G125-FW30450L94

Component Specification C12512 Gecko G125 Series 1.25mm Pitch High-Rel Connectors November 2022 SECTION TITLE PAGE 1 Description of Connector 2 2 Ratings 2 Contact Numbering 5 Appendix 1 // HARWIN.COM C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors 1. DESCRIPTION OF CONNECTOR Gecko connectors are 1.25mm pitch high-reliability rectangular connectors, with part numbers starting G125. There are three variants of the range; the variants are not intermateable: ▪ Gecko-SL Screw-Lok: one connector has floating screws for secure, robust interconnection to the counterpart. Screw-Loks can also have board or panel mount studs for secure PCB or enclosure retention. ▪ Gecko-MT Mixed Technology: connectors are equipped with both signal and power contacts and are available in cable or throughboard configurations. The same Screw-Lok fixing variations as Gecko-SL are available. ▪ Gecko Latch (original design) Male connectors can be equipped with easy to release locking latches for secure interconnection to the female. Latches can be specified with through board locking features or surface mount pads for additional security. The ranges generally comprise of cable barrel crimp contacts and housings available in Male and Female genders; Vertical and Horizontal Throughboard PC Tail Connectors and Vertical Surface Mount Connectors. Connectors are fully shrouded, unsealed connectors for interconnecting cable-to-cable, cable-to-board, and board-to-board applications. The Gecko cable connectors are supplied as connector housings and separately ordered replaceable contacts. They are designed for interconnecting cable-to-cable and cable-to-board. The housings have a low profile potting wall to allow backpotting for additional strain relief and improved sealing. All ready-made cable assemblies are supplied backpotted for customer convenience, and individually pre-cabled contacts are also available. All contacts are gold plated for high performance and long service life; the contact plating is hard acid gold of 98% purity. The Gecko-SL and Latch ranges cover various sizes from 6 to 50 total number of contacts in a dual row configuration. Connector housings are polarised to prevent mis-mating and have contact number one indicated on the outside of the housings. Metal backshells are available that are compatible with both Gecko-SL and Gecko-MT ranges, to provide mechanical, RF and EMC protection. Gecko-MT connectors are available in a variety of signal (double row) and power (single row) contact configurations – check the website for the latest contact variations available. 2. RATINGS 2.1. Materials All materials are listed on individual drawings. Power Contact ...................................................................... Beryllium Copper, Gold over Nickel Female Signal Contact ......................................................... Beryllium Copper, Gold over Nickel Male PCB Signal Contact...................................................... Phosphor Bronze, Gold over Nickel Male Cable Signal Contact ................................................... Brass, Gold over Nickel Housing .................................................................................. 30% Glass Filled Thermoplastic, UL94 V-0 Latches .................................................................................. Copper-Nickel-Tin alloy, Tin over Nickel finish Screw-Lok fixings ................................................................. Stainless Steel Metal Backshells ................................................................... Aluminium 6061-T6, High Phosphorus Nickel finish Potting Compound ............................................................... Stycast 2651MM with Catalyst 9 C12512 Date: 30.11.2022 C/Order: 31971 Issue: 12 2 C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors 2.2. Electrical Characteristics 2.2.1. Current Rating (EIA-364-70A: 1998) Signal Contact: One contact per connector is electrically loaded, 25°C ambient ....................... 2.8A max Current per contact through all contacts, 25°C ambient ................................... 2.0A max Signal Contact on Flex Circuit: One contact per connector is electrically loaded, 25°C ambient ....................... 0.4A max Power Contact: Current per contact through all contacts, 25°C ambient ................................... 10.0A max 2.2.2. Other Electrical Characteristics Working Voltage: At 1,006mbar, sea level ......................................................................................... 450V DC or AC peak At 44mbar, 21,336m/70,000ft ............................................................................. 250V DC or AC peak Voltage Proof (EIA-364-20C: 2004): At 1,013mbar, sea level .......................................................................................... 600V DC or AC peak At 44mbar, 21,336m/70,000ft ............................................................................. 350V DC or AC peak Contact Resistance (EIA-364-06C: 2006): Initial ......................................................................................................................... 20mΩ max After conditioning ................................................................................................... 25mΩ max Insulation Resistance (EIA-364-21C: 2000): Initial ......................................................................................................................... 10GΩ min at 500V DC After conditioning (excluding Salt Mist conditioning) ......................................... >1GΩ min at 500V DC Creepage Distance (contact-to-contact) ................................................................... 0.15mm min Clearance Distance (contact-to-contact) .................................................................. 0.15mm min 2.3. Environmental Characteristics Humidity (EIA-364-31B: 2000)........................................................ 65/150/56 days at 93% RH Temperature Range (EIA-364-32C: 2000 Test Cond. IV) ............ 30mins dwell, 5 cycles at -65°C to +150°C Temperature Life (EIA-364-17B: 1999 Test Cond. X Method A) .. +150°C±5°C without load Salt Mist (EIA-364-26B: 1999 Test Condition B) ............................ 48 hours continuous exposure Vibration Severity ◊● (EIA-364-28D: 1999 Test Cond. IV) ........... 10Hz to 2,000Hz,1.5mm, 198m/s² (20G), 2 hour duration Shock Severity ◊❖● (EIA-364-27B: 1996 Test Cond. E)............... 981m/s² (100G) for 6ms in Z axis, 490m/s² (50G) for 11ms in X & Y axes Bump Severity ◊ ................................................................................ 390m/s² (40G), 4,000±10 Bumps Acceleration Severity (EIA-364-01A: 2000) .................................. 490m/s² (50G) ◊ Latches or Screw-Loks fully utilized. ❖ X & Y tested at lower levels due to shaker limitations. ● It is recommended that back-potting compound is applied to crimp assemblies for vibration at higher frequencies. C12512 Date: 30.11.2022 C/Order: 31971 Issue: 12 3 C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors 2.4. Mechanical Characteristics Durability (contacts) ..................................................................................................... 1,000 operations Durability (latches) ....................................................................................................... 100 operations By hand or with Z125-926XX00 tools; minimum added retention of 20N. Insertion Force (per contact, using mating contact): Signal ........................................................................................................................ 2.8N max Power ....................................................................................................................... 7.0N max Withdrawal Force (per contact, using mating contact) ........................................... 0.2N min Contact Retention in Housing (all contact types) ..................................................... 6.0N min Screw-Lok Retention in Housing ................................................................................ 20.0N min Latch Retention in Housing ......................................................................................... 4.0N min Screw-Lok Torque ........................................................................................................ 16 to 18cmN 2.5. Wire Termination Information 2.5.1. Signal Contacts Wire Type (recommended) ...............................................................BS 3G 210 type A, MIL-W-16878/6 type ET or NEMA HP3 type ET Maximum Insulation Diameter ..........................................................Ø0.80mm Insulation Strip Length .......................................................................1.50-1.75mm Recommended Tooling ......................................................................Hand Crimp Tool Z125-900 Positioner Z125-901 Insertion/Removal Tool Z125-902 Recommended potting compound ...................................................Stycast 2651MM with Catalyst 9 AWG Wire Size Qty & Nominal diameter (mm) of strands Conductor Diameter (mm) Area (mm²) Circular MIL Area (CMA) Crimp Crimp Minimum PullTool Height (mm) Off Force (N) Setting 26 7/0.15 0.533 0.128 253 6 28 7/0.13 0.381 0.072 159 5 30 7/0.10 0.305 0.057 100 5 32 7/0.08 0.203 0.035 62 5 18 0.95-1.10 13 12 6 For information on crimping Gecko signal contacts refer to Tooling Instruction Sheet IS-37. For information on insertion/removal of Gecko signal cable contacts refer to Tooling Instruction Sheet IS-38. There is also a Video on crimping and inserting Gecko contacts: harwin.com/harwintv. 2.5.2. Power Contacts Wire Type (recommended) ...............................................................M22759/11-18 PTFE (MIL-W-22759/11) Maximum Insulation Diameter ..........................................................Ø1.35mm Insulation Strip Length .......................................................................1.90-2.30mm Recommended Hand Crimp Tooling .................................................Hand Crimp Tool Z125-903 Positioner Z125-904 Insertion/Removal Tool Z125-905 Recommended potting compound ...................................................Stycast 2651MM with Catalyst 9 AWG Wire Size Qty & Nominal diameter (mm) of strands Conductor Diameter (mm) Area (mm²) 18 19/0.25 1.250 0.930 Circular MIL Crimp Tool Minimum Pull-Off Area (CMA) Setting Force (N) 1624 8 85 For information on crimping Gecko-MT power contacts refer to Tooling Instruction Sheet IS-44. For information on insertion/removal of Gecko power contacts refer to Tooling Instruction Sheet IS-47. There is also a Video on crimping and inserting Gecko contacts: harwin.com/harwintv. C12512 Date: 30.11.2022 C/Order: 31971 Issue: 12 4 C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors APPENDIX 1 – CONTACT NUMBERING A1.1. Gecko-SL Contact 1 Ident Contact 1 Ident 1 6 5 5 10 10 Female Crimp Housing 6 Contact 1 Ident 5 10 Female PCB mounted A1.2. Gecko Latch 1 10 6 Contact 1 Ident 1 6 6 1 12 7 Female Crimp Housing 12 7 Male Crimp Housing Contact 1 Ident Contact 1 Ident 1 7 6 12 Female PCB mounted Date: 30.11.2022 5 Male PCB mounted Contact 1 Ident C12512 6 Male Crimp Housing Contact 1 Ident 1 1 C/Order: 31971 Issue: 12 1 6 12 7 Male PCB mounted 5 C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors A1.3. Gecko-MT (non-standard layout) The following variants adhere to this convention where special contacts are both sides of the signal contacts only: • • • • G125-22496FX-0X-08-0X - Female Crimp Housing G125-32496MX-0X-08-0X - Male Crimp Housing G125-FV1XXFX-XABXABP - Female PCB Mounted G125-MH1XXMX-XADXADP - Male PCB Mounted Contact 1 Ident Contact 1 Ident 1 A 5 4 8 B Female Crimp Housing Contact 1 Ident 1 A 5 Date: 30.11.2022 1 8 5 D C B A Male Crimp Housing Contact 1 Ident 4 4 8 B Female PCB mounted C12512 4 C/Order: 31971 Issue: 12 8 D C 1 5 B A Male PCB mounted 6 C12512 Component Specification – Gecko G125 Series 1.25mm Pitch High Rel Connectors A1.3. Gecko-MT (standard layout) Variants shown have 8 signal contacts and 3 power contacts. This convention Is true for the following part numbers where special contacts are on one side of the signal contacts only: • • • • G125-22496FX-XX-XX-00 - Female Crimp Housing G125-32496MX-XX-XX-00 - Male Crimp Housing G125-FV1XXFX-XXAB000P - Female PCB Mounted G125-MH1XXMX-XXAD000P - Male PCB Mounted Contact 1 Ident Contact 1 Ident C B 4 1 1 4 A 8 5 5 8 Female Crimp Housing A C B Male Crimp Housing Contact 1 Ident Contact 1 Ident B C A 4 1 1 8 5 5 Female PCB mounted C12512 Date: 30.11.2022 C/Order: 31971 Issue: 12 4 8 A B C Male PCB mounted 7