FFI SYSTEM
OPTICAL LEVEL TRANSMITTER
DATA SHEET
T he Model FPK 3 Optical Level Transmitter measures pressures of various fluids accurately, converts them into optical digital signals and outputs them. This is an intelligent transmitter providing excellent performance and functions due to incorporation of electrostatic capacitance type silicon sensor and microprocessor. A fiber optical cable used for the signal transmission line forms an optical field instrumentation system together with an optical star coupler and a master station.
FPK···3
FEATURES
1. Resistive to noise and lightning Optical signal ensures a reliable signal transmission, because it is not be affected by external noise and inductive lightning. Use of a nonmetallic optical (fiber) cable prevents propagation of inductive lightning through the cable, so a signal transmission immune to lightning can be realized. 2. Reliability due to redundant configuration Host system can be duplicated by using two optical cable trunk lines (between an optical star coupler and host system). This enhances reliability of users’ systems. 3. Intrinsic safety type explosion-proof Each equipment with a built-in battery can be constructed so as to be an intrinsic safety type individually (intrinsic safety type barrier unnecessary).
SPECIFICATIONS
Functional specifications
Fluids measured: Measuring range: Liquid, gas or steam
Span [kPa] Type Minimum value 3 5 6 0.8 3.25 12.5 Maximum value 32 130 500
Range limits [kPa] Lower range limit -32 -130 -500 Upper range limit 32 130 500
FPK FPK FPK
Operating pressure: Up to maximum operating pressure of flange
EDS7-63
Date May. 20, 2004
FPK···3
Process temperature, Allowable pressure limit:
Fill-fluid 13th code digit Process temperature -20 to +80˚C -15 to +250˚C 85 to +300˚C -40 to +120˚C -15 to +250˚C 85 to +300˚C -15 to +150˚C 0.13 kPa abs or more. See Fig. 2. 2.7 kPa abs or more. See Fig. 1. Allowable pressure limit Atmospheric pressure or more
Fluorolube oil W, A, D Silicon oil Silicon oil Silicon oil Silicon oil Silicon oil Silicon oil H J Y, G S T K
For small bore 40A, 50A, 1-1/2B or 2B –15 to +65°C –10 to +60°C for intrinsic safety explosion-proof type –15 to +65°C when provided with indicator –10 to +60°C when filled with fluorolube oil –10 to +60°C for silicon oil H or S Storage temperature: –40 to +80°C
Performance specifications
Accuracy rating (Note)
±0.2% when measuring span is 1/10 or more of maximum span. ± 0.1 + 0.01 max. span measuring span % when measuring span is less than 1/10 of maximum span. Note: Percent value with respect to measuring span (including linearity, hysteresis and repeatability in standard 23˚C status) For small bore 40A, 50A, 1-1/2B or 2B ±0.25% when measuring span is 1/10 or more of maximum span. ± 0.17 + 0.008 max. span measuring span % when measuring span is less than 1/10 the max. span.
Note: Process temperature on low pressure side is 120˚C or less. For small bore 40A, 50A, 1-1/2B or 2B Fill-fluid 13th code digit Process temperature -20 to +80˚C 0 to +250˚C -40 to +120˚C 0 to +250˚C 2.7 kPa abs or more. See Fig. 1. Allowable pressure limit Atmospheric pressure or more
Fluorolube oil W, A, D Silicon oil Silicon oil Silicon oil H Y, G S
Note: Process temperature on low pressure side is 120˚C or more.
Self-diagnosis:
Displayed on indication unit (option) and transmitted to master station.
