COMPACT HIGH POWER RELAY
1 POLE—30 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR56 SERIES
l High power contact capacity (carrying current: 40 A/10 minutes, 30 A/1 hour) l High heat resistance and extended operating voltage l
RoHS compliant
n FEATURES
RoHS compliant since date code: 0627 Please see page 8 for more information
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR56 N D12 – W1 ** (a) (b) (c) (d) (e)
FBR56 : FBR56 Series relay for 12 V battery (contact gap 0.4 mm) N D06 D09 D12 : Plastic sealed type : 6 VDC : 9 VDC : 12 VDC
Series Name Enclosure Nominal Voltage Contact Material Custom Designation
W1: Silver-tin oxide indium Y: Silver-tin oxide To be assigned custom specification
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FBR56 SERIES
n SPECIFICATIONS
Contact Coil Time Value Life Other Item Arrangement Material Voltage Drop (resistance) Ratings Maximum Carrying Current Maximum Inrush Current Maximum Switching Current Minimum Switching Load*1 Operating Temperature Storage Temperature Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical Vibration Resistance Shock Misoperation Resistance Endurance Weight 1 form C Silver-tin oxide indium (–W1 type), silver tin oxide (-Y type) Maximum 100 mV (at 1A, 12VDC) 14 VDC 30 A (locked motor load) 1 4 VDC inrush 27A, break 4A (motor free load) 40A/10 minutes, 30A/1 hour (25°C, 100% rated coil voltage) 70A (reference) 40A, 16VDC (reference) 6VDC, 1A –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) –40°C to +100°C (no frost) Maximum 10 ms Maximum 5 ms 0 × 106 operations minimum 1 1 00 × 103 operations minimum (locked motor load) 1 × 106 operations minimum (motor free load) 10 to 55 Hz (double amplitude of 1.5 mm) 100 m/s2 1,000 m/s2 Approximately 9.4 g Specifications
*1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment.
n COIL DATA CHART
W1 contact MODEL Y contact Nominal voltage 6 VDC 9 VDC 12 VDC Coil resistance (±10%) (at 20°C) 42 Ω 95 Ω 170 Ω Must operate voltage 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) Release voltage 0.5VDC(at 20°C) 0.6 VDC (at 85°C) 0.7 VDC (at 20°C) 0.8 VDC (at 85°C) 1.0 VDC (at 20°C) 1.2 VDC (at 85°C)
FBR56ND06-W1 FBR56ND06-Y FBR56ND09-W1 FBR56ND09-Y FBR56ND12-W1 FBR56ND12-Y
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FBR56 SERIES
n PRINCIPAL APPLICATIONS
Application For 12 V battery Power Windows Automatic Door Lock Intermittent Wipers Tilt-Lock Wheel Sunroof Others Normal load current 20 to 30 A (switching at motor locking) 18 to 30 A/4 to 5 door (switching at motor locking) INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) INRUSH 15 A BREAK 2.5 A (motor free) 20 to 30 A (switching at motor locking) Car audio system, etc. Life x 10 3 100 100 300 100 100 — Recommended model (Example) FBR56N n-Y FBR56N n-Y FBR56N n-W1 FBR56N n-Y FBR56N n-Y FBR56N n-Y
1. MAXIMUM BREAK CAPACITY
50
n CHARACTERISTIC DATA
2. LIFE
30
Contact switching current (A)
Number of operations (x104)
20 15 12 10 5
20 14 VDC 10
5 3
Locked motor load 1 10 15 20 25 30 40 50
Voltage between contacts (VDC)
8 10
12
15 20 30 40 Locked motor current (A)
50
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FBR56 SERIES
3. LIFE TEST (EXAMPLE)
• Test item 14 V DC-20 A Motor lock 200,000 operations minimum (FBR56 -W1 type) • Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
• Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
Ratio of pick-up and drop-out values to rated coil voltage
20 0
Initial
1
10
100 (measured at 6 V-1 A)
• Current wave form
(RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec
• Shift of contact resistance
1000
Contact resistance
100
10
Initial
1
10 No. of operations (x104)
100
Ratio of pick-up and drop-out values to rated coil voltage
• Test item 14 V DC-30 A Motor lock 100,000 operations minimum (FBR56 -W1 type) • Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
• Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
20 0
Initial
1
10
100 (measured at 6 V-1 A)
• Current wave form
(RL-1) 30 A 0A (RL-2) 0A 0.3 sec 10 sec 0.3 sec 20 sec
• Shift of contact resistance
1000
Contact resistance
100
10
Initial
1
10 No. of operations (x104)
100
(Continued)
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FBR56 SERIES
(Continued)
• Test item 14V DC- 27A INRUSH 4A break Motor free 400,000 operations minimum (FBR56 -W1 type) • Test circuit
N.O. N.C. M
100
• Shift of pick-up and drop-out voltage
80 60 40 20 0
PICK-UP DROP-OUT
Ratio of pick-up and drop-out values to rated coil voltage
Initial
1
10
100 (measured at 6 V-1 A)
• Current wave form
27 A 4A 0A
• Shift of contact resistance
1000
Contact resistance
100
16 A
10
Initial
1
10 No. of operations (x104)
100
4. COIL TEMPERATURE RISE
200
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A
Coil temperature rise (ºC)
160
120
A 20 A 10
0 A
Ratio of operating voltage to rated coil voltage (%)
120 110 100 90 80
80
40
70 60 Operating voltage
0 0.5
50
1.0
1.5
2.0
2.5
Coil power (W)
10
20
30
40
50
60
70
80 85
Operating temperature (°C)
5
FBR56 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1
FBR56 X Y 0.01
4.4 G Acceleration (G) 1
Range where chattering occurs N.O.contact coil not energized on X-direction
10
50
100 Frequency (Hz)
200
600
1000
2000
7. SHOCK RESISTANCE CHARACTERISTICS
Y2 Z2 FBR56
Y1
Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2
X1
X2
: N.C. contact (coil de-energized) : N.O. contact (coil energized)
Shock direction
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FBR56 SERIES
n REFERENCE DATA
Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR56 FBR56 n = 100 n = 100 Operate 80 Operate Release 60 Release
Distribution (%)
100 80
Distribution (%)
Distribution of contact resistance FBR56 n = 100
Distribution (%)
60 40 20 0
60 40 20 0
40
20
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
012
3456 Time (ms)
7
8
0 10 20 30 40 50 60 70 80 Contact resistance (m)
n DIMENSIONS
Dimensions PC board mounting hole layout (BOTTOM VIEW)
3.9
7.62 Terminal No.1, 2 Schematics (BOTTOM VIEW) 0.5 t x1.2 W Terminal No.3, 4 0.3 t x1.0 W Terminal No.5, 6 0.3 tx 1.2 W COM. 6 4 5 3 1 N.O. 2 N.C. Unit : mm 2-Ø 1.4
14.4+0.3
20.0+0.3
16.2+0.3
3.5
7.62 (3.4)
5.08
7.62
(3.9)
Tube carrier
22.9 Max. 562 Max.
25.2 Max.
35 pcs/tube
5.08
F&T
9415A
2-Ø 1.5
7.62
56D12-W1
2-Ø1.3
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FBR56 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
l
2. Recommended Lead Free Solder Profile
l
Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condition Flow Solder condition:
Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath
Solder by Soldering Iron:
Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
Moisture Sensitivity Level standard is not applicable to electromechanical realys. Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test.
4. Tin Whisker
l
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FBR56 SERIES
Fujitsu Components International Headquarter Offices
Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://www.fujitsu.com/us/services/edevices/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/
©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.
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