COMPACT POWER RELAY
1 POLE—30 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR51, 52 SERIES
l Compact and lightweight structure (42% of the volume of the FBR160 relay) l High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) l High resistance to vibration and shock l Improved heat resistance and extended operation range l Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) l Three types of contact material
n FEATURES
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR51 N D12 – W1 ** (a) (b) (c) (d) (e)
FBR51 : Standard type (contact gap 0.3 mm) FBR52 : Wider contact gap type (contact gap 0.6 mm) N D06 D09 D10 D12 W1 WL WF : Plastic sealed type : 6 VDC : 9 VDC : 10 VDC : 12 VDC : Silver-tin oxide indium (high power type) : Silver-tin oxide indium (lamp loads, see applications table) : Silver-tin oxide indium (flasher loads)
Series Name Enclosure Nominal Voltage Contact Material Custom Designation
To be assigned custom specification
1
FBR51, 52 SERIES
n SPECIFICATIONS
Item Contact Arrangement Material Voltage Drop (resistance) Rating Maximum Carrying Current Maximum Inrush Current (reference) Max. Switching Current (reference) Min. Switching Load*1 (reference) Coil Time Value Life Storage Temperature Range Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical Specifications W1 contact 1 form C WL contact 1 form A (SPST) WF contact 1 form A (SPST) Silver-tin oxide indium 80 Watt lamp at 14 VDC
Silver-tin oxide indium Silver-tin oxide (high power type) indium Maximum 100mV (at 1A 12 VDC) 14 VDC 25 A (motor free load) 60 A 35 A 16 VDC 6 VDC 1A 120 Watt lamp at 14 VDC 80 A
35A / 10 minuntes, 10A / 1hr (25°C, 100% rated coil voltage)
Operating Temperature Range -40˚C to +85˚C (no frost) -40˚C to +100˚C (no frost) Maximum 10ms 10 x 106 operations minimum 2 x 105 ops min. 14 VDC 25A Locked motor load Maximum 5mx
1.0 x 105 ops min. 115 Watts lamp, 14 VDC
2.5 x 106 ops min. Inrush 11A 14VDC (0.35 sec - ON / 0.35 sec - OFF)
Other
Vibrations Resistance Shock Misoperation Resistance Endurance Weight
10 to 55 Hz (double amplitude of 1.5mm) 10m/s2 1,000 m/s2
Approximately 6g
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment.
2
FBR51, 52 SERIES
n COIL DATA CHART
1. FBR51 Series
Model W 1 contact WL Contact WF contact
Coil Nominal resistance Must Voltage (±10%) operate voltage (at 20ºC) 6 VDC 9 VDC 60 135 180 240 3.6VDC (at 20ºC) 4.5VDC (at 80ºC) 5.4VDC (at 20ºC) 6.8VDC (at 80ºC) 6.3VDC (at 20ºC) 7.9VDC (at 80ºC) 7.3VDC (at 20ºC) 9.2VDC (at 80ºC)
Thermal resistance
FBR51ND06-W1 FBR51ND06-WL FBR51ND06-WF FBR51ND09-W1 FBR51ND09-WL FBR51ND09-WF
73ºC/W
FBR51ND10-W1 FBR51ND10-WL FBR51ND10-WF 10 VDC FBR51ND12-W1 FBR51ND12-WL FBR51ND12-WF 12 VDC
2. FBR52 Series MODEL W1 contact FBR52ND06-W1 FBR52ND09-W1 FBR52ND10-W1 FBR52ND12-W1
Nominal voltage
Coil Must operate resistance (±10%) (at 20°C) voltage 45 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C)
Thermal resistance
6 VDC
5.4 VDC (at 20°C) 9 VDC 100 Ω 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) 10 VDC 135 Ω 7.9 VDC (at 85°C) 7.3 VDC (at 20°C) 12 VDC 180 Ω 9.2 VDC (at 85°C)
65°C/W
3
FBR51, 52 SERIES
n SUITABLE APPLICATIONS
Normal load current (12 VDC system) Recommended model (example) For 16 V or less motor load voltage For instantaneous 20 V or more load voltage
Application
Description
Power Windows Automatic Door Lock Tilt-Lock Wheel Sunroof Adjustable Door Mirror Automatic Antenna Auto-Cruise Lamp loads Others
20 to 25 A forward and reverse BR51Nn -W1 F FBR52Nn -W1 (switching at motor locking) motor control 18 to 25 A forward and reverse FBR51Nn -W1 FBR52Nn -W1 (switching at motor locking) motor control 20 A forward and reverse FBR51Nn -W1 FBR52Nn -W1 (switching at motor locking) motor control 20 to 30 A forward and reverse FBR51N n -W1 FBR52N n -W1 (switching at motor locking) motor control 3 to 5 A forward and reverse (switching at motor locking) motor control 8 to 12 A (INRUSH) break 2 A maximum (motor-free) 2 to 3 A 120 Watts Car Audio System, etc. forward and reverse motor control power shutoff and solenoid for up to 100K operations FBR51N n -W1
FBR51Nn -W1 FBR51Nn-W1 FBR51Nn-WL FBR51Nn-W1
• For the load condition where higher voltage would be encountered during contact break, FBR52 series with wider contact gap is recommended.
