EDS11-113D

FC SERIES MANUAL LOADER (CONTINUOUS OUTPUT TYPE) DATA SHEET The FC series manual loader is available in two types. One is used for remote control in combination with a compact controller, while the other is dedicated for manual operation. This instrument is equipped with a solid state indicator and pushbutton operation circuit to provide easy readouts and handling for process operation by man-machine interface. It can be directly connected to a 4 to 20mA input optionally. PNB3 FEATURES 1. High reliability The manual loader is a solid state instrument having few mechanical parts. The indicator and other units which formerly consisted of mechanical parts are also designed with solid state circuits to provide high reliability. 2. Application of international standards The instrument is compact, and the external dimensions comply with international IEC. The power supply and signal also comply with IEC standards (24V, 1 to 5V DC). Operation on 110V or 220V AC power supply is possible. 3. Front panel operation Process values, valve position input, etc. can be read accurately from the digital display on the panel front. Parameter setting and manual operation are also possible from the front of the panel. FUNCTIONAL DIAGRAM PV Square-root extraction MV Manual mode output (M) Filter Compensated process value signal (KPV) Control output (voltage) (MV) A M Prearranged valve position Valve position command (EXS) Manual mode command (SMV) MV Manual back up HM HMV FAULT Control output (current) (MI) FLT output High alarm output (H) KPV ALM Low alarm output (L) Linearize Process value input (PV) Limiter External MV input (Al1) H L EDS11-113d Date Dec. 20, 1994 PNB3 SPECIFICATIONS 1. Input signal (1) Process value input signal: One input selectable from the following. Voltage input signal 1 to 5V DC Input resistance 1M Ω or more Allowable error ± 0.2%/FS* Allowable error +0.2%/FS* 24V ± 2V DC can be supplied to transmitter in case of AC power supply (approx. 35mA max) 10mV DC span or more; cold junction compensation comprised Allowable error ± 0.5%/FS* 50°C span or more Allowable error ± 0.5%/FS* Current input signal I+ I0 I– 4 to 20mA DC Thermocouple input Types J: 0 to 600°C K: 0 to 1200°C E: 0 to 800°C R: 0 to 1600°C Pt100Ω (0°C) –50 to 500°C Resistance bulb input Note *: FS: Full scale (2) Analog input signal: 1 point External MV input signal AI 1 1 to 5V DC Input resistance, 1M Ω o r more Allow. error ± 0.2%/FS (3) Digital input signal: 2 point Manual mode command Valve position commend SMV EXS Contact input ON 0V, OFF 24V (photo-coupler ( input current, approx. insulation) 11mA/24V DC) (3) Numerical indication, setting Indication method: LED (red), name in 3 digits + number in 5 digits (negative sign included) Indication contents: Process variable (industrial value), high/ low alarm, limiter value, etc. Indication contents are selected with F/S , , keys on front panel. Setting method: By using F/S , , , , ST keys on front panel (4) Operating functions Manual operating method: By using of , , pushbuttons on front of the panel Setting speed, approx. 40 sec/FS Simultaneous press of button, approx. 8 sec/FS Auto operating method: By using external MV input signal Output limiter: High limit setting range, –25 to 125% Low limit setting range, –25 to 125% Tracking speed setting range; 0 to 900 sec/FS Hard manual operating method: By using control knob on front panel of HMV unit (5) Operation mode selection By using A/M pushbutton and HM switch on front of the panel M M A A A A HM selection HM selection M selection* HM selection HM selection* M selection 2. Output signal (1) Manipulated output signal: 1 point Current output Ml+ Ml– 4 to 20mA DC Allow. Ioad resistance, 600Ω or less Allow error ± 0 2%/FS Balance bumpless Balanceless bumpless Note: * Balanceless bumpless by setting tracking speed (2) Analog output signal: 2 points Compensated process value signal Control output KPV MV 1 to 5V DC Output resistance, 1Ω or less Allow error ± 0 2%/FS (6) Alarm function High/low alarm can be set in industrial values for process value input signal. 