EDSX6-101

FCX – AX SERIES REMOTE SEAL TYPE DIFFERENTIAL PRESSURE TRANSMITTER DATA SHEET The FCX – AX differential pressure transmitter accurately measures differential pressure, liquid level or gauge pressure and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of-the-art microprocessor technology to provide exceptional performance and functionality. Totally welded construction of the seals assures excellent reliability in high temperature and highly corrosive process conditions. FHD, FKD...3 FEATURES 1. High accuracy 0.2% accuracy for all calibrated spans is a standard feature for all DP models covering 3.2kPa{32mbar} range to 500kPa{5bar} high differential pressure range. 0.1% accuracy is available as option. Fuji's micro-capacitance silicon sensor assures this accuracy for all elevated or suppressed calibration ranges without additional adjustment. 2. Minimum environmental influence The "Advanced Floating Cell" design which protects the pressure sensor against changes in temperature, static pressure, and overpressure substantially reduces total measurement error in actual field applications. 3. Replaceable Communication Module Fuji micro-electronics manufacturing technology offers replaceable communication module that makes FCX – AX transmitter very unique in design. In case of change in communication protocol, all that needs to be done is just to replace the module and the transmitter gets upgraded to the new version. 4. Fuji/HART bilingual communication module The communication module is "bilingual" to speak both Fuji proprietary protocol and HART. Any HART compatible devices can communicate with FCX – AX series transmitters. 5. Application flexibility Various options that render the FCX – AX suitable for almost any process applications include: – Analog indicator at either the electronics side or terminal side – Full range of hazardous area approvals – Built-in RFI filter and lightning arrester – 4 1 -digits LCD meter 2 – Stainless steel electronics housing – Wide selection of materials – High temperature, high vacuum seals 6. Programmable output Linearization Function In addition to Linear and Square Root, output signal can be freely programmable. (Up to 14 compensated points at approximation.) (Available for amplifier unit from version 24 and FXW(HHC) version 5.3.) 8. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Type: Model FHD: 4 to 20mA Model FKD: 4 to 20mA with digital signal Service: Liquid, gas, or vapour Static pressure, span, and range limit: Span limit [kPa] (m bar} Type Static pressure FHD FD FD FD 3 5 6 Min. FKD Max. FHD/FKD 32 320 } 130 1300 } 500 5000 } +/– { +/– +/– { +/– +/– { +/– 32 320 } 130 1300 } 500 5000 } Range limit [kPa] {m bar} } { Up tp flange rating { { 3.2 0.32 32 } { 3.2 } { 13 1.3 130 } { 13 } { 50 5 500 } { 50 } { Remark : To minimize environmental influence, span should be greater than 1/40 of the max. span in most applications. 7. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW hand Held Communicator (HHC) to comply with NAMUR NE43. (Available for amplifier unit from version 24 and FXW(HHC) version 5.3.) – Lower limit of static pressure (vacuum limit), Silicone fill sensor: See Fig. 1 Fluorinated fill sensor: Atmospheric pressure – The maximum span of each sensor can be converted to different units using factors as below. 1MPa=103kPa=10bar=10.19716kgf/cm2= 145.0377psi 1kPa=10mbar=101.976mmH2O=4.01463H2O Overrage limit: To maximum static pressure limit Output signal: Model FHD: 4 to 20mA DC 2-wire, linear signal Model FKD: 4 to 20mA DC (linear or square root) with digital signal superimposed on the 4 to 20mA signal EDSX6-101 Date Mar. 15, 1999 FHD, FKD...3 Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. Load limitations: see figure below [Ω] 2000 Load resistance 1533Ω 1500 1000 500 250 10 600Ω Operating area 24V 16.1 10.5V Power voltage 45V 50 [V] Burnout direction: If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. Model FHD: Unless otherwise specified in the order, the transmitter will be shipped in “Output Hold” mode. (Output signal just before failure happens is maintained.) Model FKD: Selectable from HHC “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Approx. 21.6mA (Adjustable within the range 20.8mA to 21.6mA from HHC) “Output Underscale”: Approx. 3.8mA (Adjustable within the range 3.2mA to 3.8mA from HHC) 3.2 3.8 4 20 20.8 Over scale Burnout 0 Normal operating range Under scale Probable under range Burnout 21.6 Probable over range Note: For communication with HHC (Model: FXW), min. of 250Ω required. Hazardous locations: (Approval pending) Authorities BASEEFA Factory Mutual CSA Flameproof Ex ds IIC T5, T6 Class I II III Div. 1 Groups B thru. G Class I II III Div. 1 Groups C thru. G Exds IIB + H2 T4 Ex d II C T5, T6 IP 66/67 Intrinsic safety EEx ia IIC T4, T5 Class I II III Div. 1 Groups A thru. F Class I II III Div. 1 Groups A thru. G — Ex ia II C T5, T6 IP 66/67 Type N Nonincendive Ex N II T5 Class I II III Div. 2 Groups A thru. G Class I II III Div. 2 Groups A thru. G — Ex n II C T5, T6 IP 66/67 RIIS SAA Zero/span adjustment: Model FHD: Zero is adjustable from the external adjustment screw. The adjustment screw can also function to adjust span when MODE SWITCH (located on the electronics unit) is in the span mode. INHIBIT mode to disable the adjustment screw is also available. Model FKD: Zero and span are adjustable from the HHC. Zero is also adjustable externally from the adjustment screw. Damping: Adjustable electrical damping. Model FHD: The time constant is adjustable to 0, 0.3, 1.2, 4.8, or 19.2 seconds. Model FKD: The time constant is adjustable between 0 to 38.4 seconds. Zero elevation/suppression: –100% to +100% of URL Normal/reverse action: Model FHD: Selectable by moving a jumper pin located on the electronics unit. Model FKD: Selectable from HHC Indication: Analog indicator or 4 1 -digit LCD meter, as 2 specified. Loop-check output: Model FHD: Transmitter can output constant signal of 4mA, 12mA, or 20mA if MODE SWITCH is set to the loop check mode. Model FKD: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC. Temperature limit: Ambient: – 40 to + 85°C (– 20 to + 80°C for LCD indicator) (– 40 to + 60°C for arrester option) (– 10 to + 60°C for fluorinated oil fill transmitter) (– 10 to + 85°C for silicone oil "H", "S", "K") (+ 20 to + 85°C for silicone oil "J", "T") For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified in each standard. Process: Fill fluid Fluorinated oil Silicone oil Code in the 13th digit of "Code symbols" W, A and D H J Y and G S T K Process temperature – 20 to 120°C – 15 to 250°C 85 to 300°C – 40 to 120°C – 15 to 250°C 85 to 300°C – 15 to 200°C 0.13kPa abs {1mmHg abs} or more 2.7kPa abs {20mmHg abs} Lower limit of static press. Atmospheric pressure Storage: – 40 to +90°C 2 Humidity limit: 0 to 100% RH Communication: (Model FKD only) With HHC (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Items Tag No. Model No. Serial No. Engineering unit Range limit Measuring range Damping Output mode Burnout direction Adjustment Output adjust Data Self diagnoses Printer External switch lock Transmitter display(*) Linearise Rerange (**) (**) Display v v v v v v v v v v — v v — v v v v Set v v — v — v v v v v v — — — v v v v Static pressure effect: Zero shift; 0.2% of URL for flange rating pressure Double the zero shift for material code. "H", "F", "G", "K", "L", "M", "T", "P" and "R" Span shift: – 0.2 –0.1 % of calibrated span for flange rating pressure Overrange effect: Zero shift; 0.3% of URL for flange rating pressure Double the effects for material code. "H", "F", "G", "K", "L", "M", "T", "P" and "R" Supply voltage effect: Less than 0.05% fo calibrated span per 10V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30 V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) Step response: (without electrical damping) Range code "3" "5" Time constant (*) 2 s Approx. 0.3 s 1.7 s Dead time +0 "6" 1.7 s Note: * Capillary length: 1.5m Notes: (*) HHC's version must be more than 5.0 (or FXW 1 – 2 ), to use this function. (**) HHC's version must be more than 5.3, and Amplifier unit version 24. Programmable output linearization function: In smart version, output signal can be characterized with “14 points linear approximation function” from HHC. Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ/500V DC. Turn-on time: 4 sec. Internal resistance for external field indicator: 12Ω or less Performance specifications Accuracy rating: (including linearity, hysteresis, and repeatability) (Standard) For spans greater than 1/10 of URL: 0.2% of span For spans below 1/10 of URL (Model FKD only): 0.1 × URL ± 0.1+0.1 % of span Span (Option) For spans greater than 1/10 of URL: 0.1% of span For spans below 1/10 of URL (Model FKD only): 0.1 × URL ± 0.05+0.05 % of span Span Linearity: 0.1% of calibrated span Stability: ± 0.2% of upper range limit (URL) for 24 months Temperature effect (*): Effects per 28°C change between the limits of – 40°C and +85°C (Standard) Zero shift: ± 0.35% of URL Total effect: ± 0.5% of URL (Option) Zero shift: ± 0.25% of URL Total effect: ± 0.275% of URL Physical specifications Electrical connections: G1/2, 1/2-14 NPT, Pg13.5, or M20 × 1.5 conduit, as specified. Process connections: JIS, ANSI, or DIN raised face flanges. JIS: 10K80A, 10K100A, 30K80A, or 30K100A ANSI: 150LB 3", 150LB 4", 300LB 3", or 300LB 4" DIN: PN40 DN80 or PN16 DN100 See OUTLINE DIAGRAM for detailed dimensions. Diaphragm extension: 0, 50, 100, 150, or 200mm as specified. (See model code. Extended diaphragm is available only with 316L stainless steel or Hastelloy-C diaphragm) Process-wetted parts material: Diaphragm: 316L stainless steel, HastelloyC, Monel, Tantalum, Titanium or Zirconium Flange face:316 stainless steel, HastelloyC lining Monel lining, or Tantalum lining Extension: 3 1 6 s t a i n l e s s s t e e l o r Hastelloy-C ( ( ) ) Note: * Excluding effect by temperature difference between the seals. 3 FHD, FKD...3 Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy (standard), finished with polyester coating, or 316 stainless steel (SCS14 per JIS G5121), as specified. Capillary: In case of 13th code "Y, W, G, A, D", PVC armored stainless steel. In case of 13th code "H, J, S, T, K", stainless steel armored stainless steel. Mounting flange: 304 stainless steel or carbon steel Fill fluid: Silicone oil (standard) or fluorinated oil (Daifloil) Mounting bracket: Carbon steel with epoxy coating or 304 stainless steel, as specified Environmental protection: IEC IP67 and NEMA 4X Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting Mass {weight}: Transmitter approximately 15kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option 1.5kg per 50mm extension of diaphragm Optional features Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. An optional 4 1 digits LCD meter is also 2 available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity: 4KV (1.2 × 50µs) Oxygen service: Special cleaning procedures are followed throughout the process to maintain all process wetted parts oil-free. The fill fluid is fluorinated oil. Chlorine service: Oil-free procedures as above. Includes fluorinated oil for fill. Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. Vacuum service: Special silicone oil and filling procedure are applied. See below figure. Customer tag: A stainless steel tag for customer tag data is wired to the transmitter. Coating of cell: Cell's surface is finished with epoxy/polyurethane double coating. Specify if environment is extremely corrosive. ACCESSORIES Hand-held communicator: (Model FXW, refer to Data Sheet No. EDS 8-47) Communication module: (standard for model FKD) By adding communication module, remote setting function becomes available for model FHD. Remark: When the communication module is connected, the operation mode of external zero/span adjustment screw is limited to zero adjustment only. [kPa abs] {mbar abs} Silicone (Code Y,G) Silicone (Code S) Silicone (Code T) 101 {1010} [kPa abs] {mbar abs} Sealing liquid:Silicone (Code K) 101 {1010} Operating pressure Operating arear Operating pressure 53.3 {533} Operating arear 13.3 {133} Non-operating area 2.7 {27} 0.27 {2.7} 0.13 {1.3} –40 –15 60 85 120 Process temperature[°C ] 200 230 250 300 –15 100 Process temperature[°C ] 200 Fig. 1 Relation between process temperature and operating pressure Fig. 2 Relation between process temperature and operating pressure 4 CODE SYMBOLS 12345678 9 10 11 12 13 14 15 3 FHD FKD S T V W 0 Description Type 4 to 20mA, Output type 4 to 20mA with digital signal, Output type Conduit connection G 1/2 1/2-14NPT Pg 13.5 M20 × 1.5 Flange Mounting flange 0 1 2 3 4 5 6 7 8 9 A B C D E F G H J K P Q 304 stainless steel Carbon steel None (wafer type) Flange size and rating JIS 10K 80A JIS 10K 100A JIS 30K 80A JIS 30K 100A ANSI/JPI 150LB 3" ANSI/JPI 150LB 4" ANSI/JPI 300LB 3" ANSI/JPI 300LB 4" DIN PN16/40 DN80 DIN PN16 DN100 JIS 10K 80A JIS 10K 100A JIS 30K 80A JIS 30K 100A ANSI/JPI 150LB 3" ANSI/JPI 150LB 4" ANSI/JPI 300LB 3" ANSI/JPI 300LB 4" DIN PN16/40 DN80 DIN PN16 DN100 3 inch wafer 4 inch wafer 3 5 6 Span limit (*1) [kPa]{m bar} FHD/FKD 3.2/0.32…32/32 {32/3.2…320/320} 13/1.3…130/130 {130/13…1300/1300} 50/5…500/500 {500/50…5000/5000} Material/diaphragm extension Diaphragm W A B C D H F G K L M T P R 316L stainless steel Flange face 316 stainless steel Diaph. extension [mm] 0 50 100 150 200 0 50 100 150 200 0 0 0 0 } (*2) Hastelloy-C Hastelloy-C Monel Tantalum Titanium Zirconium Monel Tantalum Titanium Zirconium Notes: * (1) 100: 1 turn down is possible for model FKD, but should be used at a span greater than 1/40 of the maximum span for better performance. (2) In case of 7th digit code "A", "B", "C", "D" and 13th digit code. "S", "T", "K", 5th digit code "1", "3", "5", "7", "B", "D", "E", "F", "H", "Q" is available. 5 FHD, FKD...3 12345678 9 10 11 12 13 14 15 F HD 3 0 0 Indicator and arrester Indicator None Analog, 0 to 100% linear scale Analog, 0 to 100% sq. root scale Analog, custom scale Analog, double scale None Analog, 0 to 100% linear scale Analog, 0 to 100% sq. root scale Analog, custom scale Analog, double scale Digital, 0 to 100% Digital, custom scale Digital, 0 to 100% Digital, custom scale A B C D E M N H J K P R T Q Description Arrester None None None None None Yes Yes Yes Yes Yes None None (Model FKD only) Yes Yes (Model FKD only) A B C D J E F G H K L P Q S Approvals for hazardous locations (Approval pending) None (for ordinary locations) JIS, Flameproof (Conduit seal) (Available for 4th digit code "S") JIS, Flameproof (Cable gland seal) (Available for 4th digit code "S") FM, Flameproof (or explosionproof) (Available for 4th digit code "T") CSA, Flameproof (or explosionproof) (Available for 4th digit code "T") BASEEFA, Flameproof (Conduit seal) BASEEFA, Flameproof (Cable gland seal) (Conduit connection G1/2 only) FM, Intrinsic safety and nonincendive CSA, Intrinsic safety and nonincendive CENELEC, Intrinsic safety CENELEC, Intrinsic safety and BASEEFA, Type N SAA Flameproof (Conduit seal)(Available for 4th digit cord ("S,T,W") SAA Intrinsic safety (Available for 4th digit cord ("S,T,W") SAA Type–N (non-sparking)(Available for 4th digit cord ("S,T,W") Capillary and mounting bracket Capillary Mounting bracket 1.5 m Carbon steel 3 Carbon steel 5 Carbon steel 6 Carbon steel 7 (*1) Carbon steel 8 (*1) Carbon steel 10 (*1) Carbon steel 1.5 Stainless steel 3 Stainless steel 5 Stainless steel 6 Stainless steel 7 (*1) Stainless steel 8 (*1) Stainless steel 10 (*1) Stainless steel Stainless steel parts (*2) Stainless steel tag plate None Yes None Yes None Yes None Yes Stainless steel elec. housing None None Yes Yes None None Yes Yes Coating of cell None None None None Yes Yes Yes Yes A B G C H J K D E L F M N P Y B C E M N P Q Y W G A D H J S T K Special applications and fill fluid Treatment Fill fluid None (standard) Silicone oil None (standard) Fluorinated oil Degreasing Silicone oil Oxygen service Fluorinated oil (7th digit code "W", "A", "B", "C" and "D") Chlorine service Fluorinated oil (7th digit code "H", "F", "G", "K", "L"and"T") High temp. 250°C Silicone oil High temp. 300°C Silicone oil High temp. and vacuum (250°C) Silicone oil (*3) High temp. and vacuum (300°C) Silicone oil 7th digit code "W", "A", "B", "C", and "D" High temp. and high vacuum Silicone oil } } Y C Teflon membrane None Yes (Available for 5th digit code "0", "2", "4", "6", "8", "A", "C", "E", "G", "J", "P" and 7th digit code "W", "H", "M", "T", "P", "R".) Notes: * (1) Available for 13th digit code "Y, W, G, A, D". Inquire about in case of 13th other code. (2) Not applicable to carbon steel flange material. (3) Treatment; None 6 OUTLINE DIAGRAM (Unit:mm) Fastener (In case of digit code “B,C,M,N“) Zero/span ADJ. screw In case of 4th digit code “S,V,W,X“ U - Bolt M8 2–M8 12 Mtg.pipe JIS 50A (2") 43.5 104 φ80 110 Up Down 88 28 38 233 58 4 Holes 9 dia. “A“ Conduit conn. No flange is attahed in case of 5th digit code “P,Q“ P Cable gland (option) see note 50 N Holes h dia “B“ Conduit conn. Inner of gasket t 270 Earth terminal (both side) see table 1 51 71 (27) Detail “A“ (Conduit conn.) φ15 With field ind . (option) φ80 M t L 261 J See table 1 CONNECTION DIAGRAM + – CK+ CK– G1/2 S L.P. H.P. S +– 54 70 120 φD 185 S HDT F V K W X 3 4TH DIGIT CODE N - φh 8–19 8–19 8–23 8–25 4–20 8–20 8–23 8–23 8–18 8–18 S Flange JIS–10K–80A JIS–10K–100A JIS–30K–80A JIS–30K–100A ANSI/JPI–150LB-3" ANSI/JPI–150LB-4" ANSI/JPI–300LB-3" ANSI/JPI–300LB-4" DIN DIN PN40 PN16 DN80 DN100 7th digit code W,H,M,T,P,R A,F B,G C,K D,L L 0 50 100 150 200 T V W CONDUIT CONN. J G1/2 1/2-14NPT Pg13.5 M20 × 1.5 K 17 16 8 16 M 8 5 4.5 5 EARTH TERMINAL φE 150 φF 126 151 126 151 126 151 126 151 126 151 φG 100 103 100 103 100 103 100 103 100 103 φH 73 96 73 96 73 96 73 96 73 96 M4 No.8-32UNC M4 M4 t 38 38 48 52 44 44 49 52 44 40 P 116 141 116 141 116 141 116 141 116 141 210 175 210 170 240 195 191 229 152.5 190.5 TABLE 1 Mass.approx. (kg) 14 to 19.5 15 to 30.5 15.5 to 31 16 to 31.5 16.5 to 32 11th digit S 11th digit S (m) code (m) code A,D B,E G,L C,F 1.5 3 5 6 H,M J,N K,P 7 8 10 210 168 254 200 200 160 220 180 Note) : Cable gland is supplied in case of flameproof packing type. φ11 cable is suitable. 17 K φH φG φF φE φD Detail “B“ φ13 70 7 FHD, FKD...3 The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510412. The applicable standards used to demonstrate compliance are :EMI (Emission) EN50081-1 : 1992 Test item Applicable Electromagnetic Radiation Disturbance Frequency range 30-1000MHz Basic standard EN55022 Class B EMS (Immunity) No. 1 Test item Electrostatic discharge EN50082-1 : 1992 Test specification 8kV (Air) Basic standard IEC 801-2:1984 Performance criteria B 2 Radio-frequency 27-500MHz electromagnetic 3V/m IEC 801-3:1984 field. (Unmodulated) Fast transients common mode 0.5kV, 5/50 (Tr/Th) ns 5kHz Rep. IEC 801-4:1988 A 3 B "LVD - The transmitter is not covered by the requirements of the LVD standard." Head office 11-2 Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan Phone: 81-3-5435-7111 http://www.fujielectric.co.jp/eng/sg/KEISOKU/welcome.htm Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187, 6189 Information in this catalog is subject to change without notice. Printed in Japan