1. MAXIMUM BREAK CAPACITY
50
n CHARACTERISTIC DATA
2. LIFE
14 VDC Motor locked load
Contact switching current (A)
Number of operations (x104)
40 35 30 25
Locked motor load 20 FBR51 15 FBR52
30 20 10 5 High power type (-W1)
Resistive load FBR51 FBR52
12 10
10 15 20 25 30 35 40 50 Voltage between contacts (VDC)
10
15 20 25 30 35 40 50 Locked motor current (A)
4
FBR51, 52 SERIES
3. LIFE TEST (EXAMPLE)
• Test item 14 V DC-20 A motor lock 200,000 operations minimum (FBR52n-W1 type) • Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
• Shift of pick-up drop-out voltage
100
Percent of rated coil voltage (%)
80 60 40 DROP-OUT 20 0 PICK-UP
Initial
1
10
100
• Shift of contact resistance • Current wave form
(RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec
1000 Contact Resistance (mΩ) Break Make
(measured at 6 V-1 A)
100
10
Initial
1
10 Number of operations (x104)
100
• Test circuit
N.O. N.C.
RL-1 N.O. N.C. M
60 40 20 0
% of rated coil voltage
• Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR51 -W1 type)
• Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
M N.O.
N.C. RL-2
20 0
1
1
No. of operations (x104) 10
10
100
(measured at 6 V-1 A)
100
• Current wave form
(RL-1) 25 A 20 sec
• Shift of contact resistance
1000
1000
Contact resistance
(measured at 6 V-1 A)
100
Break Make
20 A
0A (RL-2) 25 A 0A 0.3 sec 10 sec
0A
4A 16 A
100
10
0.3 10 m½ sec
1
10 No. of operations (x104)
100
1
10
100
5
FBR51, 52 SERIES
Percent of rated coil voltage (%)
• Test item 14 V DC-80 A (120W) lamp load 100,000 operations minimum (FBR51n-WL type) • Test circuit
N.O.
• Shift of pick-up drop-out voltage
100 80 60 40 20 0
Initial PICK-UP DROP-OUT
1
10 Number of operations (x104)
20
100
• Shift of contact resistance • Current wave form
80 A 10 A
1000
Contact Resistance (mΩ)
100
0 A
10
Initial
1
10 Number of operations (x104)
20
100
4. COIL TEMPERATURE RISE
(°C) 120 100
0.8 W 0.6 W (3) carrying current : 20 A applied coil power (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 0.8 W 0.6 W (1)carrying current : 0 A applied coil power at 20°C
5. OPERATING COIL VOLATGE RANGE (EXAMPLE) [ FBR51ND12-n ] [ FBR51ND09-n]
(V)
NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current.
NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current carrying current.
Coil temperature rise
60 40 20 0
10
CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE
Applied voltage to the coil
80
Applied voltage to the coil
15
(V) 15
10
CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE
5
5
0
10 20 30 Applied time (minutes)
–30 0 50 100 Operating temperature (°C)
–30 0 50 100 Operating temperature (°C)
6
FBR51, 52 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm) (m/s ) 100
2
5 Automotive electronics standard
1
0.5
0.1
0.01
Acceleration
50
44 m/s
2
Frequency : 10~2000 Hz Acceleration : 100 m/s2 max Direction of vibration : see under diagram Detection level : chatter > 100 µs
10 10 50 100 Frequency (Hz) 500
Range where chattering occurs N.O. contact coil not energized on X-direction Z 1000 2000
FBR51 Y X
7. SHOCK RESISTANCE CHARACTERISTICS
(m/s2) 1,000
Shock level
800 600 400 200 0
Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction : set under diagram Detection level : chatter > 100 µs Y2 Z2 X1 X2 Y1 Y2 Z1 Z2 : N.C. contact (coil de-energized) : N.C. Contact (coil energized) Z1 FBR51 Shock direction X1 X2
Y1
n REFERENCE DATA
80
Distribution of operate and release voltage
FBR52 n = 100
Operate Release
100
Distribution of operate and release time
80 FBR52 n = 100 Operate Release
Distribution of contact resistance
100 80 FBR52 n = 100
Distribution (%)
Distribution (%)
60 40 20 0
Distribution (%)
8
60
60 40 20 0
40
20
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
0
1
2
345 Time (ms)
6
7
0
10 20 30 40 50 60 70 80 Contact resistance (m ohm)
7
FBR51, 52 SERIES
n DIMENSIONS
Dimensions
15.5+0.2 51ND12-W1 F&T 9427
PC board mounting hole layout (BOTTOM VIEW)
4-O 1.3
Schematics (BOTTOM VIEW)
FBR50-W1 2
N.O. 3
12.1+0.2
5
COM
10
R0.4 R0.4
O 1.4 2.5 10.2
1 5 4 N.C.
FBR50-WL
13.7+0.3
2 COM 1 (+)
N.O. (-) 3
t = 0.3 2.5 10.2
3.5
0.3
1
(1.6) 1 t = 0.4
5
4
N.C.
1.2 5 (1.05) 10
Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity.
Tube carrier 19.0 Max. 601 Max.
20.3 Max.
45 pcs/tube
Unit : mm
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©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 4, 2008.
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