SILENT TWIN RELAY FOR AUTOMOTIVE APPLICATIONS 1POLE X 2, H-BRIDGE, 25A FTR-P2 SERIES
l Low operating sound An original silent mechanism decreases the propagation of operating sound when mounted on a PCB. (Average sound pressure: 50dB at 5 cm). l Compact, high density package 350 mm2 mounting area. (11% less than the FBR 510 series nonquiet twin relay). l High sensitivity, low power consumption (nominal power consumption: 450 mW). l High capacity Heat dissipation is high due to a single cover structure. l Ease of PCB layout The FTR-P2 incorporates internal H-Bridge connections typically used in reversing applications. All terminals are on the perimeter. l High breaking capability. In addition to the standard gap product (0.3 mm), a higher gap product (0.6 mm), suitable for over voltage breaking can be supplied. l Typical applications Power window, Doorlock, Power seat, Wiper (for H-Bridge circuit) l
RoHS compliant
n FEATURES
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e) (f)
RoHS compliant since date code: 0623 Please see page 7 for more information
FTR-P2 C N 012 W1 (a) (b) (c) (d) (e)
** (f )
Series Name Contact Gap Nominal Voltage Contact Material Special product specification
FTR-P2 : FTR-P2 Series : 1 FormC x 2 : 0.3 mm gap 010: 10 VDC 012: 12 VDC N
Contact Arrangement C
009: 9 VDC W1
: Silver-Tin-Oxide-Indium Oxide
Symbol to specify special specification product
Note: The part number is stamped on the relay cover as in the following example: (Example) Ordering part number: FTR-P2CN012W1 Stamped part number: P2CN012W1
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FTR-P2 SERIES
n SPECIFICATIONS
Item Contact Arrangement Material Voltage drop Contact rating Maximum carrying current Maximum switching current Minimum load (reference)* Coil Time Life Other Operating temperature range Storage temperature range Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical Shock resistance Weight Average sound pressure operational no damage Specifications 1 Form C x 2 H-Bridge Silver-tin oxide-indium 100mV (1A, 12VDC) 14VDC, 25A (motor locked) 25A / 1 hour (25°C, nominal voltage applied to coil) 35A, 16 VDC 6V, 1A -40°C to +85°C (no frost) -40°C to +100°C (no frost) 10 ms maximum 5 ms maximum (without diode) 10 million operations minimum 100k operations minimum (at contact rating) 100 m/s2 minimum (10G) 100 m/s2 minimum (100G) Approximately 13 grams Approximately 50dB at 5cm
Vibration resistance (operational) 10-55HZ, 1.5mm double amplitude
*This is the standard value of the minimum load level. This value may differ depending on the switching frequency, environmental conditions and target reliability standard. We recommend to check this value by an actual load prior to use.
n COIL DATA
P rodu ct N am e N o m i n a l C o il Voltage DC 9V DC 10V DC 12V C o il R e s is ta n c e * (±1 0% ) 180Ω 220Ω 320Ω Power C o n su m p t ion at nominal coil v olta ge * 4 50 m W 4 55 m W 4 50 m W M u st O p e rate Voltage* 5.5 V (2 0 ˚ ) 6 .9 V ( 85 ˚ ) 6.3 V ( 2 0 ˚ ) 7 .9 V ( 85 ˚ ) 7.3 V ( 2 0 ˚ ) 9.2 V ( 8 5 ˚ ) M u s t R e l ea se Voltage 0.7 2 0 .8 0 .9 6
F T R -P 2 C N 0 0 9 W 1 F T R -P 2 C N 0 1 0 W 1 F T R -P 2 C N 0 1 2 W 1
2
FTR-P2 SERIES
n
100
1. MAXIMUM BREAK CAPACITY
CHARACTERISTIC DATA
Motor locked FTR-P2 Test circuit
RL-1 N.O. N.C. N.O. M
50
Switching current (A)
20
10
5
N.C. RL-2
2
1 10 12 14 16 20 25 30
Voltage between contacts (VDC)
2. LIFE
30
14 VDC motor locked load
Number of operations (x104)
20
10
5
10
15
20
25 30 35 40
50
Locked motor current (A)
3
FTR-P2 SERIES
n CHARACTERISTIC DATA
• Shift of pick-up drop-out voltage
Percent of nominal coil voltage (%)
100 80 60
3. LIFE TEST (EXAMPLES)
• Test item 14 V DC-25 A Motor Lock 100K operations minimum • Test circuit
M
PICK-UP
40 20 0
DROP-OUT
• Current wave form
(RL-1) 25 A 0A (RL-2) 25 A 0A 0.25 sec 10 sec 0.25 sec 20 sec
Initial
20
50
100
3
500
1000
Number of operations (x 10 times)
• Change in contact resistance
1000 (Measured at DC 6V 1A wet)
Contact Resistance (mΩ)
100
10
1
Percent of nominal coil voltage (%)
Initial • Test item 14 V DC, • Change in pick-up drop-out voltage inrush current: 17A motor free 300K operations minimum 100 0.25 seconds ON, 9.75 seconds OFF
20
50
100
3
500
1000
Number of operations (x 10 times)
• Test circuit
80 60 40 20
M
PICK-UP DROP-OUT
Notes: 1. Test was done on 0 20 Initial one side of twin relay 2. NC contacts provide • Change in contact resistance dynamic brake circuits • Current wave form
17 A 1.5 A 12 A
50
100
3
500
1000
Number of operations (x 10 times) (Measured at DC 6V 1A wet)
Contact Resistance (mΩ)
1000
100
0A
10
1
Initial
20
50
100
500 4
1000
Number of operations (x 103 times)
FTR-P2 SERIES
4. COIL TEMPERATURE RISE 5. MAXIMUM BREAK CAPACITY
100
Coil temperature rise (degree C)
Ambient temperature:20C, one coil energized, 0.45 W coil power
100 50 Motor lock load FTR-P2CN
80
Switching Current (A)
(3) Contact carrying current: 20A
60 40
(2) Contact carrying current: 10A
20 10 5 2
20 0
0
10
20
30
Applied time (minutes)
1 10
13 15 17 20 25 30 Voltage between contacts (VDC)
6. OPERATING COIL VOLTAGE RANGE
Intermittent coil operation with 10A carrying current
Ratio to nominal coil voltage (%)
140 120 Continuous coil power range
100
80 60 40 -30 -20 0 20 40 60 80 100
rate volta ge
-ope Must
Ambient temperature (C)
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FTR-P2 SERIES
5. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm) 100 Acceleration (m/s2) 50 44 m/s
2
5 Automotive electronic standard
1
0.5
0.1
0.01
10 10 50 100 Frequency (Hz) 500
Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see drawing below Detection level : generation of 1 ms or longer chattering Range where chattering occurs Break contact Coil deenergization on Y-direction Z FTR-P2 1000 2000 Y X
6. SHOCK RESISTANCE CHARACTERISTIC
1,000 800 600
impact value (m/s2)
400 200 0
Impact apply time : 111 ms, half-sine wave Test condition: coil, energized and de-energized Impact direction: see drawing below Detection level : generation of 1ms or longer contact chattering Y2 Z2 X1 X2 Y1 Y2 Z1 Z2 : Break contact (coil de-energized) : Make contact (coil energized) Z1 FTR-P2 X1 X2 Impact direction Y1
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FTR-P2 SERIES
n REFERENCE DATA
80
Data: FTR-P2 Units: n = 100
Operating/release voltage distribution
Operate Release
100
Operate and release time distribution
Data: FTR-P2 Units: n = 100
Operate Release with diode
100
Contact resistance distribution
Data: FTR-P2 Units: n = 100
60 Distribution (%) Distribution (%)
80
80 Distribution (%)
60
60
40
40
40
20
20
20 0
0
0
10
20 30 40
50 60 70
80
0
0
1
2
3
4
5
6
7
8
0
10
20 30 40
50 60 70
80
Ratio to rated voltage (%)
Time (ms) Contact resistance distribution
100 80 Distribution (%) 60 40 20 0 Data: FTR-P2 Units: n = 100
Contact resistance (mΩ) Distribution of sound pressure (with diode)
60 50 40 30 20 10 0
80
Operating/release voltage distribution
Data: FTR-P2 Units: n = 100 Release voltage Operate voltage
Distribution (%)
60
40
20
Distribution (%)
FTR-P2CN012W1 n=100
0
45 46 47 48 49 50 51 52 53 54 55
0 10 20 30 40 50 60 70 80 Ratio to rated voltage (%)
0
10 20 30 40 50 60 70 80 Contact resistance (mΩ )
Sound pressure level (dB) Method of acoustic noise measure Measuring condition: Distance from 5 cm, relay operation at 10Hz Tester: Noise tester Ryon NA-61, A range
Microphone 5cm Relay
n DIMENSIONS
Dimensions Schematic
Cushion
(bottom view)
PC board mounting hole layout
(bottom view) 5 5
21 +0.5
16.5 +0.5
5
(2.8)
18 +0.5
0.4
6 3.5
7-ø1.5 Dimensional tolerance: 0.1
3.5
6
Units: mm
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FTR-P2 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
l
2. Recommended Lead Free Solder Profile
l
Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condition Flow Solder condition:
Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath
Solder by Soldering Iron:
Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
Moisture Sensitivity Level standard is not applicable to electromechanical realys. Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test.
4. Tin Whisker
l
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FTR-P2 SERIES
Fujitsu Components International Headquarter Offices
Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: http://www.fujitsu.com/us/services/edevices/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/
©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.
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