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SC2446ITSTRT

SC2446ITSTRT

  • 厂商:

    GENNUM(升特)

  • 封装:

    TSSOP28

  • 描述:

    IC REG CTRLR BUCK 28TSSOP

  • 数据手册
  • 价格&库存
SC2446ITSTRT 数据手册
SC2446 Dual-Phase Single or Two Output Synchronous Step-Down Controllers POWER MANAGEMENT Description Features ‹ 2-Phase synchronous continuous conduction mode The SC2446 is a high-frequency dual synchronous stepdown switching power supply controller. It provides outof-phase high-current output gate drives to all N-channel MOSFET power stages. The SC2446 operates in synchronous continuous-conduction mode. Both phases are capable of maintaining regulation with sourcing or sinking load currents, making the SC2446 suitable for generating both VDDQ and the tracking VTT for DDR applications. The SC2446 employs fixed frequency peak current-mode control for the ease of frequency compensation and fast transient response. The dual-phase step-down controllers of the SC2446 can be configured to provide two individually controlled and regulated outputs or a single output with shared current in each phase. The Step-down controllers operate from an input of at least 4.7V and are capable of regulating outputs as low as 0.5V The step-down controllers in the SC2446 have the provision to sense a synthesized MOSFET RDS(ON) for current-mode control. This sensing scheme (U.S. patent 6,441,597) eliminates the need of the current-sense resistor and is more noise-immune than direct sensing of the high-side or the low-side MOSFET voltage. Precise current-sensing with sense resistor is optional. Individual soft-start and overload shutdown timer is included in each step-down controller. The SC2446 implements hiccup overload protection. In two-phase singleoutput configuration, the master timer controls the softstart and overload shutdown functions of both controllers. for high efficiency step-down converters Out of phase operation for low input current ripples Output source and sink currents Fixed frequency peak current-mode control 75mV/-110mV maximum current sense voltage Synthesized MOSFET RDS(ON) current-sensing for low-cost applications Optional resistor current-sensing for precise currentlimit Dual outputs or 2-phase single output operation Excellent current sharing between individual phases Wide input voltage range: 4.7V to 16V Individual soft-start, overload shutdown and enable Duty cycle up to 88% 0.5V feedback voltage for low-voltage outputs External reference input for DDR applications Buffered VDDQ/2 output Programmable frequency up to 1MHz per phase External synchronization Industrial temperature range 28-lead TSSOP package ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ ‹ Applications ‹ ‹ ‹ ‹ Telecommunication power supplies DDR memory power supplies Graphic power supplies Servers and base stations Typical Application Circuit VIN C92 D11 D12 PVCC Q21 VO2 C99 R73 L11 C93 C95 CFILTER + R79 C96 R75 Q23 RCS- VPN1 CS2+ CS1+ CS2- CS1- IN2- IN1- COMP2 REF SYNC C106 REF VIN2 C97 R80 RCS- R82 C102 C104 C105 R84 AGND SYNC C107 C100 + R76 RCS+ COMP1 REFIN VIN C98 CFILTER RFILTER PGND VPN2 VO1 L12 Q24 GDL1 RFILTER C103 Q22 R74 C94 R78 C101 Revision: March 23, 2004 GDH1 GDL2 R81 Figure 1 BST1 GDH2 R77 RCS+ R83 BST2 Rosc SS1/EN1 AVCC SS2/EN2 REFOUT R85 VIN C108 U1 C109 SC2446 Dual Independant Outputs 1 U.S. Patent No. 6,441,597, www.semtech.com SC2446 POWER MANAGEMENT Absolute Maximum Rating Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not implied. Parameter Symbol Maximum Ratings Units AVCC, PVCC -0.3 to 20 V VIN2 -0.3 to 20 V High-Side Driver Supply Voltages VBST1,VBST2 -0.3 to 32 V IN1-, IN2- Voltages VIN1-,VIN2- -0.3 to AVCC+0.3 V VREF ,VREFOUT -0.3 to 6 V VREFIN -0.3 to AVCC+0.3 V VCOMP1,VCOMP2 -0.3 to AVCC+0.3 V VCS1+,VCS1-,VCS2+,VCS2- -0.3 to AVCC+0.3 V VSYNC -0.3 to AVCC+0.3 V VSS1,VSS2 -0.3 to 6 V IGDH1, IGDH2, IGDL1, IGDL2 3 A IVPN1, IVPN2 100 mA Ambient Temperature Range TA -40 to 85 °C Thermal Resistance Junction to Case (TSSOP-28) θJC 13 °C/W Thermal Resistance Junction to Ambient (TSSOP-28) θJA 84 °C/W Storage Temperature Range TSTG -60 to 150 °C Lead Temperature (Soldering) 10 sec TLEAD 260 °C TJ 150 °C Supply Voltage For Step-Down Controllers Input Voltage For the Second Converter REF, REFOUT Voltages REFIN Voltage COMP1, COMP2 Voltages CS1+, CS1-, CS2+ and CS2- Voltages SY NC Voltage SS1/EN1 AND SS2/EN2 Voltages Peak Gate Drive Currents Peak VPN1 and VPN2 Output Currents Maximum Junction Temperature Electrical Characteristics Unless specified: AVCC = PVCC = VIN2 =12V, VBST1 = VBST2 = 12V, SYNC= 0, ROSC = 51.1kΩ, -40°C < TA = TJ < 85°C Parameter Symbol Conditions Min Typ Max Units 4.5 4.7 V Undervoltage Lockout AVCC Start Threshold AVCCTH AVCC Start Hysteresis AVCCHYST AVCC Operating Current ICC AVCC Quiescent Current in UVLO AVCC Increasing 0.17 AVCC= 12V 12 AVCC = AVCCTH - 0.2V 1.7 V 16 mA mA Channel 1 Error Amplifier Non-inverting Input Voltage VIN1+ 0.490 0.500 0.510 V 0.02 %/ V 1 ±3 mV -250 nA AVCCTH < AVCC< 15V Non-inverting Input Line Regulation Input Offset Voltage Inverting Input Bias Current IIN1- -100 Amplifier Transconductance G M1 260 µΩ −1 Amplifier Open-Loop Gain aOL1 65 dΒ 5 ΜΗz 2.2 V Amplifier Unity Gain Bandwidth Minimum COMP1 Switching Threshold  2004 Semtech Corp. VCS1+ = VCS1- = 0 VSS1 Increasing 2 www.semtech.com SC2446 POWER MANAGEMENT Electrical Characteristics (Cont.) Unless specified: AVCC = PVCC = VIN2 =12V, VBST1 = VBST2 = 12V, SYNC= 0, ROSC = 51.1kΩ, -40°C < TA = TJ < 85°C Parameter Symbol Conditions Min Typ Max Units Amplifier Output Sink Current VIN1- = 1V, VCOMP1 = 2.5V 16 µA Amplifier Output Source Current VIN1- = 0, VCOMP1 = 2.5V 12 µA Channel 2 Error Amplifier Input Common-mode Voltage Range (Note 1) 0 3 V Inverting Input Voltage Range (Note 1) 0 AVCC V 1.5 ±3 mV Input Offset Voltage Non-inverting Input Bias Current IIN2+ -150 -380 nA Inverting Input Bias Current IIN2- -100 -250 nA Inverting Input Voltage for 2-Phase Single Output Operation 2.5 V Amplifier Transconductance G M2 260 µΩ −1 Amplifier Open-Loop Gain aOL2 65 dΒ 5 MHz Amplifier Unity Gain Bandwidth Minimum COMP2 Switching Threshold VCS2+ = VCS2- = 0 VSS2 Increasing 2.2 V Amplifier Output Sink Current VCOMP2 = 2.5V 16 µA Amplifier Output Source Current VCOMP2 = 2.5V 12 µA Oscillator Channel Frequency fCH1, fCH2 Synchronizing Frequency 450 (Note 1) SY NC Input High Voltage 500 ISYNC Channel Maximum Duty Cycle DMAX1, DMAX2 Channel Minimum Duty Cycle DMIN1, DMIN2 KHz 2.1fCH KHz 1.5 V SY NC Input Low Voltage SY NC Input Current 550 VSYNC = 0.2V VSYNC = 2V 0.5 V 1 100 µA 88 % 0 % AVCC - 1 V Current-limit Comparators Input Common-Mode Range 0 Cycle-by-cycle Peak Current Limit VILIM1+, VILIM2+ VCS1- = VCS2- = 0.5V, Sourcing Mode 60 75 90 mV Valley Current Overload Shutdown Threshold VILIM1-, VILIM2- VCS1- = VCS2- = 0.5V, Sinking Mode -85 -110 -130 mV Positive Current-Sense Input Bias Current ICS1+, ICS2+ VCS1+ = VCS1- = 0 VCS2- = VCS2- = 0 -0.7 -2 µA Negative Current-Sense Input Bias Current ICS1-, ICS2- VCS1+ = VCS1- = 0 VCS2+ = VCS2- = 0 -0.7 -2 µA High-side Gate Drive Peak Source Current VBST1 ,VBST2 = 12V 1.5 A High-side Gate Drive Peak Sink Current VBST1 ,VBST2 = 12V 1 A Gate Drivers  2004 Semtech Corp. 3 www.semtech.com SC2446 POWER MANAGEMENT Electrical Characteristics (Cont.) Unless specified: AVCC = PVCC = VIN2 =12V, VBST1 = VBST2 = 12V, SYNC= 0, ROSC = 51.1kΩ, -40°C < TA = TJ < 85°C Parameter Symbol Conditions Min Typ Max Units Low-side Gate Drive Peak Source Current AVCC = PVCC =12V 1.5 A Low-side Gate Drive Peak Sink Current AVCC = PVCC =12V 1 A Gate Drive Rise Time CL = 2200pF 20 ns Gate Drive Fall Time CL = 2200pF 20 ns Low-side Gate Drive to High-side Gate Drive Non-overlapping Delay CL = 0 90 ns High-side Gate Drive to Low-side Gate Drive Non-overlapping Delay CL = 0 90 ns Minimum On-Time TA = 25°C 150 ns 2 µA 3.2 V Soft-Start, Overload Latchoff and Enable Soft-Start Charging Current ISS1, ISS2 VSS1 = VSS2 = 1.5V Overload Latchoff Enabling Soft-Start Voltage VSS1 and VSS2 Increasing Overload Latchoff IN1- Threshold VSS1 = 3.8V, VIN1-Decreasing 0.75VREF V Overload Latchoff IN2- Threshold VSS2 = 3.8V, VIN2-Decreasing 0.72 X VREFIN V 1.4 µA Soft-Start Discharge Current ISS1(DIS), ISS2(DIS) VIN1-= 0.5VREF, VIN2-= 0.5VREFIN , VSS1 = VSS2 = 3.8V Overload Latchoff Recovery Soft-Start Voltage VSSRCV1, VSSRCV2 VSS1 and VSS2 Decreasing Gate Drive Disable SS/EN Voltage 0.3 0.5 0.7 0.9 Gate Drive Enable SS/EN Voltage 1.2 0.7 V V 1.5 V Channel 1 Virtual Phase Node Voltage Output High Voltage VVPN1H IVPN1= -100µA, VBST1= 24V Output Low Voltage VVPN1L IVPN1= 100µA, VBST1= 24V VPVCC-0.05 V 20 mV Output Sourcing Current VBST1= 24V, VVPN1= VPVCC - 0.2V 7 mA Output Sinking Current VBST1= 24V, VVPN1= 0.2V 7 mA Channel 2 Virtual Phase Node Voltage Output High Voltage VVPN2H IVPN2= -100µA, VBST2= 24V Output Low Voltage VVPN2L IVPN2= 100µA, VBST2= 24V VIN2 - 0.05 V 20 mV Output Sourcing Current VBST2= 24V, VVPN2= VIN2 - 0.2V 7 mA Output Sinking Current VBST2= 24V, VVPN2= 0.2V 7 mA External Reference Buffer External Reference Input Voltage Range Buffered Output Voltage  2004 Semtech Corp. VREFIN VREFOUT 0 VREFIN=1.25V, IREFOUT= -1mA 4 VREFIN -0.01 VREFIN 4 V VREFIN +0.01 V www.semtech.com SC2446 POWER MANAGEMENT Electrical Characteristics (Cont.) Unless specified: AVCC = PVCC = VIN2 =12V, VBST1 = VBST2 = 12V, SYNC= 0, ROSC = 51.1kΩ, -40°C < TA = TJ < 85°C Parameter Symbol Load Regulation Conditions Min 0 < IREFOUT < -5mA Typ Max 0.02 Units %/mA Internal 0.5V Reference Buffer Output Voltage VREF Load Regulation IREF= -1mA 490 0 < IREF < -5mA 500 0.05 510 mV %/mA Notes: (1) Guaranteed by design not tested in production. (2) This device is ESD sensitive. Use of standard ESD handling precautions is required. Pin Configurations Ordering Information (TOP VIEW) CS1+ CS1ROSC IN1COMP1 SYNC AGND REF REFOUT REFIN COMP2 IN2CS2CS2+ SS1/EN1 VPN1 BST1 GDH1 GDL1 PVCC PGND GDL2 GDH2 BST2 VPN2 VIN2 AVCC SS2/EN2 Device Package(1) Temp. Range( TA) SC2446ITSTRT(2) TSSOP-28 -40 to 85°C S C 2446E V B Evaluation Board Notes: (1) Only available in tape and reel packaging. A reel contains 2500 devices for TSSOP package. (2) Lead free product. (28-Pin TSSOP) Figure 2  2004 Semtech Corp. 5 www.semtech.com SC2446 POWER MANAGEMENT Pin Descriptions TSSOP Package Pin Pin Name 1 CS1+ The Non-inverting Input of the Current-sense Amplifier/Comparator for the Controller 1. 2 CS1- The Inverting Input of the Current-sense Amplifier/Comparator for the Controller 1. Normally tied to the output of the converter. 3 ROSC An external resistor connected from this pin to GND sets the oscillator frequency. 4 IN1- 5 COMP1 6 SY NC Edge-triggered Synchronization Input. When not synchronized, tie this pin to a voltage above 1.5V or the ground. An external clock (frequency > frequency set with ROSC) at this pin synchronizes the controllers. 7 AGND Analog Signal Ground. 8 REF 9 REFOUT 10 REFIN 11 COMP2 12 IN2- Inverting Input of the Error Amplifier for the Step-down Controller 2. Tie an external resistive divider between output2 and the ground for output voltage sensing. Tie to AVCC for two-phase single output applications 13 CS2- The Inverting Input of the Current-sense Amplifier/Comparator for the Controller 2. Normally tied to the output of the converter. 14 CS2+ The Non-inverting Input of the Current-sense Amplifier/Comparator for the Controller 2 15 SS2/EN2 16 AVCC Power Supply Voltage for the Analog Portion of the Controllers. 17 VIN2 This pin is tied to the voltage supplying the drain of the high side power MOSFET of converter 2. This pin is used only in "Combi" current sense. 18 VPN2 The Second Step-down Converter Virtual Phase Node (Unloaded). Used for "Combi" current sense only. This pin is left open when sensing current with a sense resistor at the converter output. 19 BST2 Bootstrapped Supply for the High-side Gate Drive 2. Connect to a bootstrap capacitor and an external diode as described in application information. 20 GDH2 Gate Drive Output for the High-side N-channel MOSFET of Output 2. Gate drive voltage swings from ground to VBST2.  2004 Semtech Corp. Pin Function Inverting Input of the Error Amplifier for the Step-down Controller 1. Tie an external resistive divider between OUTPUT1 and the ground for output voltage sensing. The Error Amplifier Output for Step-down Controller 1. This pin is used for loop compensation. Buffered Output of the Internal 0.5V Reference. The non-inverting input of the error amplifier for the step-down converter 1 is internally connected to this pin . Buffered output of the external voltage applied to Pin 10. An external Reference voltage is applied to this pin.The non-inverting input of the error amplifier for the step-down converter 2 is internally connected to this pin. The Error Amplifier Output for Step-down Controller 2. This pin is used for loop compensation. An external capacitor tied to this pin sets (i) the soft-start time (ii) output overload latch off time for step-down converter 2. Pulling this pin below 0.7V shuts off the gate drivers for the second controller. Leave open for two-phase single output applications. 6 www.semtech.com SC2446 POWER MANAGEMENT Pin Descriptions Pin Pin Name 21 GDL2 Gate Drive Output for the Low-side N-channel MOSFET of Output 2. Gate drive voltage swings from ground to PVCC. 22 PGND Ground Supply for All the Gate drivers. 23 PVCC Power Supply Voltage for Low-side MOSFET Drivers. 24 GDL1 Gate Drive Output for the Low-side N-channel MOSFET of Output 1. Gate drive voltage swings from ground to PVCC. 25 GDH1 Gate Drive Output for the High-side N-channel MOSFET of Output 1. Gate drive voltage swings from ground to VBST1. 26 BST1 Bootstrapped Supply for the High-side Gate Drive 1. Connect to a bootstrap capacitor and an external diode as described in application information. 27 VPN1 The First Step-down Converter Virtual Phase Node (Unloaded). Used for "Combi" current sense only. This pin is left open when sensing current with a sense resistor at the converter output. 28 SS1/EN1 An external capacitor tied to this pin sets (i) the soft-start time (ii) output overload latch off time for buck converter 1. Pulling this pin below 0.7V shuts off the gate drivers for the first controller.  2004 Semtech Corp. Pin Function 7 www.semtech.com SC2446 POWER MANAGEMENT Block Diagram SYNC 6 AVCC 16 CLK2 OSCILLATOR ROSC 3 REFERENCE CLK1 UVLO 4.3/4.5V COMP1 26 5 IN14 GDH1 25 EA1 + REF/IN1+ 8 + CS1+ 1 CS12 BST1 R PWM + 0.5V UVLO 0.75 VREF SLOPE COMP Soft-Start And Overload Hiccup Control + + +ISEN - Σ +ILIM+ 75mV ILIM+ 110mV COMP2 11 IN212 REFIN/IN2+ 10 REFOUT 9 AGND 7 Non-Overlapping Conduction Control Q S PVCC 23 GDL1 24 VPN1 27 PGND 22 SS1/EN1 OL DSBL 28 GDH2 20 OCN VIN2 17 VPN2 18 EA2 + GDL2 21 + 0.72 VREFOUT Figure 3. SC2446 Block Diagram (Channel 1 PWM Control Only) OCN IN0.75(VREF) / 0.72(VREFOUT) + S 2 µΑ Q OL R SS/EN 0.5V/3.2V DSBL UVLO 0.9V/1.2V 3 .4µΑ Figure 4. Soft-Start and Overload Hiccup Control Circuit  2004 Semtech Corp. 8 www.semtech.com SC2446 POWER MANAGEMENT Operation Overview The SC2446 is a constant frequency 2–phase currentmode step-down PWM switching controller driving all Nchannel MOSFET’s. The two channels of the controller operate at 180 degrees out of phase from each other. Since input currents are interleaved in a two-phase converter, input ripple current is lower and smaller input capacitor can be used for filtering. Also, with lower inductor current and smaller inductor ripple current per phase, overall I2R losses are reduced. inductor current reaches the threshold determined by the error amplifier output and ramp compensation, the high-side MOSFET is turned off. After a non-overlapping conduction time of 90ns, the low-side MOSFET is turned on. The supply voltages for the high-side gate drivers are obtained from two diode-capacitor bootstrap circuits. If the bootstrap capacitor is charged from VCC, the high-side gate drive voltage swing will be from approximately 2VCC to the ground. The power dissipated in the high-side gate driver is not higher with higher voltage swing because the gatesource voltage of the high-side MOSFET still swing from zero to VCC.The outputs of the low-side gate drivers swing from VC to the ground. The SC2446 operates in synchronous continuousconduction mode. It can be configured either as two independent step-down controllers producing two separate outputs or as a dual-phase single-output controller by tying the IN2- pin to VCC. In single output operation, the channel one error amplifier controls both channels and the channel two error amplifier is disabled. Soft-start and overload hiccup of both channels is synchronized to channel one. The SC2446 has internal ramp-compensation to prevent sub-harmonic oscillation when operating above 50% duty cycle. There is enough ramp internally for a sensed voltage ripple between ¼ to 1/3 of the full-scale sensed voltage limit of 75mV. The maximum sensed voltage limit is unaffected by the compensation ramp. Frequency Setting and Synchronization The internal oscillator of the SC2446 runs at twice the phase frequency. The free-running frequency of the oscillator can be programmed with an external resistor from the ROSC pin to the ground. The step-down controllers are capable of operating up to 1 MHz. It is necessary to consider the operating duty-ratio before deciding the switching frequency. See Applications Information section for more details. Current-Sensing There are two ways to sense the inductor current for current-mode control with the SC2446. Since the peak inductor current corresponds to 75mV of sensed voltage (CS+ - CS-), resistor current sensing can be used at the output without resulting in excessive power dissipation. Although accurate and far easier to lay out than highside resistor sensing, a pair of precision sense resistors adds cost to the converter. The SC2446 has provision to reconstruct a differential voltage proportional to the inductor current at the output of the converter (U.S. patent 6,441,597). The voltage to current ratio or the equivalent sense resistance Req is a combination of high-side and lowside MOSFET RDS(ON) ’s and the inductor series resistance (hence the name “Combi-Sense”). The SC2446 provides the virtual phase voltages VPN1 and VPN2 (these are When synchronized externally, the applied clock frequency should be twice the desired phase frequency. The