NDIR TYPE INFRARED GAS ANALYZER
DATA SHEET
This NDIR gas analyzer features high accuracy, multiple functions and easy operation through use of a microprocessor. It also utilizes a mass flow detector noted for its high sensitivity and reliability. This analyzer is used not only for measuring environmental pollution but is also used for various processes and/or experiments. This product, combined with sampling system (ZSP), has passed the type-approval test based on Weight and Measure Act.
ZRG
FEATURES
(1) Use of a microprocessor provides high accuracy, multiple functions and easy operation. • A maximum of 3 gas components can be calibrated with the built-in automatic calibrator (option). • Using a signal from a zirconiz O2 sensor (ZFK3) or from any other O2 sensor, the gas analyzer is able to output a value converted into O2 (option). • Alarm function to emit high/low limit contact output is also available (option). • Measuring range can be selected by using external single (option). • Zero and span can be calibrated with high accuracy, simply by pressing calibration keys. • A self-diagnosis function is included. (2) This analyzer utilizes mass flow detector featuring high sensitivity and reliability. It has 2 standard measuring ranges with a range ratio of up to 1:20. (3) Three different gas components can be measured simultaneously by connecting a zirconia O2 sensor (ZFK3), in addition to one-and two-component type sensors. (4) Besides the standard measurement type, a sample switching type and a differential flow type are also available.
SPECIFICATIONS
General items
Power supply: 100V ± 10% AC, 50/60Hz 115, 220V AC also available on request
Note: Refer to "Code symbols"
Power consumption: 125VA max. Ambient temperature: –5 to +45°C Ambient humidity: 90% RH or less Enclosure: Steel casing, indoor-use
Dimensions (H x W x D): 835 x 220 x 232 mm Mass{weight}: Approx. 24kg Finish color: Munsell 2.5Y 8.4/1.2 Indication: 4-digit LED for concentration 4-digit LED for sub-indication Output hold: Output hold prior to manual/auto calibration is possible. Hold ON/OFF is selectable. Standard requirements for sample gas: Temperature 0 to 50°C (dehumidification 2°C saturation or less) Dust 0.3µm or less Pressure 9.8kPa{0.1kgf/cm2} or less (flow rate 0.5R /min) Standard control for sample gas: Calibration gas Dry gas Interfere control gas 2°C saturation Warm-up time: About 8 hours (after power ON) About 4 hours for sample switching type Material of gas-contacting parts: Sample cell; 304 stainless steel, neoprene rubber Infrared-ray transmitting window; CaF2 or sapphire Internal tubing; Teflon tube, silicone tube, toaron tube Gas inlet/outlet, purge gas inlet size: Rc 1/4 (PT 1/4 internal thread) or NPT1/4 internal thread
EDS3-110d
Date Jun. 29, 2005
ZRG
Purge gas flow rate: 1 ± 0.5R /min Purging is required when measuring gas is contained in the atmosphere or the range of CO2 is 0 to less than 50ppm. In other cases, purging should be made as necessary. Scope of delivery: Analyzer, test report, power fuse, cloth for cleaning infrared-ray transmitting window Mounting method: Flush mounting (vertical mounting) Installation condition: Install the analyzer at a place not exposed to direct sunlight or the radiation from a high temperature object. Avoid vibration, and select a clean place free from corrosive and/or combustible gases. If installing outdoors, provide a suitable casing or cover to protect the analyzer from wind, rain, etc. Measuring system: Non-dispersion infrared-ray absorption method, single light source, double beam, sample switching system Measurable component: CO (carbon monoxide) Measuring range:
1st range 2nd range, 3rd range, 4th range (*4) [ppm] [ppm] 0 to 2 0 to 5 0 to 10 0 to 25 0 to 50 0 to 100
Select from 5, 10, 20, 25, 50, 100 Max. range rate within 1:10 1st range1st range 0 1 4 5 6
Description Code Range value M 0 to 2000ppm N 0 to 5000ppm P 0 to 1% R 0 to 2% Z 0 to 5% range rate: within 1:20 Range value 0 to 10 % 0 to 20 % 0 to 50 % 0 to 100 % Other non-standard items
Y
Z
Average value output time Without 1-hour moving average value output 4-hour moving average value output 1-hour average value output 4-hour average value output
Note: (14) Average value output (option) designated only by 12th digit.
