G125-FS12605L0R

C12505 COMPONENT SPECIFICATION G125 Series 1.25mm Pitch High Reliability Connectors October 2015 SECTION TITLE PAGE 1 Description of Connectors and Intended Application 2 2 Ratings 3 Contact Numbering of Positions 4 Appendix 1 C12505 Issue: 5 Change Note: 12979 Date: 22.10.2015 Prepared by: Mahew Perren Checked by: COMPONENT SPECIFICATION C12505 1.0 DESCRIPTION OF CONNECTOR CONNECTOR AND INTENDED APPLICATION. APPLICATION. The G125 series of connectors is comprised of barrel crimp contacts and crimp housings; available in Male and Female applications as well as Vertical PC-Tail and Surface Mount Connectors on a 1.25mm pitch. The G125 Crimp variants are fully shrouded, unsealed connectors with replaceable contacts. They are designed for interconnecting cable-to-cable and cable-to-board. The housings have a low profile potting wall to allow back potting for additional strain relief and improved sealing where required. All pre-made cables are supplied back-potted for customer convenience. Male variants can be equipped with locking latches for secure interconnection with easy to release features. The G125 Vertical variants are fully shrouded, unsealed connectors for interconnecting cable-to-board and board-to-board. The Male connectors can be equipped with locking latches for secure interconnection with easy to release features. Latches can be specified with through board locking features or surface mount pads for additional security. All contacts are gold plated all over for high performance and long service life, the contact plating is hard acid gold of 98% purity. The G125 series range covers 06, 10, 12, 16, 20, 26, 34 & 50 total number of contacts currently in a dual row configuration, suitable for various cable-to-cable, cable-to-board and board-to-board applications. Connector housings are polarised to prevent mis-matching and have contact position one indicated on the outside of the housings. 2. RATINGS. 2.1 MATERIALS All materials are listed on individual drawings. All Female Contacts ..................................................................................................................... Beryllium Copper Male PC-tail contacts ................................................................................................................... Phosphor Bronze Male Crimp Contacts .................................................................................................................... Brass Housing ………………………………………………………………………………………………….………............... 30% Glass Filled Thermoplastic Housing Flame Retardant rating ................................................................................................. UL 94 V-0 Latches ............................................................................................................................ Copper Nickel Tin alloy Potting Compund ………………………………………………………………………………………………………… Stycast 2651 MM with catalyst 9 2.2 ELECTRICAL CHARACTERISTICS CHARACTERISTICS EIAEIA-364364 -70A : 1998 - Current – per individual contact 25°C ambient temperature .................................................... 2.8A max (When only one contact per connector is electrically loaded) EIAEIA-364364-70A : 1998 - Current – per contact through all contacts at 25°C ambient temperature ............................... 2.0A max EIAEIA-364364 -20C : 2004 - Working Voltage (at 1006mbar, sea level) ............................................................... 450V DC or AC peak EIAEIA-364364 -20C : 2004 - Voltage Proof (at 1013mbar, sea level) ..................................................................... 600V DC or AC peak EIAEIA-364364 -20C : 2004 - Working Voltage (at 44mbar, 21,336m (70,000ft)) .................................................. 250V DC or AC peak EIAEIA-364364 -20C : 2004 - Voltage Proof (at 44mbar, 21,336m (70,000ft)) ...................................................... 350V DC or AC peak EIA--364EIA 364 -06C : 2006 - Contact Resistance (initial) ......................................................................................... 20mΩ max EIAEIA-364364 -06C : 2006 - Contact Resistance (after conditioning) .................................................................................. 25mΩ max EIAEIA-364364 -21C : 2000 - Insulation Resistance (initial) .............................................................................. 10GΩ min at 500V DC EIAEIA-364364 -21C : 2000 - Insulation Resistance (after conditioning) ….........…………………………................ >1GΩ min at 500V DC Creepage Distance (contact-to-contact) ................................................................................................................... 0.15mm min Clearance Distance (contact-to-contact) ................................................................................................................... 0.15mm min C12505 Issue: 5 Change Note: 12979 Date: 22.10.2015 COMPONENT SPECIFICATION C12505 2. RATINGS (continued). (continued). 2.3 ENVIRONMENTAL CHARACTERISTICS Environmental Classification ........................................................65/150/56 days at 93% RH EIAEIA-364364 -32C : 2000 - Temperature Range .................................Test Condition IV, Dwell 30mins, 5 cycles -65°C to +150°C EIAEIA-364364 -28D : 1999 - Vibration Severity ◊..................................Test Condition IV: 10Hz to 2000Hz,1.5mm, 198 mm/s² (20G) Duration = 2 Hours EIAEIA-364364 -26B : 1999 - Salt Mist .......................................................................Test Condition B, 48 hours continuous exposure EIA...................................Test Condition E: 981 mm/s² (100G) for 6ms in Z AXIS, EIA-364364 -27B : 1996 - Shock Severity ◊................................... ................................... 490 mm/s² (50G) for 11m/s in X&Y axis. Bump Severity ◊............................................................................390 mm/s² (40G), 4000 ±10 Bumps EIAEIA-364364 -01A : 2000 - Acceleration Severity ..............................490m/s² (50g) ◊ latches fully utilized 2.4 MECHANICAL CHARACTERISTICS CHARACTERISTICS Durability ............................................................................................................................................................. 1000 operations Durability (Latches) ................................................................................................................................. ........... 100 operations* Contact Retention in Housing (All Contact types) ..... ....................................................................................... 6N min Insertion Force (per contact, using mating contact) ......................................................................................... 2.8N max Withdrawal Force (per contact, using mating contact) .................................................................................... 0.2N min *By hand or with Z125-926XX00 tools. Minimum added retention of 20N. 2.5 WIRE TERMINATION RANGE - G125 SERIES SERIES CRIMP PRODUCTS ONLY Wire Type (recommended) ....................................................... BS 3G 210 type A, MIL-W-16878/6 type ET or NEMA HP3 type ET Maximum Insulation Diameter ................................................................................................... ......................... Ø0.80mm Insulation Strip Length.................................................................................................................. ......................... 1.50-1.75mm Conductor Size Stranding Diameter Area Circular MIL Area AWG No. x Ømm mm mm2 CMA 26 7 x 0.15 Ø0.533 0.128 253 6 28 7 x 0.13 Ø0.381 0.072 159 5 30 7 x 0.10 Ø0.305 0.057 100 5 32 7 x 0.08 Ø0.203 0.035 62 5 Crimp Tool Setting No. Max Insulation Dia in mm Ø0.80 Conductor Barrel Crimp Height Hand Crimp Tool: Z125-900 mm Positioner: Z125-901 0.95-1.10 Minimum Pull-Off Force N 18 13 12 6 2.6 G125 SERIES CRIMPING CRIMPING AND ASSEMBLY METHODS For information on Crimping Gecko contacts refer to Tooling Instruction Sheet IS-37 - Hand Crimp Tool Z125-900. For information regarding the insertion/removal of Gecko contacts refer to Tooling Instruction Sheet IS-38 - Gecko Assembly Tool Z125-902. See Harwin video: http://youtu.be/ErgGEZBwoa4 for a full instruction video. Recommended Potting compound is Stycast 2651 MM with catalyst 9. C12505 Issue: 5 Change Note: 12979 Date: 22.10.2015 COMPONENT SPECIFICATION C12505 3. APPENDIX 1. 1. Contact Numbering of Positions Position 1 identification mark is present on all connectors. Position 1 Ident Mark Position 6 Position 12 Position 1 Position 7 Position 1 Ident Mark Position 6 Position 1 Position 12 Position 7 12-position connectors shown as an example. C12505 Issue: 5 Change Note: 12979 Date: 22.10.2015