synchronizing clock frequency should also be between 11.33 times the set free-running frequency. Control Loop The SC2446 uses peak current-mode control for fast transient response, ease of compensation and current sharing in single output operation. The low-side MOSFET of each channel is turned off at the falling-edge of the phase timing clock. After a brief non-overlapping time interval of 90ns, the high-side MOSFET is turned on. The phase inductor current ramps up. When the sensed  2004 Semtech Corp. 9 www.semtech.com SC2446 POWER MANAGEMENT Operation (Cont.) unloaded versions of their respective power phase voltages) for current sensing. This method does not require any precision sense resistor. It is cheaper to implement but is less accurate than resistor current sensing. Since the sensed voltage is developed at the output of the step-down converter, it is less prone to switching transient spikes. This method will be described in more details in the Applications Information section. Error Amplifiers In closed loop operation, the error amplifier output ranges from 1.1V to 3.5V. The upper output operating range of either error amplifier is reserved for positive currentsense voltage (CS+ - CS-) and corresponds to positive (sourcing) output current. If the amplifier swings to its lower operating range, the amplifier will still modulate the high-side gate drive duty-ratio. However the peak current-sense voltage (hence the peak inductor current) will be limited to a negative value. The error amplifier output is about 2.2V when the peak sense-voltage is zero. The built-in offset in the current sense amplifier together with synchronous continuous-conduction mode of operation allows the SC2446 to regulate the output irrespective of the direction of the load current. The non-inverting input of the first feedback amplifier is tied to the internal 0.5V voltage reference. Both the noninverting and the inverting inputs of the second error amplifier are brought out as device pins so that the output of the second converter can be made to track the output of the first channel. For example in DDR applications, Channel 1 can be used to generate VDDQ (2.5V) from the input (5V or 12V) and channel 2 is used to produce a tracking VTT (1.25V) with VDDQ being its input. Current-Limit The maximum current sense voltage of +75mV is the cycle-by-cycle peak current limit when the load is drawing current from the converter. There is no cycle-by-cycle current limiting when the inductor current flows in the negative direction. However once the valley of the current sense voltage exceeds –110mV, the corresponding channel will undergo shutdown and restart (hiccup).  2004 Semtech Corp. Soft-Start and Overload Protection The undervoltage lockout circuit discharges the SS/EN capacitors. After VCC rises above 4.5V, the SS/EN capacitors are slowly charged by internal 2µA current source. With internal PNP transistors, the SS/EN voltages clamp the error amplifier outputs. When the error amplifier output rises to 2.2V, the high-side MOSFET starts to switch. As the SS/EN capacitor continues to be charged, the COMP voltage follows. The converter gradually delivers increasing power to the output. The inductor current follows the COMP voltage envelope until the output goes into regulation. The SS/EN clamp on COMP is then released. After the SS/EN capacitor is charged above 3.2V (high enough for the error amplifier to provide full load current), the overload detection circuit is activated. If the output voltage falls below 70% of its set value or the valley current-sense voltage exceeds –110mV, an overload latch will be set and both the top and the bottom MOSFETs will be turned off. The SS/EN capacitor is slowly discharged with an internal 1.4µA current sink. The overload latch is reset when the SS/EN capacitor is discharged below 0.5V. The SS/EN capacitor is then recharged with the 2µA current source and the converter undergoes soft-start. If overload persists, the SC2446 will undergo repetitive shutdown and restart (Figure 3). If the output is short-circuited, the inductor current will not increase indefinitely between the time the inductor current reaching its current limit and the instant the converter shuts down. This is due to cycle skipping reduces the actual operating frequency. The SS/EN pin can also be used as the enable input for that channel. Both the high-side and the low-side MOSFETs will be turned off if the SS/EN pin is pulled below 0.7V. 10 www.semtech.com SC2446 POWER MANAGEMENT Application Information SC2446 consists of two current-mode synchronous buck