SILENT RELAY FOR AUTOMOTIVE APPLICATIONS 1 POLE—25 A
FTR-P5 SERIES
FTR-P5 SERIES
l Low operating sound An original silent mechanism decreases the propagation of operating sound when mounted on a PCB. (Average sound pressure: 50dB at 5 cm). l Compact, high density package 98 mm2 mounting area. (46% less than the FTR-P series quiet relay). l High sensitivity, low power consumption (nominal power consumption: 450 mW). l High capacity Heat dissipation is high due to a single cover structure. l Ease of PCB layout All terminals are on the perimeter. l High breaking capability. In addition to the standard gap product (0.3 mm), a higher gap product (0.6 mm), suitable for over voltage breaking can be supplied. l Typical applications: Wiper / IWW, Power window, Doorlock, Power seat Sunroof, Interior lighting, Fan l RoHS compliant since date code: 0623 Please see page 8 for more information
RoHS compliant
n FEATURES
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e) (f)
FTR-P5 C N 02 W (a) (b) (c) (d) (e)
** (f )
Series Name Contact Gap Nominal Voltage Contact Material Special product specification
FTR-P2 : FTR-P2 Series : Form C : 0.3 mm gap 00: 0 VDC 02: 2 VDC N
Contact Arrangement C
009: 9 VDC W
: Silver-Tin-Oxide Indium Oxide
Symbol to specify special specification product
Note: The part number on the relay cover does not include 'FTR' Example: Ordering part number: FTR-P5CN02W Stamped part number: P5CN02W
FTR-P5 SERIES
n SPECIFICATIONS
Item Contact Arrangement Material Voltage drop Contact rating Maximum carrying current Maximum switching current Minimum load* Coil Time Life Other Operating temperature range Storage temperature range Operate (at nominal voltage) Release (at nominal voltage) Mechanical Electrical Shock resistance Weight Average sound pressure operational no damage Specifications Form C Silver-tin oxide-indium 00mV (A, 2VDC) 4VDC, 25A (motor locked) 25A / hour (25°C, nominal voltage applied to coil) 35A, 6 VDC (reference) 6V, A (reference) -40°C to +85°C (no frost) -40°C to +00°C (no frost) 0 ms maximum 5 ms maximum (without diode) 0 million operations minimum 00k operations minimum (at contact rating) 00 m/s2 minimum (0G) 00 m/s2 minimum (00G) Approximately 3 grams Approximately 50dB at 5cm
Vibration resistance (operational) 0-55HZ, .5mm double amplitude
*This is the standard value of the minimum load level. This value may differ depending on the switching frequency, environmental conditions and target reliability standard. We recommend to check this value by an actual load prior to use.
n COIL DATA
P rodu ct N am e N o m i n a l C o il Voltage DC 9V DC 10V DC 12V C o il R e s is ta n c e * (± 1 0 % ) 180Ω 220Ω 320Ω Power C o n su m p t ion at nominal coil v olta ge * 4 50 m W 4 55 m W 4 50 m W M u st O p e rat e Voltage* 5.5 V (2 0 ˚ ) 6.9 V ( 8 5 ˚ ) 6.3 V ( 2 0 ˚ ) 7 .9V (8 5˚ ) 7.3 V ( 2 0 ˚ ) 9.2 V ( 8 5 ˚ ) M u s t R e l ea se Voltage 0.7 2 0 .8 0 .9 6
F T R -P 5 C N 0 0 9 W 1 F T R -P 5 C N 0 1 0 W 1 F T R -P 5 C N 0 1 2 W 1
2
FTR-P5 SERIES
n
00
CHARACTERISTIC DATA
2. LIFE
30
1. MAXIMUM BREAK CAPACITY
50
4 VDC motor locked load
Motor locked FTR-P5
Number of operations (x04)
Switching current (A)
Test circuit
RL- N.O. N.C. N.O. 5 N.C. RL-2 2 M
20
20
0
0
5
0 2 4 6 20 25 30
0
5
20
25 30 35 40
50
Voltage between contacts (VDC)
Locked motor current (A)
3
FTR-P5 SERIES
3. LIFE TEST (EXAMPLES)
• Test item 4 V DC, • Change in pick-up drop-out voltage inrush current: 30 A motor free 100 300K operations minimum 0.25 seconds ON, 80 9.75 seconds OFF • Test circuit 60
RL N.O. N.C. M
Percent of nominal coil voltage (%)
40 20 0
PICK-UP DROP-OUT
Note: NC contacts provide dynamic brake circuit • Current wave form
30 A 5A 20 A
Initial
2
5
10
3
50
100
• Change in contact resistance
1000
Number of operations (x 10 times) (Measured at DC 6V 1A wet)
Contact Resistance (mΩ)
100
0A
10
1
20
50
100
3
500
1000
Initial
Number of operations (x 10 times)
Percent of nominal coil voltage (%)
• Test item 4 V DC-25 A Motor Lock 00K operations minimum* • Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
• Shift of pick-up drop-out voltage
100 80 60 40 20 0
PICK-UP DROP-OUT
• Current wave form
(RL-1) 25 A 0A (RL-2) 25 A 0A 0.25 sec 0.25 sec 10 sec 20 sec
Initial
20
50
100
3
500
100
Number of operations (x 10 times) (Measured at DC 6V 1A wet)
• Change in contact resistance
1000
Contact Resistance (mΩ)
100
10
* 1 operation = 1 forward and 1 reverse
1
20
50
100
3
500
1000
Initial
Number of operations (x 10 times) 4
FTR-P5 SERIES
4. COIL TEMPERATURE RISE
100 Coil temperature rise (degree C) 80 Ambient temperature:20C, one coil energized, 0.45 W coil power
5. MAXIMUM BREAK CAPACITY
100 50 Switching Current (A) 20 10 5 2 Motor lock load FTR-P5CN
6. OPERATING COIL VOLTAGE RANGE
Intermittent coil operation with 10A carrying current 140 Ratio to nominal coil voltage (%) 120 Continuous coil power range
(3) Contact carrying current: 20A
60 40
(2) Contact carrying current: 10A
100
80 60 40 -30 -20 0 40 20 60 Ambient temperature (C) 80 100
te vo ltage
20 0
o Must-
pera
0
10
20
30
Applied time (minutes)
1 10
13 15 17 20 25 30 Voltage between contacts (VDC)
7. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm) 100 Acceleration (m/s )
2
5 Automotive electronic standard
1
0.5
0.1
0.01
50
44 m/s
2
10 10 50 100 Frequency (Hz) 500
Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration direction : see drawing below Detection level : generation of 1 ms or longer chattering Range where chattering occurs Break contact Coil deenergization on Y-direction Z FTR-P5 1000 2000 Y X
8. SHOCK RESISTANCE CHARACTERISTIC
1,000 800 600
impact value (m/s2)
400 200 0
Impact apply time : 111 ms, half-sine wave Test condition: coil, energized and de-energized Impact direction: see drawing below Detection level : generation of 1ms or longer contact chattering Y2 Z2 X1 X2 Y1 Y2 Z1 Z2 : Break contact (coil de-energized) : Make contact (coil energized) Z1 FTR-P5 X1 X2 Impact direction Y1
5
FTR-P5 SERIES
n
80
REFERENCE DATA
Data: FTR-P5 Units: n = 100
Operating/release voltage distribution
Operate Release
100
Operate and release time distribution
Data: FTR-P5 Units: n = 100
Operate Release with diode
100
Contact resistance distribution
Data: FTR-P5 Units: n = 100
60 Distribution (%) Distribution (%)
80
80 Distribution (%)
60
60
40
40
40
20
20
20 0
0
0
10
20 30 40
50 60 70
80
0
0
1
2
3
4
5
6
7
8
0
10
20 30 40
50 60 70
80
Ratio to rated voltage (%)
Time (ms) Contact resistance distribution
Distribution (%)
100 80 Distribution (%) 60 40 20 Data: FTR-P5 Units: n = 100
60 50 40 30 20 10 0
Contact resistance (mΩ) Distribution of sound pressure (with diode) FTR-P5CN012W1 n=100
80
Operating/release voltage distribution
Data: FTR-P5 Units: n = 100 Release voltage Operate voltage
Distribution (%)
60
40
20
45 46 47 48 49 50 51 52 53 54 55
0
Sound pressure level (dB)
0 10 20 30 40 50 60 70 80 Ratio to rated voltage (%)
0
0
10 20 30 40 50 60 70 80 Contact resistance (mΩ)
Method of acoustic noise measure Measuring condition: Distance from 5 cm, relay operation at 10Hz Tester: Noise tester Ryon NA-61, A range
Microphone 5cm Relay
n DIMENSIONS • Dimensions
20.4+0.3 9.7+0.3
Cushion
• PCB mounting hole layout (bottom view)
5 5 5 (1.2) 1
• Schematic (bottom view)
2
16.7+0.3
0.3
5.5
5-ø1.4
5
4
3
3.7
Unit: mm
6
FTR-P5 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 2, 2005. (Amendment to Directive 2002/95/EC)
l
2. Recommended Lead Free Solder Profile
l
Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condtion Flow Solder condtion:
Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath
Solder by Soldering Iron:
Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec.
We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
l
Moisture Sensitivity Level standard is not applicable to electromechanical realys. Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test.
4. Tin Whisker
l
7
FTR-P5 SERIES
Fujitsu Components International Headquarter Offices
Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 4 8630, Japan Tel: (8-3) 5449-700 Fax: (8-3) 5449-2626 Email: promothq@fcl.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (-408) 745-4900 Fax: (-408) 745-4970 Email: components@us.fujitsu.com Web: http://www.fujitsu.com/us/services/edevices/components/ Europe Fujitsu Components Europe B.V. Diamantlaan 25 232 WV Hoofddorp Netherlands Tel: (3-23) 556090 Fax: (3-23) 5560950 Email: info@fceu.fujitsu.com Web: emea.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 02E Pasir Panjang Road #0-0 Citilink Warehouse Complex Singapore 8529 Tel: (65) 6375-8560 Fax: (65) 6273-302 Email: fcal@fcal.fujitsu.com Web: http://www.fujitsu.com/sg/services/micro/components/
©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.
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