3455R99030010

Sensors and Switches SENSING AND CONTROL Product Catalog Glo_Comm_minicat_Iss3_FINAL .PMD 1 1/10/2006, 3:43 PM INTRODUCTION SENSORS AND SWITCHES Honeywell offers a wide selection of products and technology capability for applications in medical devices and equipment; heating, ventilation, airconditioning and refrigeration; information technology; home appliances; motor control and automotive passenger cars. This catalogue contains a selection of our most popular, established product listings. To view our complete range of products, visit our web site at www.honeywell.com/ sensing. How to use this catalogue Honeywell – delivering excellence For each referenced listing, key specification parameters, descriptions and mounting drawing information are presented. These listings illustrate our capabilities while the specifications included allow easy differentiation between similar products. For products with no specific reference numbers, please contact your local Honeywell sales office. To assist in delivering the right products for our customers’ applications, we listen to them to understand their needs. Using techniques such as “Voice of the Customer” and “Concept Engineering,” we aim to deliver the products and solutions. As part of Honeywell we can use local knowledge and understanding combined with global expertise and resources to achieve this. We can deploy many key technologies to bring innovative solutions to customers’ problems. There are, of course, many more product options available. Full product specification information may be accessed on our web site (www.honeywell.com/sensing). At the Home page enter the catalogue listing reference in the SEARCH box and click GO! This will take you directly to the interactive catalogue/specification search tables for this listing. Alternatively, select and click the interactive catalogue icon on the Home page and then choose a product category against which to do a specification search. Also on the web site you can access installation instructions, application notes, Frequently Asked Questions (FAQs), selection guides and additional technical information. Mounting dimensions Mounting dimensions shown in each product section are for reference only. For exacting layout work, request an engineering drawing from your nearest Honeywell sales office. Where dual dimensions are shown on mounting drawings, the first or upper one is millimetres (mm) and the second or lower is inches (in). Where single dimensions are shown, they are millimetres (mm), unless otherwise stated. Our products are manufactured to work well and to last. We use Six Sigma Plus productivity to ensure this is the case. We have award winning manufacturing facilities around the world and recognised world class business excellence in manufacturing and supply chain management to deliver on time, anywhere in the world. Our e-business approach offers instant access to product information, technical support and application knowledge through our Internet site. Check out our powerful new interactive catalogue that can search and find the right products for customers’ needs and deliver a drawing ready for incorporation in a CAD system direct to your desk. And of course, we manage our whole business for the benefit of our customers, using an acknowledged world-class business excellence approach that incorporates Six Sigma principles. To order these products Simply contact your local Honeywell Distributor or your local Honeywell office. More information on Honeywell products and how to contact us can be found at http://locator.micro.honeywell.com/ © 2005 Honeywell International Inc. All rights reserved. 2 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 2 1/10/2006, 3:43 PM CONTENTS CONTENTS Pressure Sensors Page 4 Absolute, differential, gage and vacuum gage pressure sensors for media that are compatible with a silicon diaphragm. These sensors are often ideal for low-cost, commercial-grade applications such as printed circuit boards. Small and reliable, they aim to offer excellent repeatability and high accuracy under varying environmental conditions. Mass Airflow Sensors Page 13 Amplified and unamplified microbridge mass airflow sensors aim at providing a sensitive, fast response and high accuracy over a broad range of gas and air flows. Force Sensors Page 16 Compact, extremely sensitive devices for precise, reliable performance in many applications that requires precision force measurement. Humidity Sensors Page 18 Relative humidity sensors with on-chip signal conditioning. Chemically resistant packaging to accommodate many harsh environments. Sensor construction consists of a planar capacitor with a second polymer layer to protect against dirt, dust, oils and other hazards. Temperature Sensors - RTDs Page 19 Platinum and silicon-based thin film resistance temperature devices (RTDs) for appropriate applications requiring small package size, accuracy and linear outputs. Temperature Sensors - Thermistors Page 21 Precision Hi-Rel negative temperature coefficient (NTC) thermistors and positive temperature coefficient (PTC) thermistors for use in a broad variety of temperature measurement and control applications. Temperature Sensors - Probes Page 27 A variety of customized probes for use in the automotive and other industries. Thermal Cutoffs Page 30 Dependable organic thermal cutoffs in temperatures ranging from 72 °C to 240 °C [162 °F to 464 °F]. They are available in various lead lengths and configurations. Thermostats Redi-Temp ® Page 32 Redi-Temp® is a line of standard thermostats offered in a range of preset temperatures. These standard products are available for immediate delivery. They are often useful for low-volume applications where standard configurations are acceptable. ! WARNING MISUSE OF DOCUMENTATION • The information presented in this catalogue is for reference only. DO NOT USE this document as product installation information. • Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Thermostats - Commercial Thermostats - Precision 3 Page 42 Hermetic and non-hermetic thermostats in standard and custom packages for use in a wide variety of precision applications. Thermostats - High Reliability Page 63 Meet the stringent requirements of military and aerospace industries for dielectric strength, moisture resistance, vibration, shock and hermetic seal. These products meet all domestic and international approvals, as well as appropriate military specifications. Combi-sensor Page 65 Liquid pressure/temperature sensor that uses piezoresistive and thermistor sensing technology to measure water pressure and temperature. Heaters Page 66 Wire-wound, chemically-etched, high temperature and transparent heaters in a variety of sizes and geometries. Magnetic Position Sensors Page 68 Hall effect and magnetoresistive sensors for many applications that require accurate, reliable outputs. Infrared Products Page 74 Optoelectronic standard infrared emitting diodes (IREDs), sensors and assemblies for object presence, limit and motion sensing, position encoding and movement encoding. Current Sensors Page 81 Adjustable linear null balance, digital and linear output current sensors for monitoring ac or dc current. Liquid Level Sensors Page 87 Sensitive sensors in a variety of housing types for detecting the presence or absence of a wide range of liquids. Basic Switches Page 89 Standard, miniature and subminiature switches available in a range of enclosures and with a variety of actuators. They are often ideal for use alone or built into assemblies. Turbidity Sensors Page 99 Turbidity sensing aims to provide a quick, practical indication of the relative amount of solids suspended in water or liquids. ! WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury Failure to comply with these instructions could result in death or serious injury. www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD Page 34 Dependable bi-metal thermostats include a choice of automatic or manual reset, phenolic or ceramic housings and a variety of mounting brackets and terminal options. 1/10/2006, 3:43 PM 3 PRESSURE Honeywell pressure sensors are small, low cost and reliable. They promote excellent repeatability, high accuracy and reliability under varying environmental conditions. In addition, they feature highly consistent operating characteristics from one sensor to the next and interchangeability without recalibration. Pressure Sensors We offer three pressure sensor measurement types—absolute, differential and gage—including vacuum gage and bidirectional types. A wide variety of pressure ranges, along with both amplified and unamplified versions, are available. Honeywell pressure sensors are best used in applications which require precision pressure measurement. 24PC/26PC Series 24PC Series Signal conditioning: MEASUREMENT TYPE Gage/vacuum gage Differential/vacuum gage Gage/vacuum gage Differential/vacuum gage Gage/vacuum gage Differential/vacuum gage Gage/vacuum gage Differential Gage Differential Gage Supply voltage: Operating temperature: Port style: Termination: Unamplified noncompensated (24PC Series) Compensated (26PC Series) 10 Vdc typ. 12 Vdc max. (24PC Series) 16 Vdc max. (26PC Series) -40 °C to 85 °C [-40 °F to 185 °F] Straight or flow through PCB; 1 x 4; 0.600 in (Type 6) PCB; 2 x 2; (Type 2) 1 x 4 with connector (Type 5) PRESSURE RANGE 1.0 psi 5.0 psi 5.0 psi 15.0 psi 15.0 psi 30.0 psi 30.0 psi 0.5 psi 0.5 psi 100 psi 100 psi REFERENCE 24PCAFA6G 24PCBFA6D 24PCBFA6G 24PCCFA6D 24PCCFA6G 24PCDFA6D 24PCDFA6G 24PCEFA6D 24PCEFA6G 24PCFFA6D 24PCFFA6G PRESSURE RANGE 1.0 psi 1.0 psi 5.0 psi 5.0 psi 15.0 psi 15.0 psi 30.0 psi 30.0 psi 100 psi 250 psi REFERENCE 26PCAFA6D 26PCAFA6G 26PCBFA6D 26PCBFA6G 26PCCFA6D 26PCCFA6G 26PCDFA6D 26PCDFA6G 26PCFFA6G 26PCGFA6D PRESSURE RANGE 15.0 psi 30.0 psi REFERENCE 24PCCFG6G 24PCDFG6G PRESSURE RANGE 1.0 psi 15.0 psi 100 psi REFERENCE 26PCAFG6G 26PCCFG6G 26PCFFG6G 26PC Series OPTIONS MEASUREMENT TYPE Differential/vacuum gage Gage/vacuum gage Differential Gage Differential/vacuum gage Gage/vacuum gage Differential Gage Gage Differential Differential Flow through Type 6 Gage MOUNTING DIMENSIONS (for reference only) mm/in GAUGE SENSOR 1 x 4 Termination (Style 6) Port Style A, Straight Pin 1 is notched, Pin 2 is next to Pin 1, etc. 24PC Series MEASUREMENT TYPE Flow through/vacuum gage Flow through/vacuum gage 26PC Series MEASUREMENT TYPE Flow through/vacuum gage Flow through Gage/vacuum gage 4 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 4 1/10/2006, 3:43 PM PRESSURE 24PC/26PC Series (continued) Type 2 OPTIONS 26PC Series MEASUREMENT TYPE Flow through PRESSURE RANGE 30.0 psi REFERENCE 26PCDFG2G Type 5 24PC SMT Series PRESSURE RANGE 0 psi to 1.0 psi 0 psi to 5.0 psi 0 psi to 15.0 psi REFERENCE 24PC01SMT 24PC05SMT 24PC15SMT 26PC SMT Series PRESSURE RANGE 0 psi to 1.0 psi 0 psi to 5.0 psi 0 psi to 15.0 psi REFERENCE 26PC01SMT 26PC05SMT 26PC15SMT CPC/CPX Series, Low Pressure Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: 26PC Series MEASUREMENT TYPE Flow through/vacuum gage PRESSURE RANGE 100 psi Unamplified Compensated (CPC Series) Noncompensated (CPX Series) 12 Vdc typ., 16 Vdc max. -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB Commercial (1.0 %) REFERENCE 26PCFFU5G 24PC/26PC SMT (Surface-Mount Technology) Signal conditioning: Unamplified noncompensated (24PC SMT Series) Compensated (26PC SMT Series) Supply voltage: 10 Vdc typ. 12 Vdc max. (24PC SMT Series) 16 Vdc max. (26PC SMT Series) Operating temperature: -40 °C to 85 °C [-40 °F to 185 °F] Port style: Straight, Ø 1,88 mm [0.74 in] Termination: SMT solder Measurement type: Gage, vacuum gage, differential, wet/wet differential www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 5 1/10/2006, 3:43 PM 5 PRESSURE CPC/CPX Series, Low Pressure (continued) DCXL/DUXL Series, Low Pressure Signal conditioning: Unamplified Compensated (DCXL) Noncompensated (DUXL) 12 Vdc typ., 16 Vdc max. (DCXL) 4.5 Vdc min., 8 Vdc max. (DUXL) -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB OPTIONS Supply voltage: CPC Series MEASUREMENT TYPE Differential Gage Differential PRESSURE RANGE 1.0 psi [4.0 in H2O] 1.0 psi [4.0 in H2O] 1.0 psi [10.0 in H2O] REFERENCE CPCL04DFC CPCL04GFC CPCL10DFC PRESSURE RANGE 4.0 in H2O 10.0 in H2O REFERENCE CPXL04DF CPCL10DF OPTIONS CPX Series MEASUREMENT TYPE Differential Differential Operating temperature: Port style: Termination: DC Series, Low Pressure Signal conditioning: Amplified compensated Unregulated (DC001NDC4) Regulated (DC005NDR4) 5 Vdc typ., 5.1 Vdc max. (DC001NDC4) 7 Vdc to 35 Vdc (DC005NDR4) -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB Supply voltage: Operating temperature: Port style: Termination: OPTIONS DCXL Series MEASUREMENT TYPE Differential Differential PRESSURE RANGE 1.0 in H2O 10.0 in H2O REFERENCE DCXL01DN DCXL10DN PRESSURE RANGE 1.0 in H2O 10.0 in H2O REFERENCE DUXL01D DUXL10D DC001NDC4 MEASUREMENT TYPE Differential PRESSURE RANGE 1.0 in H2O REFERENCE DC001NDC4 PRESSURE RANGE 5.0 in H2O REFERENCE DC005NDR4 DC005NDR4 MEASUREMENT TYPE Differential DUXL Series 6 Glo_Comm_minicat_Iss3_FINAL .PMD MEASUREMENT TYPE Differential Differential www.honeywell.com/sensing 6 1/10/2006, 3:43 PM PRESSURE XCA Series XPC Series Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Amplified compensated 5 Vdc typ., 16 Vdc max. -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB MEASUREMENT TYPE Absolute PRESSURE RANGE 15.0 psia Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: Unamplified compensated 12 Vdc typ., 16 Vdc max. -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB Commercial (1.0 %) REFERENCE XCA415AN XCX Series Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: Unamplified compensated 12 Vdc typ., 16 Vdc max. -25 °C to 85 °C [-13 °F to 185 °F] Barbed PCB Commercial (1.0 %) MEASUREMENT TYPE PRESSURE RANGE Differential 1.0 psi Differential 15.0 psi PORT STYLE Axial Radial REFERENCE XPC01DFC XPC15DTC XSX Series, Low Pressure Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: MEASUREMENT TYPE Differential Differential Differential PRESSURE RANGE 1.0 psi 1.0 psi 15.0 psi ACCURACY GRADE High (0.50 %) REFERENCE XCX01DNC XCX01DNH XCX15DNC MEASUREMENT TYPE Gage PRESSURE RANGE 4.0 in H2O www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 7 Unamplified uncompensated 12 Vdc typ., 16 Vdc max. -25 °C to 85 °C [-13 °F to 185 °F] Button PCB Commercial (1.0 %) 1/10/2006, 3:43 PM REFERENCE XSXL04GF 7 PRESSURE ASDX Series ASDX DO (Digital Output) Series Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: Amplified compensated 4.75 Vdc to 5.25 Vdc -20 °C to 105 °C [-4 °F to 221 °F] Taper 2,29 mm [0.090 in] PCB ±2.0 % A2 package MEASUREMENT TYPE Absolute Absolute Absolute PRESSURE RANGE 0 psi to 15 psi 0 psi to 30 psi 0 psi to 100 psi REFERENCE ASDX015A24R ASDX030A24R ASDX100A24R MEASUREMENT TYPE Absolute Absolute Absolute PRESSURE RANGE 0 psi to 15 psi 0 psi to 30 psi 0 psi to 100 psi REFERENCE ASDX015A24R-DO ASDX030A24R-DO ASDX100A24R-DO PRESSURE RANGE 0 psi to 1 psi 0 psi to 1 psi 0 psi to 5 psi 0 psi to 5 psi 0 psi to 15 psi 0 psi to 15 psi 0 psi to 30 psi 0 psi to 30 psi 0 psi to 100 psi REFERENCE ASDX001D44R-DO ASDX001D44D-DO ASDX005D44R-DO ASDX005D44D-DO ASDX015D44R-DO ASDX015D44D-DO ASDX030D44R-DO ASDX030D44D-DO ASDX100D44R-DO PRESSURE RANGE 0 psi to 1 psi 0 psi to 5 psi 0 psi to 15 psi 0 psi to 30 psi 0 psi to 100 psi REFERENCE ASDX001G24R-DO ASDX005G24R-DO ASDX015G24R-DO ASDX030G24R-DO ASDX100G24R-DO D4 package MEASUREMENT TYPE Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage PRESSURE RANGE 0 psi to 1 psi 0 psi to 5 psi 0 psi to 15 psi 0 psi to 30 psi 0 psi to 100 psi REFERENCE ASDX001D44R ASDX005D44R ASDX015D44R ASDX030D44R ASDX100D44R G2 package MEASUREMENT TYPE Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage Differential/gage G2 package PRESSURE RANGE 0 psi to 1 psi 0 psi to 5 psi 0 psi to 15 psi 0 psi to 30 psi 0 psi to 100 psi 8 Glo_Comm_minicat_Iss3_FINAL .PMD Amplified 4.75 Vdc to 5.25 Vdc -20 °C to 105 °C [-4 °F to 221 °F] Taper 2,29 mm [0.090 in] PCB ±2.0 % A2 package D4 package MEASUREMENT TYPE Gage Gage Gage Gage Gage Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Accuracy grade: REFERENCE ASDX001G24R ASDX005G24R ASDX015G24R ASDX030G24R ASDX100G24R MEASUREMENT TYPE Gage Gage Gage Gage Gage www.honeywell.com/sensing 8 1/10/2006, 3:43 PM PRESSURE ASDXL Series ASDXL DO (Digital Output) Series Signal conditioning: Output signal: Operating temperature: Port style: Termination: Accuracy grade: Amplified 0.5 Vdc to 4.5 Vdc Compensated 0 °C to 85 °C [32 °F to 185 °F] Taper 2,29 mm [0.090 in] PCB 2.0 % Signal conditioning: Output signal: Operating temperature: Port style: Termination: Accuracy grade: Amplified HEX E25 to EA8 Compensated 0 °C to 85 °C [32 °F to 185 °F] Taper 2,29 mm [0.090 in] PCB 2.0 % D4 package D4 package MEASUREMENT TYPE Bidirectional Bidirectional Differential PRESSURE RANGE ±5 in H20 0 in to 10 in H2O 0 in to 10 in H2O REFERENCE ASDXL005D44D ASDXL010D44D ASDXL010D44R MEASUREMENT TYPE Bidirectional Bidirectional Differential REFERENCE ASDXL005D44D-DO ASDXL010D44D-DO ASDXL010D44R-DO PRESSURE RANGE 0 in to 10 in H2O REFERENCE ASDXL010G25R-DO G2 package G2 package MEASUREMENT TYPE Gage PRESSURE RANGE 0 in to 10 in H2O REFERENCE ASDXL010G24R MEASUREMENT TYPE Gage www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD PRESSURE RANGE ±5 in H2O ±10 in H2O 0 in to 10 in H2O 9 1/10/2006, 3:43 PM 9 PRESSURE 140PC Series SDX Series Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Amplified 8 Vdc typ., 16 Vdc max. -40 °C to 85 °C [-40 °F to 185 °F] Straight PCB Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Calibrated zero and span 20 Vdc Calibrated 0 °C to 50 °C [32 °F to 122 °F] Straight PCB Note: Dimensions shown apply to Differential and Absolute versions. Gage units are identical, except the P1 port is absent. MEASUREMENT TYPE Gage/vacuum gage Differential/vacuum gage Gage Gage Differential/vacuum gage Differential/vacuum gage Gage Absolute Absolute Gage Differential/vacuum gage Differential/vacuum gage PRESSURE RANGE TERMINATION 15 psi 1.0 psi 1.0 psi 2.0 psi 5.0 psi -39 in H2O to 55 in H2O 5.0 psi 15 psia 15 psia Leadwire 15 psi ±2.5 psi ±5.0 psi Leadwire REFERENCE 141PC15G 142PC01D 142PC01G 142PC02G 142PC05D 142PC05D97 142PC05G 142PC15A 142PC15AW95 142PC15G 143PC03D 143PC05DW A2/G2 package MEASUREMENT TYPE Gage Absolute PRESSURE RANGE 0 psi to 5 psi 0 psi to 15 psi REFERENCE SDX05G2 SDX15A2 PRESSURE RANGE 0 psi to 1 psi 0 psi to 5 psi 0 psi to 15 psi REFERENCE SDX01D4 SDX05D4 SDX15D4-A 160PC Series, Low Pressure Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Amplified 8 Vdc typ., 16 Vdc max. -40 °C to 85 °C [-40 °F to 185 °F] Straight PCB D4 package MEASUREMENT TYPE Differential Differential Differential Note: Dimensions shown apply to Differential and Absolute versions. Gage units are identical, except the P1 port is absent. MEASUREMENT TYPE Differential/vacuum gage Differential/vacuum gage Differential/vacuum gage Differential/vacuum gage Differential/vacuum gage Differential/vacuum gage Differential/vacuum gage PRESSURE RANGE 0 in to 27.68 in H2O ±5.0 in H2O -20 cm to 120 cm H2O -20 cm to 120 cm H2O ±2.5 in H2O 10.0 in H2O 5.0 in H2O 10 Glo_Comm_minicat_Iss3_FINAL .PMD SUPPLY VOLTAGE 5 Vdc REFERENCE 162PC01D 163PC01D36 163PC01D48 163PC01D61 163PC01D75 164PC01D37 164PC01D76 www.honeywell.com/sensing 10 1/10/2006, 3:43 PM PRESSURE SDX IND Series Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: HPX Series Calibrated zero and span 20 Vdc Calibrated 0 °C to 50 °C [32 °F to 122 °F] Straight PCB Signal conditioning: Supply voltage: Operating temperature: Termination: None 3 Vdc typ., 10 Vdc max. -20 °C to 100 °C [-4 °F to 212 °F] PCB SOIC package MEASUREMENT TYPE Differential Differential PRESSURE RANGE 0 in H2O to 5 in H2O 0 in H2O to 10 in H2O REFERENCE SDX005IND4 SDX010IND4 MEASUREMENT TYPE Absolute Absolute Absolute Absolute PRESSURE RANGE 0 psi to 15 psi 0 psi to 30 psi 0 psi to 50 psi 0 psi to 100 psi REFERENCE HPX015AS HPX030AS HPX050AS HPX100AS 40PC Series, Miniature Signal Conditioned Signal conditioning: Supply voltage: Operating temperature: Port style: Termination: Amplified 5 Vdc ±0.25 Vdc -45 °C to 125 °C [-49 °F to 257 °F] Straight for O-ring interface PCB, unformed DIP package MEASUREMENT TYPE Bi-directional gage/vacuum gage Gage Vacuum Gage Gage Gage Gage Gage Gage PRESSURE RANGE ±50 mm Hg 0 to 300 mm HG 0 to -15.0 psi 15.0 psi 30.0 psi 100 psi 150 psi 250 psi 500 psi REFERENCE 40PC001B1A 40PC006G1A 40PC015V1A 40PC015G1A 40PC030G1A 40PC100G1A 40PC150G1A 40PC250G1A 40PC500G1A MEASUREMENT TYPE Gage Gage Gage Gage Gage PRESSURE RANGE 0 psi to 5.8 psi 0 psi to 15 psi 0 psi to 30 psi 0 psi to 50 psi 0 psi to 100 psi www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 11 1/10/2006, 3:43 PM REFERENCE HPX005GD HPX015GD HPX030GD HPX050GD HPX100GD 11 PRESSURE HSD Series Signal conditioning: Supply voltage: Operating temperature: Output signal: Termination: MEASUREMENT TYPE Absolute Amplified 3.0 Vdc ±0.01 Vdc -20 °C to 105 °C [-4 °F to 221 °F] HEX E25 to EA8 OCLPP (Open Cavity Leadless Plastic Package) PRESSURE RANGE 0 psi to 15 psi 12 Glo_Comm_minicat_Iss3_FINAL .PMD REFERENCE HSD015A www.honeywell.com/sensing 12 1/10/2006, 3:43 PM MASS AIRFLOW Mass Airflow sensors contain a thin-film, thermally isolated bridge structure that consists of a heater and temperature sensing elements. The bridge structure promotes sensitivity and fast response to the flow of air or other gas over the chip. Mass Airflow Sensors State-of-the-art chip design and manufacturing techniques allow the microbridge to be sensitive, fast and small. Used in appropriate applications where airflow needs to be measured. Supply voltage: Operating temperature: Media compatibility: 8 Vdc to 15 Vdc -25 °C to 85 °C [-13 °F to 185 °F] Dry gas only AWM2000 Series AWM3000 Series The AWM2000 Series microbridge mass airflow sensor is a passive device comprised of two Wheatstone bridges and has bidirectional sensing capability. The heater control circuit is required for operation per specifications. The sensing bridge supply circuit is also required for operation per specifications. These two circuits are not on board the package and must be supplied in the application. The differential amplifier is often a useful interface for the sensing bridge. It can be used to introduce gain and to voltage offsets to the sensor output. Like the AWM2000 Series, the dual Wheatstone bridges control airflow measurement. The AWM3000 Series is amplified; therefore, it can be used to increase the gain and to introduce voltage offsets to the sensor output. The heater control circuit and the sensing bridge supply circuit are on board the package. Signal conditioning: Port style: Sensor resistance: Signal conditioning: Port style: Unamplified (-44.5 mVdc to 44.5 mVdc) Straight 5 kOhm FLOW/PRESSURE RANGE ±200 sccm ±4.0 in H2O (10 mBar) ±1000 sccm (1 SLPM) REFERENCE AWM2100V AWM2200V AWM2300V FLOW/PRESSURE RANGE ±200 cm +2.0 in H20 (5 mBar) ±1000 sccm (1 SLPM) www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD Amplified (1 Vdc to 5 Vdc) Straight 13 1/10/2006, 3:43 PM REFERENCE AWM3100V AWM3200V AWM3300V 13 MASS AIRFLOW AWM40000 Series AWM5000 Series - High Flow The microbridge mass airflow sensor operates on the theory of heat transfer. Mass airflow is directed across the surface of the sensing elements. Output voltage varies in proportion to the mass air or other gas flow through the inlet and outlet ports of the package. The specially designed housing precisely directs and controls the airflow across the microstructure sensing element. Mechanical design of the package typically allows it to be easily mounted to printed circuit boards. AWM5000 Series microbridge mass airflow sensors feature a venturi type flow housing. They measure flow as high as 20 standard liters per minute (SLPM) while inducing a maximum pressure drop of 2.25 in H2O. The microbridge chip is in direct contact with the flow stream, greatly reducing error possibilities due to orifice or bypass channel clogging. The microbridge mass airflow sensor has a unique silicon chip based on advanced microstructure technology. It consists of a thin-film, thermally isolated bridge structure containing heater and temperature sensing elements. The bridge structure provides a sensitive and fast response to the flow of air or other gas over the chip. Dual sensing elements positioned on both sides of a central heating element indicate flow direction as well as flow rate. Laser trimmed thick film and thin film resistors provide consistent interchangeability from one device to the next. Port style: SIGNAL CONDITIONING Unamplified (8.5 mV) Unamplified (54.7 mV) Amplified (1 Vdc to 5 Vdc) Amplified (1 Vdc to 5 Vdc) Manifold FLOW/PRESSURE RANGE ±25 sccm ±1000 sccm (1 SLPM) ±1000 sccm (1 SLPM) + 6 SLPM REFERENCE AWM42150VH AWM42300V AWM43300V AWM43600V The rugged plastic package has been designed to withstand common mode pressures up to 50 psi, and the small sensing element allows 100 g of shock without compromising performance. The included “AMP” compatible connector provides reliable connection in many demanding applications. Each AWM5000 sensor contains circuitry which performs amplification, linearization, temperature compensation and gas calibration. A 1 Vdc to 5 Vdc linear output is possible for all listings regardless of flow range (5, 10, 15, or 20 SLPM) or calibration gas (nitrogen, carbon dioxide, nitrous oxide or argon). All calibration is performed by active laser. Signal conditioning: Port style: Amplified (1 Vdc to 5 Vdc) Threaded, ¼ in NPT FLOW/PRESSURE RANGE 0 SLPM to 5 SLPM (N2 calibration) 0 SLPM TO 10 SLPM (N2 calibration) 0 SLPM to 20 SLPM (CO2 calibration) 0 SLPM to 20 SLPM (N2 calibration) REFERENCE AWM5101VN AWM5102VN AWM5104VC AWM5104VN CAUTION PRODUCT DAMAGE AWM Series Microbridge Mass Airflow Sensors are not designed to sense liquid flow and will be damaged by liquid flow through the sensor. Failure to comply with these instructions could result in product damage. 14 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 14 1/10/2006, 3:44 PM FORCE MASS AIRFLOW AWM700 Series NOTICE AWM700 Series microbridge mass airflow sensors provide in-line flow measurement with a specially designed bypass flow housing. The sensors measure flow as high as 200 standard litres per minute (SLPM) while inducing a pressure drop of 1 inch H2O, typically. The AWM700 has a high flow range capability in a small package. Signal conditioning: Port style: Amplified (1 Vdc to 5 Vdc) Tapered, 22 mm FLOW/PRESSURE RANGE + 200 SLPM REFERENCE AWM720P1 LAMINAR FLOW Due to the fast response time of the sensor, these specifications were generated using laminar flow. Airflow instability or “turbulence” present in the airstream will result in an increase in measurement uncertainty. The turbulent flow problem can be corrected by either straightening the airflow using flow laminarizing or by slowing the response of the sensor using a simple RC time constant on the output of the sensor. This, of course, slows down the sensor response time. The values needed depend on the amount of turbulence present in the application. Several techniques for laminarizing the flow include adding hex shaped honeycombs, foam, screen materials or adding constrictors (frits) to the flow stream. There are various commercial laminar flow elements that can be purchased. Unfortunately the greater the efficiency of the laminarizer, the greater the increase in pressure drop in order to establish a given flow rate. Plastic honeycomb material probably gives the most improvement for the least pressure drop. In any test fixture, the avoidance of sharp radii is an absolute requirement. CAUTION AWM90000 Series PRODUCT DAMAGE The AWM90000 Series microbridge mass airflow sensors are available in two versions, mass flow and differential pressure. The AWM92100V has a flow range of ±200 sccm with a pressure drop of only 0.49 mBar, typically. The AWM92200V is a differential pressure version that has a range of ±2 in H2O. The AWM90000 Series has a 1 ms response time, operates with a supply voltage from 8.0 Vdc to 15.0 Vdc, while consuming only 50 mW of power. The compact plastic package will withstand a maximum overpressure of 25 psi without compromising performance. Signal Conditioning: Port Style: AWM Series Microbridge Mass Airflow Sensors are not designed to sense liquid flow and will be damaged by liquid flow through the sensor. Failure to comply with these instructions could result in product Unamplified Straight FLOW RANGE (FULL SCALE) ±200 SCCM PRESSURE RANGE ±2.0 H2O (5 mBar) REFERENCE AWM92100V AWM92200V www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 15 1/10/2006, 3:44 PM 15 FORCE Force Sensors Force sensors operate on the principle that the resistance of siliconimplanted piezoresistors will increase when the resistors flex under any applied force. The sensor concentrates force from the application, through the stainless steel plunger, directly to the silicon sensing element. The amount of resistance changes in proportion to the amount of force being applied. This change in circuit resistance results in a corresponding mV output level. FSG Series FSL Series Supply voltage: 360 mV span @ 10 Vdc Operating temperature: -40 °C to 85 °C [-40 °F to 185 °F] Sensitivity: 0.20 mV/g min., 0.24 mV/g typ., 0.28 mV/g max. Overforce: 5500 g Supply voltage: 60 mV span @ 5 Vdc Operating temperature: -40 °C to 85 °C [-40 °F to 185 °F] Sensitivity: 0.10 mV/g min., 0.12 mV/g typ., 0.14 mV/g max. Overforce: 4500 g Plunger actuator - force range 1500 g Ball bearing actuator - force range 500 g REFERENCE FSG15N1A Non-compensated 16 Glo_Comm_minicat_Iss3_FINAL .PMD REFERENCE FSG15N1A Non-compensated www.honeywell.com/sensing 16 1/10/2006, 3:44 PM FORCE FORCE Model 1865 Force/Pressure Transducer FS Series Force/Pressure Sensor Model 1865 is a high-performance transducer specifically designed to address the needs of certain medical and specialized OEM applications. Offering laser-trimmed compensation, Model 1865 may be specified to operate with either a constant current or voltage supply. The FS01/FS03 Sensors are special low-cost, peizoresistive-based force sensors. These high-level voltage output, calibrated and temperature- compensated sensors give an accurate and stable output over a 5 °C to 50 °C [41 °F to 122 °F] temperature range. They offer simple operation from a single 5.0 Vdc supply. The FS01/ FS03 sensors feature an integrated circuit sensor element and lasertrimmed, thick-film ceramic in a small plastic housing. Their extremely small size often enables the use of multiple sensors in limited available space. This package also provides excellent corrosion resistance and isolation to external package stress. Model 1865 employs a solid state piezoresistive pressure transducer mounted in a plastic package. For applications where force is applied by a flexible membrane to the sensor, such as found in infusion pumps, Model 1865’s precision height silicone diaphragm provides long life and is often a reliable replacement for older force or load cell transducers. Utilizing a silicon rubber diaphragm, Model 1865 is compatible with some liquid media applications. Model 1865 may be operated in either current or voltage excitation, and its output may be amplified or signal conditioned, as required. The semiconductor-based sensor offers high resolution using its Wheatstone bridge strain gage design. The height of the unit’s patented, poured-in-place silicon rubber diaphragm is controlled to promote sensitivity to low pressure. This diaphragm is bonded to a plastic header and transmits force applied through a special silicone gel to the diaphragm of a silicon piezoresistive die. The back of the die is exposed to atmospheric pressure, which results in a gage pressure output. Supply voltage: Operating temperature: Maximum force: 12.0 Vdc 0 °C to 70 °C [32 °F to 158 °F] 7 lb Pressure over-range protection: 3X span or 60 psi, whichever is least Media/materials compatibility Top side: Room atmosphere, directly applied force, and liquids compatible with dimethyl silicon, polyetherimide (Ultem®) Bottom side: Non-corrosive dry gasses and fluids compatible with silicon, pyrex, RTV silicone and ceramic Sensor: Gage pressure Diaphragm: Dimethyl silicone Compensation: Laser-trimmed normalized output PRESSURE 0 lb to 1.5 lb 0 lb to 3.0 lb REFERENCE FS01 FS03 OPTIONS Excitation 1.5 mA PRESSURE 0 psi to 5 psi 0 psi to 10 psi 0 psi to 15 psi 0 psi to 25 psi 0 psi to 30 psi REFERENCE 1865-01G-L-N 1865-02G-L-N 1865-03G-L-N 1865-04G-L-N 1865-05G-L-N Excitation 10 Vdc PRESSURE 0 psi to 5 psi 0 psi to 10 psi 0 psi to 15 psi 0 psi to 25 psi 0 psi to 30 psi REFERENCE 1865-01G-K-N 1865-02G-K-N 1865-03G-K-N 1865-04G-K-N 1865-05G-K-N www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 17 1/10/2006, 3:44 PM 17 HUMIDITY Relative Humidity/Temperature and Relative Humidity sensors are configured with integrated circuitry to provide on-chip signal conditioning. These sensors contain a capacitive sensing die set in thermoset polymers that interacts with platinum electrodes. The laser trimmed sensors have an interchangeability of ±5 % from 0 %RH to 60 %RH, with stable, low drift performance. Humidity Sensors Absorption based humidity sensors provide both temperature and %RH (Relative Humidity) outputs. On-chip signal processing ensures linear voltage output versus %RH. Sensor laser trimming offers accuracy of ± 2.5 %, and achieves 2 %RH accuracy with calibration. Supply voltage: Operating humidity range: Operating temperature range: 4.0 Vdc to 5.8 Vdc 0 %RH to 100 %RH, non-condensing -40 °C to 85 °C [-40 °F to 185 °F] HIH-4000 Series HIH Series The HIH-4000 Series humidity sensors are designed specifically for high volume OEM users. Direct input to a controller or other device is made possible by this sensor’s linear voltage output. With a typical current draw of only 200 µA, the HIH-4000 Series is often ideally suited for low drain, battery operated systems. Tight sensor interchangeability reduces or eliminates OEM production calibration costs. Individual sensor calibration data is available. HIH-3602 Monolithic integrated circuit These sensors deliver instrumentation-quality RH sensing performance in a competitively priced, solderable SIP. Available in two lead spacing configurations, the RH sensor is a laser trimmed, thermoset polymer capacitive sensing element with on-chip integrated signal conditioning. Package style: HIH-3602-A and HIH-3602-C RH sensors combine both relative humidity and temperature sensing in a TO-5 housing with a hydrophobic sintered stainless steel filter. The temperature sensor is thermally connected with the RH sensor making the HIH-3602-A/C often ideal for measuring dew point and other absolute moisture terms. Package style: Termination: NIST certification: TO-5 can 0,46 mm [0.18 in] NIST calibration sensor-specific printout Solderable SIP TEMPERATURE SENSOR 100 kOhm ±5 % @ 25 °C, NTC 0-50 C 1000 Ohm ±0.2 % @ 0 °C, platinum RTD REFERENCE HIH-3602-A HIH-3602-C HIH-3602-L Integrated circuit TERMINATION 2,54 mm [0.100 1,27 mm [0.050 2,54 mm [0.100 1,27 mm [0.050 in] in] in] in] lead lead lead lead pitch pitch pitch pitch CALIBRATION None None with calibration and data printout with calibration and data printout REFERENCE HIH-4000-001 HIH-4000-002 HIH-4000-003 HIH-4000-004 The HIH-3602-L Relative Humidity (RH) sensor delivers instrumentationquality RH sensing performance in a rugged, low cost, slotted TO-39 housing. On-board signal conditioning reduces product development times while a typical current draw of only 200 µA makes the HIH-3602-L perfect for battery powered systems. This sensor should be shielded from bright light. Package style: Termination: NIST certification: T0-39 can 0,46 mm [0.18 in] None CAUTION PRODUCT DAMAGE The inherent design of this component causes it to be sensitive to the electrostatic discharge (ESD). To prevent ESD-induced damage and/or degradation, take normal ESD precautions when handling this product. Failure to comply with these instructions could result in product damage 18 Glo_Comm_minicat_Iss3_FINAL .PMD REFERENCE HIH-3602-L www.honeywell.com/sensing 18 1/10/2006, 3:44 PM TEMPERATURE - RTDS Temperature Sensors - RTDs Honeywell’s thin-film RTD (Resistance Temperature Detector) temperature sensors feature two distinct series. These sensors are laser-trimmed for accuracy and interchangeability. Linear outputs are stable and fast. The TD Series Temperature Sensors are silicon-based RTDs. They offer 2000 Ohm nominal resistance at 20 °C. Temperature range of -40 °C to 150 °C [-40 °F to 302 °F]. The HEL Series Temperature Sensors are platinum RTDs, offering 100 Ohm or 1000 Ohm versions and temperature ranges of -200 °C to 540 °C [-300 °F to 1000 °F]. HEL-700 Series 100/1000 Ohm Platinum RTD Supply voltage: Base resistance and interchangeability: 4 Vdc to 9 Vdc 1000 ±2 Ohm (±0.2 %) @ 0 °C (standard) 1000 ±1 Ohm (±0.1 %) @ 0 °C (optional) OPTIONS HEL-700 Temperature range: Packaging style/termination: Type A -200 °C to 540 °C [-300 °F to 1000 °F] Radial chip/ribbon leads (type A) Radial chip/no leads (type B) SMT (axial) flip chip/no leads (type C) 100 Ohm (0.00385 Ohm/Ohm/°C DIN standard) PACKAGING STYLE Type A Type A BASE RESISTANCE AND INTERCHANGEABILITY Standard Optional REFERENCE HEL-700-T-0-A HEL-700-T-1-A Type B Type B Standard Optional HEL-700-T-0-B HEL-700-T-1-B 1000 Ohm (0.00375 Ohm/Ohm/°C) PACKAGING STYLE Type A Type A BASE RESISTANCE AND INTERCHANGEABILITY Standard Optional REFERENCE HEL-700-U-0-A HEL-700-U-1-A Type B Type B Standard Optional HEL-700-U-0-B HEL-700-U-1-B Type C Type C Standard Optional HEL-700-U-0-C HEL-700-U-1-C Type B Type C Centre lead not connected CAUTION PRODUCT DAMAGE The inherent design of this component causes it to be sensitive to the electrostatic discharge (ESD). To prevent ESD-induced damage and/or degradation, take normal ESD precautions when handling this product. Failure to comply with these instructions could result in product damage www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 19 1/10/2006, 3:44 PM 19 TEMPERATURE - RTDS HEL-700 Series 100/1000 Ohm Platinum RTD (continued) TD Series 2000 Ohm Silicon RTD HEL-705/707/711/712/716/717 OPTIONS Temperature range: -200 °C to 260 °C [-320 °F to 500 °F] (HEL-705/711/716) -75 °C to 540 °C [-100 °F to 1000 °F] (HEL-707/712/717) Ceramic case 12 in leadwires None Packaging style: Termination: NIST calibration: Supply voltage: Temperature range: 10 Vdc -40 °C to 150 °C [-40 °F to 302 °F] TD4A Liquid temperature sensor PACKAGING STYLE Threaded aluminium case TERMINATION Leadwires REFERENCE TD4A 100 Ohm (0.00385 Ohm/Ohm/°C DIN standard) BASE RESISTANCE AND INTERCHANGEABILITY Standard Optional REFERENCE HEL-705-T-0-12-00 HEL-705-T-1-12-00 Standard Optional HEL-707-T-0-12-00 HEL-707-T-1-12-00 Standard Optional HEL-711-T-0-12-00 HEL-711-T-1-12-00 Standard Optional HEL-712-T-0-12-00 HEL-712-T-1-12-00 Standard Optional HEL-716-T-0-12-00 HEL-716-T-1-12-00 Standard Optional HEL-717-T-0-12-00 HEL-717-T-1-12-00 TD5A Subminiature temperature sensor PACKAGING STYLE Plastic case TERMINATION SIP 1000 Ohm (0.00375 Ohm/Ohm/°C) BASE RESISTANCE AND INTERCHANGEABILITY Standard Optional NIST CALIBRATION REFERENCE HEL-705-U-0-12-00 HEL-705-U-1-12-00 Standard Optional HEL-707-U-0-12-00 HEL-707-U-1-12-00 Standard Optional HEL-711-U-0-12-00 HEL-711-U-1-12-00 Standard Optional HEL-712-U-0-12-00 HEL-712-U-1-12-00 Standard Optional Optional NIST @ 0 °C and 100 °C Standard Optional HEL-717-U-0-12-00 HEL-717-U-1-12-00 20 Glo_Comm_minicat_Iss3_FINAL .PMD HEL-716-U-0-12-00 HEL-716-U-1-12-00 HEL-716-U-1-12-C2 www.honeywell.com/sensing 20 1/10/2006, 3:44 PM REFERENCE TD5A TEMPERATURE - THERMISTORS TEMPERATURE - THERMISTORS Temperature Sensors - Thermistors Thermistors change resistance with a change in temperature. They do not amplify, rectify, polarize or generate a signal. The thermistor temperature may be changed by the surrounding temperature or by self-heating the thermistor by passing a current through it. Most applications such as temperature measurement and control or copper coil compensation require that the power dispersed in a thermistor be kept to a minimum so as not to perceptibly self-heat the thermistor. Other applications depend entirely on the self-heating effect. When the surrounding temperature is fixed, the resistance of a thermistor is largely a function of power being dispersed within it, raising its temperature above its environment. Under these operating conditions, the temperature may rise 100 °C to 200 °C [121 °F to 392 °F] and the resistance may be lowered to 1/1000th of its original value at low current. This self-heating characteristic provides a whole field of uses for the thermistor. In the self-heat state it is thermally sensitive (its resistance will be changed) to any condition, changing the rate at which heat is conducted away from it. If the rate of heat removal is ideally fixed, then the thermistor is sensitive to power input and suited for use in voltage or power level control applications. Glass Encapsulated Chip (GEC) Thermistors OPTIONS At 25 °C [77 °F] The GEC thermistors are high-quality, hermetically-sealed, glassencapsulated chip thermistors in an axial lead package. They cover the full temperature range of -60 °C to 300 °C [-76 °F to 572 °F]. These rugged sensors are designed for many applications which demand reliability at low cost. The uniform dimensions often are ideally suited for automated assembly. Operating temperature: -60 °C to 300 °C [-76 °F to 572 °F] Encapsulation: DO-35 glass Lead material: Tinned copper-clad steel Dissipation constant (DC): 2.5 mW/°C in still air min. Time constant (TC): 4 s in still air max. Resistance range at 25 °C [77 °F]: 1 kOhm to 1 MOhm CHIP THERMISTOR 2,0 DIA. [0.08] GLASS ENCAPSULATION 28,6 [1.125] 4,6 [0.81] OHM 1,000 2,000 3,000 5,000 5,000 10,000 10,000 10,000 20,000 30,000 50,000 50,000 100,000 100,000 200,000 500,000 1M % TOLERANCE 10 10 10 5 10 5 10 5 10 10 5 10 5 10 10 10 10 R/T CURVE 10A 10 10 10 10 10 16 16 16 16 16 16 16 16 1 1 1 REFERENCE 135-102DAG-J01 135-202FAG-J01 135-302FAG-J01 135-502FAF-J01 135-502FAG-J01 135-103FAF-J01 135-103FAG-J01 135-103LAF-J01 135-203LAG-J01 135-303KAG-J01 135-503LAF-J01 135-503LAG-J01 135-104LAF-J01 135-104LAG-J01 135-204QAG-J01 135-504QAG-J01 135-105QAG-J01 Interchangeable R/T curve matched ±1 °C from 0 °C to 100 °C [32 °F to 212 °F] OHM 10,000 20,000 30,000 50,000 100,000 R/T CURVE 16 16 16 16 16 REFERENCE 135-103LFW-J01 135-203LFW-J01 135-303LFW-J01 135-503LFW-J01 135-104LFW-J01 0,51 DIA. TINNED COPPER CLAD STEEL [0.020] www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 21 1/10/2006, 3:44 PM 21 TEMPERATURE - THERMISTORS TEMPERATURE - THERMISTORS Uncoated chip Epoxy-coated or Uncoated Chip Thermistors Epoxy-coated or uncoated chip thermistors are available in a broad range of custom resistance values and R/T curves. They are also available in two lead types: 0,76 MAX [0.030] • Uninsulated: 0,2032 mm [0.008 in] diameter, tinned copper for 1 kOhm or less, and tinned copper alloy for greater than 1 kOhm. 1,40 ±0,51 [0.055 ±0.020] 1,40 ±0,51 [0.055 ±0.020] ® • Insulated: 0,254 mm [0.010 in] diameter, nickel wire, Teflon -insulated, 38,1 mm [1.5 in] long and furnished with 6,35 mm [0.25 in] stripped ends of 0,4064 mm [0.016 in] and 0,508 mm [0.020 in] tin-plated copper leads. Operating temperature range: -40 °C to Encapsulation: Lead material: • Uninsulated: • Insulated: 125 °C [-40 °F to 257 °F]* Epoxy-coated or uncoated tinned copper/copper alloy tinned copper/copper alloy with nickel wire Teflon Dissipation constant (DC): 0.75 mW/°C in still air min. Time constant (TC): 15 s in still air max. Resistance range at 25 °C [77 °F]: 100 Ohm to 100 kOhm *Very accurate (±0.2 °C) when used between 0 °C to 70 °C [32 °F to 158 °F]. Other ranges and tolerances are available. 10 % tolerance at 25 °C [77 °F], uninsulated leads OHM 100 300 500 1,000 2,000 3,000 5,000 10,000 20,000 30,000 50,000 100,000 R/T CURVE 17 17 10A 10A 16 16 16 16 16 18 1 1 REFERENCE 195-101CAG-A01 195-301CAG-A01 195-501DAG-A01 195-102DAG-A01 195-202LAG-A01 195-302LAG-A01 195-502LAG-A01 195-103LAG-A01 195-203LAG-A01 195-303KAG-A01 195-503QAG-A01 195-104QAG-A01 10 % tolerance at 25 °C [77 °F], insulated leads OPTIONS Epoxy-coated chip 38,1 [1.50] 2,54 MAX [0.10] 10 % tolerance at 25 °C [77 °F], uninsulated leads OHM 100 300 500 1,000 2,000 3,000 5,000 10,000 20,000 30,000 50,000 100,000 R/T CURVE 17 17 10A 10A 16 16 16 16 16 18 1 1 OHM 100 300 500 1,000 2,000 3,000 5,000 10,000 20,000 30,000 50,000 100,000 R/T CURVE 17 17 10A 10A 16 16 16 16 16 18 1 1 REFERENCE 197-101CAG-A01 197-301CAG-A01 197-501DAG-A01 197-102DAG-A01 197-202LAG-A01 197-302LAG-A01 197-502LAG-A01 197-103LAG-A01 197-203LAG-A01 197-303KAG-A01 197-503QAG-A01 197-104QAG-A01 10 % tolerance at 25 °C [77 °F], insulated leads OHM 100 300 500 1,000 2,000 3,000 5,000 10,000 20,000 30,000 50,000 100,000 R/T CURVE 17 17 10A 10A 16 16 16 16 16 18 1 1 22 Glo_Comm_minicat_Iss3_FINAL .PMD REFERENCE 199-101CAG-A01 199-301CAG-A01 199-501DAG-A01 199-102DAG-A01 199-202LAG-A01 199-302LAG-A01 199-502LAG-A01 199-103LAG-A01 199-203LAG-A01 199-303KAG-A01 199-503QAG-A01 199-104QAG-A01 www.honeywell.com/sensing 22 1/10/2006, 3:44 PM REFERENCE 198-101CAG-A01 198-301CAG-A01 198-501DAG-A01 198-102DAG-A01 198-202LAG-A01 198-302LAG-A01 198-502LAG-A01 198-103LAG-A01 198-203LAG-A01 198-303KAG-A01 198-503QAG-A01 198-104QAG-A01 TEMPERATURE - THERMISTORS TEMPERATURE - THERMISTORS UNI-CURVE® Interchangeable Thermistors ® The UNI-CURVE Interchangeable thermistors are temperature-matched. They offer additional cost savings by eliminating the need for individual resistance temperature calibration, as well as standardization of circuit components and simplification of design and replacement problems. Operating temperature range: -40 °C to 150 °C [-40 °F to 302 °F]* Encapsulation: Epoxy-coated Lead material: Tinned copper alloy Dissipation constant (DC): 0.75 mW/°C in still air min. Time constant (TC): 15 s in still air max. Resistance range at 25 °C [77 °F]: 1 kOhm to 100 kOhm *Very accurate (±0.2 °C) when used between 0 °C to 70 °C [32 °F to 158 °F]. Other ranges and tolerances are available. Disc Thermistors Uncoated or epoxy-coated Disc thermistors are available in a broad range of custom resistance values and R/T curves. They are only available with uninsulated leads. Diameters range from 2,54 mm [0.1 in] to 10,16 mm [0.4 in]. They are often ideally suited for low-cost applications with a maximum temperature of 150 °C [302 °F]. They are also typically well suited for PC board mount and are available on tape and reel. Operating temperature range: -60 °C to 150 °C [-76 °F to 302 °F] Encapsulation: Epoxy-coated or uncoated Lead material: Uninsulated: tinned copper/copper alloy Dissipation constant (DC): Varies with size, ranges from 3 mW/°C to 8 mW/°C Time constant (TC): Varies with size ranges from 10 s to 32 s Resistance range at 25 °C [77 °F]: 100 Ohm to 100 kOhm OPTIONS 38,1 [1.50] 2,4 [0.095] Epoxy-coated chip 6,35 [0.25] 0,2032 DIA. TINNED COPPER ALLOY [0.008] OPTIONS 38,1 [1.50] ±0,2 °C tolerance at 25 °C [77 °F] 0 °C to 70 °C [32 °F to 158 °F] OHM 1,000 2,252 3,000 5,000 10,000 30,000 30,000 50,000 100,000 R/T CURVE 10A 16 16 16 16 18 1 1 1 REFERENCE 192-102DET-A01 192-222LET-A01 192-302LET-A01 192-502LET-A01 192-103LET-A01 192-303KET-A01 192-303QET-A01 192-503QET-A01 192-104QET-A01 ±0,5 °C tolerance at 25 °C [77 °F] 0 °C to 70 °C [32 °F to 158 °F] OHM 1,000 2,252 3,000 5,000 10,000 30,000 30,000 50,000 100,000 R/T CURVE 10A 16 16 16 16 18 1 1 1 REFERENCE 192-102DEV-A01 192-222LEV-A01 192-302LEV-A01 192-502LEV-A01 192-103LEV-A01 192-303KEV-A01 192-303QEV-A01 192-503QEV-A01 192-104QEV-A01 ±1,0 °C tolerance at 25 °C [77 °F] 0 °C to 70 °C [32 °F to 158 °F] OHM 1,000 2,252 3,000 5,000 10,000 30,000 30,000 50,000 100,000 R/T CURVE 10A 16 16 16 16 18 1 1 1 REFERENCE 192-102DEW-A01 192-222LEW-A01 192-302LEW-A01 192-502LEW-A01 192-103LEW-A01 192-303KEW-A01 192-303QEW-A01 192-503QEW-A01 192-104QEW-A01 LEAD SPACING 10 % tolerance at 25 °C [77 °F] Lead diameter 0,4064 mm [0.016 in] Lead spacing 2,54 mm [0.1 in] OHM 500 1,000 3,000 5,000 10,000 50,000 100,000 R/T CURVE 10 10 16 16 16 1 1 DC MIN. 3 4 3 4 4 3 3 23 REFERENCE 140-501FAG-RB1 140-102FAG-RB1 140-302LAG-RB1 140-502LAG-RB1 140-103LAG-RB1 140-503QAG-RB1 140-104QAG-RB1 10 % tolerance at 25 °C [77 °F] Lead diameter 0,508 mm [0.020 in] Lead spacing 5,08 mm [0.2 in] OHM 100 200 300 1,000 3,000 5,000 10,000 30,000 50,000 R/T CURVE 10 10 10 16 16 16 1 1 1 DC MIN. 4 5 6 6 6 7 4 6 7 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD TC MAX. 10 10 10 10 10 10 10 1/10/2006, 3:44 PM TC MAX. 16 18 20 20 22 35 20 25 30 REFERENCE 143-101FAG-RC1 143-201FAG-RC1 143-501FAG-RC1 143-102LAG-RC1 143-302LAG-RC1 143-502LAG-RC1 143-103QAG-RC1 143-303QAG-RC1 143-503QAG-RC1 23 TEMPERATURE - THERMISTORS Uncoated chip Standard Bead Thermistors 2,54 [0.10] Standard Bead thermistors are hermetically-sealed in glass. These small units provide maximum stability when used to 300 °C [572 °F] for high temperature design requirements. They are often ideally suited for many stringent military, aerospace and oceanographic applications. Operating temperature range: -60 °C to 300 °C [-76 °F to 572 °F] Encapsulation: Glass hermetic seal Lead material: Platinum iridium Dissipation constant (DC): 0.4 mW/°C in still air min. Time constant (TC): 4 s in still air max. Resistance range at 25 °C [77 °F]: 200 Ohm to 1 MOhm 38,1 [1.50] LEAD SPACING OPTIONS 10 % tolerance at 25 °C [77 °F] Lead diameter 0,4064 mm [0.016 in] Lead spacing 2,54 mm [0.1 in] OHM 500 1,000 3,000 5,000 10,000 50,000 100,000 R/T CURVE 10 10 16 16 16 1 1 DC MIN. 3 4 3 4 4 3 3 TC MAX. 10 10 10 10 10 10 10 REFERENCE 142-501FAG-RB1 142-102FAG-RB1 142-302LAG-RB1 142-502LAG-RB1 142-103LAG-RB1 142-503QAG-RB1 142-104QAG-RB1 10 % tolerance at 25 °C [77 °F] Lead diameter 0,508 mm [0.020 in] Lead spacing 5,08 mm [0.2 in] OHM 100 200 300 500 1,000 3,000 5,000 10,000 30,000 50,000 R/T CURVE 10 10 10 10 16 16 16 1 1 1 DC MIN. 4 5 6 6 6 6 7 4 7 8 TC MAX. 16 18 20 25 20 22 35 20 28 32 2,29 [0.09] 9,5 [0.375] REFERENCE 145-101FAG-RC1 145-201FAG-RC1 145-301FAG-RC1 145-501FAG-RC1 145-102LAG-RC1 145-302LAG-RC1 145-502LAG-RC1 145-103QAG-RC1 145-303QAG-RC1 145-503QAG-RC1 1,14 DIA. [0.045] 0,1016 DIA. [0.004] Adjacent leads 20 % Tolerance at 25 °C [77 °F] OHM 200 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1M R/T CURVE 8 11 11 11 12 13 14 15 15 4 5 RATIO 0 °C/50 °C 4.80 7.04 7.04 7.04 7.59 9.11 9.53 10.45 10.45 11.78 13.12 REFERENCE 112-201BAJ-B01 112-102EAJ-B01 112-202EAJ-B01 112-502EAJ-B01 112-103FAJ-B01 112-203HAJ-B01 112-503JAJ-B01 112-104KAJ-B01 112-204KAJ-B01 112-504NAJ-B01 112-105PAJ-B01 0,1016 DIA. [0.004] 1,14 DIA [0.045] 2,29 [0.090] 9,5 [0.375] Axial leads 20 % Tolerance at 25 °C [77 °F] OHM 2,000 5,000 10,000 100,000 600,000 24 Glo_Comm_minicat_Iss3_FINAL .PMD R/T CURVE 11 11 12 15 4 www.honeywell.com/sensing 24 1/10/2006, 3:44 PM RATIO 0 °C/50 °C 7.04 7.04 7.59 10.45 11.78 REFERENCE 112-202EAJ-H01 112-502EAJ-H01 112-103FAJ-H01 112-104KAJ-H01 112-604NAJ-H01 TEMPERATURE - THERMISTORS Small Bead Thermistors Glass Probe Thermistors Small Bead Thermistors feature relatively uniform size, offer ultra-fast time response and are highly sensitive to electric power. They are often ideally suited for use in low heat capacity applications and their micro size many times makes them perfect for use in extremely small assemblies such as catheters and hypodermic needles. They are also often used in self-heat applications such as gas analysis, gas flow measurement and thermal conductivity analysis. Glass Probe thermistors are shock resistant, rugged, glass-encapsulated units that are ideally suited for immersion in fluid and convenient for mounting in air sensor assemblies. They are available in two configurations: standard and mini. Operating temperature range: -60 °C to 300 °C [-76 °F to 572 °F] Encapsulation: Glass hermetic seal Lead material: Platinum iridium Dissipation constant (DC): 0.1 mW/°C in still air min. Time constant (TC): 1 s in still air max. Resistance range at 25 °C [77 °F]: 2 kOhm to 100 kOhm Operating temperature range: Encapsulation: Lead material: Dissipation constant (DC): -60 °C to 300 °C [-76 °F to 572 °F] Glass Dumet (copper-clad Ni-Fe wire) • Standard: 1.0 mW/°C in still air min. • Mini: 0.7 mW/°C in still air min. Time constant (TC): • Standard: 22 s in still air max. • Mini: 10 s in still air max. Resistance range at 25 °C [77 °F]: 1 kOhm to 10 MOhm OPTIONS OPTIONS 2,51 [0.020] 9,5 [0.375] 50,8 [2.00] 0,36 DIA. [0.014] 2,54 [0.10] 0,0254 DIA. [0.001] 0,3048 DIA. DUMET [0.012] Adjacent leads at 25 °C [77 °F] OHM 2,000 8,000 30,000 % TOLERANCE 25 20 25 R/T CURVE 9 11 11 RATIO 0 °C/50 °C [32 °F/122 °F] 5.50 7.04 7.04 OHM 2,000 8,000 10,000 100,000 % TOLERANCE 25 20 20 25 REFERENCE 111-202CAK-B01 111-802EAJ-B01 111-303EAK-B01 0,0254 DIA. [0.001] 0,36 DIA [0.014] 0,51 [0.020] Axial leads at 25 °C [77 °F] Standard 20 % Tolerance at 25 °C [77 °F] dc 1.0 mW/°C min., TC 22 s max. OHM 1,000 2,000 5,000 10,000 50,000 100,000 200,000 500,000 1M 10 M R/T CURVE 11 11 11 12 14 15 15 4 5 6 9,5 [0.375] 31,5 [1.25] RATIO 7.04 7.04 7.04 7.59 9.53 10.45 10.45 11.89 13.12 15.65 REFERENCE 121-102EAJ-Q01 121-202EAJ-Q01 121-502EAJ-Q01 121-103FAJ-Q01 121-502JAJ-Q01 121-104KAJ-Q01 121-202KAJ-Q01 121-504NAJ-Q01 121-105PAJ-Q01 121-106QAJ-Q01 12,7 [0.50] 1,5 [0.06] R/T CURVE 9 11 11 13 RATIO 0 °C/50 °C [32 °F/122 °F] 5.50 7.04 7.04 9.11 REFERENCE 111-202CAK-H01 111-802EAJ-H01 111-103EAJ-H01 111-104HAK-H01 0,2032 DIA. DUMET [0.008] Mini 20 % Tolerance at 25 °C [77 °F] dc 0.7 mW/°C min., TC 10 s max. OHM 1,000 2,000 10,000 50,000 100,000 R/T CURVE 11 11 12 14 15 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 12,7 [0.50] 25 1/10/2006, 3:44 PM RATIO 7.04 7.04 7.59 9.53 10.45 REFERENCE 120-102EAJ-Q01 120-202EAJ-Q01 120-103FAJ-Q01 120-502JAJ-Q01 120-104KAJ-Q01 25 TEMPERATURE - THERMISTORS E-I Matched Bead Thermistors ICL Inrush Current Limiter Thermistors E-I Matched Bead thermistors are designed for use in many gas chromatography and other thermal conductivity gas analysis instruments. Each bead is mounted to a special hermetically-sealed header. For maximum sensitivity, the higher resistance units should be used at higher ambient temperatures. ICL Inrush Current Limiter thermistors are a cost-effective way of limiting the inrush of current that may damage components in a switching power supply and in other power devices when the equipment is turned on. These devices have solderable leads and are PC board mountable. Operating temperature range: Encapsulation: Lead material: -60 °C to 300 °C [-76 °F to 572 °F] Glass hermetic seal Tinned Ni-Fe THERMISTOR BEAD 12,7 [0.50] 9,65 [0.38] 31,75 [1.25] Operating temperature range: -40 °C to 185 °C [-40 °F to 365 °F] Maximum steady state current: 1 A to 30 A Encapsulation: Black silicone Lead material: Tinned copper Dissipation constant (DC): 12.7 mW/°C to 23 mW/°C Time constant (TC): 32 s to 93 s Resistance range at 25 °C [77 °F]: 0.5 Ohm to 220 Ohm ±20 % Resistance at max. steady state current: 0.01 Ohm to 2.34 Ohm Max. diameter: 9,5 mm [0.374 in] to 32.0 mm [1.260 in] Max. thickness: 5,0 mm [0.204 in] to 8.0 mm [0.327 in] Lead diameter: 0,8 mm [0.032 in] to 1.0 mm [0.040 in] 0,76 DIA.TINNED Ni-Fe [0.03] DIA. OPTIONS THICKNESS Helium-matched assembly Characteristics: 115-802EDJ-801 Resistance at 25 °C [77 °F]: 8000 Ohm ±25 % Resistance at 0 °C [32 °F] (approx.): 23,200 Ohm Resistance at 50 °C [122 °F] (approx.): 3,200 Ohm Ratio of resisistance 0 °C/50 °C: 6.56 to 7.99 Beta nominal at 25 °C: 3495 K Temperature coefficient at 25 °C: -3.9 %/°C Time constant (TC) still air max.: 1s Dissipation constant (DC) still air min.: 0.16 mW/°C DC helium: 0.5 mW/°C Power rating (air): 45 mW Power rating (helium): 140 mW Max. ambient temperature: 250 °C [482 °F] Max. operating temperature (including self-heat): 300 °C [572 °F] Resisistance at max. operating temperature: 25 Ohm 2 % resistance at 25 °C [77 °F] DESCRIPTION Two 111-802EAJ-H01 each mounted on a glass hermetic seal and matched in helium to within 30 mV, 25 mV and 20 mV of each other at 2 mA, 5 mA, 10 mA and 15 mA. REFERENCE 115-802EDJ-801 Air-matched assembly Characteristics: 115-202CDK-801 Resistance at 25 °C [77 °F]: 2000 Ohm ±25 % Resistance at 0 °C [32 °F] (approx.): 4900 Ohm Resistance at 50 °C [122 °F] (approx.): 890 Ohm Ratio of resistance 0 °C/50 °C: 4.95 to 6.95 Beta nominal at 25 °C: 3000 K Temperature coefficient at 25 °C: -3.4 %/°C Time constant (TC) still air max.: 1s Dissipation constant (DC) still air min.: 0.16 mW/°C DC helium: 0.5 mW/°C Power rating (air): 15 mW Power rating (helium): 60 mW Max. ambient temperature: 100 °C [212 °F] Max. operating temperature (including self-heat): 150 °C [302 °F] Resisistance at max. operating temperature: 88 Ohm 25,4 MIN. [1.00] 7,87 NOM. [0.310] OHM 0.5 1 1 2 2.5 2.5 2.5 5 5 10 10 10 10 10 12 16 20 40 50 80 120 220 MAX. STEADY STATE CURRENT (A) 30 20 30 18 8 8 15 6 7 2 3.2 5 6 8 4 4 2 2 2 2.5 3 2 RESISTANCE AT MAX. STEADY STATE CURRENT (OHM) 0.01 0.02 0.02 0.03 0.07 0.06 0.03 0.1 0.07 0.3 0.18 0.13 0.15 0.1 0.26 0.27 0.5 0.6 0.72 0.75 0.9 0.8 5 % resistance at 25 °C [77 °F] DESCRIPTION Two 111-202CAK-H01 each mounted on a glass hermetic seal and matched in air to within 15 mV of each other at 5 mA, 10 mA and 15 mA. 26 Glo_Comm_minicat_Iss3_FINAL .PMD REFERENCE 115-202CDK-801 www.honeywell.com/sensing 26 2.54 NOM. [0.10] 1/10/2006, 3:44 PM REFERENCE ICL32OR530-01 ICL221R020-01 ICL321R030-01 ICL222R018-01 ICL152R508-01 ICL122R508-01 ICL222R515-01 ICL155R006-01 ICL155R007-01 ICL1010002-01 ICL1010004-01 ICL1210005-01 ICL1510006-01 ICL2210008-01 ICL1512004-01 ICL1516004-01 ICL1220002-01 ICL1240002-01 ICL1250002-01 ICL1580003-01 ICL2212103-01 ICL1522102-01 TEMPERATURE - PROBES Temperature Sensors - Probes Temperature Sensor Probes are finished thermistor assemblies complete with thermistor housing, extension leads and usually a connector. A variety of customized packages are available. NOTE: The products in this section do not follow the “how to use this catalogue” instructions provided in the catalogue introduction. Specific reference numbers are not given due to their custom nature. Please contact your local Honeywell sales office for ordering information. ES120 Series Coolant/Oil Temperature Sensor Probes ES110 Series Inlet Air Temperature Sensor Probes The ES120 probe is a thermistor mounted into a plastic lead frame and assembled into a metal body. This subassembly is then overmolded to produce both the electrical connection system and the hexagonal shape for easy installation. The all-plastic design reduces heat loss through the sensor, thereby reducing wind chill effects. The ES110 probe is a thermistor mounted into a plastic lead frame and assembled into a metal body. This subassembly is then overmolded to produce both the electrical connection system and the hexagonal shape for easy installation. Two end configurations are available depending upon response required or degree of protection. The all-plastic design reduces heat loss through the sensor, thereby reducing wind chill effects. Operating temperature range: -40 °C to 155 °C [-40 °F to 311 °F] Encapsulation: NTC (Negative Temperature Coefficient) encapsulated in thermal epoxy Lead material: Terminals are 2,8 mm x 0,8 mm [0.11 in x 0.03 in] brass with a copper flash protection layer with final plating to customer requirement (silver, tin, gold, etc.) Dissipation constant: Tor values (time to reach 63.2 % of the difference between two temperatures) are typically 19 s rising temperature and 14 s falling temperature Time constant: None Resistance range at 25 °C [77 °F] 2.5 kOhm at 20 °C [68 °F] ±5 % Operating temperature range: -40 °C to 155 °C [-40 °F to 311 °F] Encapsulation: Standard NTC (Negative Temperature Coefficient) epoxy protection Lead material: Terminals are 2,8 mm x 0,8 mm [0.11 in x 0.03 in] brass with a copper flash protection layer with final plating to customer requirement (silver, tin, gold, etc.) Dissipation constant: 0.85 mW/°C in still air at 25 °C [77 °F] Time constant: 1 s in liquids, 12 s max. in still air Resistance range at 25 °C [77 °F] 2.5 kOhm at 20 °C [68 °F] ±5 % SERIES NAME ES120 Coolant/Oil Temperature Sensor Probe SERIES NAME ES110 Inlet Air Temperature Sensor Probe www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 27 1/10/2006, 3:44 PM 27 TEMPERATURE - PROBES Air Conditioning Temperature Sensor Probes Earth Return (Ground) Temperature Sensor Probes A fully overmolded and protected sensor incorporating a specially developed NTC (Negative Temperature Coefficient) to withstand many very aggressive, damp operating conditions. The housing is snap fit promoting easy assembly. An all-metal temperature sensor, with the body being the ground, incorporating a flat disc thermistor held flush on the base of the body by a spring-loaded pressure pad. This sensor provides a quick response to small variations in high temperature changes. Operating temperature range: -30 °C to 100 °C [-22 °F to 212 °F] Encapsulation: Special NTC epoxy coating Lead material: Terminals are 2,8 mm x 0,8 mm [0.11 in x 0.03 in] brass with a copper flash protection layer with final plating to customer requirement (silver, tin, gold, etc.) Dissipation constant: 2.5 mW/°C in still air Time constant: 2 s in water, 15 s max. in still air Resistance range at 25 °C [77 °F]: 9 kOhm at 0 °C [32 °F] ±1.5 % Operating temperature range: Encapsulation: NAME Air Conditioning Temperature Sensor Probe NAME Earth Return (Ground) Temperature Sensor Probe Refrigerant Temperature Sensor Probes Surface Temperature Sensor Probes A fully sealed, quick response temperature sensor suitable for use in many HVAC systems. Sensor assembly is designed to have good heat conductivity between the thermistor element and the area to be monitored. Time response is consistent with the thermal conductivity of the surface being measured. Multiple configurations allow sensor to be mounted, bolted, riveted or attached adhesively. Operating temperature range: -40 °C to 140 °C [-40 °F to 284 °F] Encapsulation: NTC (Negative Temperature Coefficient) encapsulated in a thermal heat paste Lead material: Terminals are 1,5 mm x 0,6 mm [0.06 in x 0.02 in] brass with a copper flash protection layer with final plating to customer requirement (silver, tin, gold, etc.) Dissipation constant: Tor values (time to reach 63.2 % of the difference between two temperatures) are typically 10 s rising temperature and 6 s falling temperature Time constant: None Resistance range at 25 °C [77 °F]: 2.5 kOhm at 20 °C [68 °F], calibrated at ±3 % at 100 °C [212 °F] Operating temperature range: Encapsulation: -60 °C to 150 °C [-76 °F to 302 °F] Thermally conductive epoxy used to pot discrete component into surface-style housing Lead material: Insulated lead wires and terminals when required, other options available Dissipation constant: 3.3 mW/°C to 12 mW/°C (varies with size and housing style) Time constant: 1 s to 40 s (application dependent) Resistance range at 25 °C [77 °F]: Per customer requirements NAME Surface Temperature Sensor Probe NAME Refrigerant Temperature Sensor Probe 28 Glo_Comm_minicat_Iss3_FINAL .PMD -40 °C to 155 °C [-40 °F to 311 °F] NTC (negative temperature coefficient) encapsulated in a silicone paste Lead material: Standard Lucar type or other variations Dissipation constant: 3 mW/°C in still air Time constant: 10 s in automotive coolant Resistance range at 25 °C [77 °F]: Per customer requirements www.honeywell.com/sensing 28 1/10/2006, 3:44 PM TEMPERATURE - PROBES Air/Gas Temperature Sensor Probes Immersion Temperature Sensor Probes Air/Gas probes contain an exposed thermistor element because gas is not as good a heat conductor or thermal sink as a liquid, and because time response is normally an important consideration. The sensor housing may be composed of plastic or other thermally conductive materials to reduce conduction and heat from the gas circulating around the thermistor. Multiple configurations allow easy mounting. Custom designed and application specific, immersion probes are designed to be directly placed in the liquid medium to be measured. A large variety of housing alloys are available. Multiple configurations allow easy mounting. Operating temperature range: -60 °C to 150 °C [-76 °F to 302 °F] Encapsulation: None, sensing element is exposed Lead material: Insulated lead wires and terminals when required, other options available Dissipation constant: 0.1 mW/°C to 3 mW/°C (design specific) Time constant: 4 s to 150 s (application and design dependent) Resistance range at 25 °C [77 °F]: Per customer requirements Operating temperature range: -60 °C to 300 °C [-76 °F to 572 °F] Encapsulation: NTC (Negative Temperature Coefficient) encapsulated in housing appropriate to the application Lead material: Insulated lead wires and terminals when required, other options available Dissipation constant: 5 mW/°C to 10 mW/°C (varies with size and housing style) Time constant: 1 s to 12 s (design dependent) Resistance range at 25 °C [77 °F] Per customer requirements NAME Air/Gas Temperature Sensor Probe NAME Immersion Temperature Sensor Probe www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 29 1/10/2006, 3:44 PM 29 THERMAL CUTOFFS Thermal Cutoffs Thermal Cutoffs include products for use in a wide array of small appliances, major appliances, office copy machines, automotive and HVAC equipment. These devices are available in various lead lengths and configurations. Honeywell offers versions that are compliant with European Directive 2002/95/EC, otherwise known as RoHS (Restriction of Hazardous Substances), in electrical and electronic equipment. NOTE: The products in this section do not follow the “how to use this catalogue” instructions provided in the catalogue introduction. Specific reference numbers are not given due to their custom nature. Please contact your local Honeywell sales office for ordering information. NOTICE • To maximize product life, use a 30 °C [86 °F] min. differential between the operating ambient temperature at the fuse location and the specified functioning temperature of the fuse being used. Maintain a 40 °C [104 °F] min. differential between devices with functioning temperatures above 200 °C [392 °F]. • Under no condition should the thermal cutoff be exposed to a continuous normal temperature rating in excess of 200 °C [392 °F]. Only proper testing of the above will determine the selected thermal cutoff’s suitability within the application. D Series 81,79 [3.220] The D Series responds to temperature by interrupting an electrical circuit when the operating and/or environmental temperature exceeds the thermal rating of the fuse. This is accomplished when the organic pellet experiences a phase change, allowing the spring activated contacts to permanently open the circuit. Operating temperature range: Environmental exposure range: 35,05 [1.380] 46,74 [1.840] 11,61 REF. [0.457] SILVER-PLATED BRASS CASE 72 °C to 240 °C [162 °F to 464 °F] see notice TIN-PLATED 18 AWG 1,02 [0.040] COPPER WIRE SILVER-PLATED 18 AWG 1,02 [0.040] COPPER WIRE NAME DXXX-002 64,26 [2.530] 29,21 [1.150 ] 35,05 [1.380 ] 69,09 [2.720] 11,61 REF. [0.457] SILVER-PLATED BRASS CASE 3,99 [0.157] 34,04 [1.340] 35,05 [1.380] 11,61 REF. [0.457] SILVER-PLATED BRASS CASE TIN-PLATED 18 AWG 1,02 [0.040] COPPER WIRE 3,99 [0.157] TIN-PLATED 18 AWG 1,02 [0.040] COPPER WIRE SILVER-PLATED 18 AWG 1,02 [0.040] COPPER WIRE NAME DXXX-001 NAME DXXX-003 30 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 30 1/10/2006, 3:44 PM 3,99 [0.157] SILVER-PLATED 18 AWG 1,02 [0.040] COPPER WIRE THERMAL CUTOFFS RD Series The RD Series responds to temperature by interrupting an electrical circuit when the operating and/or environmental temperature exceeds the thermal rating of the fuse. This is accomplished when the organic pellet experiences a phase change, allowing the spring activated contacts to permanently open the circuit. The electrical resistance of an RD Series thermal cutoff is comparable to that found in an equal length of 18 gage solid copper wire. With proper heat flow, heat generation below 15 A is minimal. Above 15 A, the upper limit on current capacity will depend on the environment for each specification. Operating temperature range: Environmental exposure range: 72 °C to 240 °C [162 °F to 464 °F] see notice on previous page NAME RDXXX-001 NAME RDXXX-002 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 31 1/10/2006, 3:45 PM 31 THERMOSTATS - REDI-TEMP® Thermostats - Redi-Temp® Redi-Temp® is a line of standard thermostat products offered in a range of pre-set temperatures. These products are available standard for immediate delivery. They are often useful for low-volume applications where standard configurations are acceptable, as well as for evaluating new designs and prototypes. 3455RC 15 A High Temperature Universal Thermostat Series Open on rise Shipped from stock, the 3455RC Series thermostats are often suitable for applications such as copy machines, power supplies, telecommunications and ovens. UL, CSA and European approval agencies listings available. Electrical rating: Housing material: Operating temperature range: Environmental exposure range: 15 A resisitive max., 120 Vac High density ceramic base 0 °C to 150 °C [32 °F to 302 °F] -18 °C to 288 °C [0 °F to 550 °F] OPEN/CLOSE °F 65 ±5/30 ±8 75 ±5/40 ±8 85 ±5/55 ±8 95 ±5/65 ±8 105 ±5/75 ±8 115 ±5/85 ±8 125 ±5/95 ±8 135 ±5/105 ±8 145 ±5/115 ±8 155 ±5/125 ±8 165 ±5/135 ±8 175 ±5/145 ±8 185 ±5/155 ±8 195 ±5/165 ±8 205 ±6/175 ±8 215 ±6/185 ±8 225 ±6/195 ±8 235 ±6/205 ±8 245 ±6/215 ±8 255 ±7/225 ±8 275 ±7/245 ±8 295 ±7/265 ±8 315 ±10/275 ±15 OPEN/CLOSE °C 18 ±3/-1 ±5 24 ±3/4 ±5 29 ±3/13 ±5 35 ±3/18 ±5 41 ±3/24 ±5 46 ±3/29 ±5 52 ±3/35 ±5 57 ±3/41 ±5 63 ±3/46 ±5 68 ±3/52 ±5 73 ±3/57 ±5 79 ±3/63 ±5 85 ±3/68 ±5 91 ±3/73 ±5 96 ±4/79 ±5 102 ±4/85 ±5 107 ±4/91 ±5 113 ±4/96 ±5 118 ±4/102 ±5 124 ±4/107 ±5 135 ±4/118 ±5 146 ±4/129 ±5 157 ±6/135 ±8 REFERENCE 3455RC-100-220 3455RC-100-221 3455RC-100-222 3455RC-100-223 3455RC-100-224 3455RC-100-225 3455RC-100-226 3455RC-100-227 3455RC-100-228 3455RC-100-229 3455RC-100-230 3455RC-100-231 3455RC-100-232 3455RC-100-233 3455RC-100-234 3455RC-100-235 3455RC-100-236 3455RC-100-237 3455RC-100-238 3455RC-100-239 3455RC-100-240 3455RC-100-241 3455RC-100-242 CLOSE/OPEN °C 21 ±5/2 ±3 32 ±5/16 ±3 43 ±5/27 ±3 54 ±5/38 ±3 66 ±5/49 ±3 77 ±5/60 ±3 88 ±5/71 ±3 99 ±5/82 ±4 110 ±4/93 ±4 REFERENCE 3455RC-100-243 3455RC-100-244 3455RC-100-245 3455RC-100-246 3455RC-100-247 3455RC-100-248 3455RC-100-249 3455RC-100-250 3455RC-100-251 Close on rise CLOSE/OPEN °F 70 ±8/35 ±5 90 ±8/60 ±5 110 ±8/80 ±5 130 ±8/100 ±5 150 ±8/120 ±5 170 ±8/140 ±5 190 ±8/160 ±5 210 ±8/180 ±6 230 ±8/200 ±6 32 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 32 1/10/2006, 3:45 PM THERMOSTATS - REDI-TEMP® 3100 SPST Hermetic Thermostat Series Shipped from stock, the 3100 Series thermostats are often suitable for applications such as computers, medical electronics, power supplies, industrial controls and test equipment. They feature a laser-welded hermetic seal, are pre-set and tamper-proof. UL listings available. Electrical rating: Environmental exposure range: 30 A resisitive max., 120 Vac/240 Vac -62 °C to 288 °C [-80 °F to 550 °F] 3600 Series Subminiature Thermostats TO-5 Package Shipped from stock, the 3600 Series thermostats feature logic-level switching with gold contacts, have no power budget and are wave solderable with a hermetic seal. They are often suitable for applications such as power supplies, logic boards, telecommunications, medical electronics and robotics. Electrical rating: Dielectric strength: Operating temperature range: Environmental exposure range: 15 A resisitive max., 120 Vac 500 Vac, 60 Hz for 1 s -40 °C to 100 °C [-40 °F to 212 °F] -50 °C to 177 °C [58 °F to 351 °F] Open on rise OPEN/CLOSE °F 40 ±5/20 ±5 50 ±5/30 ±5 60 ±5/40 ±5 70 ±5/50 ±5 80 ±5/60 ±5 90 ±5/70 ±5 100 ±5/80 ±5 110 ±5/90 ±5 120 ±5/100 ±5 130 ±5/110 ±5 140 ±5/120 ±5 150 ±5/130 ±5 160 ±5/140 ±5 170 ±5/150 ±5 180 ±5/160 ±5 190 ±5/170 ±5 200 ±5/180 ±5 210 ±8/185 ±6 220 ±8/195 ±6 230 ±8/205 ±6 240 ±8/215 ±6 250 ±8/225 ±6 OPEN/CLOSE °C 4 ±3/-7 ±3 10 ±3/-1 ±3 16 ±3/4 ±3 21 ±3/10 ±3 27 ±3/16 ±3 32 ±3/21 ±3 38 ±3/27 ±3 43 ±3/32 ±3 49 ±3/38 ±3 54 ±3/43 ±3 60 ±3/49 ±3 66 ±3/54 ±3 71 ±3/60 ±3 77 ±3/66 ±3 82 ±3/71 ±3 88 ±3/77 ±3 93 ±3/82 ±3 99 ±5/85 ±4 104 ±5/91 ±4 110 ±5/96 ±4 116 ±5/102 ±4 121 ±5/107 ±4 REFERENCE 3100U-3-1431 3100U-3-1432 3100U-3-1433 3100U-3-1434 3100U-3-1435 3100U-3-1436 3100U-3-1437 3100U-3-1438 3100U-3-1439 3100U-3-1440 3100U-3-1441 3100U-3-1442 3100U-3-1443 3100U-3-1444 3100U-3-1445 3100U-3-1446 3100U-3-1447 3100U-3-1448 3100U-3-1449 3100U-3-1450 3100U-3-1451 3100U-3-1452 Close on rise OPTIONS Open on rise OPEN/CLOSE °C 40 ±5 45 ±5 50 ±5 55 ±5 60 ±5 65 ±5 70 ±5 75 ±5 80 ±5 85 ±5 90 ±5 95 ±5 100 ±5 REFERENCE 3600040010001 3600045010001 3600050010001 3600055010001 3600060010001 3600065010001 3600070010001 3600075010001 3600080010001 3600085010001 3600090010001 3600095010001 3600100010001 MIN DIFF. °C 2 2 2 5 5 5 5 5 5 7 7 7 7 REFERENCE 3601040010001 3601045010001 3601050010001 3601055010001 3601060010001 3601065010001 3601070010001 3601075010001 3601080010001 3601085010001 3601090010001 3601095010001 3601100010001 Close on rise CLOSE/OPEN °F 40 ±5/20 ±5 50 ±5/30 ±5 60 ±5/40 ±5 80 ±5/60 ±5 100 ±5/80 ±5 120 ±5/100 ±5 140 ±5/120 ±5 160 ±5/140 ±5 180 ±5/160 ±5 200 ±5/180 ±5 220 ±6/195 ±8 CLOSE/OPEN °C 4 ±3/-7 ±3 10 ±3/-1 ±3 16 ±3/4 ±3 27 ±3/16 ±3 38 ±3/27 ±3 49 ±3/38 ±3 60 ±3/49 ±3 71 ±3/60 ±3 82 ±3/71 ±3 93 ±3/82 ±3 104 ±4/91 ±5 REFERENCE 3100U-3-1453 3100U-3-1454 3100U-3-1455 3100U-3-1456 3100U-3-1457 3100U-3-1458 3100U-3-1459 3100U-3-1460 3100U-3-1461 3100U-3-1462 3100U-3-1463 OPEN/CLOSE °C 40 ±7 45 ±7 50 ±7 55 ±7 60 ±7 65 ±7 70 ±7 75 ±7 80 ±7 85 ±7 90 ±7 95 ±7 100 ±7 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD MIN DIFF. °C 2 2 2 5 5 5 5 5 5 7 7 7 7 33 1/10/2006, 3:45 PM 33 THERMOSTATS - COMMERCIAL Thermostats - Commercial Commercial thermostats include products for use in a wide array of small and major appliances, automotive applications, office copy machines, heat and smoke detectors and HVAC equipment. These snap-action thermostats include automatic or manual reset options, phenolic or ceramic housings, and a variety of mounting brackets and terminal options. NOTE: The products in this section do not follow the “how to use this catalogue” instructions provided in the catalogue introduction. Specific reference numbers are not given due to their custom nature. Please contact your local Honeywell sales office for ordering information. NOTICE Limitations: Type 2455RM/2450CM is intended as a manual reset control. It is not to be used on applications where a limit thermostat is required unless backup protection is provided. Units have been tested by UL for 1,000 cycles under load, 5,000 cycles no load, and are not considered limit devices. WARNING PERSONAL INJURY Do not use the bi-metallic, snap action thermostat components as final safety devices in any application. Their intended use is to provide an electrical disruption in the application circuit in the event of a change in temperature conditions. Failure to comply with these instructions could result in death or serious injury. 2450R/2450HR/2455R Series Phenolic Automatic Reset Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. These products are factory calibrated to the customer’s specification. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Automatic 15 A resistive max. Phenolic 0 °C to 150 °C [32 °F to 302 °F] 0 °C to 150 °C [32 °F to 302 °F] 14,43 DIA. [0.568] 9,63 [0.379] 16,0 DIA. [0.630] SERIES NAME 2450R Phenolic Automatic Reset Thermostat 34 Glo_Comm_minicat_Iss3_FINAL .PMD 6,73 [0.265] 13,94 [0.549] 12,34 9,12 [0.486] [0.359] 14,43 DIA. [0.568] 16,0 DIA. [0.630] SERIES NAME 2450HR Phenolic Automatic Reset Thermostat 14,43 DIA. [0.568] 0,51 [0.020] 11,91 [0.469] 16,0 DIA. [0.630] SERIES NAME 2455R Phenolic Automatic Reset Thermostat www.honeywell.com/sensing 34 2,36 [0.093] DIA. 1,57 [0.062] DEEP 1/10/2006, 3:45 PM 0,51 [0.020] THERMOSTATS - COMMERCIAL 2450RC/2450RCH/2455RC Series Ceramic Automatic Reset Thermostats 2450CM/2455RM Series Ceramic and Phenolic Manual Reset Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. The circuit will stay open above room ambient temperature until the manual reset button is pressed. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Reset type: Amperage capacity: Housing material: Operating temperature range: Automatic 15 A resistive max. Ceramic 0 °C to 260 °C [32 °F to 500 °F] -20 °C to 287 °C [0 °F to 550 °F] Manual 15 A resistive max. Ceramic or phenolic 52 °C to 232 °C [125 °F to 450 °F] (ceramic) 52 °C to 150 °C [125 °F to 302 °F] (phenolic) Environmental exposure range: 10 °C to 260 °C [50 °F to 500 °F] (ceramic) 10 °C to 150 °C [50 °F to 302 °F] (phenolic) 1,04 [0.041] MAX TRAVEL OF RESET BUTTON ON CONTACT OPENING 16,00 [0.379] 15,98 [0.629] 14,48 12,90 [0.570] [0.508] 14,43 DIA. [0.568] 9,55 9,04 [0.376] [0.356] 9,63 [0.379] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 2450RC Ceramic Automatic Reset Thermostat SERIES NAME 2450CM Ceramic Manual Reset Thermostat 14,48 [0.570] 12,90 9,04 [0.508] [0.356] 16,0 DIA. [0.630] 15,88 ON CONTACT [0.625] CLOSING 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] ENCLOSED DISK 0,51 [0.020] SERIES NAME 2455RM Phenolic Manual Reset Thermostat SERIES NAME 2450RCH Ceramic Automatic Reset Thermostat 14,43 DIA. [0.568] 1,04 [0.041] MAX TRAVEL OF RESET BUTTON ON CONTACT OPENING 2,77 DIA. RESET [0.109] BUTTON 2,36 [0.093] DIA. 1,57 [0.062] DEEP 14,43 DIA. [0.568] 0,51 [0.020] 11,91 [0.469] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 2455RC Ceramic Automatic Reset Thermostat www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 35 1/10/2006, 3:45 PM 35 THERMOSTATS - COMMERCIAL 2450A/2455RA Series Heat Detection Thermostats The gold contacts open or close on a temperature rise of 47 °C to 107 °C [117 °F to 225 °F]. Reset type: Automatic Amperage capacity: 15 A resistive max. Housing material: Phenolic, epoxy-sealed cap and terminals Operating temperature range: 47 °C to 107 °C [117 °F to 225 °F] Environmental exposure range: 0 °C to 150 °C [32 °F to 302 ° F] 9,63 [0.379] 0,51 [0.020] SERIES NAME 2450A Heat Detection Thermostat 2450R/2450RCH/2455R/2455RCH/ 2467RC/2467RCH Series “One-shot” ½ in Thermostats Products are designed for high limit applications where automatic reset is not desired. Reset type: Amperage capacity: None 15 A resistive max. 21 A resistive max. (2467RC/2467RCH Series) Housing material:ceramic or phenolic, with or without epoxy-sealed cap and terminal Operating temperature range: 52 °C to 260 °C [125 °F to 500 °F] (ceramic) 52 °C to 250 °C [125 °F to 500 °F] (ceramic) (2467RC Series) 52 °C to 150 °C [125 °F to 302 °F] (phenolic) Environmental exposure range: -18 °C to 316 °C [0 °F to 600 °F] (ceramic) -18 °C to 150 °C [0 °F to 302 °F] (phenolic) 14,43 DIA. [0.568] 16,0 DIA. [0.630] 11,91 [0.469] 0,51 [0.020] 9,63 [0.379] 0,51 [0.020] SERIES NAME 2450R Phenolic “One-shot” ½ in Thermostat 2,36 [0.093] DIA. 1,57 [0.062] DEEP SERIES NAME 2455A Heat Detection Thermostat 2455RBV Series Overmolded Automatic Reset Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Automatic 15 A resistive max. Ceramic or phenolic, epoxy overmold -12 °C to 105 °C [10 °F to 221 °F] -18 °C to 121 °C [0 °F to 250 °F] 14,48 [0.570] 12,90 9,04 [0.508] [0.356] 14,43 DIA. [0.568] 16,0 DIA. [0.630] ENCLOSED DISK SERIES NAME 2450RCH Ceramic “One-shot” ½ in Thermostat 2467RCH Ceramic “One-shot” ½ in Thermostat 14,43 DIA. [0.568] 11,91 [0.469] AS REQUIRED 16,0 DIA. [0.630] WIRE GAGE AND INSULATION AS REQUIRED AS REQUIRED 18,54 [0.730] 17,27 DIA. [0.680] SERIES NAME 2455RBV Overmolded Automatic Reset Thermostat 36 Glo_Comm_minicat_Iss3_FINAL .PMD SERIES NAME 2455R Phenolic “One-shot” ½ in Thermostat 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 2455RC Ceramic “One-shot” ½ in Thermostat 2467RC Ceramic “One-shot” ½ in Thermostat www.honeywell.com/sensing 36 0,51 [0.020] 1/10/2006, 3:45 PM 0,51 [0.020] THERMOSTATS - COMMERCIAL 2450R Series Annular Ring Cap Automatic Reset Thermostats 2450R Series Fully Sealed Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Reset type: Amperage capacity: Housing material: Automatic 15 A resistive, 12 Vdc Phenolic, can be partially or totally sealed against water ingress Operating temperature range: -10 °C to 55 °C [14 °F to 131 °F] Environmental exposure range: -40 °C to 130 °C [-40 °F to 266 °F] Life cycle capability: 300 K at 12 Vdc, 10 A Low temperature differential: Down to 8 °C [46 °F] Switch temperature tolerance: ±3 °C A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Life cycle capability: Low temperature differential: Switch temperature tolerance: Automatic 15 A resistive, 12 Vdc Phenolic housing, aluminium cap totally encapsulated in water-resistant epoxy -10 °C to 55 °C [14 °F to 131 °F] -40 °C to 130 °C [-40 °F to 266 °F] 300 K at 12 Vdc, 10 A Down to 8 °C [46 °F] ±3 °C 16,1 MAX. [0.63] 14,43 DIA. [0.568] 9,63 [0.379] 16,0 DIA. [0.630] 11,5 [0.45] 0,51 [0.020] SERIES NAME 2450R Phenolic Annular Ring Cap Automatic Reset Thermostat 2450R/2455R Series Protected Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Basic thermostat is protected from the environment by sealing it in a metal housing or encapsulating it in epoxy. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: SERIES NAME 2450R Fully Sealed Thermostat Automatic 15 A resistive, 12 Vdc Brass, aluminium, stainless steel and epoxy 15 °C to 130 °C [59 °F to 266 °F] -40 °C to 155 °C [-40 °F to 311 °F] SERIES NAME 2450R Protected Thermostat 2455R Protected Thermostat www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 37 1/10/2006, 3:45 PM 37 THERMOSTATS - COMMERCIAL Standard Terminal Guide Horizontal Solder Vertical Solder Inside T-101 T-106 T-147 T-146 Special Terminals T-140 3/16 in Quick Connect, Flat T-149 3/16 in Quick Connect Vertical T-150 Specify Crimp Direction Up or Down T-102 38 Glo_Comm_minicat_Iss3_FINAL .PMD T-107 1/4 in Quick Connect, Vertical 1/4 in Quick Connect, Horizontal Vertical Solder Outside T-103 T-105 T-120 T-121 T-115 www.honeywell.com/sensing 38 1/10/2006, 3:45 PM THERMOSTATS - COMMERCIAL Standard Terminal Guide (continued) 1/4 in Quick Connect, 45° 3/16 in Quick Connect, 45° Spade Terminal Horizontal Weld Tab T-141 T-151 T-148 T-161 T-162 T-167 T-165 T-164 T-168 T-160 T-169 T-166 T-170 T-178 T-179 T-188 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 39 1/10/2006, 3:45 PM 39 THERMOSTATS - COMMERCIAL Standard Mounting Bracket Guide Stationary Surface Brackets Moveable Surface Brackets B-201/B-201A/B-201B B-203/B-203A/B-203B Air Stream Brackets B205/B205A Special Mounting Brackets B-206 B-207 B-212/B-212A B-213 40 Glo_Comm_minicat_Iss3_FINAL .PMD B-209 B-210 B-230 B-239 www.honeywell.com/sensing 40 1/10/2006, 3:45 PM THERMOSTATS - COMMERCIAL Standard Mounting Bracket Guide (continued) B-249 B-246 B-250 Mounting Studs Brass Hex Stud Mount B-220-B-227 B-240 Bracket/Terminal Orientation (Intermediate angles available on specific request.) www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 41 1/10/2006, 3:45 PM 41 THERMOSTATS - PRECISION Thermostats - Precision Precision snap-action thermostats include both hermetic and nonhermetic devices for use in a wide array of applications including computers, copy machines, aircraft, radar equipment, medical equipment and electronic control systems. We also offer custompackaged thermostats for application flexibility and industrial-grade thermostats designed to operate in extreme environmental conditions. NOTE: The products in this section do not follow the “how to use this catalogue” instructions provided in the catalogue introduction. Specific reference numbers are not given due to their custom nature. Please contact your local Honeywell sales office for ordering information. NOTICE Limitations: Type 3455RM/3450CM is intended as a manual reset control. It is not to be used on applications where a limit thermostat is required unless backup protection is provided. Units have been tested by UL for 1,000 cycles under load, 5,000 cycles no load, and are not considered limit devices. WARNING PERSONAL INJURY 3001/3004 Series Non-Hermetic Thermostats Do not use the bi-metallic, snap action thermostat components as final safety devices in any application. Their intended use is to provide an electrical disruption in the application circuit in the event of a change in temperature conditions. Failure to comply with these instructions could result in death or serious injury. The 3001/3004 Series are factory pre-set, single pole, single throw thermal switches available to open and close on temperature rise. The phenolic base is made dust-proof by a metal closure which also provides thermal and electrical isolation for the silver contacts. The low silhouette design of the 3001 Series makes it an excellent choice where a nonhermetic precision unit is required for tight tolerances. The 3004 Series offers a metal sleeve insert-rivet construction and higher spacing to meet European approval agency requirements. It is also UL recognized and CSA certified. Amperage: 1 A to 3 A (3001, 3001U Series)* 2 A to 4 A (3004 Series)* Housing material: Phenolic base with metal closure Operating temperature range: -18 °C to 168 °C [0 °F to 335 °F] Environmental exposure range: -18 °C to 177 °C [0 °F to 350 °F] Dielectric strength: MIL-STD-202, Method 301 1500 Vac 60 Hz terminal to case (2000 Vac 3004) Insulation resistance: MIL-STD-202, Method 302, Cond. B 500 MOhm, 500 Vdc applied Contact resistance: MIL-STD-202, Method 307, 50 mOhm Hermetic seal: MIL-STD-202, Method 112, Cond. A, 1x10-5 atm cc/s Moisture resistance: MIL-STD-202, Method 106 *Based on 240 Vac and life-cycle dependent. Call for further details. 42 Glo_Comm_minicat_Iss3_FINAL .PMD SERIES NAME 3001 Series Non-Hermetic Thermostat 3001U Series Non-Hermetic Thermostat 3004 Series Non-Hermetic Thermostat www.honeywell.com/sensing 42 1/10/2006, 3:45 PM THERMOSTATS - PRECISION 3100/3106 Series Hermetic Thermostats The 3100/3106 Series is a single pole, single throw switch activated by a snap-action bimetal disc. Temperature calibrations are pre-set at the factory and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically-sealed steel housing with a glass-to-metal seal at the terminal junction. It is manufactured and tested to meet or exceed critical commercial and industrial specifications. The 3106 Series has gold alloy contacts for low voltage applications. 0.5 A resistive (3106 Series) 7 A resistive (3100 Series) Housing material: Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -29 °C to 260 °C [-20 °F to 500 °F] (3100 Series) -29 °C to 204 °C [-20 °F to 400 °F] (3106 Series) Environmental exposure range: -62 °C to 288 °C [-80 °F to 550 °F] Dielectric strength: MIL-STD-202, Method 301 1250 Vac 60 Hz terminal to case (3100, 3100U, 3106 Series) 1500 Vac 60 Hz terminal to case (3100UX Series) Insulation resistance: MIL-STD-202, Method 302, Cond. B 50 MOhm, 500 Vdc applied Contact resistance: MIL-STD-202, Method 307 25 mOhm (3106 Series) 50 mOhm (3100 Series) Hermetic seal: MIL-STD-202, Method 112, Cond. A 1x10-5 atm cc/s Moisture resistance: MIL-STD-202, Method 106 3150/3156 Series Low Silhouette Hermetic Thermostats The 3150/3156 Series is a single pole, single throw switch activated by a snap-action bimetal disc. Temperature calibrations are pre-set at the factory and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically-sealed steel housing with a glass-to-metal seal at the terminal junction. The low silhouette and compact design often make it especially well suited for applications that require miniaturization. The 3156 Series has gold alloy contacts for low voltage applications. Amperage: SERIES NAME 3100 Hermetic Thermostat 3100U Hermetic Thermostat 3100UX Hermetic Thermostat 3106 Hermetic Thermostat Amperage: 0.5 A resistive (3156 Series) 7 A resistive (3150 Series) Housing material: Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -29 °C to 177 °C [-20 °F to 350 °F] Environmental exposure range: -62 °C to 260 °C [-80 °F to 500 °F] Dielectric strength: MIL-STD-202, Method 301 750 Vac 60 Hz terminal to case (3150, 3156 Series) 1250 Vac 60 Hz terminal to case (3150U, 3156U Series) 1500 Vac 60 Hz terminal to case (3150UX Series) Insulation resistance: MIL-STD-202, Method 302, Cond. B 50 MOhm, 500 Vdc applied Contact resistance: MIL-STD-202, Method 307 25 mOhm (3156 Series) 50 mOhm (3150 Series) Hermetic seal: MIL-STD-202, Method 112, Cond. A 1x10-5 atm cc/s Moisture resistance: MIL-STD-202, Method 106 SERIES NAME 3150 Low Silhouette Hermetic Thermostat 3150U Low Silhouette Hermetic Thermostat 3150UX Low Silhouette Hermetic Thermostat 3156 Low Silhouette Hermetic Thermostat 3156U Low Silhouette Hermetic Thermostat www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 43 1/10/2006, 3:45 PM 43 THERMOSTATS - PRECISION 3600/3601 Series TO-5 Thermal Switches The 3600/3601 Series is a single pole, single throw, bimetal snap-action switch available to open or close on temperature rise. These devices are specifically designed and often suited for mounting on products such as printed circuit boards to protect against hazardous temperatures associated with the thermal density of components on backplanes, flexible circuitry and sophisticated time-based circuits. Amperage: 1 A resistive Housing material: nickel Operating temperature range: 40 °C to 120 °C [104 °F to 248 °F] Environmental exposure range: -50 °C to 150 °C [-58 °F to 302 °F] Dielectric strength: 500 Vac 60 Hz for one second, terminal to case Insulation resistance: 20 MOhm at 500 Vdc Contact resistance: 60 MOhm Hermetic seal: 1x10-3 atm cc/s SERIES NAME 3600 Series TO-5 Thermal Switch 3601 Series TO-5 Thermal Switch 44 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 44 1/10/2006, 3:45 PM THERMOSTATS - PRECISION 3000 Series Custom-packaged Thermostats The 3000 Series incorporates a Honeywell thermostat assembled in a custom package for use in a variety of applications that require flexibility in mounting and terminal configurations. A typical product includes a 3100 hermetic internal thermostat with a terminal selection, housing selection and customized part number. These custom package devices operate in many extreme environmental conditions, such as exposure to hazardous substances, dust particles and liquid immersion. Amperage: Housing material: Operating temperature range: Environmental exposure range: Dielectric strength: Insulation resistance: 7 A resistive Stainless steel or brass -29 °C to 260 °C [-20 °F to 500 °F] -62 °C to 288 °C [-80 °F to 550 °F] MIL-STD-202, Method 301 1250 Vac 60 Hz terminal to case Contact resistance: Hermetic seal: Moisture resistance: Terminations for 3000-45X* and 3000-55X* Housings Terminations for 3000-53X* and 3000-141 Housings 1 0 MIL-STD-202, Method 302 50 MOhm to 500 MOhm MIL-STD-202, Method 307 50 mOhm max. MIL-STD-202, Method 112, Condition A 1 x 10-5 atm cc/s MIL-STD-202 Method 106 WIRE LEADS, LENGTHS AS REQ'D. 1 6,35 [0.25] MALE QUICK CONNECTS 2a HERMETIC CONNECTOR BAYONET OR THREADED WIRE LEADS, LENGTHS AS REQ'D. 2a 6,35 [0.25] MALE QUICK CONNECTS 3 WIRE LEADS, LENGTHS AS REQ'D. 2b 6,35 [0.25] MALE QUICK CONNECTS 60˚ REF. 2b 6,35 [0.25] MALE QUICK CONNECTS 60˚ REF. Housings 1/2 - 14 NPT THREAD 3000-45X* Housings 25,4 [1.00] 3000-53X* 3/4 - 16 UNF-3A THREAD 4a 6,35 [0.25] MALE QUICK CONNECTS 22,26 [0.875] PROBE LENGTH 1/2 - 14 NPT THREAD 1/2 - 14 NPT THREAD SENSING SURFACE SENSING SURFACE 3000-55X* 4b 60˚ REF. 6,35 [0.25] MALE QUICK CONNECTS 3000-141 22,26 [0.875] 25,4 [1.00] 1/2 - 14 NPT THREAD 1/2 - 14 NPT THREAD 3/4 - 16 UNF - 3A THREAD PROBE LENGTH SENSING SURFACE SERIES NAME 3000 Custom-packaged Thermostat SENSING SURFACE www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 45 1/10/2006, 3:45 PM 45 THERMOSTATS - PRECISION 3800 Series Industrial-grade Thermostats for Severe Duty Applications 3450R/3450HR/3455R Series Phenolic Automatic Reset Thermostats The 3800 Series is often used where high levels of vibration and mechanical shock are common but a military device is not required. It is easily customized for use in a variety of applications. A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. These products are factory calibrated to the customer’s specification. Amperage: 7 A resistive Housing material: Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -29 °C to 260 °C [-20 °F to 500 °F] Environmental exposure range: -62 °C to 260 °C [-80 °F to 500 °F] Dielectric strength: MIL-STD-202, Method 301 1250 Vac terminal to case Insulation resistance: MIL-STD-202, Method 302, Cond. B 50 MOhm min. terminal to case Contact resistance: MIL-STD-202, Method 307 50 mOhm max. Hermetic seal: MIL-STD-202, Method 112, Cond. A 1 x 10-5 atm cc/s Moisture resistance: MIL-STD-202, Method 106 Vibration (random): MIL-STD-202, Method 214 30 g, 20 Hz to 2,000 Hz Vibration (sinusoidal): MIL-STD-202, Method 204, Condition D 20 G, 20 Hz to 2,000 Hz Mechanical shock: MIL-STD-202, Method 213, 400 G Thermal shock: MIL-STD-202, Method 107, Cond. B Acceleration: MIL-STD-202, Method 212, 20 G Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: 14,43 DIA. [0.568] Automatic 15 A resistive max. Phenolic 0 °C to 150 °C [32 °F to 302 °F] 0 °C to 150 °C [32 °F to 302 °F] 9,63 [0.379] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 3450R Phenolic Automatic Reset Thermostat 6,73 [0.265] 2,36 [0.093] DIA. 1,57 [0.062] DEEP 13,94 [0.549] 12,34 9,12 [0.486] [0.359] 14,43 DIA. [0.568] 16,0 DIA. [0.630] SERIES NAME 3450HR Phenolic Automatic Reset Thermostat SERIES NAME 3800 Industrial Grade Thermostat 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] SERIES NAME 3455R Phenolic Automatic Reset Thermostat 46 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 46 1/10/2006, 3:45 PM 0,51 [0.020] THERMOSTATS - PRECISION 3450RC/3450RCH/3455RC Series Ceramic Automatic Reset Thermostats 3450CM/3455RM Series Ceramic and Phenolic Manual Reset Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. The circuit will stay open above room ambient temperature until the manual reset button is pressed. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Reset type: Amperage capacity: Housing material: Operating temperature range: Automatic 15 A resistive max. Ceramic 0 °C to 260 °C [32 °F to 500 °F] -20 °C to 287 °C [0 °F to 550 °F] Manual 15 A resistive max. Ceramic or phenolic 52 °C to 232 °C [125 °F to 450 °F] (ceramic) 52 °C to 150 °C [125 °F to 302 °F] (phenolic) Environmental exposure range: 10 °C to 260 °C [50 °F to 500 °F] (ceramic) 10 °C to 150 °C [50 °F to 302 °F] (phenolic) 16,00 [0.379] 1,04 [0.041] MAX TRAVEL OF RESET BUTTON ON CONTACT OPENING 15,98 [0.629] 14,48 12,90 [0.570] [0.508] 9,63 [0.379] 0,51 [0.020] 14,43 DIA. [0.568] SERIES NAME 3450RC Ceramic Automatic Reset Thermostat 9,55 9,04 [0.376] [0.356] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 3450CM Ceramic Manual Reset Thermostat 2,36 [0.093] DIA. 1,57 [0.062] DEEP 14,48 [0.570] 12,90 9,04 [0.508] [0.356] 14,43 DIA. [0.568] 16,0 DIA. [0.630] ENCLOSED DISK 1,04 [0.041] MAX TRAVEL OF RESET BUTTON ON CONTACT OPENING 2,77 DIA. RESET [0.109] BUTTON SERIES NAME 3450RCH Ceramic Automatic Reset Thermostat 15,88 ON CONTACT [0.625] CLOSING 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 3455RM Phenolic Manual Reset Thermostat 0,51 [0.020] SERIES NAME 3455RC Ceramic Automatic Reset Thermostat www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 47 1/10/2006, 3:46 PM 47 THERMOSTATS - PRECISION 3455RBV Series Overmolded Automatic Reset Thermostats 3450R/3450RC/3450RCH/3455R/3455RC Series “One-shot” ½ in Thermostats A temperature-sensitive bimetal disc, electrically isolated from the switch, actuates the normally closed contacts. The contacts open when the surface or ambient temperatures increase to the operating snap point of the calibrated disc. Response to temperature changes is extremely rapid due to the inherently low mass of the disc and the small size of the product. Products are designed for high limit applications where automatic reset is not desired. Reset type: Amperage capacity: Housing material: Operating temperature range: Environmental exposure range: Automatic 15 A resistive max. Ceramic or phenolic, epoxy overmold -12 °C to 105 °C [10 °F to 221 °F] -18 °C to 121 °C [0 °F to 250 °F] Reset type: None Amperage capacity: 15 A resistive max. Housing material: Ceramic or phenolic, with or without epoxy-sealed cap and terminals Operating temperature range: 52 °C to 260 °C [125 °F to 500 °F] (ceramic) 52 °C to 150 °C [125 °F to 302 °F] (phenolic) Environmental exposure range: -18 °C to 287 °C [0 °F to 550 °F] (ceramic) -18 °C to 150 °C [0 °F to 302 °F] (phenolic) AS REQUIRED 14,43 DIA. [0.568] WIRE GAGE AND INSULATION AS REQUIRED 16,0 DIA. [0.630] AS REQUIRED 0,51 [0.020] SERIES NAME 3450R Phenolic “One-shot” ½ in Thermostat 18,54 [0.730] 17,27 DIA. [0.680] 9,63 [0.379] 0,51 [0.020] 16,00 [0.379] SERIES NAME 3455RBV Overmolded Automatic Reset Thermostat 9,63 [0.379] 0,51 [0.020] SERIES NAME 3450RC Ceramic “One-shot” ½ in Thermostat 2,36 [0.093] DIA. 1,57 [0.062] DEEP 14,48 [0.570] 12,90 9,04 [0.508] [0.356] 14,43 DIA. [0.568] 16,0 DIA. [0.630] SERIES NAME 3450RCH Ceramic “One-shot” ½ in Thermostat 48 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 48 1/10/2006, 3:46 PM ENCLOSED DISK THERMOSTATS - PRECISION 3450R/3450RC/3450RCH/3455R/3455RC Series “One-shot” ½ in Thermostats (continued) 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 3455R Phenolic “One-shot” ½ in Thermostat 14,43 DIA. [0.568] 11,91 [0.469] 16,0 DIA. [0.630] 0,51 [0.020] SERIES NAME 3455RC Ceramic “One-shot” ½ in Thermostat www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 49 1/10/2006, 3:46 PM 49 THERMOSTATS - PRECISION Standard Terminal Guide: Hermetic Thermostats Only 3100/3106 Series T-116 T-117 T-120 T-110 T-111 3150/3156 Series T-109 Note: Terminal thickness 0,41 [0.016] REF unless specified. 3305/3306 Series T-133 T-134 T-135 Note: Terminal thickness 0,25 [0.010] REF unless specified. 50 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 50 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Terminal Guide: Hermetic Thermostats Only (continued) Hermetic Radius Cap (Except 3305/3306 Series) Terminal/Radius Cap Orientation Parallel Terminals Terminal/Radius Cap Orientation Opposed Terminals Standard Mounting Bracket Guide: Hermetic Thermostats Only 3100/3106/3150/3156/3305/3306 Series B-208 B-210 B-209 Top Mounted (Excluding 3150/ 3156/3305 Series) B-212 B-213 B-214 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 51 1/10/2006, 3:46 PM 51 THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Hermetic Thermostats Only (continued) Top or Bottom Mounted 3305 Series Only B-216 B-215 Notes: 1. Top mounted (excluding Series 3150/3156/3305). 2. Bracket thickness 0,51 ±0,10 [0.020 ±0.004] unless specified. 3. Decimal tolerance ±0,25 [±0.010] unless specified. Hermetic Studs/Hex. Studs (Excluding Series 3305/3306) Studs Top Mounted (Excluding 3150/ 3156/3305 Series) B-245 Note: Bracket thickness 0,51 ±0,10 [0.015 ±0.004] unless specified. 3305/3306 Studs Note: Decimal tolerance ±0,25 [±0.010] unless specified. 52 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 52 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Hermetic Thermostats Only (continued) Hermetic Overmolds (Silicone or Epoxy) Note: Dimensions apply to the 3100/3106 only. Terminal/Bracket Orientations Parallel Terminals Opposed Terminals Parallel Terminals Opposed Terminals www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 53 1/10/2006, 3:46 PM 53 THERMOSTATS - PRECISION Standard Terminal Guide: Non-Hermetic Thermostats Only 3001 Series T-123 T-124 T-125 T-126 T-127 T-128 T-177 Note: Terminal thickness 0,51 [0.020] REF unless specified. 54 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 54 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Terminal Guide: Non-Hermetic Thermostats Only (continued) 3004 Series T-123 T-124 T-125 T-126 T-127 T-128 T-177 Note: Terminal thickness 0,51 [0.020] REF unless specified. www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 55 1/10/2006, 3:46 PM 55 THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only Series 3450/3450CM/3450RC/3455R/3455RC/3455RM/3455RBV 3450, 3450RC 3450CM 3455R, 3455RC 3455RM 3455RBV 56 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 56 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only (continued) Series 3450/3455R/3455RBV/3450C/3455RC/3455RM/3450CM T-101 T-106 T-107 T-140 T-141 T-146 T-147 T-148 T-149 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 57 1/10/2006, 3:46 PM 57 THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only (continued) Standard Terminals - Series 3450/3455R/3455RBV/3450C/3455RC/3455RM/3450CM T-150 T-151 T-161 T-168 T-169 T-188 58 www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 58 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only (continued) Standard Mounting Brackets and Studs - Series 3001/3004 Only B-201 B-206 B-209 B-210 B-212* B-213 Notes: 1. Bracket thickness 0,51 ±0,10 [0.020 ±0.004] unless specified. 2. Decimal tolerance ±0,25 [0.010] unless specified. Note: Bracket thickness 0,38 ±0,10 [0.015 ±0.004] unless specified. Non-Hermetic Studs/Hex. Studs Non-Hermetic Radius Caps Note: Bracket thickness ±0,25 [0.010] unless specified. Note: Bracket thickness ±0,25 [0.010] unless specified. www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 59 1/10/2006, 3:46 PM 59 THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only (continued) Series 3450/3455R/3455RBV/3450C/3455RC/3455RM/3450CM B-201 B-203 B-205 B-203S B-206 B-207 B-209 B-210 B-212 B-213 60 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 60 1/10/2006, 3:46 PM THERMOSTATS - PRECISION Standard Mounting Bracket Guide: Non-Hermetic Thermostats Only (continued) B-230 B-239 B-241 B-246 B-249 B-250 B-220/B227 Brass Hex Mounting Stud B-240 Brass Mounting Stud www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 61 1/10/2006, 3:46 PM 61 THERMOSTATS - PRECISION High Amperage Custom Package Thermostats: Non-Hermetic Internal Thermostats Only 3000-59 3000-105 3000-53 These custom designed Series 3000 packages include a nonhermetic non-adjustable, snap action 3450RC/3455RC thermostat. Performance characteristics are outlined elsewhere in this catalog. Housing material varies with customer requirements. Brass, stainless steel, and other materials are available. Customized wire, terminals and size may be designed to suit requirements. Terminal/Bracket Orientations (Intermediate angles available on special request.) 62 Glo_Comm_minicat_Iss3_FINAL .PMD www.honeywell.com/sensing 62 1/10/2006, 3:46 PM THERMOSTATS - HIGH RELIABILITY High Reliability thermostats are manufactured to meet the stringent requirements of the military and aerospace industries for dielectric strength, moisture resistance, vibration, shock and hermetic seal. They meet all domestic and international approvals, as well as appropriate military specifications (i.e., MIL-S-24236). NOTE: The products in this section do not follow the “how to use this catalogue” instructions provided in the catalogue introduction. Specific reference numbers are not given due to their custom nature. Please contact your local Honeywell sales office for ordering information. 3200 Series Aerospace 3MS1 QPL Series Military The 3200 Series is a single pole, single throw switch activated by a snapaction bimetal disc. Temperature calibrations are pre-set at the factory and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically sealed steel housing, with a glass-to-metal seal at the terminal junction. It is manufactured and tested to meet or exceed critical military and aerospace specifications for spaceflight use, including temperature stability, shock, vibration and cleanliness. The 3MS1 Series is a single pole, single throw switch activated by a snap-action bimetal disc. Temperature calibrations are pre-set at the factory, and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically sealed steel housing with a glass-to-metal seal at the terminal junction. It is qualified to MIL-S-24236 and is QPL listed for military applications. Amperage: Housing material: 5 A resistive Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -51 °C to 163 °C [-60 °F to 325 °F] Environmental exposure range: -65 °C to 177 °C [-85 °F to 350 °F] Dielectric strength: MIL-STD-202, Method 301, 1250 Vac Insulation resistance: MIL-STD-202, Method 302, 500 MOhm Contact resistance: MIL-STD-202, Method 307, 0.025 Ohm max. Hermetic seal: MIL-STD-202, Method 112, Cond. C Moisture resistance: MIL-STD-202, Method 106 Shock: MIL-STD-202, Method 213, 750 G Vibration: MIL-STD-202, Method 204, 30 G MIL-STD-202, Method 214, 50 G Acceleration: MIL-STD-202, Method 212, 20 G Thermal shock: MIL-STD-202, Method 107, Cond. B Salt (1) spray: MIL-STD-202, Method 101, Cond. B Amperage: Housing Material: 5 A resistive Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -46 °C to 190 °C [-50 °F to 375 °F] Environmental exposure range: -65 °C to 260 °C [-85 °F to 500 °F] Dielectric strength: MIL-STD-202, Method 301, 1250 Vac Insulation resistance: MIL-STD-202, Method 302, 500 MOhm Contact resistance: MIL-STD-202, Method 307, 0.050 Ohm max. Hermetic seal: MIL-STD-202, Method 112 Cond. C Moisture resistance: MIL-STD-202, Method 106 Shock: MIL-STD-202, Method 213, 100 G Vibration: MIL-STD-202, Method 204, 20 G Acceleration: MIL-STD-202, Method 212, 20 G Thermal shock: MIL-STD-202, Method 107, Cond. B Salt (1) spray: MIL-STD-202, Method 101, Cond. B SERIES NAME 3MS1 QPL Series Military SERIES NAME 3200 Series Aerospace www.honeywell.com/sensing Glo_Comm_minicat_Iss3_FINAL .PMD 63 1/10/2006, 3:46 PM 63 THERMOSTATS - HIGH RELIABILITY 3500 Series Military 3153 Series Low Silhouette The 3500 Series is a single pole, single throw switch activated by a snapaction bimetal disc. Temperature calibrations are pre-set at the factory, and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically sealed steel housing, with a glass-to-metal seal at the terminal junction. It meets or exceeds the requirements of MIL-S24236 and is designed specifically for military and commercial aircraft applications. It is not QPL listed (see 3MS1). The 3153 Series is a single pole, single throw switch activated by a snapaction bimetal disc. Temperature calibrations are pre-set at the factory, and each unit is 100 % thermally and mechanically inspected. It is available to open or close on temperature rise. The case is laser welded to form a hermetically sealed steel housing, with a glass-to-metal seal at the terminal junction. The low silhouette and compact design often make it especially well-suited for applications that require miniaturization. Acceptance testing is performed in accordance with MIL-S-24236, Table III. Amperage: Housing material: 5 A resistive Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -51 °C to 204 °C [-60 °F to 400 °F] Environmental exposure range: -65 °C to 260 °C [-85 °F to 500 °F] Dielectric strength: MIL-STD-202, Method 301, 1250 Vac Insulation resistance: MIL-STD-202, Method 302, 500 MOhm Contact resistance: MIL-STD-202, Method 307, 0.050 Ohm max. Hermetic seal: MIL-STD-202, Method 112, Cond. C Moisture resistance: MIL-STD-202, Method 106 Shock: MIL-STD-202, Method 213, 400 G Vibration: MIL-STD-202, Method 204, 20 G Acceleration: MIL-STD-202, Method 212, 20 G Thermal shock: MIL-STD-202, Method 107, Cond. B Salt (1) spray: MIL-STD-202, Method 101, Cond. B SERIES NAME 3500 Series Military 6 A resistive Steel housing with glass-to-metal seal at terminal junction Operating temperature range: -29 °C to 177 °C [-20 °F to 350 °F] Environmental exposure range: -65 °C to 260 °C [-85 °F to 500 °F] Dielectric strength: MIL-STD-202, Method 301, 1250 Vac Insulation resistance: MIL-STD-202, Method 302, 500 MOhm Contact resistance: MIL-STD-202, Method 307, 0.050 Ohm max. Hermetic seal: MIL-STD-202, Method 112, Cond. C Moisture resistance: MIL-STD-202, Method 106 Shock: MIL-STD-202, Method 213, 100 G Vibration: MIL-STD-202, Method 204, 20 G Thermal shock: MIL-STD-202, Method 107, Cond. B Salt (1) spray: MIL-STD-202, Method 101, Cond. B SERIES NAME 3153 Series Low Silhouette 64 Glo_Comm_minicat_Iss3_FINAL .PMD Amperage: Housing Material: www.honeywell.com/sensing 64 1/10/2006, 3:47 PM COMBI-SENSOR Combi-sensor The Combi-sensor is a liquid pressure/temperature sensor that uses piezoresistive and thermistor sensing technology to measure water pressure and temperature. It is designed for use in boiler system water pressure and inflow temperature measurement applications. 39,0 [1.54] Pressure range: 0 bar to 3.0 bar relative Accuracy: ±2 % over full range Response time: