FBR572ND24-W1

COMPACT POWER RELAY 1 POLE X 2—12A (28VDC) (FOR 24V BATTERY AUTOMOTIVE APPLICATIONS) FBR572, 582 SERIES n FEATURES l l RoHS compliant l l l Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) Suitable for controlling 24 V motors in trucks and other large vehicles High heat resistance and extended operating voltage Two types of contact gap (FBR572: 0.8 mm, FBR582: 1.4 mm) RoHS compliant since date code: 0627 Please see page 9 for more information l n ORDERING INFORMATION [Example] (a) (b) (c) (d) (e) FBR572 N D24 (a) (b) (c) –W (d) ** (e) FBR572 : FBR572 Series relay (contact gap 0.8 mm) FBR582 : FBR582 Series relay (contact gap 1.4 mm) N D24 W1 Y : Plastic sealed type : 24 VDC : Silver-tin oxide indium : Silver-tin oxide Series Name Structure Nominal Voltage Contact Material Custom Designation To be assigned custom specification 1 FBR572, 582 SERIES n SPECIFICATIONS Item Contact Arrangement Material Voltage Drop (Resistance) Ratings Maximum Carrying Current* Maximum Inrush Current (Reference) Max. Switching Current (Reference) Minimum Switching Load* (Reference) Coil Time Value Life Operating Temperature Storage Temperature Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical 2 FBR570 Series 1 form C × 2 (SPDT ×2) Silver-tin oxide indium (–W1 type) Maximum 100 mV (at 12 VDC 2 A) 28 VDC 12 A (locked motor load) 28 VDC inrush 15 A, break 2.5 A (motor free load) 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) 60 A 12 A 28 VDC 1A, 6 VDC –40°C to +85°C (no frost) –40°C to +100°C (no frost) Maximum 10 ms Maximum 5 ms 1 ×107 operations minimum 1 ×105 operations minimum (locked motor load) 5 ×105 operations minimum (motor free load) Misoperation Endurance 100 m/s2 1,000 m/s2 Approximately 18 g FBR580 Series Silver-tin oxide (–Y type) 1 14 A 32 VDC 1 ×106 operations minimum 1 ×105 operations minimum (locked motor load) Other Vibration Resistance Shock Resistance Weight 10 to 55 Hz (double amplitude of 1.5 mm) *1 Refer to 'Operating Coil Voltage Range' (page 5) *2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART ORDERING CODE FBR572ND24-W1 FBR572ND24-Y FBR582ND24-W1 FBR582ND24-Y Rated coil voltage 24 VDC Coil resistance (±10%) 384 Ω 170 Ω Must operate voltage 67°C/W 56°C/W Thermal resistance 14.4 VDC (at 20°C) 18.0 VDC (at 85°C) 2 FBR572, 582 SERIES n SUITABLE APPLICATIONS Application Power Windows Automatic Door Lock Normal load current 10 to 12 A (switching at motor locking) 5 A/2 door (switching at motor locking) Life x 10 3 100 100 Recommended model (example) FBR582ND24-W1 FBR572ND24-W1 1. MAXIMUM BREAK CAPACITY 100 n CHARACTERISTIC DATA : Locked motor load FBR582 FBR572 FBR562 Contact switching current (A) 50 40 30 20 12 10 5 • Test circuit Relay Locked motor load Load 1 10 15 20 25 30 40 50 100 Voltage between contacts (VDC) 3 FBR572, 582 SERIES 2. LIFE TEST (EXAMPLE) [FBR572 type] • Test item 28 VDC-12 A Motor lock 100,000 operations minimum (FBR572 -W type) • Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages 80 60 40 20 0 DROP-OUT PICK-UP • Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 • Current wave form (RL-1) 12 A 0A (RL-2) 0.3 sec 10 sec 0.3 sec 20 sec M Initial 1 10 100 (measured at 6 V-1 A) • Shift of contact resistance m 1000 CONTACT RESISTANCE 100 10 Initial 1 10 No. of operations (x10 ) 4 100 [FBR582 type] • Test item • Shift of pick-up drop-out voltage 28 VDC-12 A (%) 100 Motor lock 100,000 operations minimum 80 (FBR582 -W type) PICK-UP • Test circuit 60 RL-1 N.O. N.C. N.O. N.C. RL-2 • Current wave form (RL-1) 12 A 0A (RL-2) 0.3 sec 10 sec 0.3 sec 20 sec M Ratio of pick-up and drop-out values to rated coil voltages 40 20 0 DROP-OUT Initial 1 10 100 (measured at 6 V-1 A) • Shift of contact resistance m 1000 CONTACT RESISTANCE 100 10 Initial 1 10 No. of operations (x10 ) 4 100 4 FBR572, 582 SERIES 3. OPERATING COIL VOLTAGE RANGE [FBR572 type] Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 60 50 10 20 30 40 50 60 70 80 85 –30 0 30 60 90 [FBR582 type] Within 3 minutes at carrying current of 20 A Applied voltage to the coil (V) Within 1 minute at carrying current of 12A 30 20 Within 3 minutes at carrying current of 12A Operating voltage 10 Oper vo ating ltage Operating temperature (°C) Operating temperature (°C) 4. VIBRATION RESISTANCE CHARACTERISTICS Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1 FBR572 X Y 0.01 4.4 G Acceleration (G) 1 Range where chattering occurs N.O.contact coil not energized on X-direction 10 50 100 Frequency (Hz) 200 600 1000 2000 5 FBR572, 582 SERIES 5. SHOCK RESISTANCE CHARACTERISTICS Z2 FBR572 Y2 Y1 Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction X1 X2 : N.C. contact (coil de-energized) : N.O. contact (coil energized) n REFERENCE DATA [FBR572 type] Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR572 FBR572 n = 100 n = 100 Operate 80 Operate Release 60 Release Distribution (%) 100 80 Distribution (%) Distribution of contact resistance FBR572 n = 100 Distribution (%) 60 40 20 0 60 40 20 0 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 3456 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) [FBR582 type] Distribution of operating and release voltage 100 FBR582 n = 100 80 Operate Release Distribution (%) Distribution of operate and release time 100 FBR582 n = 100 Operate 80 Release Distribution (%) Distribution (%) 100 80 60 40 20 0 Distribution of contact resistance FBR582 n = 100 60 40 20 0 60 40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 1 2 3456 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) 6 FBR572, 582 SERIES n DIMENSIONS [FBR572 type]  Dimensions  PC board mounting hole layout (BOTTOM VIEW) 3.7 5.08 7.62 7.62 20.32 7.62 COM 10 II 9 7 N.C. 7.62 2-Ø1.4 3.09 F&T 9650 20.0+0.3 572ND24-N 4-Ø1.3 26.0+0.5 16.2+0.3 4-Ø1.5 3.5 (3.09) 1.2 (3.7)  Schematic (BOTTOM VIEW) COM 5 I 3 1 N.O. 0.3 1.0 0.3 0.5 7.62 20.32 7.62 5.08 8 6 4 2 N.O. N.C.  Tube carrier 22.9Max 562Maximum 25.2Max 1.2 20pieces/tube Unit: mm 7 FBR572, 582 SERIES n DIMENSIONS [FBR582 type]  Dimension 582D24-Y F&T 9540A 26.0+0.5  PC board mounting hole layout (BOTTOM VIEW) 3.7 5.08 7.62 7.62 20.32 7.62 COM 10 II 9 7 N.C. 7.62 2 п1.4 3.09 20.0+0.3 4 Ð ¿1.3 17.0+0.3 4 Ð ¿1.5 3.5 (3.09) 1.2 (3.7)  Schematic (BOTTOM VIEW) COM 5 I 3 1 N.O. 0.3 1.0 0.3 0.5 7.62 20.32 7.62 5.08 8 6 4 2 N.O. N.C.  Tube carrier 22.9Max 562Maximum 25.2Max 1.2 20pieces/tube Unit: mm 8 FBR572, 582 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. 4. Tin Whisker l 9 FBR572, 582 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://us.fujitsu.com/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008. 10