HR30-6J-10PD

NEW Miniature Waterproof Plastic Connectors HR30 Series Mated dimensions 32.3 3 and 6 pos. Ø12.6 42.1 10 and 12 pos. Ø15.5 sFeatures 1. Small size Short in length when fully terminated and mated. Lock/release operation Push-pull- single action lock 2. Water and dust protected IP67 protection rating: Complete protection against dust penetration and against water penetration when submerged 1 meter deep for half hour. Mated with corresponding connector or protective cap. 3. Simple pull lock release Built-in lock/release mechanism securely locks mated connectors while allowing quick disconnection by simply pulling on the plug’s release collar. Molded-in grooves prevent hand slippage when pulled. The round configuration of the collar allows easy side-byside panel mounting and will not snag on objects when the cable is pulled-out. Alignment marks 4. Light weight, corrosion resistant Glass reinforced thermoplastic compounds and noncorrosive components are used in all assemblies. Push-pull locking collar 5. Contact protection and self- alignment Multiple polarizing keys protect the contacts from missalignment or attempted insertion of the wrong connector, while assuring correct mating between the corresponding connectors. 6. Visual alignment indicators Permanent alignment indicators in a contrasting color on all connectors aid in correct alignment and engagement. 7. Built-in cable strain relief sApplications Test and measuring equipment, portable devices, instrumentation, industrial devices, recreational equipment, I/O applications and other applications requiring use of lightweight, corrosion resistant quick mate/ release cable connections. Polarized interface 2004.6 1 sProduct Specifications Current rating Ratings Voltage rating 100V AC,140V DC(3,6 pos.) 30V AC,42V DC(10,12 pos.) StorageTemperature Range -25ç to +85ç 5A (3 pos.) 2A (6,10,12 pos.) Operation Temperature Range -25ç to +85ç Characteristic 1.Contact resistance 2.Insulation resistance 3.Withstanding voltage 4.Vibration Specification 5m ohms max. (3 pos.) 15m ohms max. (Solder type: 6, 10, and 12 pos.) 30m ohms max. (Through hole type: 6 and 12 pos.) 1000M ohms min. No flashover or insulation breakdown No electrical discontinuity of 10 µs or more Contact resistance 10m ohms min.(3 pos.) Contact resistance 30m ohms min. (Solder type: 6, 10, and 12 pos.) Contact resistance 100m ohms min. (Through hole type: 6 and 12 pos.) Insulation resistance 100 M ohms min. Insulation resistance 10M ohms min. (when humidity high) 100M ohms min. (when dry) No penetration inside. 1A DC Conditions 100 V DC 300 V AC / one minute Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions 1000 cycles (-55ç: 30 minutes ¡ Room temperature: 10 to 15 minutes ¡ +85ç: 30 minutes ¡ Room temperature: 10 to 15 minutes) for 5 cycles 96 hours at temperature of 40ohmsC and humidity of 90% to 95% 5.Durability (mating/un-mating) 6.Temperature cycle 7.Humidity resistance 8.Waterproof performance 9.Dust protection While mated with corresponding or protective cap submerged at depth of 1m for half hour. sMaterial Assembly Component PPS Insulator Plug PBT Polyacetal Gasket Contacts Spring Insulator Gasket Receptacles Contacts Hexagonal nut Washer Crimp contact (male/female) Contacts Silicone rubber, chloroprene rubber Brass, phosphor bronze Stainless steel PPS Chloroprene rubber Brass, phosphor bronze Zinc alloy Phosphor bronze Phosphor bronze Black Black Gold plated Chromate Nickel plated Selective gold plated Material Black Black Natural Finish Remarks UL94V-0 UL94V-0 ------------------------------------UL94V-0 ---------------------------------------------- Red/Black Gold plated ---------- sOrdering information HR 3 0 - 6 P A - 6 S C 1 2 3 4 5 6 7 : 3, 6, 10 and 12 : Female contact : Male contact 1 Series name : HR30 2 Shell size : Outside diameter/plug mating side Connector type : P : Plug 3 Connector type Connector type 4 Variation Blank A : R : Receptacle : J : Jack : Standard : Fine wire 5 Number of Contacts 6 Contact type S P 7 Contact wiring type Blank : Solder C : Crimping D : Through hole 2 sPlugs qSolder Type HR30-6P-6S (Shown) A(Fully tightened) Applicable cable diameter 6 5 43 1 2 Part Number HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-6PA-3S HR30-6PA-6S HR30-6PA-6P HR30-7P-12S HR30-8P-12P CL No. 130-0004-1 130-0010-4 130-0009-5 130-0021-0 130-0019-9 130-0020-8 130-0027-7 130-0026-4 A 29.8 30.3 29.8 30.3 39.8 B Solder pot inner diameter 1.1 mm Applicable cable diameter range 4.2 to 5 Weight 0.8 mm 12.6 1.1 mm 3.5 to 4.3 0.8 mm 6.7g 4g 15.5 0.6 mm 6.2 to 7 qCrimp Type HR30-7P-12SC (Shown) A(Fully tightened) Applicable cable diameter B Applicable cable diameter range 6.2 to 7 Weight 6g Ø15.5 Shown with terminated and installed contacts. Part Number HR30-7P-10SC HR30-7P-12SC HR30-8P-12PC CL No. 130-0013-2 130-0014-5 130-0015-8 39.8 HR30-PC-211 A Crimp contact HR30-SC-211 Note: Crimp contacts are not included. Please order applicable contacts separately. 3 sReceptacles qSolder Type HR30-6R-6P (Shown) B A Gasket 1 2 6 C 5 3 4 D E(Thread) F(Hex nut) Lock washer Part Number HR30-6R-3P HR30-6R-6P HR30-6R-6S HR30-7R-12P HR30-8R-12S CL No. 130-1003-4 130-1009-0 130-1008-8 130-1016-6 130-1018-1 A 16 18.4 18.6 B 8.3 C 12 D 8.9 E M8∞0.75 F 10 Solder pot inner diameter Weight 1.1mm 2g 0.8mm 9.3 15 11.5 M11∞1 13 0.6mm 3.4g qCrimp Type HR30-7R-12PC (Shown) 9.3 15.5 Gasket Ø11.5 Ø15 M11X1(Thread) Shown with terminated and installed contacts. Shown with terminated and installed contacts. Shown with terminated and installed contacts. Shown with terminated and installed contacts. Shown with terminated and installed contacts. Shown with terminated and installed contacts. Part Number HR30-7R-10PC HR30-7R-12PC HR30-8R-12SC CL No. 130-1012-5 130-1013-8 130-1014-0 HR30-SC-211 Crimp contact HR30-PC-211 Weight 3g 13(Hex nut) Lock washer qThrough hole Type HR30-8R-12SD (Shown) B A 2 C D Through hole post (0.2∞0.5) E F(Hex nut) Lock washer Gasket Part Number HR30-6R-6PD HR30-6R-6SD HR30-7R-12PD HR30-8R-12SD CL No. 130-1020-3 130-1021-6 130-1017-9 130-1019-4 A 14.9 15.2 16 B 8.3 C 12 D 8.9 E M8∞0.75 F 10 Weight 2g 9.3 15 11.5 M11∞1 13 3.4g 4 sJacks qSolder Type HR30-6J-6P (Shown) B(Fully tightened) Applicable cable diameter 1 6 2 5 3 4 Part Number HR30-6J-6P HR30-6JA-6P HR30-7J-12P HR30-8J-12S CL No. 130-2009-6 130-2018-7 130-2020-9 130-2019-0 A 12 B 28.9 Applicable cable diameter range 4.2 to 5 3.5 to 4.3 A Solder pot inner diameter 0.8 mm Weight 3g 5.7g 5.9g 15 37.3 6.2 to 7 0.6 mm qCrimp Type HR30-7J-12PC (Shown) 37.3 (Fully tightened) Applicable cable diameter Shown with terminated and installed contacts. Part Number HR30-7J-10PC HR30-7J-12PC HR30-8J-12SC CL No. 130-2015-9 130-2017-4 130-2016-1 HR30-SC-211 Crimp contact HR30-PC-211 Applicable cable diameter range 6.2 to 7 Weight 5g Note: Crimp contacts are not included. Please order applicable contacts separately. Ø15 5 sCaps qFor Plugs HR30-6P-C 1.4 ØA ØB ØD C ØE Part Number CL No. Applicable connector HR30-6P-3S HR30-6P-6S HR30-6P-6P HR30-6PA-3S HR30-6PA-6S HR30-6PA-6P HR30-7P-10SC HR30-7P-12S HR30-7P-12SC HR30-8P-12P HR30-8P-12PC A B 1 C D E Weight HR30-6P-C 130-3000-7 13 8.4 8.9 4 8.8 1g HR30-7P-C 130-3004-8 16 10.4 10.5 6 11.4 2g HR30-8P-C 130-3003-5 qFor Receptacle HR30-6R-C 1.4 ØA C 0.9 ØE ØD Part Number CL No. Applicable connector HR30-6R-3P HR30-6R-6P HR30-6R-6PD HR30-6R-6S HR30-6R-6SD HR30-7R-10PC HR30-7R-12P HR30-7R-12PC HR30-7R-12PD HR30-8R-12S HR30-8R-12SC HR30-8R-12SD A B C D E ØB Weight 12.6 11.8 7.5 12.1 9.1 1g 15.5 14.8 8.5 15 12.1 HR30-6R-C 130-3001-0 HR30-7R-C 130-3002-2 Note : When using these caps, do not use the gasket that is normally supplied with the receptacle. The “B” diameter end of the receptacle cap will serve as the gasket. 6 sCrimp Contacts Male contact 1.2 A 1.15 0.82 0.82 Female contact 1.2 A 1.15 A A-A cross-section 11 A-A cross-section A 11 Part Number HR30-PC-111 HR30-PC-211 CL No. 130-0022-3 130-0016-0 Packaging type 100pcs/bag 10,000pcs/reel Weight 0.03g/1per pin 0.03g/1per pin Part Number HR30-SC-111 HR30-SC-211 CL No. 130-0023-6 130-0017-3 Packaging type 100pcs/bag 10,000pcs/reel Weight 0.03g/1 pin 0.03g/1 pin Note : Use wire size AWG 26 to 30 with a jacket diameter of 1 mm max. BConnecting Combinations Plugs HR30-*P-** Receptacles HR30-*R-** Jacks HR30-*J-** Caps for Plug HR30-*P-C Caps for Receptacle HR30-*R-C Panel (Shown for reference only.) Cable (Shown for reference only.) Cap Cap Note 1 : When selecting connectors, take into account the shell size, contact count and gender of the contacts. Note 2 : When using the protective caps for the receptacles, do not use the gaskets normally supplied with the receptacle. Protective caps must be fully inserted to assure specified IP67 water and dust protection. 7 BApplicable Fixtures qSolder termination fixture Part Number HR30-6P-3S-T01 CL No. 150-0220-1 Applicable Connectors HR30-6P-3S HR30-6PA-3S HR30-6P-6S HR30-6PA-6S HR30-6P-6P HR30-6PA-6P HR30-7P-10SC HR30-7P-12S HR30-7P-12SC HR30-8P-12P HR30-8P-12PC HR30-6R-3P HR30-6R-6P HR30-6R-6P-T01 150-0218-0 HR30-6J-6P HR30-6JA-6P HR30-6R-6S-T01 HR30-7J-10PC-T01 HR30-7J-12PC-T01 HR30-8J-12SC-T01 150-0222-7 150-0231-8 150-0230-5 150-0226-8 HR30-6R-6S HR30-7J-10PC HR30-7J-12PC HR30-8J-12SC HR30-6P-6S-T01 150-0214-9 HR30-6P-6P-T01 HR30-7P-10SC-T01 HR30-7P-12SC-T01 150-0221-4 150-0228-3 150-0223-0 HR30-8P-12PC-T01 HR30-6R-3P-T01 150-0227-0 150-0225-5 Note : The back shell tightening collar is used to tighten the back shell to the specified torque. Refer to assembly procedures. qTightening collar for back shell Part Number HR30-6P-T02 HR30-8P-T02 CL No. 150-0216-4 150-0224-2 Applicable Connectors 3 and 6 pos. 10 and 12 pos. Note: The back shell tightening collar is used to tighten the back shell to specified torque. Refer to assembly procedures. Solder termination fixture Back shell tightening collar HR30-6P-6S-T01 HR30-6R-6P-T01 HR30-6P-T02 8 sApplicable Tools Type Manual Description Manual crimping tool Automatic crimping machine Automatic Applicator Part Number HT-102/HR30-1 CM-105 AP105-HR30-1 CL No. 150-0229-6 901-0005-4 901-2015-9 Applicable contact HR30-SC-111 HR30-PC-111 ---------HR30-SC-211 HR30-PC-211 HR30-SC-111 Extraction tool HR30-TP 150-0219-2 HR30-SC-211 HR30-PC-111 HR30-PC-211 ---------Applicable wire AWG#26~#30 ---------AWG#26~#30 ---------- Manual contact crimping tool HT-102/HR30-1 Automatic contact crimping machine CM-105 Contact extraction tool HR30-TP BReceptacle, Board Mounting Through Hole Pattern 0.9 0.9 6-Ø0.65 0.9 0.9 6-Ø0.65 2.16 1.44 2.16 1.44 12-Ø0.65 0.48 1.83 2.16 1.44 2.16 1.44 12-Ø0.65 0.48 1.83 5 6 4 3 1 1.6 1.35 1 2 6 1.56 1.56 3 7 10 12 1 4 8 11 1 4 8 11 3 7 10 12 5 3 4 2 0.49 0.87 2.22 0.9 1.8 1.8 0.9 1.52 1.52 0.72 0.72 0.72 0.72 6R-6PD 6R-6SD 7R-12PD 8R-12SD Notes 1.The receptacle through hole configuration depicts a view from the mating side of the connector. 2.The recommended board maximum thickness :1.2 mm. 3.Tolerance of +0.03 mm is recommended for the plated through hole location. Tolerance of +0.02 mm is recommended for the plated through hole diameter. BContact Position Arrangement Alignment mark BPanel Cutout Alignment mark A +0.05 0 D +0.05 0 1 1 2 3 2 3 6 5 4 4 5 6 3 1 2 HR30-6P-3S HR30-6P-6S HR30-6P-6P B +0.05 0 ØC 3 7 10 6 9 2 5 8 1 4 7 10 3 6 9 2 5 8 1 4 4 8 1 5 9 2 6 10 3 7 +0 0 .05 A 3,6 pos 1.25 1.35 B 6.45 9.25 C 8.05 11.05 D 3.95 5.45 Panel Thishness 0.7~2 0.7~3 12 11 11 12 HR30-7P-10SC HR30-7P-12SC HR30-8P-12PC 10,12 pos Notes 1.The contact configuration depicts a view from the wiring side. 2. Mounting to the panel is accomplished by tightening the hexagonal nut from the rear side of the panel. 0.87 2.22 9 BAssembly Procedures Plug Assembly Sequence Push/pull locking collar Insulator/contact assembly Spring Seal bushing Strain relief Back shell 1 A B Cable A Solder type : 3 and 6 pos. Solder type : 12 pos. Crimp type : 10 and 12 pos. 2 mm 2 mm 2 -0 mm -0.5 B 5.5 mm max. 10 mm max. 15 to 20 mm Thread the back shell, strain relief, seal bushing, spring and push/pull locking collar over the cable as shown above. Block end face Insulator/contact assembly Solder termination fixture 2 Solder type 1. Pre-solder the exposed cable conductors (dia. A). The diameter of the pre-soldered conductors should not exceed 0.7 mm for 6 contact plug and 1.0 mm for 3 contact plug. 2. Insert the insulator body over the applicable solder termination fixture. 3. Insert the pre-soldered conductors in the contact soldering pot and solder them in place. Soldering iron temperature should be 280 ±10ç applied for 3-4 second. Crimp type 1. Crimp the applicable contact to the stripped conductor. Use correct crimp tools. Verify the dimensions and crimp configuration. 2. Insert the contact into the appropriate opening in the insulator body. 3. Verify fully seated position by applying a slight pull force on the conductor. The contact should remain in place. Re-insert if not seated. 10 Cable Push/pull locking collar Guide keys A Plug insulator body Back shell Cable Tightening collar for back shell Cable Solder termination fixture View A (2:1) 3 Groove - sealing bushing Front edge of cable jacket Figure B Figure C Connector 3 and 6 Pos. 10 and 12 Pos. Back shell tightening collar size 16 mm 18 mm Torque 0.5N.m 0.5N.m 1. To prevent accidental loosening of the back shell it is recommended that a small amount of primer (Loctite® 7649) and adhesive (Loctite® 271) be applied to the threads of the insulator body before proceeding. 2. Keeping the terminated insulator body on the fixture, re-assembly the plug in order shown. 4. Using the correct back-tightening collar tighten the back shell to the specified torque. When tightening the collar make sure that the cable will NOT turn. 5. Remove the assembly from the fixture. Note: Loctite is a registered trademark of the Henkel Loctite Corporation. 11 BGeneral usage notes 1. Mating Mounting panel Receptacle D C Plug Cable Push/pull locking collar Cable 2. Un-mating A Alignment marks C D B When mounting, smooth mating will be achieved by holding plug in any are “A” and aligning the arrow of the plug with that of the receptacle ,then pushing the plug straight in. When removing the plug from its connected condition, hold the plug by push/pull locking collar (area “B”) and pull straight off. BPrecautions 1. Do NOT apply force in excess of 30N in the directions shown below. 30 N max. Panel 30 N max. 30 N max. 2. To maintain the water/dust protection performance and the cable clamp force, use a cable that is within the range of applicable cable diameter. 3. Consult HRS representative when using different cables. ® 5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933 http://www.hirose.com http://www.hirose-connectors.com 12 The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.