Host system Indication unit
Diagnosis item Measuring range abnormal Detecting unit failure Amplifier abnormal Battery voltage Battery voltage low alarm
Remote control function: See Table 1. Output signal: Optical digital signal Power supply: Built-in lithium battery (expected life: about 4 years) Optical cable: Code set type, silica fiber ... core/clad diameter 100/140 µm Optical connector: FC connector Transmission distance: 1.5 km max. (when transmission loss of optical cable is 4 dB/km) Damping: Variable from 0.2 to 32 sec (time constant) Zero elevation and suppression: Possible within ± 100% of maximum span. Explosion-proof: Intrinsic safety type, JIS ib IIC T3 Ambient temperature: –30 to +70°C –10 to +60°C for intrinsic safety explosion-proof type –20 to +70°C when provided with indicator –10 to +60°C when filled with fluorolube oil –10 to +70°C for silicon oil H, S or K +20 to +70°C for silicon oil J or T
Ambient temperature effect: Zero shift: ± (0.5 x URL/x)% / 28°C Overall shift: ± (0.7 x URL/x)% / 28°C Where; URL: Maximum span x: Measuring span Twice as large as above when 7th digit (material) is other than V. Remarks: (1) Output change is shown for when the temperature is the same at the process pressure receiving unit and transmitter. (2) The error increases if there is a temperature difference between the process pressure receiving unit and transmitter. Ambient temperature effect: For small bore 40A, 50A, 1-1/2B or 2B
Zero shift : ±0.7% / 28°C when x is 1/2 URL or more. Zero shift : ± 0.7 URL 2x % / 28°C when x is less than 1/2 URL.
overall shift : ±0.9% / 28°C when x is 1/2 URL or more. overall shift : ± 0.4+0.5 URL 2x % / 28°C when x is less than 1/2 URL.
Note 1: Conditions ... Capillary length up to 3 m. If capillary length is 5 m, performance is 1.5 times that given above. Note 2: 2.5 times as large as above when 7th digit (material) is other than V.
2
Overrange effect: Zero shift at max. span ± 0.1% / flange nominal pressure Twice as large as above when 7th digit (material) is other than V (2.5 times for small bore 40A, 50A, 1-1/2B or 2B) Static pressure effect: Zero shift at max. span ± 0.2% / 1MPa Twice as large as above when 7th digit (material) is other than V (2.5 times for small bore 40A, 50A, 1-1/2B or 2B) Span shift at measuring span - 0.2 ± 0.2% / 1MPa ± 0.2% / 1MPa for small bore 40A, 50A, 1-1/2B or 2B Measurement period: 0.2 sec Response time
Type FPK FPK 3 5 6 *Time constant [sec] 0.55 About 0.2 0.3 Dead time [sec]
Physical specifications
Flange material: SUS304 Detecting unit material:
Low pressure side Material High pressure side (mounting flange side) code Seal diaphragm Other wetted parts Seal diaphragm Cover V C D E H M T SUS316L Hastelloy-C Monel Tantalum Hastelloy-C Monel Tantalum SUS316 SUS316 SUS316 SUS316 Hastelloy-C Monel Tantalum SUS316L SUS316L SUS316L SUS316L Hastelloy-C Monel Tantalum SCS14 SCS14 SCS14 SCS14 SCS14 SCS14 SCS14
Note 1: Varies with combination of type codes. Refer to Code symbols.
Finish:
Note: *Value at 23˚C
Epoxy-polyurethane double coat, silver (blue for amplifier case cover). Environmental protection: Meets JIS C0920 immersion-proof (equivalent to IEC IP67 or NEMA 6/6P). External dimensions: See OUTLINE DIAGRAM. Mass: 10 to 20kg Optical cable connection: G1/2 or 1/2-14NPT (whichever selected by code symbol) Low pressure connection: Rc1/4 or 1/4-18NPT (as specified by code symbol) Process connection: JIS specification: 10K, 20K, 30K - 40A, 50A 10K, 30K - 80A,100A ANSI/JPI specification: 150BL, 300LB - 1-1/2B, 2B, 3B, 4B Diaphragm standout length: (As specified) 0, 50, 100, 150 or 200 mm Mounting method: Mounting by flange Orientation of transmission unit: Indicator unit turnable 90° upward/downward relative to detection unit
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FPK···3
Optional specifications
Indication unit: 5-digit LCD indication, % or real scale indication (as specified by code symbol) Operating temperature range: – 20 to +70°C Oxygen oil-proof processing: Varies with Fluorolube oil filled, wet- material. ted parts degreased and Refer to cleaned. CODE Chlorine service: Fluorolube oil filled. SYMBOLS.
