340103207B

1(1%7)6-)7 Microminiature connectors with removable crimp contacts ESCC 3401/077 - ESCC 3401/078 Features and Benefits • Compliant with ESA specifications • High performance Micropin™ contact system (“twist pin” spring male contact and tubular socket contact) • Removable crimp type contacts • Harnesses length flexibility • Non-Outgassing • Low Size Connectors • Low Weight Typical Applications • Space equipment • Satellites harnesses and payloads • Avionics / Military Specification TYPE • High performance Micro-miniature connectors ESA qualified, for space applications. • Compliant to ESCC specifications 3401/077 Connectors and 3401/078 Removable Crimp Contacts. • Compatible with ESCC 3401/029 MDM Connectors, 3401/041 Savers, 3401/032 Accessories and 3401/087 Backshells. • Suitable for use in Space, and high performance military/aerospace applications: Board to Board, Board to Cable or Cable to Cable applications. • Removable contacts. • Sizes available: 9, 15, 21, 25, 31, 37 and 51 ways. • Connector 9, 15, 21, 25, 31 and 37 ways, accepted wires size: • 1 wire insulated AWG24, AWG26 and AWG28 (external diameter at 0.97mm max). • 1 uninsulated solid wire AWG25. • 2 wires insulated AWG28 (external diameter at 0.82mm max). • Connector 51 ways, accepted wires size: • 1 wire insulated AWG24, AWG26 and AWG28 (external diameter at 0.97mm max). • 1 uninsulated solid wire AWG25. • Twist Pin contact technology. • Distance between 2 adjacent contacts: 1.27mm (.050 inch). • Distance between 2 contacts rows: 1.09mm (.043 inch). Size 9 Size 15 Size 21 Size 25 Size 31 Size 37 Size 51 UNMATING FORCE (N MIN) 1.3 2.0 2.9 3.5 4.3 5.1 7.1 WEIGHT (G) 2.3 3.1 3.9 4.4 5.2 6.0 7.3 Quality Level • ESA / ESCC: code 3401 (Flying model). • Qualification reviewed every 2 years. Process Contact and Cable Insertion • Wire stripping. • Cables crimping onto contacts with standard MDMA Crimping tool M22520/2-01 and dedicated locators (to be ordered separately). • Wires cable installed by the end user. Test Retention • A dedicated tool is available to make the retention test of each contacts in the connectors. Process Contact and Cable Extraction • A dedicated tool is available to remove the contacts from the connectors. Electrical & Mechanical Characteristics CHARACTERISTIC Working Voltage (sea level) Rated Current AWG 24 Rated Current AWG 25 Rated Current AWG 26 Rated Current AWG 28 Contact Resistance Insulation Resistance Voltage Proof Temperature range Contact Retention Force MATING/UNMATING FORCE (N MAX) 20 33 47 55 69 82 147 Options SPECIFICATION 150 Vrms 3.5 A 2.5 A 2.5 A 1.5 A • Optional interfacial seal can be applied for female connectors (to be ordered separately). • Optional captive nuts or float mounting. Packaging • • • • 600 Vrms /2.0mA (leakage current) -55/+125 °C 22.25 N max Individual packaging. Traceability associated as per ESA/ESCC specifications. Each MDMA connector is sold with a dust cap in individual plastic bag. Contact extraction tool has to be ordered separately. [[[GOW[MXGLIWGSQ  HOW TO ORDER CONNECTOR Our easy build-a-connector concept allows you to mix and match options to create the MDMA you need. To order, select desired option from each category and place it in the appropriate box. 4MRGSRRIGXMSR[MXL2MGOIP4PEXMRK )7%)7''7TIGMJMGEXMSR 3401077 01 4MRGSRRIGXMSR[MXL+SPH4PEXMRK B MDMA Detail Specification Number Y 9 P - FO Contacts Information FO Connector without contacts (Contacts must be ordered separately) Shell Finish 01 25.4 µm Ni 02 0.7 µm Au over 25.4 µm Ni Type of Contact P Pin (Male) S Socket (Female) Testing Level Shell Size 9 15 21 25 31 37 51 MDMA Series Fixing Option Nothing: Standard (no hardware) E Captive nut Y Float mount MATERIALS & FINISHES COMPONENT Shell Insulator Female Contacts Male Contacts Accessories (Y & E) Interfacial Seals Dust Cap MATERIAL FINISH 01: 25.4 µm electroless Nickel over Copper underlay 02: 0.7 µm Gold over 25.4 µm electroless Nickel UL 94-V0, Glass-filled, Black Color 1.27 µm Gold over Copper underlay 1.27 µm Gold over Copper underlay 303 type, passivated Pink color Black color, antistatic. Aluminium alloy Liquid Crystal Polymer Copper Alloy Copper Alloy Stainless Steel Fluorosilicone elastomer Polyethylene (MQIRWMSRWWLS[RMRQQ  [[[GOW[MXGLIWGSQ CONNECTOR DIMENSIONS SHELL SIZE 9P 9S 15P 15S 21P 21S 25P 25S 31P 31S 37P 37S 51P 51S A ±0.25 19.68 19.68 23.50 23.50 27.30 27.30 29.84 29.84 33.65 33.65 37.46 37.46 36.20 36.20 B ±0.22 7.60 7.60 7.60 7.60 7.60 7.60 7.60 7.60 7.60 7.60 7.60 7.60 8.70 8.70 C ±0.14 8.31 8.64 12.12 12.45 15.93 16.26 18.47 18.80 22.28 22.61 26.09 26.42 24.83 25.15 D ±0.15 4.54 4.87 4.54 4.87 4.54 4.87 4.54 4.87 4.54 4.87 4.54 4.87 5.68 6.01 E ±0.25 9.91 9.91 13.72 13.72 17.53 17.53 20.07 20.07 23.88 23.88 27.69 27.69 26.42 26.42 F ±0.13 6.63 6.63 6.63 6.63 6.63 6.63 6.63 6.63 6.63 6.63 6.63 6.63 7.65 7.65 G ±0.13 7.63 7.63 11.44 11.44 15.25 15.25 17.79 17.79 21.60 21.60 25.41 25.41 24.14 24.14 J ±0.13 14.35 14.35 18.16 18.16 21.97 21.97 24.51 24.51 28.32 28.32 32.13 32.13 30.86 30.86 ATTACHMENT OPTIONS Captive Nut (Option E) Floating Mount (Option Y) ALLOWABLE FLOAT (MM) Lateral Axial 0.40 0.40 (MQIRWMSRWWLS[RMRQQ  [[[GOW[MXGLIWGSQ CONTACT PIN – 340107803B (WIRE SIZE AWG 24, 25, 26, 28 OR 2X28) C&K Part Number: ESA/ESCC Description: ', COMPONENT Sleeve Bundle MATERIAL Copper pp alloyed y Cupro-Beryllium p y & FINISH 1.27 µm min. Gold over Copper pp underlayy 1.27 µ µm min. Gold over Copper pp underlayy CONTACT SOCKET – 340107804B (WIRE SIZE AWG 24, 25, 26, 28 OR 2X28) C&K Part Number: COMPONENT Sleeve ESA/ESCC Description: ', MATERIAL Copper pp alloyed y & FINISH 1.27 µm min. Gold over Copper pp underlayy Nota: Other products available: - Male Contact 340107801B, compatible with wire size AWG 25, 26 or 28. - Female Contact 340107802B, compatible with wire size AWG 25, 26, 28. (MQIRWMSRWWLS[RMRQQ  [[[GOW[MXGLIWGSQ PROCESS – CONTACT AND CABLE INSERTION Cable Crimping 1 – Insert wire into contact body. 2 – Insert the unit into the crimping tool (selector position 2) with dedicated locator. Crimping tool - Position #2: M22520/2-01 (P/N: C995-0001-584) ocator for Male Contact: MDMA-Locator-P-01 (P/N: C115373-0001) ocator for Female Contact: MDMA-Locator-P-02 (P/N: C115373-0002) Contact Insertion Insert contact with wire into rear insulator cavity until positive stop. To avoid stress onto retention clip, insert contact in the axis (no insertion angle). To be sure contact is locked securely, pull back lightly on wire or use calibrated test retention tool. MDMA-Retention tool (P/N: C115373-0003). PROCESS – CONTACT AND CABLE EXTRACTION 1 – Select contact extraction tool: - Connector size 9 to 37 ->MDMA-Extract tool-01 (P/N: C115373-0006) - Connector size 51 ->MDMA-Extract tool-02 (P/N: C115373-0007) 2 – Insert tool tip into contact cavity until tip bottoms against contact shoulder, releasing tine. Hold wire against tool with finger and remove tool and contact. Be careful to put extraction tool in the good position! Each contact cavity has flat area to place tool tip. Insertion area for Extraction tool Insertion area for Extraction tool Connector size 9 to 37 Connector size 51 (MQIRWMSRWWLS[RMRQQ  [[[GOW[MXGLIWGSQ ACCESSORIES INTERFACIAL SEAL SIZE 9S 15S 21S 25S 31S 37S 51S ESA/ESCC DESCRIPTION 340103212B 340103213B 340103214B 340103215B 340103216B 340103217B 340103219B ESA/ESCC DESCRIPTION C&K P/N C115373-0050C C115373-0051C C115373-0052C C115373-0053C C115373-0054C C115373-0055C C115373-0056C C&K P/N 340103207B C115366-9218 DESCRIPTION C&K P/N M22520/2-01 C995-0001-584 TYPE DESCRIPTION C&K P/N Male contacts MDMA-Locator-P-01 C115373-0001 Female contacts MDMA-Locator-S-01 C115373-0002 TYPE DESCRIPTION C&K P/N 9 to 37 MDMA-Extract tool-01 C115373-0006 51 MDMA-Extract tool-02 C115373-0007 MALE SCREWLOCK CRIMPING TOOL LOCATOR EXTRACTION TOOL TEST RETENTION TOOL DUST CAP DESCRIPTION C&K P/N Male and Female Contacts MDMA-Retention tool C115373-0003 SIZE 9P 9S 15P 15S 21P 21S 25P 25S 31P 31S 37P 37S 51P 51S DESCRIPTION MDM-DUSTCAP-9P-FR022 MDM-DUSTCAP-9S-FR022 MDM-DUSTCAP-15P-FR022 MDM-DUSTCAP-15S-FR022 MDM-DUSTCAP-21P-FR022 MDM-DUSTCAP-21S-FR022 MDM-DUSTCAP-25P-FR022 MDM-DUSTCAP-25S-FR022 MDM-DUSTCAP-31P-FR022 MDM-DUSTCAP-31S-FR022 MDM-DUSTCAP-37P-FR022 MDM-DUSTCAP-37S-FR022 MDM-DUSTCAP-51P-FR022 MDM-DUSTCAP-51S-FR022 C&K P/N C115288-6927 C115288-6928 C115288-6929 C115288-6930 C115288-6931 C115288-6932 C115288-6933 C115288-6934 C115288-6935 C115288-6936 C115288-6937 C115288-6938 C115288-6939 C115288-6940 For the complete range of accessories and details, consult our MDM accessories datasheet. (MQIRWMSRWWLS[RMRQQ  [[[GOW[MXGLIWGSQ CONNECTORS DESCRIPTION AND C&K PART NUMBERS ATTACHMENT OPTIONS STANDARD CONNECTOR ESA/ESCC DESCRIPTION C&K P/N CONNECTOR WITH CAPTIVE NUT (E) ESA/ESCC DESCRIPTION C&K P/N CONNECTOR WITH FLOATING MOUNT (Y) ESA/ESCC DESCRIPTION C&K P/N 9 15 21 25 31 37 51 9 15 21 25 31 37 51 9 15 21 25 31 37 51 9 15 21 25 31 37 51 CONTACTS DESCRIPTION AND C&K PART NUMBERS USED FOR WIRE SIZE AWG 25 / 26 / 28 24 / 25 / 26 / 28 / 2x28 CONTACT TYPE Pin Socket Pin* Socket* ESA/ESCC DESCRIPTION 340107801B 340107802B 340107803B 340107804B C&K PART NUMBER C331-8752-000H C252-8838-000H C331-8754-000H C252-8844-000H *To be preferred. Designed for all wires combination. %1)6-'%7 %7-% )9634) 8IP 8IP 8IP [[[GOW[MXGLIWGSQ  *IFVYEV]