Y A B C D E F G H Y 4 5 6 7 A B C F Z EY FY GY ZZ Z A
Average value output object component 1st component 2nd component Instantaneous value O2 corrected Instantaneous value O2 corrected _ _ _ _ _ _ _ ™ _ _ ™ ™ _ _ ™ ™ _ _ _ ™ _ _ ™ ™ _ _ ™ ™ _ _ _ ™ _ _ _
Note: (15) Average value output (option) designated only by 12th digit. (16) For selection of 4-hour moving average value output and 4-hour average value output, only the 1-output type is available.
™
O2 correct standard value Note: (17) For designation of "Z", the data Without must be put on the data code. 4% 5% 6% 7% 10% 11% 12% 15% Other non-standard items (specify within 0 to 19%) Measuring gas kind Atmospheric gas Combustible exhaust gas (Dioxin included) Converter exhaust gas Other non-standard items Non-standard spec. Other non-standard items Quick response Note: (18) For designation of "Z", gas components specifications should be attached.
Note: (19) Data should be put on data code. (20) Quick response type is available only when gas density is 20% or more.
9
ZRG
(Sample switching type)
12345678 9 10 11 12 13 14 15 16 17 18 19 20 21
Z RG 3 B X W V T A B Z
Y2 -
0
-
Y0YY
Measuring method Sample switching system Measurable components CO 1st range 0 to 2ppm 0 to 5ppm 0 to 10ppm 0 to 25ppm 0 to 50ppm 0 to 100ppm Other non-standard items
Description
0 2 3 4 A B
Power supply 100V AC 115V AC 220V AC 220V AC Output signal 0 to 1V DC 4 to 20mA DC
50/60Hz 50/60Hz 50/60Hz 50/60Hz linear linear
Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4
YY DY AY HY
Optional functions [1] Automatic Range identification calibration alarm, remote range, external hold _ _ _ ™ _
™ ™
™
[Unit: ppm]
Y W V 1 2 3 4 5 V T A 6 7 8 9 T A B 8 M N P A B N B
2nd range/3rd range/4th range 4th range 3rd range 2nd range — — — — — 5 — — 10 — — 20 — 10 5 — 20 5 — 20 10 20 10 5 — — 10 — — 25 — — 50 — 25 10 — 50 10 — 50 25 50 25 10 — — 25 — — 50 — — 100 — 50 25 — 100 25 — 100 50 100 50 25 — — 50 — — 100 — 100 50 — — 100 Measuring gas kind Atmospheric gas Other non-standard items Z Non-standard spec. Other non-standard items
For 1st range 2ppm
For 1st range 5 ppm
For 1st range 10ppm
For 1st range 25ppm For 1st range 50ppm
EY ZZ
Note: (1) For designation of "Z", gas components specifications should be attached. Note: (2) Data should be put on data code.
10
(Differential flow system)
12345678 9 10 11 12 13 14 15 16 17 18 19 20 21
Z RG 4 DQ DS BA BB BC BD
Y2 -
0
-
Y0YY
Measuring method Differential flow system Measurable component CO2 (Carbon dioxide) CO (Carbon monoxide)
Description
1st range 350 ± 50ppm 350 ± 100ppm 0 to 50ppm 0 to 100ppm 0 to 200ppm 0 to 250ppm Piping connection Rc 1/4 NPT 1/4 Rc 1/4 NPT 1/4 Note: (1) Voltage output signal only for 5th and 6th digits, DQ or DS (1st range: –1V to +1V) (2nd range: 0 to 1V)
0 2 3 4 A B
Power supply 100V AC 115V AC 220V AC 220V AC
50/60Hz 50/60Hz 50/60Hz 50/60Hz
Output signal 0 to 1V DC linear 4 to 20mA DC linear Optional functions (1) Automatic Range identification, calibration alarm, remote range, external hold _ _ _ ™ _
YY DY AY HY Y E F B C D E C D E E E EY ZY Z
™ ™
™
2nd range [Unit : ppm] Without 500 . For 1st range CO2 350±50 1000 . For 1st range CO2 350±100 100 200 For 1st range CO 50ppm 250 500 200 250 For 1st range CO 100ppm 500 500 . For 1st range CO 200ppm 500 . For 1st range CO 250ppm Measuring gas kind Atmospheric gas Other non-standard items Non-standard spec. Other non-standard items Note: (2) For designation of "Z", gas components specifications should be attached. Note: (3) Data should be put on data code.
11
ZRG
NDIR TYPE INFRARED GAS ANALYZER
Measuable component 2nd range x0 1st measuring range
5ppm 10ppm 15ppm 20ppm 25ppm 50ppm 100ppm 200ppm 250ppm 500ppm 0.1% 0.2% 0.5% 1% 2% 5% 10% 20% 50% 100%
— — — — — — — —
— — — — — — — —
— — — — — — — —
— — — — — — — —
— — — — — — — —
CO
x2 x 2.5 x4 x5 x8 x 10 x 20 x0
CO2
x2 x 2.5 x4 x5 x8 x 10 x 20 x0
™ ™ ™ ™ ™ ™ ™ ™
— — — — — — — — — — — — — — — — — — — — — — — —
™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™
NO
x2 x 2.5 x4 x5 x8 x 10 x 20 x0
SO2
x2 x 2.5 x4 x5 x8 x 10 x 20 x0
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— — — — — — — —
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— — — — — — — —
— — — — — — — —
— — — — — — — —
— — — — — — — —
— — — — — — — —
CH4
x2 x 2.5 x4 x5 x8 x 10 x 20
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— —
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— —
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— — — — — — — —
™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™
— — — — — — — —
™ ™ ™ ™ ™ ™ ™
—
™ ™ ™ ™ ™
— — —
™ ™
— — — — — —
™
— — — — — — —
™ ™ ™ ™ ™ ™ ™
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™ ™
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™
— — — — — — — — — — — — — — — — — — — — — — —
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—
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— — —
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—
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— — —
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— — — — — — —
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— — — — — — —
Remarks: (1) ™ : Standard measuring range (2) : Consult us regarding manufacture availability, price and delivery period. (3) — : Not manufactured
NO SO2 100ppm 100 ppm 200 ppm 250 ppm 500 ppm CO2 100ppm 200ppm 250ppm 500ppm 0.1% 0.2% 0.5% 1% 2% 5% 10% 20% 50% 100% CO 100 ppm 200 ppm 250 ppm 500 ppm 0.1 % ⊗ 0.2 % ⊗ ⊗ ⊗ 0.5 % ⊗ ⊗ ⊗ 1 % — — ⊗ ⊗ ⊗ 2 % — — — ⊗ ⊗ ⊗ 5 % — — — — ⊗ ⊗ ⊗ 10 % — — — — — ⊗ ⊗ ⊗ 20 % — — — — — — ⊗ ⊗ 50 % — — — — — — — ⊗ 100 % — — — — — — — ⊗
™™™™ 200ppm ™™™™ 250ppm ™™™™ 500ppm ™™™™ Remarks : (1) ™ : Scope of manufacture for 1st range
(2) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20. (Max. 2000ppm for NO analyzer) NO CO 250ppm 500ppm 1000ppm 250 ppm 500 ppm 1000 ppm
™ ™ ™ ™
⊗ ⊗ — — — — — — — —
™ ™ ™ ™
⊗ ⊗ — — — — — — — —
™ ™ ™ ™
⊗ ⊗ — — — — — — — —
™ ™ ™ ™
⊗ ⊗ ⊗ — — — — — — —
™ ™ ™ ™
⊗ ⊗ ⊗ — — — — — —
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⊗ ⊗ ⊗ — — — — —
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⊗ ⊗ ⊗ ⊗ — — — —
™ ™ ™
⊗ ⊗ ⊗ — — —
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⊗ ⊗ ⊗ — —
™ ™ ™
™ ™ ™
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™ ™ ™ ™ ™ ™ ™
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™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™
™ ™ ™ ™ ™ ™
Remarks : (1) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20. (Max. 2000ppm for NO analyzer)
Remarks : (1)™ : Scope of manufacture for 1st range ⊗ : Scope of manufacture for 2nd range for CO and CO2 (maximum range) (2) 2nd range type is available provided the range ratio of 1st or 2nd component is within 1:20.
12
OUTLINE DIAGRAM
(Unit:mm)
NOTE* Lid is mounted when reference gas is not used.
Reference gas inlet* Purge gas inlet
Reference gas outlet* Sample gas inlet Sample gas outlet
813
Rc or NPT1/4
Mounting size
< Top panel >
External terminal A/O Approx.230 OPTION 1 OPTION 2 AUTO CAL M3.5 screw 140
3- 12hole Mounting screw M10 should be used.