[kPa abs] Fill-fluid: Silicone oil (Code: Y, G) Fill-fluid: Silicone oil (Code: S) Fill-fluid: Silicone oil (Code: T) For small bore
101
Operating pressure
53.3
Operating area
13.3
Table 1 Remote Control Function (Items readable and setting from hand-held communicator)
Item Maximum range Measuring range Damping Real scale indication Battery voltage Error indication Measured value Adjustment Reading Setting Description Maximum measuring range of equipment Actual measuring range Variable within 0.2 to 32 sec Indication in industrial value Battery voltage of equipment Errors of detectiing unit and amplifier Measured data Zero and span adjustment
2.7
Non-operating area –40 –15 0 60 85 120 200 230250 [°C ] 300
Process temperature
Fig. 1 Relation between process temperature and operating pressure
[kPa abs]
Fill-fluid: Silicone oil (Code: K)
Operating pressure
Note: For operation of the “3” type transmitter (“3” at the 8th digit of product code), a hand-held communicator is required to have a version 1.6 or higher, but a communicator before version 1.6 can be operated with memory data updated. (Refer to the instruction manual of transmitter.)
101
Operating area
Non-operating area
0.13 –15 Process temperature 150 [°C ]
Fig. 2 Relation between process temperature and operating pressure
SYSTEM BLOCK DIAGRAM
Host system Master station Control room 1:1 system 1 to 5V DC 4 to 20mA DC Optical fiber type electric converter (Type; PSN)
Field
Star coupler
Transmitter Field equipment (max. 8 units) Transmission distance: 1.5 km max. (between master station and field equipment)
Transmitter
Transmission distance: 4 km max.
4
CODE SYMBOLS
12345678 FPK 3 9 10111213 F Connection (4th digit) Low pressure connection Rc1/4 1/4-18NPT Description Cable lead-in port G1/2 1/2-14NPT
S T
0 1 2 3 4 5 6 7 A B C D E F J L M N
Flange (5th digit) Material Rating JIS 10K 80A JIS 10K 100A JIS 30K 80A SUS304 JIS 30K 100A ANSI/JPI 150LB 3B ANSI/JPI 150LB 4B ANSI/JPI 300LB 3B ANSI/JPI 300LB 4B JIS 10K 40A JIS 10K 50A JIS 20K 40A JIS 20K 50A JIS 30K 40A JIS 30K 50A ANSI/JPI 150LB 11/2B ANSI/JPI 150LB 2B ANSI/JPI 300LB 11/2B ANSI/JPI 300LB 2B Measuring span (6th digit) 0.8......... 32kPa 3.25...... 130kPa 12.5........ 500kPa Material (7th digit) High pressure side (flange side) Seal diaphragm Other wetted parts SCS316L SUS316 Hastelloy-C Hastelloy-C Monel Monel Tantalum Tantalum Hastelloy-C Hastelloy-C Monel Monel Tantalum Tantalum Indicator (9th digit) Not provided Digital, % indication Digital, real scale indication A G Explosion-proof (10th digit) Non-explosion proof Intrinsic safety, JIS
6th digit specification code 3,5,6 3,5,6 3,5,6 3,5,6 3,5,6 3,5,6 3,5,6 3,5,6 5,6 5,6 5,6 5,6 5,6 5,6 5,6 5,6 5,6 5,6
3 5 6
V C D E H M T A L P
Low pressure side Seal diaphragm Process cover SUS316L SCS14 SUS316L SCS14 SUS316L SCS14 SUS316L SCS14 Hastelloy-C SCS14 Monel SCS14 Tantalum SCS14
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FPK···3
12345678 FPK 3
9 10111213 F Y A B C D E F G H
Description Diaphragm standout length (11th digit) 0 50 100 Can be specified when 7th code digit is V. Cannot be specified for 40A or 1-1/2B flange. 150 200 50 100 Can be specified when 7th code digit is H. Cannot be specified for 40A or 1-1/2B flange. 150 200 Treatment and Fill-fluid (13th digit) Treatment Fill-fluid None Silicon oil None Fluorolube oil Degreasing Silicon oil Oxygen oil-proof processing Fluorolube oil........ Specifiable when 7th digit is V. Chlorine service Fluorolube oil........ Specifiable when 7th digit is H or T. None Silicon oil (For high temperature) None Silicon oil (For high temperature) Specifiable when None Silicon oil (For high temperature and vacuum) 7th digit is V. None Silicon oil (For high temperature and vacuum) None Silicon oil (For high temperature and high vacuum)
Y W G A D H Note 1 J S Note 1 T Note 1 K
Note 1: Inapplicable for small bores 40A, 50A, 1-1/2B, and 2B.
6
OUTLINE DIAGRAM
(Unit : mm)
1 2
L 20 ØG
t “A” Low pressure connection
Ø102
ØF ØH ØJ ØK
Q
54 N-Øh holes Gasket seat inner diameter Gas vent, drain port 41.3 27 Ø15 3 Ø7 8 15 E D Ø18.5 2.5 46.4
Details of “B”
241 126
Details of “A”
5th digit of code symbol ØF 0 1 2 3 4 5 6 7 A B C D E F J L M N
ØG
ØH
ØJ
ØK 73 96 73 96 73 96 73 96 48 48 48 48 48 48 48 48 48 48
t 38 38 48 52 44 44 49 52 36 36 38 38 42 42
N-Øh 8-19 8-19 8-23 8-25 4-20 8-20 8-23 8-23 4-19 4-19 4-19 8-19 4-23 8-19
FLANGE JIS-10k-80A JIS-10k-100A JIS-30k-80A JIS-30k-100A ANSI/JPI 150LB 3B ANSI/JPI 150LB 4B ANSI/JPI 300LB 3B ANSI/JPI 300LB 4B JIS10k-40A JIS-10k-50A JIS20k-40A JIS20k-50A JIS30k-40A JIS30k-50A ANSI/JPI 150LB 11/2B ANSI/JPI 150LB 2B ANSI/JPI 300LB 11/2B ANSI/JPI 300LB 2B
185 150 126 100 210 175 151 103 210 170 126 100 240 195 151 103 191 152.5 126 100 229 190.5 151 103 210 168 126 100 254 200 151 103 140 105 155 120 140 105 155 120 160 120 165 130 127 98.4 84 84 84 84 84 84 84 49 49 49 49 49 49 49 49 49 49
15 “B” Optical cable lead-in port
70
8
Indicator (option)
View from arrow Q
Type FPKS
FPKT 11th digit of code symbol Y A E B F C G D H
D Rc1/4
E G1/2
1/4-18NPT 1/2-14NPT L 0 50 100 359 144 150 200
1 2
Mass (kg) 10.5 to 14 11 to 18 11.5 to 18.5 12 to 19 12.5 to 19.5
365 150
37.5 4-16 39.5 4-20 41 4-23 42.5 8-20
152 120.6 84 156 114.3 84 165 127 84
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FPK···3
SCOPE OF DELIVERY
Instrument body
ORDERING INFORMATION
1. 2. 3. 4. Model type Measuring range Indication scale for real scale specification Others
Caution on Safety *Before using this product, be sure to read its instruction manual in advance.
Head Office
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng
Sales Div. International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng
Information in this catalog is subject to change without notice.
Printed in Japan