FBR562_09

HIGH POWER TWIN RELAY 1 POLE x 2—30A (FOR AUTOMOTIVE APPLICATIONS) FBR562 SERIES n FEATURES l l RoHS compliant l l Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) High heat resistance and extended operating voltage RoHS compliant since date code: 0627 Please see page 9 for more information n ORDERING INFORMATION [Example] (a) (b) (c) FBR562 N D12 (a) (b) (c) – W1 ** (d) (e) FBR562 : FBR562 Series relay for 12 V battery (contact gap 0.4 mm) N D06 D09 D12 : Plastic sealed type : 6 VDC : 9 VDC : 12 VDC Series Name Enclosure Nominal Voltage (d) Contact Material 1 FBR562 SERIES n SPECIFICATIONS Item Contact Arrangement Material Voltage Drop (resistance) Ratings Maximum Carrying Current Maximum Inrush Current (reference) Max. Switching Current (reference) Minimum Switching Load* (reference) Coil Time Value Life Operating Temperature Storage Temperature Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical Other Vibration Resistance Shock Resistance Misoperation Endurance 1 Specifications 1 form C × 2 (SPDT × 2) Silver-tin oxide indium (–W1 type) Maximum 100 mV (at 2 A 12 VDC) 14 VDC 20 A (locked motor load) 14 VDC inrush 20 A, break 4 A (motor free load) 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) –W1 type: 60 A 40 A 16 VDC –W1 type: 6 VDC 1 A –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) –40°C to +100°C (no frost) Maximum 10 ms Maximum 5 ms 1 × 107 operations minimum 1 × 105 operations minimum (locked motor load) 1 × 106 operations minimum (motor free Load) 10 to 55 Hz (double amplitude of 1.5 mm) 100 m/s2 1,000 m/s2 *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART MODEL W1 contact FBR562ND06-W1 FBR562ND09-W1 FBR562ND12-W Nominal voltage 6 VDC 9 VDC 112 VDC Coil resistance (±10%) (at 20°C) 42 Ω 95 Ω 170 Ω Must operate voltage 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) 77°C/W Thermal resistance 2 FBR562 SERIES n SUITABLE APPLICATIONS Application Power Windows Automatic Door Lock Intermittent Wipers Tilt-Lock Wheel Sunroof Others Normal load current 20 to 30 A (switching at motor locking) 18 to 30 A/4 to 5 door (switching at motor locking) INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) INRUSH 15 A BREAK 2.5 A (motor free) 20 to 30 A (switching at motor locking) Car audio system, etc Life x 10 3 100 100 300 100 100 — Recommended model (example) FBR562Nn -W1 FBR562Nn -W1 FBR562Nn-W1 FBR562Nn-W1 FBR562Nn-W1 FBR562Nn-W1 For 12 V battery n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 50 30 Contact switching current (A) Number of operations (x10 ) 2. LIFE 20 15 12 10 5 20 4 14 VDC 10 5 3 Locked motor load Resistive load 1 10 15 20 25 30 40 50 8 10 12 15 20 30 40 50 Voltage between contacts (VDC) Locked motor current (A) 3 FBR562 SERIES 3. LIFE TEST (EXAMPLE) • Test item 14 VDC-20 A Motor lock 200,000 operations minimum (FBR562 -W type) • Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages 80 60 40 20 0 DROP-OUT PICK-UP • Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 • Current Wave Form (RL-1) 20 A 0A (RL-2) 0.3 sec 10 sec 0.3 sec 20 sec M Initial 1 10 100 (measured at 6 V-1 A) • Shift of contact resistance m 1000 CONTACT RESISTANCE 100 10 Initial 1 10 No. of operations (x 10 ) 4 100 Ratio of pick-up and drop-out values to rated coil voltages • Test item 14 VDC-30 A Motor lock 100,000 operations minimum (FBR562 -W type) • Shift of pick-up drop-out voltage (%) 100 80 60 40 20 0 DROP-OUT PICK-UP • Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 • Current wave form (RL-1) 30 A 0A (RL-2) 0.3 sec 10 sec 0.3 sec 20 sec M Initial 1 10 100 (measured at 6 V-1 A) • Shift of contact resistance m 1000 CONTACT RESISTANCE 100 10 Initial 1 10 No. of operations (x 10 ) 4 100 (Continued) 4 FBR562 SERIES (Continued) • Test item 16 VDC-25 A INRUSH Motor Free 400,000 operations minimum (FBR562 -N type) • Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages 80 60 40 20 0 10 100 (measured at 6 V-1 A) PICK-UP • Test circuit N.O. N.C. M DROP-OUT Initial 1 • Shift of contact resistance m 1000 25 A 0A 4A 16 A CONTACT RESISTANCE • Current wave form 100 10 Initial 1 10 No. of operations (x10 ) 4 100 4. COIL TEMPERATURE RISE 120 100 Coil temperature rise (°C) 80 (2) 60 (1) 40 20 *: One coil energized at 20°C 0 0 10 20 Applied time (minutes) 30 If both coils are energized, temperature rise will increase by (1) 5°C (0 A carrying current) (2) 20°C (10 A carrying current) 5 FBR562 SERIES 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 60 50 10 20 30 40 50 60 70 80 85 Operating voltage Within 3 minutes at carrying current of 20 A Operating temperature (°C) 6. VIBRATION RESISTANCE CHARACTERISTICS Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1 FBR562 X Y 0.01 4.4 G Acceleration (G) 1 Range where chattering occurs N.O.contact coil not energized on X-direction 10 50 100 Frequency (Hz) 200 600 1000 2000 6 FBR562 SERIES 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Z2 FBR562 Y1 Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2 X1 X2 : N.C. contact (coil de-energized) : N.O. Contact (coil energized) Shock direction n REFERENCE DATA Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR562 FBR562 n = 100 n = 100 Operate 80 Operate Release 60 Release Distribution (%) 100 80 Distribution (%) Distribution of contact resistance FBR562 n = 100 Distribution (%) 60 40 20 0 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 3456 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) 7 FBR562 SERIES n DIMENSIONS  Dimensions  PC board mounting hole layout (BOTTOM VIEW) 3.7 5.08 7.62 7.62 20.32 7.62 COM 10 II 9 7 N.C. 7.62 2-Ø 1.4 3.09 F&T 9112 20.0+0.3 562ND12-N 4-Ø 1.3 26.0+0.5 16.2+0.3 4-Ø 1.5 3.5 (3.09) 1.2 (3.7)  Schematic (BOTTOM VIEW) COM 5 I 3 1 N.O. 0.3 1.0 0.3 0.5 7.62 20.32 7.62 5.08 8 6 4 2 N.O. N.C.  Tube carrier 22.9Max 562Maximum 25.2Max 1.2 20pieces/tube Unit: mm 8 FBR562 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. 4. Tin Whisker l 9 FBR562 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://us.fujitsu.com/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: http://www.fujitsu.com/emea/services/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/ ©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property off their respective owners. Fujitsu Components America does not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. reserves the right to change specifications/datasheets without prior notice. Rev. March 17, 2009. 10