MICRO CONTROLLER ” H”
DATA SHEET
Micro Controller “H”, Fuji's upgraded Z-series controller incorporating a micro processor, provides the digital communication and high speed operation cycle (100 ms). It is ideally suited for small scale plant or small scale FA (Factory Automation).
PYH
FEATURES
PYH5 1. Unique 2-size micro controller (48×96mm, 96×96mm) RS-485 digital communication has been realized with these 3-size controllers. 2. High controllability High speed operation cycle (100 ms) his been attained. 3. PID auto-tuning function PID parameters can be automatically computed and set by the controller. 4. Dust/drip-proof front panel Front panel of dust/drip-proof construction conforms to IEC IP55 standards. 5. Multi-input, programmable range Several inputs can be handled by a single controller. 6. Full variety of operation and alarm functions Various operations and alarms are possible due do the multiple input/output functions. 7. Full variety of control types Inverter control type, position feedback control type and dual control type are available for selection according to final control devices. 8. Wide range of power supply The controller operates on power sources within the range of AC 85 to 265V. PYH9
SPECIFICATIONS
1. Control operation functions
(1) PID control: Proportional band (P): 0 to 3276% (ONOFF operation of controller with dead band at P=0) Integral time (I): 0.1 to 3276 sec Derivative time (D): 0 to 900sec PID auto-turning Operation cycle: 100 msec (operation cycle is variable within the range of 0.1 to 3276 sec) Input filter: Setting range: 10.0 to 900.0 sec (set to 10.0 sec prior to delivery) Square-root extraction (router): In differential pressure conversion, the flow rate is treated as “0” by the router cut point. (CUT point is “unused” prior to delivery.) Input shift function: Shift of actual measured value (PV) is possible by this function. Intermittent PID control: Control cycle and control with/without cycle can be designed without changing 100 msec (normal) of operation cycle. Non-linear gain: A function to make a gain non-linearity by reducing the gain in the vicinity of set value (SV).
(2) (3)
(4) (5)
(6)
(7)
(8)
EDS11-109e
Date Oct. 28, 2003
PYH
2. Table of input/output specifications and alarm output
Type Fixed set Point control type (PYH5, 9) Inverter con- Position feed- Dual control trol type back control type type (PYH9 only) (PYH5, 9) (PYH5, 9)
Item
Rating
Input (measured value)
Thermocouple, resistance bulb, voltage, ™ ™ ™ ™ current ................................................................................................................................................................................... With transmitter power supply DC 4 to 20mA (PYH9 only) – ™ – – mV input: leak current: 3µA AC 220V, 3A (resistive load), 1c contact DC 4 to 20mA, load resistance 600Ω or less DC 10 to 27V at ON, 0.5V DC or less at OFF, max. current DC 20mA. AC 200V, 3A (resistive load), 1a contact × 2 AC 220V, 3A (resistive load), 1c contact DC 4 to 20mA, load resistance 600Ω or less DC 10 to 27V at ON, DC 0.5V or less at OFF, max. current DC 20mA. DC 1 to 5V, input resistance 1MΩ or more 100 to 1000Ω, 3-wire potentiometer Contact, DC 24V, 15mA (R-ACK or SV selection Ditto (EX-MV command) Ditto (PYH9 only) (CAS-SV) DC 1 to 5V, input impedance of connected device 500kΩ or more DC 30V, 0.1A, 1a contact (PYH5: opencollector, DC 30V, 0.1A) Ditto (PYH9 only) Ditto (PYH9 only) AC 220V, 1A, 1a contact × 2 AC 220V, 1A, 1a contact (PYH5: opencollector, DC 30V, 0.1A) DC 30V, 0.1A, 1a contact
Control output 1
Relay contact Current SSR/SSC drive Motor-driven value operation
™ ™ ™
– – – –
–
– –
™ ™ ™
–
– – – – –
–
™
– – –
Control output 2 (dual control type only) Auxiliary
Relay contact Current SSR/SSC drive Analog Valve position Digital 1 Digital 2 Digital 3
™ ™ ™ ™
–
™
–
™
–
™ ™ ™ ™ ™ ™ ™ ™ ™ ™
–
™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™
–
™ ™ ™ ™ ™ ™ ™ ™ ™ ™
PV/SV/MV transmission output Auxiliary alarm output
Analog Digital 1 Digital 2 Digital 3
Main alarm output Heater break alarm output Fault output
3. Setting and indication
± 0.2% FS, ± 1 digit Temperature compensation: ± 1 °C (2) Remote setting input accuracy: ± 0.2% FS (3) Setting method: Key switch (4) Indicating method: 7-segment LED, 4 digits × 2, mode indication (LED lamp) (1) Accuracy:
4. Power failure backup
Set point values and PID parameters are stored in nonvolatile memory for automatic re-start
5. Status function
Self-diagnosis using watchdog timer
6. Digital communication function
Universal interface: PS-485: Used for PYH5 and PYH9 as an option.
Auxiliary output
™
™
7. Operation mode
Remote mode operation, auto mode operation, manual mode operation
8. Alarm functions
(1) Main alarm: Absolute value upper/lower limit, deviation upper/lower limit, absolute value lower limit with lower limit hold, deviation lower limit with lower limit hold, deviation upper/lower limit with lower limit hold, deviation upper/lower limit. (2) Heater break alarm: Alarm output with connection to separate-ly installed current transformer (CT). (3) Auxiliary alarm/limiter: Measured value upper/lower limit, manipulated output upper/lower limit, set point value upper/lower limiter, manipulated output upper limiter
2
9. Operating and storage conditions
(1) Allowable ambient temperature: –10 to 50° C (2) Allowable ambient humidity: 90% RH or less (no condensation) (3) Storage temperature: –10 to 70° C
(5) Life of output relay: Mechanical, 10 7 o perations (100 ONOFF operations/min) Electrical, 10 5 o perations (20 ON-OFF operations/min at rated load)
11. Structure
(1) Installation: Panel flush mounting (2) Enclosure case: Plastic housing (3) Outline dimensions
Type PYH5 PYH9 Outline dimensions (H × W × D) 96 × 48 × 150mm 96 × 96 × 150mm IEC (DIN standards) Mass (weight) Approx. 0.5kg Approx. 0.8kg
10. General specifications
(1) Power supply: 1 0 0 ( – 1 5 % ) t o 2 4 0 ( + 1 0 % ) V A C , 50/60Hz (2) Power consumption: Approx. 30VA (AC 220V) (3) Dielectric strength: Power terminal to ground : 1500VAC 1min. Power terminal to relay contact output : 1500VAC 1min. Grand to relay contact output : 1500VAC 1min. Others : 500VAC 1min. (4) Insulation resistance: 20M Ω or more (at DC 500V)
(4) Protective structure: Front panel, IEC IP55 Terminal, IEC IP00 (5) Finish color: Munsell N 1.5 (black) (6) Terminal: Compression type terminal (AWG 14)
12. Scope of delivery
Controller, mounting bracket operation manual
CODE SYMBOLS
12345678 9 10 11 12 13
PY H 5 9 A B C D E F G 1 2 3 4 0 1 2 3 2 3 0 1 Y R Y A B C A B C Y A B C Size of front panel 48 × 96mm 96 × 96mm
Description
Control functions Fixed set point control type Fixed set point control type (SV select type) Inverter control type (SV select type)…PYH9 only Position feedback control type Position feedback control type (SV select type) Dual control type Dual control type (SV select type) Control output 1 Relay contact output SSR/SSC drive output DC 4 to 20mA output Pulse output (position feedback control type only) Control output 2 (dual control type only) None Relay contact output SSR/SSC drive output DC 4 to 20mA output Size of front panel 96 × 96mm Size of front panel 48 × 96mm Additional specifications 1 None With heater break alarm (control output, relay contact output only) Digital communication function None With RS-485 Additional specifications 2 None With external set value input (5th digit B, C, E, G not acceptable) With external transmission output A + B (5th digit B, C, E, G not acceptable) Input specification type mV/resistance bulb/thermocouple multi-input type DC 1 to 5V/DC 4 to 20mA multi-input type DC 4 to 20mA input type with transmitter power supply (5th digit C: inverter control only) Digital output None DO1 DO1-2 PYH9 only DO1-3
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3
PYH
OUTLINE DIAGRAM
PYH9 (96 × 96mm)
(Unit:mm)
96
12
150 10
FLT R
A M C1 C2 H
L HB
C
PV
115
SV MV
SV/MV A/M SEL DATA ENT
Panel cutout
Note 3) 30 Min.100 Note 3) 30
92 +0.8 0
Note 1) Panel thickness: 1 to 8mm Note 2) Permanent sidewise installation is possible. For vertical installation, a minimum space for installation the bracket should be provided as shown in the above diagram. Note 3) When a device with extensive depth is installed on both sides of the controller, allow a space of more than 30mm. Note 4) Install the fan in the permanent PYH5 installation.
