POLYSWITCH® Battery Protector
Surface Mount > ITV5432 Series
ITV5432 30A Series
Description
ITV5432 Series is a chip type surface mountable device
that can protect against both overcurrent and overcharging.
It comprises a fuse element to ensure stable operation
under normal electrical current and to cut off the current
when overcurrent occurs. It also comprises a resistive
heating element that could be used in combination with
a voltage detecting means, such as IC and FET. When
overvoltage is detected, the heating element is electrically
excited to generate heat to blow the fuse element to
achieve overvoltage protection.
Agency Approvals
AGENCY
Features
AGENCY FILE NUMBER
AMPERE RANGE
TBD
30 A
TBD
30 A
• Protection for both
overcurrent and
overcharging
• Surface Mount
• Fast response
Applications
Thermal Derating Characteristics
Ambient Operating Temperature
Recommend Rated Current (A)
• Halogen Free
25°C
40°C
60°C
34.0
30.0
25.0
• Self Balancing
• Automotive applications
• E-Bike
• Energy Storage systems
• Power Tool
• Drone
Electrical Characteristics
Ordering Code
Irated
(A)
Cells in
Series
Vmax
(Vdc)
Ibreak
(A)
ITV5432L1230
ITV5432L1230WR
30
3
62
80
ITV5432L1430
ITV5432L1430WR
30
4
62
80
ITV5432L2030
ITV5432L2030WR
30
5
62
80
17.1 ~ 23.5
ITV5432L3030
ITV5432L3030WR
30
7
62
ITV5432L4030
ITV5432L4030WR
30
9~10
62
ITV5432L5030
ITV5432L5030WR
30
12~14
62
Part Number
VOP
(V)
Rheater
(Ω)
Rfuse
(mΩ)
9.9~13.5
4.5 ~ 7.3
0.5 ~ 2.5
X
X
13.4 ~ 18.4
8.4 ~ 13.3
0.5 ~ 2.5
X
X
13.8 ~ 21.7
0.5 ~ 2.5
X
X
80
23.0 ~ 31.5 24.6 ~ 39.3
0.5 ~ 2.5
X
X
80
34.2 ~ 46.9
0.5 ~ 2.5
X
X
80
45.2 ~ 62.0 130.0 ~ 152.0 0.5 ~ 2.5
X
X
64.0 ~ 87.0
Current Capacity
100% x Irated
No Melting
Cut Time
200% x Irated
< 1 min
Interrupting Current
5 x Irated, power on 5 ms, power off 995 ms, 10000 cycles
No Melting
Over Voltage Operation
In operation voltage range, the fusing time is ITV5432 Series
Cut Time by Heater Operation
Various heater wattage at 25ºC ambient temperature
Constant heater wattage at various ambient temperature
100
10
Cut Time (s)
Cut Time (s)
10
1
14W
1
40W
0.1
0.1
0
10
20
30
40
50
60
0.01
70
-20
0
20
40
60
80
100
Ambient Temperature (°C)
Power (W)
Cut Time by Current Operation
Various interrupting current at 25ºC ambient temperature
Constant 2x rated current at various ambient temperature
100
100
Cut Time (s)
10
Cut Time (s)
1
0.1
10
0.01
1
0.001
0
50
100
Interrupting Current (A)
150
200
-20
0
20
40
60
80
100
Ambient Temperature (ºC)
Environmental Specifications
Storage Temperature
0~35ºC, ≤70%RH
3 months after shipment
Operating Temperature
-10ºC to +65ºC
Operating Electric Power
-25ºC to +85ºC/6~35W (applied to heater)
Hot Passive Aging
100±5ºC, 250 hours
No structural damage and functional failure
Humidity Aging
60ºC±2ºC, 90~95% R.H. 250 hours
No structural damage and functional failure
Cold Passive Aging
-20±3ºC, 500 hours
No structural damage and functional failure
Thermal Shock
MIL-STD-202 Method 107G
+125ºC/-55ºC, 100 times
No structural damage and functional failure
Solvent Resistance
MIL-STD-202, Method 215
Vibration
MIL-STD-883C, Method 2007.1, Condition A
No structural damage and functional failure
Moisture Level Sensitivity
Level 1, J-STD-020C
© 2020 Littelfuse, Inc.
Specifications are subject to change without notice.
Revised: 01/22/20
POLYSWITCH® Battery Protector
Surface Mount > ITV5432 Series
Physical Dimension (mm)
Device Circuit
3
3
B
Fuse
C
2
2
Heater
A
A1 A2
Fuse
A3
B4
B5
B3
A4
A5
A6
5.40 ± 0.3
B
3.20 ± 0.2
C
1.80 max
A1
0.72 ± 0.1
A2
0.81 ± 0.1
A3
0.47 ± 0.1
A4
2.00 ± 0.1
A5
1.40 ± 0.1
A6
2.00 ± 0.1
B1
1.05 ± 0.1
B2
1.70 ± 0.1
B3
0.45 ± 0.1
B4
1.47 ± 0.1
B5
0.87 ± 0.1
B1
B2
A
1
1
Board and Solder Layout Recommend (mm)
A1 A2
A3
A4 A5
B5
B1
B4
B3
B2
Physical Specifications
A1
1.25 ± 0.1
A2
0.75 ± 0.1
A3
2.40 ± 0.1
A4
0.75 ±0.1
A5
1.25 ±0.1
B1
3.35 ± 0.1
Material
Glass Epoxy PCB
B2
1.45 ± 0.1
Base Thickness
0.6mm
B3
1.40 ± 0.1
Copper Thickness
0.07mm
B4
2.80 ± 0.1
Covered Wire
AWG18
B5
4.20 ± 0.1
Soldering Parameters
3ºC/second max.
Preheat
Temperature Min (Tsmin)
150ºC
Temperature Max (Tsmax)
200ºC
Time (Tsmin to Tsmax)
60-120 seconds
Temperature (TL)
217ºC
Time maintained
above:
Time (tL)
60-105 seconds
Peak Temperature (TP)
255ºC
Time within 5ºC of actual Peak Temperature (tP)
5 seconds max.
Ramp-Down Rate
6ºC/second max.
Time 25ºC to Peak Temperature
8 minutes max.
© 2020 Littelfuse, Inc.
Specifications are subject to change without notice.
Revised: 01/22/20
tP
TP
Critical Zone
tL to tP
Ramp-up
TL
TS(max)
Temperature
Average Ramp-Up Rate (Tsmax to TP)
tL
Ramp-do
Ramp-down
TS(min)
25
Preheat
tS
time to peak temperature
Time
-- All temperature refer to topside of the package, measured on the package body surface
-- If reflow temperature exceeds the recommended profile, devices may not meet the
performance requirements
-- Recommended reflow methods: IR, vapor phase oven, hot air oven, N2 environment
for lead
-- Recommended maximum paste thickness is 0.25mm (0.010inch)
-- Devices can be cleaned using standard industry methods and solvents
-- Devices can be reworked using the standard industry practices
POLYSWITCH® Battery Protector
Surface Mount > ITV5432 Series
Part Numbering System
Part Marking System
ITV 5432 L 12 30 NR
SERIES
DEVICE SIZE
L: 0.22” W: 0.13”
COMPANY SYMBOL
RATED VOLTAGE
12V
RATED CURRENT
30A
TAPE/REEL
5000/Reel
Packaging
Part Number
ITV4030LXX15
Tape and Reel Quantity
5,000
Installation and Handling Guidelines
• Before and after mounted, the ultrasonic-cleaning or
immersion-cleaning must not be done to ITV device. The
flux on element would flow, and it would not be satisfied
its specification when cleaning is done. In addition, a
similar influence happens when the product comes in
contact with cleaning solution. These products after
cleaning will not be guaranteed.
• Silicone-based oils, oils, solvents, gels, electrolytes,
fuels, acids, and similar will adversely affect the
properties of ITV devices, and shall not be used or
applied.
• Please DO NOT reuse the ITV device removed by the
soldering process.
• ITV devices are secondary protection devices and are
used solely for sporadic, accidental overcurrent or
overtemperature error condition, and shall NOT be used if
or when constant or repeated fault conditions (such fault
conditions may be caused by, among others, incorrect
pin-connection of a connector) or over-extensive trip
events may occur.
• Operation over the maximum rating or other forms of
improper use may cause failure, arcing, flame and/or
other damage to the ITV devices.
• The performance of ITV devices will be adversely
affected if they are improperly used under electronic,
thermal and/or mechanical procedures and/or conditions
non-conformant to those recommended by manufacturer.
• Customers shall be responsible for determining whether
it is necessary to have back-up, failsafe and/or fool-proof
protection to avoid or minimize damage that may result
from extra-ordinary, irregular function or failure of ITV
devices.
• There should be minimum of 0.1mm spacing between
ITV and surrounding compounds, to maintain the product
characteristics and avoid damage other surrounding
compounds.
• This product is designed and manufactured only
for general-use of electronics devices. We do not
recommend that it is used for the applications military,
medical and so on which may cause direct damages on
life, bodies or properties.
© 2020 Littelfuse, Inc.
Specifications are subject to change without notice.
Revised: 01/22/20
POLYSWITCH® Battery Protector
Surface Mount > ITV5432 Series
Tape and Reel Specifications (mm)
W
12.0 ± 0.30
F
5.50 ± 0.05
E1
1.75 ± 0.10
D0
1.55 ± 0.05
D1
1.50 ± 0.10
P0
4.00 ± 0.10
P1
8.00 ± 0.10
P2
2.00 ± 0.10
A0
3.55 ± 0.10
B0
5.75 ± 0.10
T
0.25 ± 0.05
K0
1.75 ± 0.10
H
16.5 ± 0.1
W
12.5 ± 1.5
D
Ø62.5 ± 0.5
C
Ø330 ± 1.0
Disclaimer Notice - Information furnished is believed to be accurate and reliable. However, users should independently evaluate the
suitability of and test each product selected for their own applications. Littelfuse products are not designed for, and may not be used
in, all applications. Read complete Disclaimer Notice at www.littelfuse.com/disclaimer-electronics.
© 2020 Littelfuse, Inc.
Specifications are subject to change without notice.
Revised: 01/22/20