HIGH POWER TWIN RELAY
1 POLE x 2—30A
(FOR AUTOMOTIVE APPLICATIONS)
FBR562 SERIES
s FEATURES
q
q
q
Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) High heat resistance and extended operating voltage
s ORDERING INFORMATION
[Example]
(a) (b) (c)
(d) (e)
NO TF OR DE NE SIG W N
FBR562 N D12 (a) (b) (c) – W1 ** (d) (e)
Series Name Enclosure N : Plastic sealed type Nominal Voltage D06 D09 D12 W1 : 6 VDC : 9 VDC : 12 VDC Contact Material : Silver-tin oxide indium Custom Designation To be assigned custom specification
FBR562: FBR562 Series relay for 12 V battery (contact gap 0.4 mm)
1
FBR562 SERIES
s SPECIFICATIONS
Item Contact Arrangement Material Voltage Drop (resistance) Ratings Maximum Carrying Current Maximum Inrush Current (reference) 1 form C × 2 (SPDT × 2) Silver-tin oxide indium (–W1 type) Maximum 100 mV (at 2 A 12 VDC) 14 VDC 20 A (locked motor load) 14 VDC inrush 20 A, break 4 A (motor free load) 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) –W1 type: 60 A 40 A 16 VDC Specifications
Coil
Time Value
Life
Other
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment.
NO TF OR DE NE SIG W N
Max. Switching Current (reference) Minimum Switching (reference) Load*1 –W1 type: 6 VDC 1 A Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Mechanical Electrical 1 × 107 operations minimum 1 × 105 operations minimum (locked motor load) 1 × 106 operations minimum (motor free Load) Vibration Resistance Shock Resistance Weight 10 to 55 Hz (double amplitude of 1.5 mm) Misoperation Endurance 100 m/s2 1,000 m/s 2 Approximately 18 g MODEL W1 contact FBR562ND06-W1 FBR562ND09-W1 FBR562ND12-W1 Nominal voltage 6 VDC 9 VDC 12 VDC Coil resistance (±10%) (at 20°C) 42 Ω 95 Ω 170 Ω Must operate voltage 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) 77°C/W Thermal resistance
s COIL DATA CHART
2
FBR562 SERIES
s SUITABLE APPLICATIONS
Application Power Windows Automatic Door Lock Intermittent Wipers For 12 V battery Tilt-Lock Wheel Sunroof Others Normal load current 20 to 30 A (switching at motor locking) 18 to 30 A/4 to 5 door (switching at motor locking) INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) INRUSH 15 A BREAK 2.5 A (motor free) 20 to 30 A (switching at motor locking) Car audio system, etc Life x 10 100 100 300 100 100 —
3
Recommended model (example) FBR562Ns -W1 FBR562Ns -W1 FBR562Ns -W1 FBR562Ns -W1 FBR562Ns -W1
s CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
50
Contact switching current (A)
Number of operations (x104)
NO TF OR DE NE SIG W N
2. LIFE
30 20 20 15 12 10 14 VDC 10 5 5 3 Locked motor load Resistive load 1 10 15 20 25 30 40 50 8 10 12 15 20 30 Voltage between contacts (VDC) Locked motor current (A)
FBR562Ns -W1
40
50
3
FBR562 SERIES
3. LIFE TEST (EXAMPLE)
¥ Test item 14 VDC-20 A Motor lock 200,000 operations minimum (FBR562 -W1 type)
¥ Shift of pick-up drop-out voltage (%) 100
Ratio of pick-up and drop-out values to rated coil voltages
80 60 40 DROP-OUT 20 0 PICK-UP
¥ Test circuit RL-1 N.O. N.C. N.O. M
(RL-1) 20 A 0A
20 sec
CONTACT RESISTANCE
¥ Current Wave Form
(RL-2)
0.3 sec
Ratio of pick-up and drop-out values to rated coil voltages
¥ Test item 14 VDC-30 A Motor lock 100,000 operations minimum (FBR562 -W1 type)
¥ Test circuit
NO TF OR DE NE SIG W N
Initial 1 10 N.C. RL-2 ¥ Shift of contact resistance m‰ 1000 100 10 Initial 1 10
4
100
(measured at 6 V-1 A)
100
0.3 sec
No. of operations (x 10 )
10 sec
¥ Shift of pick-up drop-out voltage (%) 100 80 60 40 20 0 Initial ¥ Shift of contact resistance m‰ 1000
PICK-UP
RL-1
DROP-OUT
N.O. N.C. N.O. N.C. RL-2 ¥ Current wave form (RL-1) 30 A 0A (RL-2) 0.3 sec 0.3 sec 10 sec 20 sec M
1
10
100 (measured at 6 V-1 A)
CONTACT RESISTANCE
100
10
Initial
1
10 No. of operations (x 10 )
4
100
(Continued)
4
FBR562 SERIES
(Continued)
q Test
Ratio of pick-up and drop-out values to rated coil voltages
item 16 VDC-25 A INRUSH Motor Free 400,000 operations minimum (FBR562 -W1 type)
q
Shift of pick-up drop-out voltage (%) 100 80 PICK-UP 60 40 DROP-OUT 20 0 Initial 1 10 100
qTest
circuit N.O.
N.C.
M
25 A
4. COIL TEMPERATURE RISE
120
NO TF OR DE NE SIG W N
q Shift
of contact resistance
(measured at 6 V-1 A)
m‰ 1000
CONTACT RESISTANCE
q Current
wave form
100
0A
4A
10
16 A
Initial
1
10
4
100
No. of operations (x10 )
100
Coil temperature rise (˚C)
80
(2)
60
(1)
40
20 *: One coil energized at 20˚C If both coils are energized, temperature rise will increase by (1) 5˚C (0 A carrying current) (2) 20˚C (10 A carrying current)
0 0 10 20 Applied time (minutes) 30
5
FBR562 SERIES
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 60 50 Within 3 minutes at carrying current of 20 A
6. VIBRATION RESISTANCE CHARACTERISTICS
NO TF OR DE NE SIG W N
Operating voltage 10 20 30 40 50 60 70 80 85 Operating temperature (˚C)
Z FBR562 X Dual amplitude 1 0.5 Y 5 0.1 0.01 10 4.4 G Automotive electronics standard Range where chattering occurs N.O.contact coil not energized on X-direction 1 10 50 100 Frequency (Hz) 200 600 1000 2000
Acceleration (G)
6
FBR562 SERIES
7. SHOCK RESISTANCE CHARACTERISTICS
Y2 Y1 Z2 X1
Z1 100 80 Shock level (G) 60 40 20 0
FBR562
X2
s REFERENCE DATA
Distribution (%)
Distribution (%)
Distribution (%)
Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR562 FBR562 n = 100 n = 100 Operate 80 Operate Release 60 Release 60 40
40
20
NO TF OR DE NE SIG W N
X1 X2 Y1 Y2 Z1 Z2 Shock direction
: N.C. contact (coil de-energized) : N.O. Contact (coil energized)
Distribution of contact resistance FBR562 n = 100
100 80
60 40 20
20 0
0
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
0
1
2
3456 Time (ms)
7
8
0 10 20 30 40 50 60 70 80 Contact resistance (mΩ)
7
FBR562 SERIES
s DIMENSIONS
q Dimensions q PC board mounting hole layout (BOTTOM VIEW)
3.7 5.08 7.62
7.62 20.32 7.62 COM 10 II 9 7 COM 5 I 3 1 8 6 4 2 N.C. N.O. N.C. N.O.
Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fceu.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com
2—¿1.4
3.09
F&T
9112
20.0+0.3
562ND12-W1
4—¿1.3
26.0+0.5
16.2+0.3
4—¿1.5
q Tube carrier
NO TF OR DE NE SIG W N
3.5
(3.09)
1.2
(3.7)
q Schematic (BOTTOM VIEW)
0.3
1.0
1.2
7.62
7.62
20.32
22.9Max
5.08
0.5
7.62
0.3
562Maximum
25.2Max
20pieces/tube
Fujitsu Components International Headquarter Offices
Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: marcom@fcai.fujitsu.com Web: www.fcai.fujitsu.com
Unit: mm
© 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 06/08/2005.
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