PYH5 (48 × 96mm)
48 12 150 10
C
Min.116
PV
115
96
SV MV
SV/MV
SEL
DAT ENT
A/M
92
+0.8 0
Panel cutout
Note 3) 30
Accessory(CT)
a +0.8 0 Note 3) 30
Note 3) Note 3) 30 Min.55 30
Current transformer for heater break alarm Heater current: For 1 to 30A Heater current: For 20 to 50A Type: CTL-6-S-H Type: CTL-12-S36-8F
30
9
+0.8 0
+0.8 0
2.36
92
92
Min.116
< Permanent installation >
40 10.5
5.8
2.5 25
15
Quantity a
2 93
3 141
4 189
5 237
6 285
M3.depth 4
30 40
30 40
10
45 +0.6 0
12
7
21 15
2.8
3.5
4
7.5
CONNECTION DIAGRAM
PYH9
With transmitter Power supply
+
5 6
Digital communication
RS485
+
Shield
1 2 3 4
TRX1 TRX2 SHLD PV1 PV2 PV3 SC/ 15 16 17 18 19 20 21 C2 common C1 common
SC 24 C1O C1C C2O C2C ALM1 ALM2 HB ALMC FLT Auxiliary alarm 2 25 26 27 28 29 30 31 32 33 34 35 Fault output Auxiliary alarm 1 Auxiliary Di1 Auxiliary Di2 Control output 2 (relay contact output) Control output 1 (relay contact output)
27 28 30 25 27 Main alarm 1 output Main alarm 2 output Heater break alarm 28 30
Open Close Common Control output (position feedback type)
+
A B B
Input signal (PV)
5 6 7
+
(min) External set value input External transmission output
+ (max)
Potentiometer for position feedback Io CT input
+ 8 CAS + 9 AO 10 + /CT
11 0 /CT
Control output 1 DC 4 to 20mA or SSR/SSC drive output Control output 2 DC 4 to 20mA or SSR/SSC drive output
+
Ground Power source (AC85 265V)
12 G 13 AC 14 AC
DO2
DO1 36 D 1 37 D 2 38 DIO common 39
DO3 Auxiliary alarm 3 D 3 22 Auxiliary Di3 23 DIO common
PYH5
+
Digital communication RS485 Input signal (PV) Shield SC 15 C1O 16 C1C 17 C1 common 18 C2O 19 C2C 20 C2 common 21 ALM1 22 ALM2 23 HB 24 25 FLT DO1 26 27
1 TRX1 2 TRX2 3 SHLD 4 PV1 5 PV2 6 PV3 7 SC/
18 Control output 1 (relay contact output) 19 21 Control output 2 (relay contact output) 16 18 Alarm 1 output Alarm 2 output ALM common Heater break alarm Auxiliary alarm output Auxiliary Di1 19 21
Open Close Common Control output (position feedback type)
+
+
A
8 CAS External transmission putput + + 9 AO + (max) 10 + /CT 0 11 0 /CT CT input Potentiometer for position feedback Ground Power source (AC85 265V) 12 G 13 AC 14 AC
B B (min) External set value input
+
Control output 1 DC 4 to 20mA or SSR/SSC drive output
+
Control output 2 DC 4 to 20mA or SSR/SSC drive output
D 1 28 D 2 29 DIO common 30 Auxiliary Di2
Fauit output
Connecting terminal No. varies with types. Connect terminals in reference to the terminal nameplate attached to the body.
Note 1) 2) 3) 4) Power fuse is not installed in the controller. It should be connected exteriorly. Ensure G terminal is connected to the ground. Do not use open terminals. Connect thermocouple, resistor tube, potentiometer input signal directly to PYH.
5
PYH
Caution on Safety *Before using this product, be sure to read its instruction manual in advance.
Head Office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng
Sales Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan