L11403

NEW LINEAR IRRADIATION TYPE UV-LED UNIT Why Hamamatsu? W hy As a pioneer and leader in photonics technology, Hamamatsu has stacked up many successes along the way. Hamamatsu now offers a new twist with linear irradiation type UV-LED units in a “New Profile” UV light source that incorporates all the technologies we have accumulated. These UV-LED units work in new production processes impossible for conventional lamp units up to now. The UV-LED units will soon find their way into UV print devices and various types of industrial equipment. APPLICATIONS G UV Ink Drying UV inkjet printers UV seal & label printing UV offset equipment SPECIFICATIONS L11403-1104 L11403-2104 L11403-1112 L11403-2112 Unit Parameter Illumination Area 1 105 × 10 305 × 10 mm UV Irradiation Intensity 2 1000 1200 1000 1200 mW/cm2 Peak Wavelength nm 365 ± 5 385 ± 5 365 ± 5 385 ± 5 Class — 4 (JIS C 6802: 2005) LED Service Life 3 h 20 000 Input Voltage (DC) V 36 ± 2 Power Consumption (Max.) W 180 450 Cooling Method — Forced-air cooling by fan motor Operating Ambient Temperature °C +5 to +40 Storage Ambient Temperature °C -10 to +50 Operating Ambient Humidity % 20 to 80 (No condensation) Storage Ambient Humidity % Below 80 (No condensation) External Control Lighting control, Irradiation power adjustment, Various alarm signal outputs — IEC 61326-1 Group 1 Class A — Applicable Standard IEC 61010-1 — NOTE: 1 Area subject to at least 80% irradiation intensity at distance of 2 mm 2 5 minutes after lamp ON at distance of 2 mm within irradiation area 3 Average time until irradiation intensity reaches 70% of initial value G UV Coating Agent Drying Printed circuit board protective films IC cards & IC tag coatings Blu-ray & DVD media coatings Furniture & building materials (walls, floors, etc.) / woodworking applications G UV Tape Peeling G UV Gluing Manufacture of digital home electronics products G Fluorescence Excitation / Scratch & Flaw Inspection Lighting * Feel free to consult us about any custom specifications you might need. Needs NO duct installation & NO chiller equipment! Air cooling eliminates need for bulky chiller equipment. Also minimal heat emissions means that no exhaust ducts are needed. This not only cuts the initial equipment investment cost but also helps save space! Huge cuts in maintenance costs! Our new UV-LED units ease the service chore of frequent lamp replacement which is a big problem in conventional UV lamps. LED units also have a service life far greater than conventional lamps. The LED units not only have low power consumption which cuts electrical bills but need very little service work such as lamp replacement, and so give huge savings in maintenance costs. e rvice lif Long sewer Low po umption cons in op Drastic drent costs! replac.em .. .. .. Greater freedom in component layout and no worries about space. Using UV-LED allowed us to cuts space requirements by some 90% compared to conventional UV lamps. Environmental impact reduction These UV-LED units cut power consumption to about 1/30th* that of conventional UV lamps. So switching over to the LC-L5 reduces the CO2 in the air by 20,000 kg over a one-year period. That gives the same effect as planting about 1800 buna (beech) trees. Cuts unit size some 90% UV lamp types M Low power consumption about 1/30th* that of ordinary UV lamps 130 65 This change also drastically cuts the weight, so equipment can be placed as needed with no worries about installation space. 320 Unit: mm IEstimate conditions Light source type quantity operating time operating time per day Metal halide lamp (4 kW) 4 units 260 days ON for 9 h LC-L5 (0.4 kW) 4 units 260 days ON for 3 h/Standby for 6 h * Value allowing for duty cycle (LC-L5) for operating time per day 2.2kg UV lamp types Cuts CO2 emission quantity by about 20,000 kg per year Yields same effect as planting about 1800 buna trees 15kg * Compared with other irradiation units CO2 emissions were calculated as equivalent to 0.555 kg/kWh (Value based on Section 3 of enforcement order for act on promoting global warming prevention measures) Calculated at 11 kg which is the amount of CO2 absorbed by one buna tree over a one-year period (Estimate by Forestry and Forest Product Research Institute: independent institution) LINEAR IRRADIATION TYPE UV-LED UNIT Stable output accuracy Advance heat-dissipation technology is yet another in a long string of UV-LED successes from Hamamatsu. This technology delivers stable irradiation that suppresses heat drift to an absolute minimum by a cooling technique that ensures both ample light intensity and long service life. Long service life and huge cut in running costs. A great feature of LED type UV lamps is their super long service life compared to ordinary UV lamps. These UV lamps only need to turn on momentarily unlike other lamps which are ON most of the time. This smaller ON time makes a huge difference in actual service life! GDrift Characteristics 120 TLSZB0026EA GService Life Characteristics 100 90 TLSZB0027EA LC-L5 UV LAMP TYPE RELATIVE LIGHT OUTPUT (%) 100 RELATIVE LIGHT OUTPUT (%) 80 70 60 50 40 30 20 10 80 60 40 20 0 0 5 10 15 20 25 30 0 0 5000 10000 15000 20000 OPERATING TIME (min) OPERATING TIME (h) Uniform UV irradiation over a wide range Our uniquely designed optical systems are what make super-uniform UV irradiation possible over a wide range with minimal variations in light intensity (these can replace UV ovens). Uniform UV irradiation supports quality control by minimizing uneven drying of printed items and warping from adhesive hardening. GIrradiated area 120 TLSZB0030EA Z: Distance from beam exit point Z=2 mm 120 TLSZB0031EA Z=5 mm Z=10 mm X direction RELATIVE LIGHT OUTPUT (%) Y direction RELATIVE LIGHT OUTPUT (%) 100 100 Z Y X 2 mm 5 mm 80 80 60 60 10 mm 40 40 20 20 0 -200 -160 -120 -80 -40 0 40 80 120 160 200 0 -40 -30 -20 -10 0 10 20 30 40 DISTANCE FROM IRRADIATED CENTER (mm) DISTANCE FROM IRRADIATED CENTER (mm) GIrradiation intensity distribution (typical example) GL11403-2104 DISTANCE FROM CENTER (mm) 7.5 4.5 1.5 -1.5 -4.5 -7.5 -60 -50 -40 -30 -20 -10 1000 - 1200 mW/cm2 800 - 1000 mW/cm2 600 - 800 mW/cm2 * Light intensity at 400 - 600 mW/cm2 distance 2 mm 200 - 400 mW/cm2 from beam exit 0 - 200 mW/cm2 point (at 385 nm) TLSZB0029EA 0 10 20 30 40 50 60 GL11403-2112 DISTANCE FROM CENTER (mm) 7.5 4.5 1.5 -1.5 -4.5 -7.5 DISTANCE FROM CENTER (mm) -150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 TLSZB0028EA DISTANCE FROM CENTER (mm) LINEAR IRRADIATION TYPE UV-LED UNIT DIMENSIONAL OUTLINES (Unit: mm) GL11403-1104/-2104 EXTERNAL CONTROL TERMINAL Molex Inc. 55959-2030 POWER INPUT CONNECTOR J.S.T. Mfg. Co. Ltd. S03B-F32SK-GGXR GL11403-1112/-2112 POWER INPUT CONNECTOR J.S.T. Mfg. Co. Ltd. S05B-F32SK-GGXR EXTERNAL CONTROL TERMINAL Molex Inc. 55959-2030 COOLING FAN 34.5 4-M3 DEPTH 5 61 COOLING FAN AIR INTAKE PORT 70.5 150 55 69.5 52 130 4-M3 DEPTH 5 4-M3 DEPTH 5 7 14.5 10 110 130 AIR INTAKE PORT AIR INTAKE PORT BEAM APERTURE 12 × 308 306 320 7 AIR INTAKE PORT BEAM APERTURE 12 × 112 32 55 25 4-M4 DEPTH 5 125 90 90 90 25 7 8-M4 DEPTH 5 83 32 65 Weight: Approx. 0.9 kg TLSZA0012EA 10 110 10 Weight: Approx. 2.2 kg TLSZA0013EA SETUP EXAMPLE OPTIONS (Sold separately) POWER CABLE This cable connects the light source and power supply. A11617-330: When L11403-1104/-2104 light source is used A11617-530: When L11403-1112/-2112 light source is used LIGHT SOURCE L11403 SERIES POWER SUPPLY C11615 Supplies power to drive the light source Input Voltage (AC) 100 V to 240 V Output Voltage (DC) 36 V Power Consumption (Max.) 600 W EXTERNAL CONTROL CABLE A11618-030 This cable connects to the control box to control the lamp ON/OFF and adjust the light intensity. CONTROL BOX C11616 This controls the lamp ON/OFF and adjusts the light intensity. UV POWER METER Measures the irradiation intensity from the light source. C6080-365: When L11403-1104/-1112 light source (output at 365 nm) is used C6080-385: When L11403-2104/-2112 light source (output at 385 nm) is used TLSZC0008EA Subject to local technical requirements and regulations, availability of products included in this promotional material may vary. Please consult with our sales office. Information furnished by HAMAMATSU is believed to be reliable. However, no responsibility is assumed for possible inaccuracies or omissions. Specifications are subject to change without notice. No patent rights are granted to any of the circuits described herein. ©2010 Hamamatsu Photonics K.K. WEB SITE www.hamamatsu.com HAMAMATSU PHOTONICS K.K., Electron Tube Division 314-5, Shimokanzo, Iwata City, Shizuoka Pref., 438-0193, Japan, Telephone: (81)539/62-5248, Fax: (81)539/62-2205 U.S.A.: Hamamatsu Corporation: 360 Foothill Road, P. O. Box 6910, Bridgewater. N.J. 08807-0910, U.S.A., Telephone: (1)908-231-0960, Fax: (1)908-231-1218 E-mail: usa@hamamatsu.com Germany: Hamamatsu Photonics Deutschland GmbH: Arzbergerstr. 10, D-82211 Herrsching am Ammersee, Germany, Telephone: (49)8152-375-0, Fax: (49)8152-2658 E-mail: info@hamamatsu.de France: Hamamatsu Photonics France S.A.R.L.: 19, Rue du Saule Trapu, Parc du Moulin de Massy, 91882 Massy Cedex, France, Telephone: (33)1 69 53 71 00, Fax: (33)1 69 53 71 10 E-mail: infos@hamamatsu.fr United Kingdom: Hamamatsu Photonics UK Limited: 2 Howard Court, 10 Tewin Road Welwyn Garden City Hertfordshire AL7 1BW, United Kingdom, Telephone: 44-(0)1707-294888, Fax: 44(0)1707-325777 E-mail: info@hamamatsu.co.uk North Europe: Hamamatsu Photonics Norden AB: Smidesvägen 12, SE-171-41 SOLNA, Sweden, Telephone: (46)8-509-031-00, Fax: (46)8-509-031-01 E-mail: info@hamamatsu.se TLSZ1007E01 Italy: Hamamatsu Photonics Italia: S.R.L.: Strada della Moia, 1/E, 20020 Arese, (Milano), Italy, Telephone: (39)02-935 81 733, Fax: (39)02-935 81 741 E-mail: info@hamamatsu.it OCT. 2010 IP