4. Power failure processing functions Power failure detection: Control output holds at power failure detection. During power failure: Operating parameters backed up by capacitor when power failure occurs within 5 minutes. Initial value of control output is stored in non-volatile memory (lasts for 10 years expected at ambient temperature of 50 °C or less). Power failure recovery time: Initial or continuous start mode can be set for power failure within 5 minutes. Recovery from power failure lasting longer than 5 minutes is done by initial. Note: Control mode at initialization can be registered M: Manual mode or A: Auto mode (3) Digital output signal: 4 points Fault output Manual mode output High alarm output Low alarm output FLT M H L Open-collector out- Output rating, put (photo-coupler 3 0 V x 0 . 1 A D C , max. insulation) 3. Indication, setting, operating functions (1) Bargraph indication PV indicator Indication method No. of segments Range Resolution Scale length Indication mode LED (red) 101 + 2 0 to 100%, linear 1 %/FS 100mm MV indicator LED (red) 51 + 2 0 to 100%, linear 2 %/FS 50mm 0 to 100% bargraph indication, 0 to 100% reverse bar graph indication, 0 to 100% dot indication, –50 to +50% deviation indication 5. Self-diagnosis functions Process value input signal abnormality: FLT indicator lights and FLT contact output turns "ON" ( 2) Operation mode indication Indicating method: LED (red and green) Red: M, HM Green: A 2 Control output abnormality: FLT lamp lights and FLT contact output goes "ON" Other function is processed at all times. Fault contents indication: Cause of fault is indicated numerically on numerical indicator on the front panel. 6. Transmission functions (1) Transmission items Supervisory items: PNB host Process value, control output, operation mode, alarm information, fault information, various limiter values, constants, etc. Setting operation items: Host PNB Control output, operation mode, various limiter values, constants, etc. (2) Transmission setting inhibit: Parameter setting enable/inhibit can be designated by transmission from the host. Designation is done by keys on the front panel. (3) Communication interface (a) T-link: Private interface Transmission speed: 500Kbps No. of units connectable: 32 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: I/O transmission and message (b) RS-422A/485: Universal interface Transmission speed: 2400, 4800, 9600 or 19200bps configurable No. of units connectable: 31 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: Polling/selecting Ambient humidity: 90% RH or less Enclosure: Steel case Rating plate (Name plate): 100 (H) x 72 (W) mm, white acryl Dimensions: 144 (H) x 72 (W) x 407 (D) mm, IEC (DIN) standards Mass {weight}: Approx. 2.9kg Mounting method: Flush with indoor panel; vertical mounting is standard. Mounting on tilted surface possible (angle "α") α=0° to 90° Finish color: Munsell N 1.5 for front panel and case Scope of delivery: Manual loader and mounting bracket Item to be ordered separately: Communication cable (type PNZ) CODE SYMBOLS 12345678 9 10 PNB3 A B C D E F G A B 1 2 3 5- Description Process value input signal 1 to 5V DC 4 to 20mA DC with 24V DC power supply J thermocouple 10mV DC span or more, K thermocouple cold junction compenE thermocouple sation comprised R thermocouple RTD Pt100Ω 3-wire type, 50°C span or more External MV inputs one 1 to 5V DC one 4 to 20mA DC Power supply 24V DC (20 to 30V DC) 110V AC (85 to 132V/47 to 63Hz AC) 220V AC (187 to 264V/47 to 63Hz AC) 0 1 Y T R S Hard manual back-up unit Without With Transmission function Without T-link RS-422A RS-485 7. Other functions Data protective function by use of pass code 8. Additional functions (options) (1) Hard manual unit (HMV) Control output: 4 to 20mA DC Allowable load resistance: 600Ω or less (24V DC power supply) 9. Operating conditions Power supply: Selected from the following 3 types 24V DC (20 to 30V DC) 110V AC (85 to 132V/47 to 63Hz AC) 220V AC (187 to 264V/47 to 63Hz AC) Power consumption: Approx. 11W (DC) Approx. 20VA (AC) Dielectric strength: 1500V AC, 1 min. Insulation resistance: 100MΩ or more at 500V DC Ambient temperature: 0 to 50°C Note: Front scale and temperature range are to be selected and specified from the "STANDARD FRONT SCALE" and "STANDARD TEMPERATURE RANGE" stated hereafter, when order being placed. 3 PNB3 STANDARD TEMPERATURE RANGE Followings are standard input temperature ranges to be selected and to be specified with the ordering code. Detector J type thermocouple K type thermocouple E type thermocouple R type thermocouple Measurement range 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 200 to 400, 300 to 600 deg C 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 0 to 1000, 0 to 1200, 300 to 600, 400 to 800, 500 to 1000, 600 to 1200 deg C 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 200 to 400, 300 to 600 deg C 0 to 1000, 0 to1200, 0 to 1600, 400 to 1400, 600 to 1600, 800 to 1600 deg C STANDARD SCALE Followings are standard scales to be selected and to be specified with the ordering code. On condition that PV is of the same scale each other, following standard scale plates are prepared as standard. Detector J type thermocouple K type thermocouple E type thermocouple R type thermocouple Platinum resistor temperature detector 1 to 5 VDC input PV scale 0 to200, 0 to300, 0 to 400, 0 to500, 0 to 600, 200 to 400, 300 to 600 deg C, 0 to 100% 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 0 to 1000, 0 to 1200, 300 to 600, 400 to 800, 500 to 1000, 600 to 1200 deg C, 0 to 100% 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 200 to 400, 300 to 600 deg C 0 to 100% O to 1000, 0 to 1200, 0 to 1600, 400 to 1400, 600 to 1600, 800 to 1600 deg C, 0 to 100% 0 to 50, 0 to 100, 0 to 150, 0 to 200, 0 to 300, 0 to 400, 100 to 300, 200 to 400, –50 to 100, –50 to 500 deg C, 0 to 100% 0 to 10, 0 to 20, 0 to 30, 0 to 40, 0 to 50, 0 to 60, 0 to 80, 0 to 100, 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 0 to 1000 unit. 0 to 100% 0 to 100% Platinum resistor 0 to 50, 0 to 100, 0 to 150, 0 to 200, 0 to 300, t e m p e r a t u r e 0 to 400, 100 to 300, 200 to 400, –50 to 100, –50 to 500 deg C detector Note: The underlined temperature range will be selected and delivered when input temperature range is not specified in the ordering code. MV OUTLINE DIAGRAM (Unit:mm) Panel thickness 8mm or less Terminals 16 Supporting bracket 52 355 200min. Mounting bracket 144 72 Panel cutout When mounting one unit When mounting "n" units 250min. 200min. +1 0 +1 0 No. of units n2 138 68 +0.7 0 (72.2n – 4) +1 0 4 138 CONNECTION DIAGRAM Compression terminal Not use AI (External MV input) Not use AO (Control output) Not use AI, AO Common bus 08 1 to 5VDC signal output DC power for Transmitter AO (current) (Control output) – + + – 09 10 11 12 13 14 Not use 15 DO (High alarm output) DO (Low alarm output) DO (FLT output) 24VDC power for DI, DO 24VDC power for DI, DO Instrument power (24VDC) 16 17 18 – – – 19 20 21 H L FLT PCD PCD PC* M VPD VPD VP* 45 46 47 48 49 50 51 + + + 24VDC power for DI, DO Instrument power (24VDC) Note: * Symbols for AC instrument power are VPO, PCO Output: Approx. 24V DC (0.1A, max.) G 71 AC AC 72 73 Ground Instrument power (AC) Instrument power (AC) DO (Manual mode) Not use SC SO1 IR1 IO1 MI+ MI– EXS SMV SC 38 39 40 41 42 43 44 DI (Manual mode command) Not use DI (Valve position command) Not use 01 02 03 04 05 06 07 SC SC MV Al1 I+ Io I– KPV 31 32 33 34 35 36 37 AI, AO Common bus AO (Compensated PV signal) Not use Process value input Process value input terminals connections 1 to 5V DC The 5th digit of code symbols: A 4 to 20mA DC The 5th digit of code symbols: B 4 to 20mA DC with inner DC power supply of CC-S The 5th digit of code symbols: B + – + – + – 31 32 33 PC 21 + – Thermocouple 31 32 33 + + – 31 32 33 The 5th digit of code symbols: C,D,E,F Resistance bulb – + – 31 32 33 The 5th digit of code symbols: G + – 31 32 33 5 PNB3 COMMUNICATION CONNECTOR 6 7 8 RXD+ 9 RXD– 1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) Green Red Yellow Brown Black White 6 7 8 RXD+ 9 RXD– 1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) Note:Symbol in ( ): T-link terminal symbol 6 7 8 RXD+ 9 RXD– LINE TERMINATION RESISTOR 1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) 6 7 8 RXD+ 9 RXD– 1 SIG GND 2 SHLD(SD) 3 INH 4 TXD+(T1) 5 TXD–(T2) Green Red Yellow Brown HOST MASTER CONTROLLER Black White Terminal station First station Host Termination Resistor Communication cable PNB3 PNB3 PNB3 PNB3 The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510402. The applicable standards used to demonstrate compliance are :- EN 55011 : 1991 CLASS A EN 50082-1 :-1992 Conducted and Radiated emissions Radiated immunity, ESD and FBT Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan