FC SERIES MANUAL LOADER (CONTINUOUS OUTPUT TYPE)
DATA SHEET
The FC series manual loader is available in two types, a manual control type and a remote control type used in combination with a compact controller. This instrument is equipped with a solid state indicator and pushbutton operation circuit to provide easy readouts and handling for process operation by man-machine communication. It can be directly connected to a thermocouple, resistance bulb or 4 to 20mA input optionally.
PNB1
FEATURES
1. High reliability The manual loader is a solid state instrument having few mechanical parts. The indicator and other units which formerly consisted of mechanical parts are also designed with solid state circuits to provide high reliability. 2. Application of international standards The instrument is compact, and the external dimensions comply with international IEC. The power supply and signal also comply with IEC standards (24V, 1 to 5V DC). Operation on 100V or 200V AC power supply is possible. 3. Front panel operation Process values, valve position input, etc. can be read accurately from the digital display on the panel front. Parameter setting and manual operation are also possible from the front of the panel.
FUNCTIONAL DIAGRAM
PV Square-root extraction MV Manual mode output (M) Filter Compensated process value signal (KPV) Control output (voltage) (MV) Control output (current) (MI) FAULT FLT output High alarm output (H) KPV ALM Low alarm output (L)
Linearize Process value input (PV)
Limiter External MV input (Al1) H L M Prearranged valve position Valve position command (EXS) Manual mode command (SMV) MV Manual back up HM HMV
EDS11-103e
Date Jul. 1, 1994
PNB1
SPECIFICATIONS
1. Input signal
(1) Process value input signal: One input selctable from the following
Voltage input signal Current input signal 1 to 5V DC 4 to 20mA DC Input resistance, 1MΩ or more 24V ± 2V DC can be supplied to transmitter in case of AC power supply (approx. 3.5mA max) 10mV DC span or more cold junction compensation comprised 50°C span or more Allow. error ± 0.2%/FS* Allow. error ± 0.2%/FS*
Thermocouple input
Resistance bulb input
I+ I0 Type I– J: 0 to 600°C K: 0 to 1200°C E: 0 to 800°C R: 0 to 1600°C JPt100/Pt100 –50 to 500°C
Allow. error ± 0.5%/FS*
Allow. error ± 0.5%/FS*
Note *: FS: Full scale
(2) Analog input signal: 1 point
External MV input signal AI 1 1 to 5V DC Input resistance, 1M Ω o r more Allow. error ± 0.2%/FS
(3) Digital input signal: 2 point
Manual mode command Valve position commend SMV EXS Contact input (photo-coupler insulation) ON 0V, OFF 24V ( input current, approx. 11mA/24V DC)
Indication contents: Process value (industrial value), high/low alarm, limiter value, etc. Indication contents are selected with , keys on front panel. F/S , Setting method: By using F/S , , , , ST keys on front panel (4) Operating functions Manual operating method: By using of , , pushbuttons on front of the panel Setting speed, approx. 40 sec/FS Simultaneous press of button, approx. 8 sec/FS Auto operating method: By using external control input signal Output limiter: High limit setting range, –25 to 125% Low limit setting range, –25 to 125% Tracking speed setting range; 0 to 900 sec/FS Hard manual operating method: By using control knob on front panel of HMV unit (5) Operation mode selection By using A/M pushbutton and HM switch on front of the panel
M M A A A HM selection HM selection M selection* HM selection HM selection*
Balance bumpless
2. Output signal
(1) Control output signal: 1 point
Current output Ml+ Ml– 4 to 20mA DC Allow. Ioad resistance, 600Ω or less Allow. error ± 0 2%/FS
Balanceless bumpless A M selection Note: * Balanceless bumpless by setting tracking speed
(2) Analog output signal: 2 points
Compensated process value signal Control output KPV 1 to 5V DC MV Output resistance, 1Ω or less Allow error ± 0 2%/FS
(6) Alarm function High/low alarm can be set in industrial values for process value input signal.
4. Power failure processing functions
Power failure detection: Control output holds at power failure detection. During power failure: Operating parameters backed up by capacitor when power failure occurs within 5 minutes. Initial value of control output is stored in non-volatile memory (lasts for 10 years expected at ambient temperature of 50 °C or less). Power failure recovery time: Initial or continuous start mode can be set for power failure within 5 minutes. Recovery from power failure lasting longer than 5 minutes is done by initial.
Note: Control mode at initialization can be registered M: Manual mode or A: Auto mode
(3) Digital output signal: 4 points
Fault output Manual mode output High alarm output Low alarm output FLT M H L Open-collector output (photocoupler insulation) Output rating, 30V x 0.1A DC, max.
3. Indication, setting, operating functions
(1) Bargraph indication
PV indicator Indication method No of segments Range Resolution Scale length Indication mode LED (red) 101 + 2 0 to 100%, linear 1 %/FS MV indicator LED (red) 51 + 2 0 to 100%, linear 2 %/FS
100mm 50mm 0 to 100% bargraph indication, 0 to 100% reverse bargraph indication, dot indication, –50 to +50% deviation indication
5. Self-diagnosis functions
Process value input signal abnormality: FLT indicator lights and FLT contact output turns "ON" . Control output abnormality: FLT lamp lights and FLT contact output goes "ON". Other function is processed at all times. Fault contents indication: Cause of fault is indicated numerically on numerical indicator on the front panel.
(2) Operation mode indication Indicating method: LED (red and green) Red: M, HM Green: A (3) Numerical indication, setting Indication method: LED (red), name in 3 digits + number in 5 digits (negative sign included)
2
6. Transmission functions
(1) Transmission items Supervisory items: PNB host Process value, control output, operation mode, alarm information, fault information, various limiter values, constants, etc. Setting operation items: Host PNB Control output, operation mode, various limiter values, constants, etc. (2) Transmission setting inhibit: Parameter setting enable/inhibit can be designated by transmission from the host. Designation is done by keys on the front panel. (3) Communication interface (a) T-link: Private interface Transmission speed: 500Kbps No. of units connectable: 32 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: I/O transmission and message (b) RS-422A/485: Universal interface Transmission speed: 2400, 4800, 9600 or 19200bps configurable No. of units connectable: 31 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: Polling/selecting (c) CC data line: Private interface Transmission speed: 19.2Kbps No. of units connectable: 15 max. Transmission distance: 500m max. Transmission form: Multi-drop Control method: Polling/selecting
Mounting method: Flush with indoor panel; vertical mounting is standard. Mounting on tilted surface possible (angle "α")
α=0° to 90°
Finish color: Munsell N 1.5 for front panel and case Scope of delivery: Manual loader and mounting bracket Item to be ordered separately: Communication cable (type PNZ)
CODE SYMBOLS
12345678 9 10
PNB1 A B C D E F G W
5-
Description Process value input signal 1 to 5V DC 4 to 20mA DC J thermocouple 10mV DC span or K thermocouple more, cold junction E thermocouple compensation R thermocouple comprised Resistance bulb, JPt 100, 3-wire, 50 °C span or more Resitance bulb, Pt100, 3-wire, 50 °C span or more
A B 1 2 3
Operating method M type A-M type Power supply 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (187 to 264V/47 to 63Hz AC) Hard manual back-up unit (24V DC power only) None With Y T R S C Transmission function None T-link RS-422A RS-485 CC data line
7. Other functions
Data protective function by use of pass code
1 2
8. Additional functions (options)
(1) Hard manual unit (HMV) Control output: 4 to 20mA DC Allowable load resistance: 600Ω or less (24V DC power only)
9. Operating conditions
Selected from the following 3 types 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (187 to 264V/47 to 63Hz AC) Power consumption: Approx. 11W (DC) Approx. 20VA (AC) Dielectric strength: 1500V AC, 1 min. Insulation resistance: 100MΩ or more at 500V DC Ambient temperature: 0 to 50°C Ambient humidity: 90% RH or less Enclosure: Steel case Rating plate (Name plate): 100 (H) x 72 (W) mm, white acryl Dimensions: 144 (H) x 72 (W) x 391 (D) mm, IEC (DIN) standards Mass {weight}: Approx. 2.9kg Power supply:
Notes: Symbols of resistance bulbs are as follows. JPt100.....JIS C 1604-1981 Pt100.....IEC Pub 751-1983 (Selection of JPt100/Pt100 is possible by using front panel key.)
3
PNB1
OUTLINE DIAGRAM
(Unit:mm)
Panel thickness 8mm or less
Terminal Terminal cover
16
140
36
Support bracket
200min. 355
Mounting bracket
144
72
Panel cutout
When mounting one unit When mounting "n" units
+1 0
250min.
200min.
+1 0
138
68
+0.7 0
(72.2n – 4)
+1 0
4
138
No. of units n2
CONNECTION DIAGRAM
Block terminals (M4 screws) AO (Compensated PV signal)
KPV
51 52
71 72 73 74 75 76 77 78 79 80 81 82 VP* VPD EXS SC AI1
Process value input
I+ (PV) I– (SC) M
11 12 13 14 31 32 33 34 35 FLT AC DO (FLT output) Io
AO (Control output) AI, AO Common bus AO (Control output) Current output DO (High alarm) DO (Low alarm) Instrument power (24V DC, AC power) 24V power for DI, DO Earth
MV SC MI+ MI– H L
AI (External MV point)
53 54 55 56 57 58 59 60 61 62
DO (Manual mode)
DI (Manual mode command)
SMV AC
15 16
AI, AO Common bus
– –
PC* PCD G
DI (Valve position command) + + Instrument power (24V DC, AC power) 24V power for DI, DO
Instrument power (AC)
Note: * Symbols for AC instrument power are VPO, PCO. Output: Approx. 24V DC (0.1A max.)
Process value input terminal connections
1 to 5V DC The 5th digit of code symbols: A 4 to 20mA DC The 5th digit of code symbols: B 4 to 20mA DC with inner DC power supply of CC-S The 5th digit of code symbols: B
+ – + – + –
11 31 12 PC 60
+ –
Thermocouple
11 31 12
+
+ –
11 31 12
The 5th digit of code symbols: C,D,E,F Resistance bulb
–
+ –
11 31 12
The 5th digit of code symbols: G,W
+ –
11 31 12
5
PNB1
COMMUNICATION CONNECTOR
1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) Green Red Yellow Brown Black White 1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2)
6 7 8 RXD + 9 RXD –
6 7 8 RXD + 9 RXD –
Note:Symbol in ( ): T-link terminal symbol
6 7 8 RXD + 9 RXD –
LINE TERMINATION RESISTOR
1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2)
6 7 8 RXD + 9 RXD –
1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) Green Red Yellow Brown
HOST MASTER CONTROLLER
Black White
End station
First station
Host
Termination Resistor Communication cable
PNB1
PNB1
PNB1
PNB1
Caution on Safety *Before using this product, be sure to read its instruction manual in advance.
Head Office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng
Sales Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan