3C90 3C91 3C94 3C95 3C96 3F3 3F35 3F4 Properties of core sets under power conditions (continued) B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C ≥340 ≥315 ≥315 ≥250 ≥250 f = 500 kHz; ˆ B = 50 mT; T = 100 °C ≤ 0.5 − ≤ 0.16 − − f = 500 kHz; ˆ B = 100 mT; T = 100 °C − − ≤ 1.3 − − CORE LOSS (W) at f = 1 MHz; ˆ B = 30 mT; T = 100 °C − − − ≤ 0.33 ≤ 0.25 f = 1 MHz; ˆ B = 50 mT; T = 100 °C − − − − ≤ 0.94 f = 3 MHz; ˆ B = 10 mT; T = 100 °C − − − ≤ 0.53 ≤ 0.44 3C96 3F3 3F35 3F4 3F45 Note 1. Measured at 60 °C. 2008 Sep 01 4 Ferroxcube RM, RM/I, RM/ILP cores and accessories COIL FORMERS General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability DESCRIPTION RM6S/I polybutyleneterephthalate (PBT), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329(M) copper-tin alloy (CuSn), tin (Sn) plated 155 °C, “IEC 60085”, class F “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20”, Part 2, Test Ta, method 1 7.95 −0 0.1 (6.35 min.) 3.81 5.08 3.81 2.2 0.5 0.9 2.5 2.54 handbook, full pagewidth +0.15 15.24 8.5 6.5 0 11.3 +0.15 ∅6.5 0 ∅12.3 0 −0.25 0.3 7.55 −0 0.15 3.2 CBW514 ∅0.6 16 max. 3 4.3 1.0 +0.15 0 Dimensions in mm. Fig.2 RM6S/I coil former; 8-pins (DIL). Winding data and area product for 8-pins RM6S/I coil former (DIL) NUMBER OF SECTIONS 1 WINDING AREA (mm2) 15.7 WINDING WIDTH (mm) 6.2 AVERAGE LENGTH OF TURN (mm) 31 AREA PRODUCT Ae x Aw (mm4) 5.81 TYPE NUMBER CPV-RM6S/I-1S-8PD 2008 Sep 01 5 Ferroxcube RM, RM/I, RM/ILP cores and accessories General data SMD coil former PARAMETER Coil former material Solder pad material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM6S/I phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E41429 (M) copper-tin alloy (CuSn), tin (Sn) plated 155 °C, “IEC 60085”, class F “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20”, Part 2, Test Ta, method 1 ∅ 7.55 0 −0.15 0.5 ∅ 12.3 0 −0.25 2.8 2 ∅ 6.5 +0.15 0 handbook, full pagewidth max. 10.6 7.95 0 −0.15 2 13.7 0.9 0.3 5 12.5 15.7 max. 1 6.3 min. 14.7 17.45 max. 1.8 3.75 5 CBW520 3.75 Dimensions in mm. Fig.3 SMD coil former for RM6S/I. Winding data and area product for RM6S/I coil former (SMD) NUMBER OF SECTIONS 1 NUMBER OF SOLDER PADS 8 WINDING AREA (mm2) 14 WINDING WIDTH (mm) 6.3 AVERAGE LENGTH OF TURN (mm) 31 AREA PRODUCT Ae x Aw (mm4) 518 TYPE NUMBER CSVS-RM6S-1S-8P 2008 Sep 01 6 Ferroxcube RM, RM/I, RM/ILP cores and accessories General data SMD coil former PARAMETER Coil former material Solder pad material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION RM6S/I phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E41429 (M) copper-tin alloy (CuSn), tin (Sn) plated 155 °C, “IEC 60085”, class F “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s “IEC 60068-2-20”, Part 2, Test Ta, method 1 ∅ 12.3 0 −0.25 ∅ 7.55 0 −0.15 ∅ 6.5 +0.15 0 2 0.5 2.2 handbook, full pagewidth 2.8 10.6 max. 7.95 0 −0.15 2 13.7 0.9 0.3 5 12.5 15.7 max. 1 6.3 min. 14.7 17.45 max. 1.8 3.75 5 CBW519 3.75 Dimensions in mm. Fig.4 SMD coil former for RM6S/I. Winding data and area product for RM6S/I coil former (SMD) NUMBER OF SECTIONS 1 NUMBER OF SOLDER PADS 8 WINDING AREA (mm2) 14.2 WINDING WIDTH (mm) 6.3 AVERAGE LENGTH OF TURN (mm) 31.4 AREA PRODUCT Ae x Aw (mm4) 525 TYPE NUMBER CSVS-RM6S-1S-8P-B 2008 Sep 01 7 Ferroxcube RM, RM/I, RM/ILP cores and accessories Additional coil formers are those of “RM6S”, but “area product” is different.. Winding data and area product (for RM6S/I) for 4-pins RM6S coil former NUMBER OF SECTIONS 1 2 NUMBER OF PINS 4 4 PIN POSITIONS USED all all WINDING AREA (mm2) 15 2 × 7.0 WINDING WIDTH (mm) 6.4 2 × 3.0 AVERAGE LENGTH OF TURN (mm) 30 30 AREA PRODUCT Ae x Aw (mm4) 555 2 x 259 RM6S/I TYPE NUMBER CSV-RM6S/R-1S-4P CSV-RM6S/R-2S-4P Winding data and area product (for RM6S/I) for RM6S coil former NUMBER OF SECTIONS 1 1 1 2 Note 1 Also available with post-inserted pins. Winding data and area product (for RM6S/I) for RM6S coil former NUMBER OF SECTIONS 1 NUMBER OF PINS 8 WINDING AREA (mm2) 14.5 WINDING WIDTH (mm) 6.26 AVERAGE LENGTH OF TURN (mm) 30.7 AREA PRODUCT Ae x Aw (mm4) 536 NUMBER OF PINS 6 5 4 6 PIN POSITIONS USED all 1, 2, 3, 5, 6 2, 3, 5, 6 all WINDING AREA (mm2) 15.0 15.0 15.0 2 × 7.0 AVERAGE AREA WINDING LENGTH OF PRODUCT WIDTH TURN Ae x Aw (mm) (mm) (mm4) 6.3 6.3 6.3 2×3 30.0 30.0 30.0 30.0 555 555 555 2 x 259 TYPE NUMBER CSV-RM6S-1S-6P-G(1) CSV-RM6S-1S-5P-G(1) CSV-RM6S-1S-4P-G(1) CSV-RM6S-2S-6P-G(1) TYPE NUMBER CSV-RM6S-1S-8P 2008 Sep 01 8 Ferroxcube RM, RM/I, RM/ILP cores and accessories MOUNTING PARTS General data ITEM Clamping force Clip material Clip plating Solderability Type number ≈10 N stainless steel (CrNi) tin (Sn) ‘‘IEC 60068-2-20’’, Part 2, Test Ta, method 1 CLI/P-RM6/I 11.7 RM6S/I SPECIFICATION 2.3 9.45 R30 0.7 MGC083 4.7 Dimensions in mm. Fig.5 Mounting clip with earth pin for RM6/I. General data mounting clip without earth pin ITEM Clamping force Clip material Type number ≈10 N stainless steel (CrNi) CLI-RM6/I 2.3 handbook, halfpage SPECIFICATION 11.7 R30 9.45 CBW214 Dimensions in mm. Fig.6 Mounting clip without earth pin for RM6/I. 2008 Sep 01 9 Ferroxcube RM, RM/I, RM/ILP cores and accessories DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS RM6S/I This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Production DISCLAIMER Life support applications  These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 10