controllers with many integrated functions. By proper application circuitry configuration, SC2446 can be used to generate 1) two independent outputs from a common input or two different inputs or 2) dual phase output with current sharing, 3) current sourcing/sinking from common or separate inputs as in DDR (I and II) memory application. The application information related to the converter design using SC2446 is described in the following. Step-down Converter Starting from the following step-down converter specifications, Input voltage range: Vin ∈ [ Vin,min , Vin,max ] Input voltage ripple (peak-to-peak): ∆Vin Output voltage: Vo Output voltage accuracy: ε Output voltage ripple (peak-to-peak): ∆Vo Nominal output (load) current: Io Maximum output current limit: Io,max Output (load) current transient slew rate: dIo (A/s) Circuit efficiency: η Selection criteria and design procedures for the following are described. 1) output inductor (L) type and value, 2) output capacitor (Co) type and value, 3) input capacitor (Cin) type and value, 4) power MOSFET’s, 5) current sensing and limiting circuit, 6) voltage sensing circuit, 7) loop compensation network. Operating Frequency (fs) The switching frequency in the SC2446 is userprogrammable. The advantages of using constant frequency operation are simple passive component selection and ease of feedback compensation. Before setting the operating frequency, the following trade-offs should be considered.  2004 Semtech Corp. 1) 2) 3) 4) 5) Passive component size Circuitry efficiency EMI condition Minimum switch on time and Maximum duty ratio For a given output power, the sizes of the passive components are inversely proportional to the switching frequency, whereas MOSFET’s/Diodes switching losses are proportional to the operating frequency. Other issues such as heat dissipation, packaging and the cost issues are also to be considered. The frequency bands for signal transmission should be avoided because of EM interference. Minimum Switch On Time Consideration In the SC2446 the falling edge of the clock turns on the top MOSFET. The inductor current and the sensed voltage ramp up. After the sensed voltage crosses a threshold determined by the error amplifier output, the top MOSFET is turned off. The propagation delay time from the turnon of the controlling FET to its turn-off is the minimum switch on time. The SC2446 has a minimum on time of about 150ns at room temperature. This is the shortest on interval of the controlling FET. The controller either does not turn on the top MOSFET at all or turns it on for at least 150ns. For a synchronous step-down converter, the operating duty cycle is VO/VIN. So the required on time for the top MOSFET is VO/(VINfs). If the frequency is set such that the required pulse width is less than 150ns, then the converter will start skipping cycles. Due to minimum on time limitation, simultaneously operating at very high switching frequency and very short duty cycle is not practical. If the voltage conversion ratio VO/VIN and hence the required duty cycle is higher, the switching frequency can be increased to reduce the sizes of passive components. There will not be enough modulation headroom if the on time is simply made equal to the minimum on time of the SC2446. For ease of control, we recommend the required pulse width to be at least 1.5 times the minimum on time. 11 www.semtech.com SC2446 POWER MANAGEMENT Application Information (Cont.) Setting the Switching Frequency The switching frequency is set with an external resistor connected from Pin 3 to the ground. The set frequency is inversely proportional to the resistor value (Figure 5). 800 700 fs (kHz) 600 500 400 300 200 100 0 0 50 100 150 200 250 Rosc (k Ohm) Figure 5. Free running frequency vs. ROSC. Inductor (L) and Ripple Current Both step-down controllers in the SC2446 operate in synchronous continuous-conduction mode (CCM) regardless of the output load. The output inductor selection/design is based on the output DC and transient requirements. Both output current and voltage ripples are reduced with larger inductors but it takes longer to change the inductor current during load transients. Conversely smaller inductors results in lower DC copper losses but the AC core losses (flux swing) and the winding AC resistance losses are higher. A compromise is to choose the inductance such that peak-to-peak inductor ripple-current is 20% to 30% of the rated output load current. Assuming that the inductor current ripple (peak-to-peak) value is δ*Io, the inductance value will then be The followings are to be considered when choosing inductors. a) Inductor core material: For high efficiency applications above 350KHz, ferrite, Kool-Mu and polypermalloy materials should be used. Low-cost powdered iron cores can be used for cost sensitive-applications below 350KHz but with attendant higher core losses. b) Select inductance value: Sometimes the calculated inductance value is not available off-the-shelf. The designer can choose the adjacent (larger) standard inductance value. The inductance varies with temperature and DC current. It is a good engineering practice to re-evaluate the resultant current ripple at the rated DC output current. c) Current rating: The saturation current of the inductor should be at least 1.5 times of the peak inductor current under all conditions. Output Capacitor (Co) and Vout Ripple The output capacitor provides output current filtering in steady state and serves as a reservoir during load transient. The output capacitor can be modeled as an ideal capacitor in series with its parasitic ESR (Resr) and ESL (Lesl) (Figure 6). Co Lesl Resr Figure 6. An equivalent circuit of Co. If the current through the branch is ib(t), the voltage across the terminals will then be t V (1 − D) L= o . δIo fs The peak current in the inductor becomes (1+δ/2)*Io and the RMS current is IL,rms = Io 1 +  2004 Semtech Corp. δ2 . 12 v o ( t ) = Vo + di ( t ) 1 ib ( t )dt + L esl b + R esr ib ( t ). Co 0 dt ∫ This basic equation illustrates the effect of ESR, ESL and Co on the output voltage. The first term is the DC voltage across Co at time t=0. The second term is the voltage variation caused by the charge balance between the load and the converter output. The 12 www.semtech.com SC2446 POWER MANAGEMENT Application Information (Cont.) third term is voltage ripple due to ESL and the fourth term is the voltage ripple due to ESR. The total output voltage ripple is then a vector sum of the last three terms. Since the inductor current is a triangular waveform with peak-to-peak value δ*Io, the ripple-voltage caused by inductor current ripples is ∆v C ≈ δIo , 8C o fs the ripple-voltage due to ESL is ∆v ESL = L esl fs δIo , D and the ESR ripple-voltage is ∆v ESR = R esr δIo . Aluminum capacitors (e.g. electrolytic, solid OS-CON, POSCAP, tantalum) have high capacitances and low ESL’s. The ESR has the dominant effect on the output ripple voltage. It is therefore very important to minimize the ESR. When determining the ESR value, both the steady state ripple-voltage and the dynamic load transient need to be considered. To keep the steady state output ripple-voltage < ∆Vo, the ESR should satisfy R esr1 < ∆Vo . δIo To limit the dynamic output voltage overshoot/undershoot within α (say 3%) of the steady state output voltage) from no load to full load, the ESR value should satisfy R esr 2 < αVo . Io should be an order of magnitude smaller than the voltage ripple caused by the ESR. To guarantee this, the capacitance should satisfy Co > In many applications, several low ESR ceramic capacitors are added in parallel with the aluminum capacitors in order to further reduce ESR and improve high frequency decoupling. Because the values of capacitance and ESR are usually different in ceramic and aluminum capacitors, the following remarks are made to clarify some practical issues. Remark 1: High frequency ceramic capacitors may not carry most of the ripple current. It also depends on the capacitor value. Only when the capacitor value is set properly, the effect of ceramic capacitor low ESR starts to be significant. For example, if a 10µF, 4mΩ ceramic capacitor is connected in parallel with 2x1500µF, 90mΩ electrolytic capacitors, the ripple current in the ceramic capacitor is only about 42% of the current in the electrolytic capacitors at the ripple frequency. If a 100µF, 2mΩ ceramic capacitor is used, the ripple current in the ceramic capacitor will be about 4.2 times of that in the electrolytic capacitors. When two 100µF, 2mΩ ceramic capacitors are used, the current ratio increases to 8.3. In this case most of the ripple current flows in the ceramic decoupling capacitor. The ESR of the ceramic capacitors will then determine the output ripple-voltage. Remark 2: The total equivalent capacitance of the filter bank is not simply the sum of all the paralleled capacitors. The total equivalent ESR is not simply the parallel combination of all the individual ESR’s either. Instead they should be calculated using the following formulae. Then, the required ESR value of the output capacitors should be Resr = min{Resr1,Resr2 }. C eq (ω) := The voltage rating of aluminum capacitors should be at least 1.5Vo. The RMS current ripple rating should also be greater than R eq (ω) := δIo 2 3 . Usually it is necessary to have several capacitors of the same type in parallel to satisfy the ESR requirement. The voltage ripple cause by the capacitor charge/discharge  2004 Semtech Corp. 10 . 2πfsR esr 2 2 (R1a + R1b )2 ω2C1a C1b + (C1a + C1b )2 2 2 (R1a C1a + R1b C1b )ω2 C1a C1b + (C1a + C1b ) 2 2 2 2 R1aR1b (R1a + R1b )ω2C1a C1b + (R1b C1b + R1a C1a ) 2 2 (R1a + R1b )2 ω2 C1a C1b + (C1a + C1b )2 where R 1a and C 1a are the ESR and capacitance of electrolytic capacitors, and R1b and C1b are the ESR and capacitance of the ceramic capacitors respectively. (Figure 7) 13 www.semtech.com SC2446 POWER MANAGEMENT Application Information (Cont.) C1a R1a C1b R1b Ceq Req Figure 7. Equivalent RC branch. Req and Ceq are both functions of frequency. For rigorous design, the equivalent ESR should be evaluated at the ripple frequency for voltage ripple calculation when both ceramic and electrolytic capacitors are used. If R1a = R1b = R1 and C1a = C1b = C1, then Req and Ceq will be frequencyindependent and Req = 1/2 R1 and Ceq = 2C1. Input Capacitor (Cin) The input supply to the converter usually comes from a pre-regulator. Since the input supply is not ideal, input capacitors are needed to filter the current pulses at the switching frequency. A simple buck converter is shown in Figure 8. Figure 9. Typical waveforms at converter input. It can be seen that the current in the input capacitor pulses with high di/dt. Capacitors with low ESL should be used. It is also important to place the input capacitor close to the MOSFET’s on the PC board to reduce trace inductances around the pulse current loop. The RMS value of the capacitor current is approximately ICin = Io D[(1 + δ2 D D )(1 − )2 + 2 (1 − D) ]. 12 η η The power dissipated in the input capacitors is then PCin = ICin2Resr. Figure 8. A simple model for the converter input For reliable operation, the maximum power dissipation in the capacitors should not result in more than 10oC of temperature rise. Many manufacturers specify the maximum allowable ripple current (ARMS) rating of the capacitor at a given ripple frequency and ambient temperature. The input capacitance should be high enough to handle the ripple current. For higher power applications, multiple capacitors are placed in parallel to increase the ripple current handling capability. In Figure 8 the DC input voltage source has an internal impedance Rin and the input capacitor Cin has an ESR of Resr. MOSFET and input capacitor current waveforms, ESR voltage ripple and input voltage ripple are shown in Figure 9.  2004 Semtech Corp. 14 www.semtech.com SC2446 POWER MANAGEMENT Application Information (Cont.) Sometimes meeting tight input voltage ripple specifications may require the use of larger input capacitance. At full load, the peak-to-peak input voltage ripple due to the ESR is δ ∆v ESR = R esr (1 + )Io . 2 2 If D1>0.5 and D2 > 0.5, then 2 2 ICin ≈ (D1 + D 2 − 1)(Io1 + Io 2 )2 + (1 − D 2 )Io1 + (1 − D1 )Io2 . The peak-to-peak input voltage ripple due to the capacitor is ∆v C ≈ 2 ICin ≈ 0.5Io1 + D 2 (Io1 + Io 2 )2 + (D1 − D 2 − 0.5)Io 2 . DIo , Cin fs From these two expressions, CIN can be found to meet the input voltage ripple specification. In a multi-phase converter, channel interleaving can be used to reduce ripple. The two step-down channels of the SC2446 operate at 180 degrees from each other. If both step-down channels in the SC2446 are connected in parallel, both the input and the output RMS currents will be reduced. Choosing Power MOSFET’s Main considerations in selecting the MOSFET’s are power dissipation, cost and packaging. Switching losses and conduction losses of the MOSFET’s are directly related to the total gate charge (Cg) and channel on-resistance (Rds(on)). In order to judge the performance of MOSFET’s, the product of the total gate charge and on-resistance is used as a figure of merit (FOM). Transistors with the same FOM follow the same curve in Figure 10. 50 When two channels with a common input are interleaved, the total DC input current is simply the sum of the individual DC input currents. The combined input current waveform depends on duty ratio and the output current waveform. Assuming that the output current ripple is small, the following formula can be used to estimate the RMS value of the ripple current in the input capacitor. Let the duty ratio and output current of Channel 1 and Channel 2 be D1, D2 and Io1, Io2, respectively. If D1
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