FBR-59ND12-Y-HW

COMPACT HIGH POWER RELAY For automotive applications 1 POLE - 60A (For 12V Car Battery) FBR59-HW Series ■■ FEATURES • • • • • 1 pole, 60A, 1 form U High temperature grade (-40˚C to 125˚C) Comparable capability with Power Mini ISO plug-in relays Through hole reflow type available RoHS compliant, lead free Please see page 4 for more information ■■ Part Numbers [Example] FBR59 N D12 (a) (b) (c) - Y - (d) HW (e) - RW (f) (a) Relay type FBR59 : FBR59 series (b) Enclosure N : Plastic sealed type (c) Coil rated voltage D12 : 9...12VDC Coil rating table at page 3 (d) Contact material Y : Silver-tin oxide (e) Contact rating HW : 60A (f) Soldering Nil RW : Standard : Through hole reflow (THR) Actual markings does not carry the type name: "FBR" E.g.: Ordering code: FBR59ND12-Y-HW Actual marking: 59ND12-Y-HW 1 FBR59-HW Series ■■ Specifications Item FBR59-HW Remarks / conditions Contact Configuration data Construction 1 form U Single Material Silver-tin oxide Voltage drop Max. 100 mV At 1A, 12VDC Contact rating 60A, 14VDC 45A, 14VDC Resistive load Motor load Max. carrying current Max. inrush current Min. switching load * 60A / 1h At 25 deg C, rated load 220A Capacitor inrush based 1A 6VDC Reference Max. switching load ** 60A, 14VDC 45A, 14VDC Coil Operating temperature range -40ºC ~ +125ºC Timing data Operate Max. 10ms At nominal voltage (without diode, without bounce) Release Max. 10ms At nominal voltage (without diode, without bounce) Storage temperature / humidity Life Mechanical Min. 1 x 10⁶ operations Electrical Insulation Other -40ºC to 125ºC, 45 to 85RH Min. 100 x 10³ operations Insulation resistance Min. 100MΩ at 500VDC Dielectric Open conwithstanding tacts voltage Coil contact 500VAC (50/60Hz), 1 minute Vibration resistance Misoperation 10 to 200Hz, 44m/s2 (4.5G), constant acceleration Endurance 10 to 200Hz, 44m/s2 (4.5G), constant acceleration Shock resistance No frost No frost without contact load resistive load Initial 500VAC (50/60Hz), 1 minute Misoperation Min. 100m/s² (11 ± 1ms) Endurance Min. 1,000m/s² (6 ± 1ms) Dimensions / weight Resistive load Motor load 15.0 x 20.0 x 16.8 mm / approx. 13g : Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. ** : Maximum switching loads mentioned above are reference values. Please refer to operation range graph for continuous current. Note: Values of electrical characteristics are under 15 to 35 degC, 25 to 75%RH (JIS standard condition) unless otherwise specified. Note: Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A. Please perform the confirmation test with actual conditions * 2 FBR59-HW Series ■■ Coil Data Coil code Rated Coil Voltage Coil Resistance +/-10% Must Operate Voltage* Must Release Voltage* (VDC) (Ω) (VDC) (VDC) D09 9 170 5.4 (at 20ºC) 7.7 (at 125ºC) 0.7 (at 20ºC) 1.0 (at 125ºC) D10 10 220 6.3 (at 20ºC) 9 (at 125ºC) 0.8 (at 20ºC) 1.2 (at 125ºC) D12 12 320 7.3 (at 20ºC) 10.4 (at 125ºC) 1.0 (at 20ºC) 1.5 (at 125ºC) Note: All values in the table are valid at 20oC and zero contact current, unless otherwise specified. * : Specified operated values are valid for pulse wave voltage. Note: Please use at rated coil voltage. Please refer to characteristic data and set up adequate voltage in case of use at over voltage. ■■ Dimensions • Dimensions 15.0+0.3 20.0+0.3 20.4+0.5 16.8+0.3 15.9+0.3 15.0+0.3 20.0+0.3 0.5 0.5 2.5 2.5 1.5 3 4.35 (3.6) 12.5 9.65 3 • Schematics (BOTTOM VIEW) 1 2 4 8 7 5 3 FBR59-HW Series • PC Board Mouting Hole Layout (BOTTOM VIEW) (3) 4.35 ) 9.65 (R 0.85 +0.1 0 A 2.8 12.5 ) (R A 0.85 +0.1 0 B 1.8 2 -2.8×0.85 +0.1 0 B 2 -1.8×0.85 +0.1 0 2 -2.8×0.85 +0.1 0 * Dimensions of the terminals do not include thickness of pre-solder. * Tolerance of PC board mounting hole layout : ±0.1 unless otherwise specified. ( ): Reference value Unit: mm ■■ Characteristic Data (Reference) Distribution of operate/release voltage FBR59ND12-Y-HW n=50 20℃ 60 40 60 40 0 0 1 2 3 4 5 6 7 8 9 10 11 12 Operate/release voltage (VDC) 0 1000 85℃ 100 10 50 FBR59ND12-Y-HW 25℃ 25℃ 125℃ 0 1 2 3 4 5 6 7 Time (ms) 8 9 10 Coil temperature rise (ambient temperature 25℃) Coil temperature rise (℃) (co age volt 0℃ e t a 2 r . at Ope max 7.3V il) ol co 40 0 10 15 20 25 30 35 40 45 50 Contact resistance (mΩ) 60A continuous current Applicable voltage range 60 Contact current capacity Applied time (sec.) Applied voltage (V) 5 10000 45A continuous current Release time Operate time 20 Operating range 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 FBR59ND12-Y-HW n=50 20℃ 80 20 20 0 100 FBR59ND12-Y-HW n=50 20℃ 80 Release voltage Operate voltage Distribution (%) Distribution (%) 80 100 Distribution of operate/release time Distribution (%) 100 Distribution of contact resistance FBR59ND12-Y-HW Applied voltage 16V 25 12V 4 8V 20 20 0 0 1 2 3 4 5 6 7 8 9 10 11 12 Operate/release voltage (VDC) 0 45A continuous current 1000 Applicable voltage range l) l coi o 85℃ 125℃ 100 10 1 0 20 40 60 80 100 120 140 Ambient temperature (℃) AWG10 x 2 (connect a wire on each terminal) 1 1000 Applied current 60A 45A 30A 15A 10 0A 0.1 1 Coil power (W) 2 3 4 5 6 7 Time (ms) 8 9 10 FBR59ND12-Y-HW Applied voltage 16V 25 12V 8V 0 0 5 10 15 20 25 Applied time (min.) Coil temperature rise (ambient temperature 85℃) FBR59ND12-Y-HW 100 1000 Current (A) Coil temperature rise (℃) Coil temperature rise (℃) 1000 10 1 50 25℃ Max. coil temperature +180℃ -40 -20 0 Coil temperature rise (ambient temperature 25℃) FBR59ND12-Y-HW 25℃ 60A continuous current (co age volt 0℃ e t a 2 r . at Ope max 7.3V 0 Contact current capacity Coil temperature rise (ambient temperature 25℃) 1 FBR59-HW Series 10 15 20 25 30 35 40 45 50 Contact resistance (mΩ) 10000 Applied time (sec.) Applied voltage (V) Operating range 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 5 Coil temperature rise (℃) 0 20 10 100 FBR59ND12-Y-HW Applied current 60A 45A 30A 15A 0A 10 1 0.1 1 10 Coil power (W) 5 30 FBR59-HW Series Shock resistance characteristics Shock application time: 6±1ms half-sine wave Test conditions: Coil energized(12VDC) and de-energized Shock direction: see diagram below Detection level: chatter >1ms 1000 Applied shock 980m/s2 Shock level (m/s2) 800 Y1 600 Y2 X2 400 Z1 X1 200 Specification 98m/s2 0 X1 Z2 Make contact (coil de-energized) Make contact (coil energized) X2 Y1 Y2 Z1 Z2 Shock direction Vibration resistance characteristics 100 1.5 1 0.5 0.1 0.01 Double amplitude (mm) ）2 Acceleration (m/s No chattering in 10～1000Hz 100m/s2 area 10 10 Y X Z Sweep frequency 1000Hz Max. Specification 10～55Hz 1 Frequency : 10 to 1000Hz Test conditions: Coil energized(12VDC) and de-energized Shock direction: see diagram below Detection level: chatter >1ms 100 1000 10000 Frequency（Hz） 6 FBR59-HW Series GENERAL INFORMATION 1. ROHS Compliance • All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amendments. • Use of Cadmium in electrical contacts is exempted as per Annex III of the RoHS directive 2001/65/EU. • Please consider expiry date of exemption. Relays with Cadmium containing contacts are not to be used for new designs. All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf Characteristic data is not guaranteed values, but measured values of samples from production line. • 2. Recommended lead free solder condition • Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. • Recommended solder for assembly: Sn-3.0Ag-0.5Cu. Flow Solder Condition: Pre-heating: maximum 120˚C within 90 sec. Soldering: dip within 5 sec. at 255˚C ± 5˚C solder bath Relay must be cooled by air immediately after soldering Re-Flow Solder Condition: Solder by Soldering Iron: Soldering Iron 30-60W Temperature: maximum 340-360˚C Duration: maximum 3 sec. Applicable for FBR59NDxx-Y-HW-RW only We highly recommend that you confirm your actual solder conditions Important notes for reflow soldering: • • • • Temperature shall be measured at PC board upper surface Temperature at PC board upper surface may be changed depending on size of PC board, components mounted on the PC board and/ or heating method Please perform the confirmation test with your actual PC boards This reflow solder condition is applicable only for reflow-capable relays. Do not reflow reflow-incapable relays Recommended solder for assembly: Sn-3.0 Ag-0.5 Cu. 3. Moisture Sensitivity • Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated. -RW THR relay will be shipped in moisture barrier bag. 4. Tin Whiskers • Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test. 7 FBR59-HW Series Fujitsu Components International Headquarter Offices Japan FUJITSU COMPONENT LIMITED Shinagawa Seaside Park Tower 19F, 12-4, Higashi-shinagawa 4-chome, Shinagawa-ku, Tokyo,140-0002, Japan Tel: (81-3) 3450-1682 Fax: (81-3) 3474-2385 Email: fcl-contact@cs.jp.fujitsu.com Web: www.fujitsu.com/jp/fcl/ Asia Pacific FUJITSU COMPONENTS ASIA, LTD. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components North and South America FUJITSU COMPONENTS AMERICA, INC 2290 North First Street, Suite 212 San Jose, CA 95131, USA Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: us.fujitsu.com/components China FUJITSU ELECTRONIC COMPONENTS (SHANGHAI) CO., LTD. Unit 4306, InterContinental Center 100 Yu Tong Road, Shanghai 200070, China Tel: (86-21) 3253 0998 Fax: (86-21) 3253 0997 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components Europe FUJITSU COMPONENTS EUROPE B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fujitsu.com/uk/components Hong Kong FUJITSU COMPONENTS HONG KONG CO., LTD Unit 506, Inter-Continental Plaza No.94 Granville Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2881-8495 Tex: (852) 2894-9512 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components/ Korea FUJITSU COMPONENTS KOREA LIMITED Alpha Tower #403, 645 Sampyeong-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, 13524 Korea Tel: (82) 31-708-7108 Fax: (82) 31-709-7108 Email: fcal@sg.fujitsu.com www.fujitsu.com/sg/products/devices/components/ ©2017 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users’ own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. August 14th, 2017 8