FC SERIES MANUAL LOADER (STEP OUTPUT TYPE)
DATA SHEET
The FC series manual loader is available in two types, a manual control type and a remote control type used in combination with a compact controller. This instrument is equipped with a solid state indicator and pushbutton operation circuit to provide easy readouts and handling for process operation by man-machine communication. It can be directly connected to a thermocouple, resistance bulb or 4 to 20mA input optionally.
PND1
FEATURES
1. High reliability The manual loader is a solid state instrument having few mechanical parts. The indicator and other units which formerly consisted of mechanical parts are also designed with solid state circuits to provide high reliability. 2. Application of international standards The instrument is compact, and the external dimensions comply with international IEC. The power supply and signal also comply with IEC standards (24V, 1 to 5V DC). Operation on 100V or 200V AC power supply is possible. 3. Front panel operation Process values, valve position input, etc. can be read accurately from the digital display on the panel front. Parameter setting and manual operation are also possible from the front of the panel.
FUNCTIONAL DIAGRAM
PV Square-root extraction MV Manual mode output (M)
Linearize Process value input (PV) External MV input (PI)
Filter Compensated process value signal (KPV) A M Manipulated output (pulse width) (PO)
Limiter Valve position input (W) W/V H L
MV
High alarm output (H) Manual mode command (SMV) KPV ALM Low alarm output (L)
EDS11-104e
Date Jan. 27, 1999
PND1
SPECIFICATIONS
1. Input signal
(1) Process value input signal: One point of signal select from the following inputs
Voltage input signal Current input signal Thermocouple input 1 to 5V DC 4 to 20mA DC I+ I0 Type I – J:0 to 600°C K:0 to 1200°C E:0 to 800°C R:0 to 1600°C JPt100/Pt100 –50 to 500°C Input resistance, more than 1MΩ 24V DC power supplied to transmitter during AC operation 10mV DC span or more Basic contact compensating function 50°C span or more Allow. error ± 0.2%/FS* Allow. error ± 0.2%/FS* Allow. error ± 0.5%/FS*
Resistance bulb input
Allow. error ± 0.5%/FS*
Note: * FS: Full scale
(2) Valve position input signal: 1 point
Voltage input signal Resistance input signal W0 1 to 5V DC Input resistance, 1MΩ or more Allow. error ± 0.5%/FS*
W+ 50 to 1000Ω 3-wire system potentiomenter Allow. error ± 0.5/FS* W0 span** W–
(2) Operation mode indication Indicating method: LED (red and green) Red: M Green: A (3) Numerical indication, setting Indication method: LED (red), name in 3 digits + number in 5 digits (negative sign included) Indication contens: Process variable (engineering unit), high/ low alarm, limiter value etc. Indication contents are select with F/S, , , keys on front panel. Setting method: By using F/S , , , , ST, keys on front panel (4) Operating functions Manual operating method: By use of , , buttons on front panel Auto operating method: By pulse width input signal (5) Operation mode selection By using front panel A/M pushbutton A ← M selection Balanceless bumpless → (6) Alarm function High/low limit alarm can be set in engineering units for process value input signal.
Note: ** : Basic design: 10 to 100 to 10Ω, others should be specified.
(3) Pulse width input signal: 1 set
Pulse width input signal PI+ PI– Contact input (photo-coupler insulation) ON 0V, OFF 24V (input current, approx. 11mA/24V DC)
4. Power failure processing function
Power failure detection: Control output OFF at power failure detection. During power failure: Data backed up by capacitor when power failure occurs within 5 minutes. Initial value of data stored in non-volatile memory (last for more than 10 years at ambient temperature of 50° C or less). Power failure recovery time: Initial or continuous start set for power failure within 5 minutes. Recovery from power failure lasting longer than 5 minutes is done by initial.
Note: Control mode at initialization set. M: Manual mode or A: Auto mode
(4) Digital input signal: 1 point
Manual mode command SMV Contact input (photo-coupler insulation) ON 0V, OFF 24V (input current, approx. 11mA/24V DC)
2. Output signal
(1) Control output signal: 1 set
Pulse width output signal P0+ P0– Open-collector output (phone-coupler insulation) Output rating, 30V x 0.1A DC, max.
(2) Analog output signal: 1 point
Compensated KPV 1 to 5V DC Output resitance, 1Ω or less process value Allow. error ± 0.2%/FS signal
5. Self-diagnosis functions
Process value input signal abnormality: FLT indicator lights and FLT contact output turns ON. Fault contents indication: Cause of fault is indicated numerically on numerical indicator on the front panel.
(3) Digital output signal: 4 points
Fault output Manual mode output High alarm output Low alarm output FLT M H L Open-collector output (photo-coupler insulation) Output rating, 30V x 0.1A DC, max.
6. Other functions 3. Indication, setting, operating functions
(1) Bar graph indication
PV indicator Indication method Indication range Indication resolution Scale length Indicating mode LED (red) 0 to 100%, linear 1 %/FS 100mm No. of indicating segments 101 + 2 MV indicator LED (red) 51 + 2 0 to 100%, linear 2%/FS 50mm
Data protective function by use of pass code
7. Operating conditions
Power supply: Selected from the following 3 types 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (87 to 264V/47 to 63Hz AC) Power consumption: Approx. 11W (DC) Approx. 20VA (AC)
0 to 100% bar graph indication, 0 to 100% reverse bar graph indication, 0 to 100% dot indication
Dielectric strength: 1500V AC, 1 min. Insulation resistance: 100MΩ or more at 500V DC Ambient temperature: 0 to 50°C Ambient humidity: 90% RH or less Enclosure: Steel case Nameplate: 100 (H) x 72 (W) mm, white acryl Dimensions: 144 (H) x 72 (W) x 391 (D) mm, IEC (DIN) standards Mass {weight}: Approx. 2.9kg Mounting method: Flush with indoor panel; vertical mounting is standard. Mounting on tilted surface possible (angle "α")
CODE SYMBOLS
12345678 9
PND1 A B C D E F G W
5-
Description Process value input signal 1 to 5V DC 4 to 20mA DC J thermocouple 10mV DC span or K thermocouple more, with reference contact compensating E thermocouple function R thermocouple Resistance bulb, JPt100, 3-wire, 50°C span or more Resistance bulb, Pt100, 3-wire, 50°C span or more
A B 1 2 3 1 2
Operating method M type A-M type Power supply 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (187 to 264V/47 to 63Hz AC) Valve position input signal Voltage input signal (1 to 5V DC) Resistance input signal (50 to 1000Ω span) (Note 1)
α=0° to 90°
Finish color: Munsell N1.5 for front panel and case Range of delivery: Manual loader and mounting bracket
Notes: (1) Basic: 10 to 100 to 10Ω, others should be specified. (2) Symbols of resistance bulbs are as follows. JPt100 ... JIS C 1604-1981 Pt100 ... IEC Pub751-1983 (JPt/Pt changeover is possible with front key.)
OUTLINE DIAGRAM
(Unit:mm)
Panel thickness 8mm or less
Terminal Terminal cover
16
140
36
Support bracket 355
200min.
Mounting bracket
144
72
Panel cutout
When mounting one unit When mounting "n" units
250min.
200min.
+1 0
+1 0
No. of units n≥2 –
138
68
+0.7 0
(72.2n – 4)
+1 0
138
PND1
CONNECTION DIAGRAM
Block terminal (M4 screws) AO (Compensated PV signal)
31 32 33 34 35 Io PI+ PI– FLT AC Pulse width input DO (FLT output)
Process value input DO (Manual mode)
I+ (PV) I– (SC) M
KPV
51 52 53
71 72 73 74 75 76 77 78 79 80 81 82 VP* VPD W+ W– SC
11 12 13 14
W0 (Valve position input) AI, AO Common bus PO (Control output)
W0 SC
54 55 56 57 58 59 60 61 62
DI (Manual mode command)
SMV AC
15 16
PO+ PO– H L PC* PCD G
W– (Valve position input) W+ (Valve position input) AI, AO Common bus
Instrument power (AC)
DO (High alarm) DO (Low alarm) Instrument power – (24V DC, AC power) DI, DO 24V power Earth –
+ Instrument power (24V DC, AC power) + DI, DO 24V power
Note: * Symbols for AC instrument power are VPO, PCO. Output : Approx. 24V DC (0.1A max.)
Process value input terminal connections
1 to 5V DC The 5th digit of code symbols: "A" 4 to 20mA DC The 5th digit of code symbols: "B" 4 to 20mA DC power The 5th digit of code symbols: "B"
+ – + – + –
11 31 12 PC 60
+ –
11 31 12
Thermocouple The 5th digit of code symbols: C,D,E,F Resistance bulb The 5th digit of code symbols: G,W
+ –
+ –
11 31 12
+ –
11 31 12
+ –
11 31 12
Caution on Safety *Before using this product, be sure to read its instruction manual in advance.
Head Office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng
Sales Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan