FBR512

COMPACT POWER TWIN RELAY 1 POLE x 2 — 30A (Dual relay) (FOR AUTOMOTIVE APPLICATIONS) FBR512, 522 SERIES n FEATURES l l l l l l l Two independent relays mounted in a single package Miniature size (54% of the volume of the FBR160 relays) High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) High resistance to vibration and shock Improved heat resistance and extended operating range Two contact gap options (FBR510: 0.3 mm, FBR520: 0.6 mm) Two types of contact materials n ORDERING INFORMATION [Example] (a) (b) (c) FBR512 N D12 (a) (b) (c) – W1 ** (d) (e) FBR512 : Standard type (contact gap 0.3 mm) FBR522 : Wider contact gap type (contact gap 0.6 mm) N D06 D09 D10 D12 W1 : Plastic sealed type : 6 VDC : 9 VDC : 10 VDC : 12 VDC : Silver-tin oxide indium (high power type) Series Name Enclosure Nominal Voltage (d) (e) Contact Material Custom Designation To be assigned custom specification 1 FBR512, 522 SERIES n SPECIFICATIONS Contact Item Arrangement Material Voltage Drop (Resistance) Rating Maximum Carrying Current*1 Max. Inrush Current (Reference) Max. Switching Current (Reference) Min. Switching Load*2 (Reference) Coil Time Value Life Operating Temperature Storage Temperature Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical 1 form C × 2 (SPDT × 2) Silver-tin oxide indium (high power type) Maximum 100 mV (at 1 A 12 VDC) 14 VDC 25 A (locked motor load) 35 A/10 minutes, 30 A/1 hour (25°C, 100% rated coil voltage) 60 A 35 A 16 VDC 1 A 6 VDC –40°C to + 85°C (no frost) –40°C to +100°C (no frost) Maximum 10 ms Maximum 5 ms 1 ×107 operations minimum 2 ×105 operations minimum 14 VDC 25 A (locked motor load) 10 to 55 Hz (double amplitude of 1.5 mm) 100 m/s2 1,000 m/s2 Approximately 13 g Misoperation Endurance Specifications W1 contact Other Vibration Resistance Shock Resistance Weight *1 Need to consider the head from PCB when max. current is more than 10A. *2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART 1. FBR512 SERIES MODEL W1 contact Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil resistance (±10%) (at 20°C) 60 Ω 135 Ω 180 Ω 240 Ω Must operate voltage* 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) 7.9 VDC (at 85°C) 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) Thermal resistance FBR512ND06-W1 FBR512ND09-W1 FBR512ND10-W1 FBR512ND12-W1 * Pulse drive 73°C/W 2 FBR512, 522 SERIES 2. FBR522 SERIES MODEL W1 contact Nominal voltage 6 VDC 9 VDC 10 VDC 12 VDC Coil resistance (±10%) (at 20°C) 45 Ω 100 Ω 135 Ω 180 Ω Must operate voltage* 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) 7.9 VDC (at 85°C) 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) Thermal resistance FBR522ND06-W1 FBR522ND09-W1 FBR522ND10-W1 FBR522ND12-W1 * Pulse drive 65°C/W n SUITABLE APPLICATIONS Application Normal load current (12 VDC system) Description Recommended model (example) For 16 V or less For instantaneous motor load voltage 20 V or more load voltage FBR512Nn -W1 FBR512Nn -W1 FBR522Nn -W1 FBR522Nn -W1 Power Windows Automatic Door Lock 20 to 25 A (switching at motor locking) 18 to 25 A (switching at motor locking) 8 to 12 A (INRUSH) break 2 A maximum (motor-free) 15 to 30 A break 2 to 8 A (motor-free) 20 A (switching at motor locking) 20 to 30 A (switching at motor locking) 20 to 30 A (switching at motor locking) forward and reverse motor control forward and reverse motor control forward and reverse motor control Automatic Antenna FBR512Nn -W1 Intermittent Wipers (Front and Rear) Tilt-Lock Wheel Power Seat Sunroof forward only forward and reverse motor control forward and reverse motor control forward and reverse motor control FBR512Nn -W1 FBR522Nn -W1 FBR512Nn -W1 FBR512Nn -W1 FBR512Nn -W1 FBR522Nn -W1 FBR522Nn -W1 FBR522Nn -W1 • For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact gap is recommended. 3 FBR512, 522 SERIES 1. MAXIMUM BREAK CAPACITY 50 40 35 30 25 15 12 10 Locked motor load 20 n CHARACTERISTIC DATA 2. LIFE 14 VDC Motor locked load Contact switching current (A) Number of operations (x104) 30 20 10 5 Standard type (ÐW) High power type (ÐW1) 10 15 20 25 30 35 40 50 Voltage between contacts (VDC) 10 15 20 25 30 35 40 50 Locked motor current (A) 3. LIFE TEST (EXAMPLE) • Shift of pick-up and drop-out voltage • Test item 14 V DC-20 A 100 Motor lock 200,000 operations minimum 80 (FBR512 -W type) • Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 M 60 40 PICK-UP DROP-OUT 20 0 Initial 1 10 100 • Current wave form (RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec • Shift of contact resistance 1000 Break Make (measured at 6 V-1 A) 100 10 Initial 1 No. of operations (x104) 10 100 4 FBR512, 522 SERIES • Shift of pick-up and drop-out voltage • Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR512 -W1 type) • Test circuit 60 % of rated coil voltage RL-1 PICK-UP N.O. N.C. N.O. N.C. RL-2 M 40 DROP-OUT 20 0 1 No. of operations (x104) 10 100 (measured at 6 V-1 A) • Current wave form (RL-1) 25 A 0A (RL-2) 25 A 0A 0.3 sec 10 sec 0.3 sec 20 sec • Shift of contact resistance 1000 Contact resistance 100 Break Make 10 1 10 No. of operations (x104) 100 4. COIL TEMPERATURE RISE (°C) 120 100 0.8 W 0.6 W (3) carrying current : 20 A applied coil power (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 0.8 W 0.6 W (1) carrying current : 0 A applied coil power at 20°C 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) [ FBR512ND09-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. [ FBR512ND12-W ] NOTE : Intermittent coil operation is required in this region at 20 A or more Coil temperature rise (V) Applied voltage to the coil 60 40 20 0 Applied voltage to the coil 80 15 (V) 15 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 5 0 10 20 30 Applied time (minutes) –30 0 50 100 Operating temperature (°C) –30 0 50 100 Operating temperature (°C) 5 FBR512, 522 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS Dual amplitude (mm) (m/s2) 100 5 Automotive electronic standard 1 0.5 0.1 0.01 Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see diagram Detection Level : chatter > 100 µs Acceleration 50 44 m/s 2 10 10 50 100 Frequency (Hz) 500 Range where chattering occurs N.O. contact coil not energized on X-direction Z 1000 2000 FBR512 Y X 7. SHOCK RESISTANCE CHARACTERISTICS (m/s2) 1,000 Shock level 800 600 400 200 0 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction: see diagram Detection Level : chatter > 100 µs Y2 Z2 X1 X2 Y1 Y2 Z1 Z2 : N.C. contact (coil de-energized) : N.C. contact (coil energized) Z1 FBR512 Shock direction X1 X2 Y1 n REFERENCE DATA 80 Distribution of operate and release voltage FBR522 n = 100 Operate Release 100 Distribution of operate and release time 80 FBR522 n = 100 Operate Release Distribution of contact resistance 100 80 FBR522 n = 100 Distribution (%) Distribution (%) 60 40 20 0 Distribution (%) 8 60 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 345 Time (ms) 6 7 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) 6 FBR512, 522 SERIES n DIMENSIONS � Dimensions 24.0+0.3 � PC board mounting hole layout (BOTTOM VIEW) 9 5 4 2.5±0.1 3 7.6±0.1 1 3±0.1 3 5±0.1 Ø1.4 +0.1 Ð0.05 5±0.1 8 5.15±0.1 5.15±0.1 5±0.1 522ND12-W F&T 9327 Terminal No.5, 9 0.3 t x 1.0 W (N.C. Contact) Terminal No.3, 8 0.3 t x 1.0 W (Coil) Terminal No.4 0.6 t x 1.0 W (common coil) Terminal No.2, 7 0.4 t x 1.0 W (N.C. contact) Terminal No.1, 6 0.4 t x 1.0 W (N.O. contact) (1.65) 3 Unit: mm +0.1 Ð0.05 16.2+0.3 7 6-Ø1.3 6 5±0.1 2 14.1+0.4 5 5.15 5.15 5 5 (1.85) 2.5 7.6 �Schematic (BOTTOM VIEW) COM 9 COM 5 *N.C. TERMINAL 8 N.C. 7 3.5 4 N.C. 2 6 N.O. 1 N.O. � Tube carrier 19.0 Max. 601 Maximum 20.3 Max. 20 pieces/tube Unit: mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://www.fujitsu.com/us/services/edevices/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008. 7