ZRG
Cable inlet 22 (with rubber grommet)
Operation panel
See from P
61.5
Rock bracket
785 813 835 94
< Front panel >
< Side panel >
Power supply terminal (inside)
140 220
20 232
Cable inlet 22 (with rubber grommet) P
13
ZRG
External connection diagram
0 to 1V or 4 to 20mA DC (instantaneous value) 0 to 1V or 4 to 20mA DC (moving average value) (option) 0 to 1V or 4 to 20mA DC (instantaneous value) 0 to 1V or 4 to 20mA DC (moving average value) (option) A/C External hold +
+ + + + 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 + + + + -
OPTION 1
1 11 12 + 3 4 5 6 13 14 15 16 17 18 19 20
O2 sensor input O2 0 to 1V or 4 to 20mA DC (instantaneous value) 1st component O2 corrected value 0 to 1V DC or 4 to 20mA DC O2 2nd component corrected value 0 to 1V DC or 4 to 20mA DC FAULT 1st component Remote range input (option)
1st component
2 +
R1
2nd component R1 Remote range input (option)
2nd component
1st component Range identification contact output (option)
+
7 8 9 10
2nd component Range identification contact output (option) O2 Remote range input (option)
20
O2 Remote range input (option)
OPTION 2 1st component Upper limit alarm contact output (option)
1 2 3 4 11 12 13 14 15 16 17 18 19 20
AUTO CAL 1st component Lower limit alarm contact output (option) Calibration contact output
1 2 3 4 5 6 7 8 9 10 11 12 13
Auto calibration failure contact output
Zero gas contact output 2nd component Lower limit alarm contact output (option)
Pump ON/OFF contact
14 + 15
2nd component Upper limit alarm contact output (option)
5 6 7
Span gas-1 contact output
Remote start input
16 17 18 19 20 + + -
O2 Upper limit alarm contact output (option)
8 9 10
O2 Lower limit alarm contact output (option)
Span gas-2 contact output
SV2 Relay drive output signal (sample switching type only) SV Relay drive output signal (Differential or sample switching type only)
Span gas-3 contact output
Note: For relay drive output signal terminal, only the sample switching type of differential flow system is used. Terminal block should be used at the position of AUTO-CAL terminal block.
Power supply (installed in the main unit)
Ground Power supply
14
Private zirconia O2 sensor This sensor is used together with ZRG. Measuring method: Zirconia system Measurable component and measuring range:
Measurable component O2 Oxygen 1st range 0 to 10 vol % 2nd range 0 to 25 vol %
Repeatability: Within ± 0.5% of full scale Linearity: Within ± 2% of full scale Zero drift: Within ± 1% of full scale/week Span drift: Within ± 2% of full scale/week Response time: Approx. 20 sec (for 90% response) Measured gas flow rate: 0.5 ± 0.25R /min
Note: The Zirconia system, due to its principle, may produce a measuring error due to relative concentration versus combustible O2 gas concentration. Also, a corrosive gas (SO2 of 250ppm or more, etc.) may affect the life of the sensor.
Indication: Temperature indication (LED) Temperature alarm output: Contact output, SPST (1a) contact Contact capacity, 220V AC 1A (resistive load) Dimensions (H x W x D): 140 x 170 x 190mm Mass{weight}: Approx. 3kg Finish color: Munsell 5 Y7/1
CODE SYMBOLS
12345678 9 10 11 12 13
ZFK 3YY 4YY
4 - 1Y0YY
Description Measuring method Zirconia system Zirconia system, (approval by Weight and Measure Act)
Gas inlet/outlet size: Rc1/4 Power supply: 90 to 126V or 200 to 240V AC, 50/60Hz Enclosure: Steel casing, for indoor application
1 3
Power supply 90 to 126V AC 50/60Hz 200 to 240V AC 50/60Hz
OUTLINE DIAGRAM
(Unit:mm)
170 152
OXYGEN ANALYZER
TEMP
800
140
131
POWER FUSE3A
1
2
3
4
5
6
7
OFF
AC
E
+ OUT
ALM
110
17
5
7-M4
Gas inlet Rc 1/4
172.3
Gas outlet Rc 1/4
External connection diagram
(M4 screw terminal) 1 2 3
+
4
5
-
6
7
AC power supply, 50/60Hz
E
Output to ZRG
Alarm output
15
ZRG
Caution on Safety *Before using this product, be sure to read its instruction manual in advance.
Head Office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng
Sales Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan