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Sensing and Control
Honeywell Inc.
11 West Spring Street
Freeport, IL 61032
www.honeywell.com/sensing
Manual Switches
Advanced Manual Line
Solid state switches — AML10 series
AML11/12 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/13
Electronic control switches — AML20 series
AML21/22 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14/15
AML23/25 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16/17
AML24/26 rocker switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18/19
AML27 keylock switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power duty switches — AML30 series
AML31/32 pushbutton switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
AML33/35 paddle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AML34/36 rocker switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Indicators, Annunciators — AML40 series
AML41/42 indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
AML45 annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Buttons, rockers, covers, cap assemblies — AML50 series
AML59 annunciator cap assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AML51/52 pushbutton switch and indicator buttons . . . . . . . . . . . . . . . . . . . . . . . . 30/31
AML53/55 paddle switch covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35/36
AML54/56 rocker switch operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30/40
Mounting hardware — AML60 series
AML61 mounting bracket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Accessories — AML70 series
AML71 barriers and AML75 panel seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
AML76 switch guards and AML78 panel plugs, dummy housing . . . . . . . . . . . . . . . . 45
AML79 connector block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Lamps and LEDs — AML90 series
AML91 incandescent wedge base T-13⁄4 lamps and AML92 T-13⁄4 LEDs. . . . . . . . . . . 46
Mounting dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
AML Series
Manual Switches
Advanced Manual Line
IN FRONT OF THE PANEL
Coordinated, attractive appearance.
AML features innovations designed by industrial designers to achieve the best balance of human factors and aesthetic appearance. Operator height, bezel size,
and the compatibility of square and rectangular shapes blend with other components to harmonize your panel. There’s
no visual clutter to distract from man/
machine communication.
Display flexibility. AML offers a choice of
five legend sizes, four button heights, full
or split section display, and illumination
by incandescent lamps, LED’s or neons.
Colors are bright and uniform, providing a
strong definition and good visibility. (Nonilluminated devices have the same attractive colors.)
BEHIND THE PANEL
AML’s simple, cost effective design provides many behind-panel benefits for the
designer and installer/user.
Simple to install. They snap in from the
panel front individually or in vertical or
horizontal strips; or in subpanel mounted
strips and matrices that can be pre-assembled and pre-wired to assure accurate alignment and efficient panel building.
Electrical flexibility. Solid state switches
with Hall effect integrated circuits
interface directly with microprocessors
and other logic level devices. These IC’s
were first applied in MICRO SWITCH solid
state keyboards. Today, many MICRO
SWITCH products incorporate the Hall
effect technology to meet a wide range of
position sensing and manual control
needs.
Electronic control switches with gold or
silver contacts, and 1, 2, or 4 poles, will
handle up to 3 amps. Including an encoded version which generates different binary coded outputs merely by changing
cam-keyed buttons.
Easy to wire. All AML devices present
single level termination. This means faster, easier, neater, and more economical
wiring. And there is a choice of solder,
quick-connect, push-on, and printed circuit termination.
MATING RECEPTACLES
The .110 × .020 quick-connect/solder terminal (types 2 and 8) is designed for use
with receptacles that comply with the UL
standard for insertion and withdrawal
forces. Maximum insertion force is 12 lbs.
max., withdrawal force is 14 lbs. These
receptacles are supplied by: AMP Inc.,
Berg, Augat, Hollingsworth, MALCO,
Zierick, and others. Refer to Thomas Register or the Yellow Pages for the location
of your local supplier.
Power duty switches meet line disconnect application needs with 10-amp pushbuttons and 15-amp paddle and rocker
switches.
Color display options include:
1 Transmitted color — color can be
distinguished whether lamp is On or
Off.
1 Dead front — display appears black,
until illumination causes legend and
color to appear.
1 Projected color — white display is
diffused with color when illuminated.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
9
Manuals
This comprehensive line of lighted and
unlighted manual controls features:
1 Pushbuttons for high and
intermediate frequency functions;
1 Rocker and paddle switches, with 2 or
3 positions, for less frequent control
functions;
1 Plus lighted indicators and
annunciators which complement
AML’s universal appeal.
Various controls can be matched with
their functions to accommodate the most
natural and efficient habit pattern reflex.
Keylock operated switches can be used
to assure ‘‘authorized personnel only’’
access.
AML Series
Manual Switches
Advanced Manual Line
FEATURES
1 Complete selection of pushbutton,
rocker and paddle (toggle type)
switches accommodates different
functions and promotes operator
efficiency.
1 Solid state, electronic, and power
duty control.
1 Full or split screen incandescent
display switches and indicators
provide vivid transmitted color,
projected color (for neutral display
when unlit), and dead front (hidden
color).
1 Wide-angle visibility LED and line
voltage neon display switches and
indicators.
1 Annunciators back-lighted by LED’s
enable high density message display.
1 Keylock switches available for
controlled access applications.
1 All AML terminations at the same
shallow depth (1.7 in. /43,1 mm) for
convenient wiring or PC board
termination.
1 Snap-in surface mount or sub-panel
(hidden bezel) mount with mounting
hardware.
1 Pad printed legends with a clear
polyurethane overcoat available in a
choice of five standard sizes.
1 Metric design for worldwide acceptance.
1 UL recognized, CSA certification.
1 Selected listings are certified by VDE
and CE. (For compliance status,
contact the 800 number.)
AML Series
MICRO SWITCH AML Advanced Manual
Line combines functional flexibility with
electrical versatility to provide a broad
range of options to choose from.
FULL GUARD BEZEL OPTION
EASY TO RELAMP
Relamping of T-1-3/4 incandescent
AML91 lamps is accomplished from the
front of the panel without tools. (AML92
T-1-3/4 LEDs can be added in the same
manner.)
As an alternative to standard height bezels (.06 in./1,5 mm), pushbutton switches can be furnished with full guard bezels
extending .19 in./5.0 mm from the mounting surface. In the free position, standard
buttons are flush with full guard bezels.
The raised bezel guards against accidental operation by someone leaning against
or dropping something on a control console.
High Intensity LEDs For Full-face AML Lighted Display
AML92 Series
1 Full-face illumination for high visibility lighted colors.
1 Advanced illumination technology combines high-intensity LED in standard
T-1-3/4 wedge base lamp package.
1 Easy plug-in installation in AML lighted switches and indicators.
1 Low operating temperature permits high density, continuous operation with
minimal heat build-up.
AML92 Series LEDs have a quad chip assembled in a T-1-3/4 wedge base lamp
package. They provide full-face illumination when used with lighted pushbutton,
rocker and paddle switches, or indicators equipped with incandescent lamp
sockets. For ordering information, refer to page 46.
10
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Advanced Manual Line
AML Series
AML CHARACTERISTICS
Electrical/Mechnical Life*
Pushbuttons–Momentary
Pushbuttons–Alternate
Rockers
Paddles
AML 10 Series
AML 20 Series
AML 30 Series
AML 40 Series
1,000,000
25,000 (silver)/
100,000 (gold)
25,000
25,000
25,000
25,000
N/A
---
25,000
25,000
25,000
-------
File E12252
File LR4442
File 0630/10.78+
Rating 1710
No. 4275.5788
File E12252
File LR4442
File 0630/10.78+ +
Rating 1710
No. 4275.5788
File E58932
File LR4442
None
25,000
25,000
25,000
Agency Ratings
(May not apply to every
series division)
UL
CSA
VDE
CE
File E53576
File LR4442
None
* 95% Survival
+ Exception: Four-Pole AML’s are not included in VDE Approval
++ Exception: Only the 2-pole AML33 and AML34 are certified by VDE
AML ELECTRICAL DATA
1 AML10 Series
Electrical Characteristics
Supply
Current
(Max.)
4.5-24 VDC
Sinking
5V
7.0 mA
(Released)
24 V
9.0 mA
(Released)
14.0 mA
(Operatedno load)
Output
Leakage
Output
Current
Voltage
max.
(Operated) (Released)
10 µA
+.4 Volt
(Sinking
10 mA)
Switching Time
Max.
Rise
10% to
90%
Fall
90% to
10%
Supply
Voltage
(VS)
1.5 µ sec 0.5 µ sec
(Sinking (Sinking
10 mA)
10 mA)
–30 to +30
VDC
Voltage
Externally
Applied to
Output
–0.5 Volt min. +24
Volts max. (Off
condition)
Loads
to
Output
20 mA
(Sinking)
Storage
Temperature
–40−C to
+65°C (–40°
to +149°F)
Manuals
Integrated
Circuit
Function
Absolute Maximum Rating 4
1 Over temperature range of 0° to +55°C (+32° to
+131°F) and supply voltage of 4.5 to 5.5 VDC.
2 Over temperature range of 0° to +55°C (+32° to
+131°F) and supply voltage of 16 VDC.
3 At 24°C. (+75°F)
1 AML20 Series
Contacts
Voltage
Current
Load Type
Silver
or
Gold-plated Silver
250 VAC
125 VAC
24 VDC
2 Amps
3 Amps
2 Amps
75% Power Factor
75% Power Factor
Resistive
Gold
125 VAC/DC
100 mA
Resistive
4 As with all solid state components, performance can be
expected to deteriorate as rating limits are approached;
however, they will not be damaged unless the limits are
exceeded.
1 AML30 Series
Current
Rockers or Paddles
Voltage
Pushbuttons
Load Type
125 VAC
10 amps
15 amps
60% power factor
250 VAC
10 amps
15 amps
60% power factor
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
11
Manual Switches
Solid State Pushbutton
AML11 Series
INCANDESCENT OR NON-LIGHTED DISPLAY
Electrical Data
Buttons
Lamps and LEDs
Accessories
Mounting Dimensions
FEATURES
1 Hall effect reliability.
1 Provides low voltage signals that
interface with nearly all DC logic level
loads.
1 4.5-24 VDC
supply voltage.
1 Full guard bezel option.
1 Lamps can be furnished installed or
ordered separately.
1 UL recognized.
1 Lamp circuit independent of switch
circuit.
Buttons ordered separately.
AML11 ORDER GUIDE
page 11
page 30
page 46
pages 44/45
pages 47/48
AML11 B
B
A
2
Housing
Type
Standard Bezel:
AML11B Square Non-Lighted
AML11C Square 1 Lamp Ckt.
AML11E Rect. Non-Lighted
AML11F Rect. 1 Lamp Ckt.
AML11G Rect. 2 Lamp Ckts.
Bezel
Color
B
Black
Incandescent
Lamp Type
A
No Lamp
Installed
Terminal
Type
2
.110 × .020
(Solder or
Quick-Connect)
Full Guard Bezel:
AML11H Square Non-Lighted
AML11J Square 1 Lamp Ckt.
AML11K Rect. Non-Lighted
AML11L Rect. 1 Lamp Ckt.
AML11M Rect. 2 Lamp Ckts.
B
6 V Lamp*
C
14 V Lamp*
E
28 V Lamp*
EA
4.5-24
VDC
Sinking
Circuitry
Codes
EA
Momentary
Action
3
.025 H .025
(Printed
Circuit, or
Push-On)
* Lamps will be installed per each lamp circuit specified in the Housing Type.
Example: AML11BBA2EA
Square pushbutton switch housing, non-lighted; black bezel; .110 × .020 termination;
momentary action; current sinking output for use with 4.5 volt supply.
CURRENT SINKING OUTPUT
AML10 SERIES
A permanent magnet plunger moves adjacent to the Hall effect integrated circuit
to give a digital, current sinking normally
high output.
12
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
EE
Alternate
Action
Manual Switches
Solid State Pushbutton
AML12 Series
LED DISPLAY
FEATURES
1 Hall effect reliabilty (Refer to facing
page for electrical specifications.)
1 Rectangular, high efficiency LED’s
give flush display area and wide angle
indication.
1 Available with or without diode
protection for the LED’s.
1 4.5 thru 24 VDC devices have an
internal resistor to maintain LED
current at nominal 20 mA.
LED ‘‘window’’ buttons ordered separately.
LEDs are not replaceable.
AML12 ORDER GUIDE
AML12C
Housing Type
Standard Bezel:
AML12C Square 1 LED
Electrical Data
Buttons
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
pages 30/31
page 46
pages 44/45
pages 47/48
1 LED circuit independent of switch
circuit.
1 UL recognized.
B
B
2
EA
Bezel
Color
B
Black
LED Color/
Voltage
Red
B
V*
C
5V
D
10 V
E
15 V
F
24 V
Yellow
H
V*
J
5V
K
10 V
L
15 V
M
24 V
Green
R
V*
S
5V
T
10 V
W
15 V
X
24 V
Terminal Type/
Diode Protection
2
.110 × .020
(Solder or
Quick-Connect)
Circuitry
Codes
Full Guard Bezel:
AML12J Square 1 LED
Example: AML12CBB2EA
Square pushbutton switch housing;
black bezel; red LED; .110 × .020 termination; current sinking output for use with 4.5
volt supply; momentary action.
4.5-24
VDC
Sinking
EA
Momentary
Action
EE
Alternate
Action
3
.025 × .025
(Printed Circuit
or Push-On)
8
.110 × .020
With Diode
Protection
* See LED application information for devices
without current-limiting resistor, page 46.
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
13
Manual Switches
Electronic Control Pushbutton
AML21 Series
INCANDESCENT OR NON-LIGHTED DISPLAY
Electrical Data
Buttons
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
page 30/31
page 46
pages 44/45
pages 47/50
FEATURES
1 1, 2, or 4 poles.
1 Silver or gold contacts.
1 Full guard bezel option.
1 Momentary or 2-level alternate action
(push-on, push-off).
1 UL recognized, CSA certified.
1 Lamps can be furnished installed or
ordered separately.
1 Lamp circuit independent of switch circuit.
Buttons ordered separately.
*
*
*AML21 Series: 1 pole and 2-pole
only.
AML21 ORDER GUIDE
AML21B
AML21C
AML21E
AML21F
AML21G
AML21 B
B
A
2
AA
Housing
Type
Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry Codes
(Each pole has double-throw)
B
Black
A
No Lamp
Installed
2
.110 × .020
(Solder or
Quick-Connect)
Standard Bezel:
Square Non-Lighted
Square 1 Lamp Ckt.
Rect. Non-Lighted
Rect. 1 Lamp Ckt.
Rect. 2 Lamp Ckts.
Full Guard Bezel:
AML21H
Square Non-Lighted
AML21J
Square 1 Lamp Ckt.
AML21K
Rect. Non-Lighted
AML21L
Rect. 1 Lamp Ckt.
AML21M Rect. 2 Lamp Ckts.
B
6 V Lamp*
C
14 V Lamp*
E
28 V Lamp*
3
.025 × .025
(Printed Ckt. or
Push-On)
Silver
Contacts
Mom. Action
AA 1-Pole
AC 2-Pole
CC 4-Pole
Alt. Action
AB 1-Pole
AD 2-Pole
CD 4-Pole
Gold
Contacts
Mom. Action
BA 1-Pole
BC 2-Pole
DC 4-Pole
Alt. Action
BB 1-Pole
BD 2-Pole
DD 4-Pole
Gold-Plated
Silver
Contacts
Mom. Action
EA 1-Pole
EC 2-Pole
Alt. Action
EB 1-Pole
ED 2-Pole
* Lamps will be installed per each lamp circuit specified in the Housing Type.
Example: AML21BBA2AA
Square pushbutton switch housing nonlighted; black bezel; .110 × .020 termination; momentary action; 1-pole, doublethrow; silver contacts.
14
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Electronic Control Pushbutton
LED DISPLAY
FEATURES
1 Identical to AML21 switches, except
furnished with high efficiency LED
display.
1 Rectangular LED’s are flush with
button surface, providing wide angle
indication.
1 Optional diode protection for LED’s.
1 5 thru 24 VDC LED devices have an
internal resistor to maintain current at
nominal 20 mA.
1 UL recognized, CSA certified.
1 LED circuit independent of switch
circuit.
Buttons with LED ‘‘window’’ ordered separately.
LEDs are not replaceable.
AML22 ORDER GUIDE
AML22 Series
Electrical Data
Buttons
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
pages 30/31
page 46
pages 44/45
pages 47/50
*
*AML22 Series: 1 pole and
2-pole only.
B
B
2
AA
Housing
Type
Bezel
Color
LED Color/
Voltage
Terminal
Type
Circuitry Codes
(Each pole has double-throw)
B
Black
Red
B
V*
C
5V
D
10V
E
15V
F
24V
Yellow
H
V*
J
5V
K
10V
L
15V
M
24V
Green
R
V*
S
5V
T
10V
W
15V
X
24V
2
.110 × .020
(Solder or
Quick-Connect)
Full Guard Bezel:
AML22J Square 1 LED
3
.025 × .025
(Printed Ckt.,
or Push-On)
8
.110 × .020
With Diode
Protection
for LED
Silver
Contacts
Mom. Action
AA 1-Pole
AC 2-Pole
CC 4-Pole
Alt. Action
AB 1-Pole
AD 2-Pole
CD 4-Pole
Gold
Contacts
Mom. Action
BA 1-Pole
BC 2-Pole
DC 4-Pole
Alt. Action
BB 1-Pole
BD 2-Pole
DD 4-Pole
Gold-Plated
Silver
Contacts
Mom. Action
EA 1-Pole
EC 2-Pole
Alt. Action
EB 1-Pole
ED 2-Pole
* See LED information for devices without current limiting resistor, page 46.
Example: AML22CBB2AA
Square pushbutton switch housing with
one LED, black bezel; red LED (without
resistor); .110 × .020 termination; momentary action, 1-pole, double-throw; silver contacts.
CONTACT ARRANGEMENT
1, 2 or 4 poles: Form C
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
15
Manuals
AML22 C
Standard Bezel:
AML22C Square 1 LED
AML22H Square 1 HighProfile LED (For use with
AML52-A buttons)
*
Manual Switches
Electronic Control Paddle
AML23 Series
INCANDESCENT OR NON-LIGHTED DISPLAY
FEATURES
1 Silver or gold contacts.
1 1, 2 or 4 poles.
1 Toggle type paddle operators
permanently installed in rectangular
housings.
1 Covers for the switch housing may be
lighted or unlighted.
1 UL recognized, CSA certified.
1 Lamps can be furnished installed or
Covers ordered separately.
ordered separately.
1 Lamp circuit independent of switch
circuit.
*AML23 ORDER GUIDE
Electrical Data
Paddle Covers
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
page 35
page 46
page 45
pages 47/50
*
*
*AML23 Series: 1 pole and
2-pole only.
AML23 E
B
A
2
AA
01
Housing
Type
Operator/Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry
Codes
Operating
Action
AML23 E
Rectangular
Non-Lighted
B
Black/Black
A
No Lamp
Installed
2
.110 × .020
(Solder or
Quick-Connect)
Insert Code
letters as
shown in
Circuitry Chart
Insert Code numbers
from Operating
Action Chart
AML23 F
Rectangular
1 Lamp Ckt. (A)
B
6 V Lamp*
C
14 V Lamp*
AML23 G
Rectangular
2 Lamp Ckts.
(A & B)
3
.025 × .025
(Printed Ckt.,
or Push-on)
E
28 V Lamp*
* Lamps will be installed per each lamp circuit specified in the Housing Type.
Example: AML23EBA2AA01
Rectangular non-lighted paddle switch
housing; black paddle and bezel; .110 ×
.020 terminals; with one circuit ON and
one circuit OFF in each extreme operator
position (maintained).
1 The ‘‘MICRO SWITCH’’
identification is shown
on this side of the
switch housings.
CIRCUITRY
Silver
Contacts
Gold
Contacts
AA
BA
AC
BC
2-Position
OPERATING ACTION
3-Position
2-Position:
(Non-illuminated
switches only)
CA
Maint.
Mom.
Maint.
DA
DC
(Non-illuminated
switches only)
16
Maint.
Maint.
Mom.
3-Position:
Maint.
CC
01
None
02
None
03
None
Mom.
Maint.
Mom.
04
Maint.
05
Maint.
06
Maint.
07
Maint.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Maint.
Mom.
Mom.
Maint.
Manual Switches
Electronic Control Paddle
LED DISPLAY
AML25 Series
FEATURES
1 Identical to AML23, except furnished
with one or two rectangular high
efficiency LED’s which give flush
display area and wide angle
indication.
1 Available with or without diode
protection for LED’s.
1 LED circuit independent of switch
circuit.
Electrical Data
Paddle Covers
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
page 36
page 46
page 45
pages 47/50
1 5 thru 24 VDC devices have internal
resistor to maintain current at nominal
20 mA.
1 UL recognized, CSA certified.
*
Covers with LED ‘‘window’’ ordered separately.
*
*AML25 Series: 1 pole and
2-pole only.
AML25 ORDER GUIDE
AML25 F
B
B
2
AA
01
R
X
Housing
Type
Operator/
Bezel Color
LED
Voltage
Terminal Type/
Diode Protection
Circuitry
Codes
Operating
Code
LED Color
(LED A)
LED Color
(LED B)
AML25 F
Rectangular
1 LED
B
Black/Black
B
V*
2
.110 × .020
(Solder or Q-C)
Insert code
letters
as shown in
Circuitry
Chart
Insert code
numbers
from
Operating
Action
Chart
R
Red
Y
Yellow
G
Green
X
No LED
R
Red
Y
Yellow
G
Green
X
No LED
AML25 G
Rectangular
2 LED’s
C
5V
D
10 V
E
15 V
8
.110 × .020
w/Diode
protection
LED version
available
only with
AA
BA
CA
DA
circuitry
Manuals
F
24 V
3
.025 × .025
(Printed Ckt.,
or Push-On
* See LED application information for devices without current-limiting resistor, page 46.
Example: AML25FBB2AA01RX
Rectangular paddle switch; illuminated
with one red LED, this device has a black
paddle and bezel, and .110 × .020 terminals; with one circuit ON and one circuit
OFF in each extreme operator position
(maintained).
NOTE: For further information on replacement LED’s, call the 800 number.
Covers
ordered
separately
1 The ‘‘MICRO SWITCH’’ identification is
shown on this side of the switch housings.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
17
Manual Switches
Electronic Control Rocker
AML24 Series
INCANDESCENT OR NON-LIGHTED DISPLAY
FEATURES
1 Silver or gold contacts.
1 2 or 3 position operation.
1 UL recognized, CSA certified.
1 Lamps can be furnished installed or
ordered separately.
1 Lamp circuit independent of switch
circuit.
Electrical Data
Rockers
Lamps
Accessories
Mounting Dimensions
*
*
*AML24 Series: 1 pole and
2-pole only.
Rocker operators ordered separately.
AML24 ORDER GUIDE
page 11
page 39
page 46
pages 44/45
pages 47/50
AML24 E
B
A
2
AA
01
Housing
Type
Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry
Codes
Operating
Action
AML24 E
Rectangular
Non-Lighted
B
Black
A
No Lamp
Installed
2
.110 × .020
(Solder or
Quick-Connect)
Insert Code
letters as
shown in
Circuitry Chart
Insert Code numbers
from Operating
Action Chart
AML24 F
Rectangular
1 Lamp Ckt. (A)
B
6 V Lamp*
C
14 V Lamp*
AML24 G
Rectangular
2 Lamp Ckts.
3
.025 × .025
(Printed Ckt.,
or Push-on)
E
28 V Lamp*
* Lamps will be installed per each lamp circuit specified in the Housing Type.
Example: AML24EBA2AA01
Rectangular non-lighted rocker switch
housing; black bezel; .110 × .020 terminals; with one circuit ON and one circuit
OFF in each extreme operator position
(maintained).
1 The ‘‘MICRO SWITCH’’
identification is shown
on this side of the
switch housings.
CIRCUITRY
Silver
Contacts
Gold
Contacts
AA
BA
2-Position
OPERATING ACTION
3-Position
2-Position:
Maint.
AC
BC
(Non-illuminated
switches only)
CA
Mom.
Maint.
DA
DC
Mom.
Maint.
(Non-illuminated
switches only)
18
Maint.
Maint.
Mom.
3-Position:
Maint.
CC
01
None
02
None
03
None
Mom.
04
Maint.
05
Maint.
06
Maint.
07
Maint.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Maint.
Mom.
Mom.
Maint.
Manual Switches
Electronic Control Rocker
LED DISPLAY
AML26 Series
FEATURES
1 Identical to AML24, except furnished
with one or two rectangular high
efficiency LED’s which give flush
display area and wide angle
indication.
1 Available with or without diode
protection for LED’s.
1 LED circuit independent of switch
circuit.
Electrical Data
Rockers
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
page 40
page 46
page 45
pages 47/50
1 5 thru 24 VDC LED devices have
internal resistor to maintain current at
nominal 20 mA.
1 UL recognized, CSA certified.
Rocker operators ordered separately.
*
*
LEDs are not replaceable.
*AML26 Series: 1 pole and
2-pole only.
AML26 ORDER GUIDE
AML26 F
B
B
2
AA
01
R
X
Housing
Type
Bezel Color
LED
Voltage
Terminal Type/
Diode Protection
Circuitry
Codes
Operating
Action
LED Color
(LED A)
LED Color
(LED B)
AML26 F
1 LED
B
Black
B
V*
2
.110 × .020
(Solder or
Quick-Connect
Insert code
letters
as shown in
Circuitry
Chart
Insert code
numbers
from
Operating
Action
Chart
R
Red
Y
Yellow
G
Green
X
No LED
R
Red
Y
Yellow
G
Green
X
No LED
AML26 G
2 LED’s
C
5V
D
10 V
E
15 V
8
.110 × .020
w/Diode
for LED
protection
LED version
available
only with
AA
BA
CA
DA
circuitry
Manuals
F
24 V
3
.025 × .025
(Printed Ckt.,
or Push-On)
* See LED application information for devices without current-limiting resistor, page 46.
Example: AML26FBB2AA01RX
Rectangular rocker switch; illuminated
with one LED, this device has a black
bezel, .110 × .020 terminals; with one
circuit ON and one circuit OFF in each
extreme operator position (maintained).
Rocker
ordered
separately
1 The ‘‘MICRO SWITCH’’ identification is
shown on this side of the switch housings.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
19
Manual Switches
Electronic Control Keylock
NON-LIGHTED
AML27 Series
FEATURES
1 Enable control of access to computer
peripherals, keyboards, point-of-sale
terminals, and security systems which
are locked when unattended; and
other locations where tampering must
be discouraged.
1 2 or 3 positions, maintained
(90° throw) and momentary action
(60° throw).
1 5-bit key combinations
AML27 ORDER GUIDE
Electrical Data
Accessories
Mounting Dimensions
page 11
pages 44/45
pages 47/50
1 UL recognized, CSA certified.
1 Static discharge protection (up to
20 kV when grounded).
AML27 A
B
K
2
AA
21
BA
Housing
Type
Bezel
Color
Button
Color
Terminal
Type
Circuitry Codes
(Each pole has
double-throw)
Operation Action
(Key out in center position,
except where noted)
Key
Combinations
AML27 A
B
Black
K
Black
2
.110 × .020
(Solder or
Quick-Connect)
Square
housing
Non-Lighted
3
.025 × .025
(Printed
Circuit or
Push-On)
Silver Contacts:
AA
1 pole
AC
2 pole
CCW
None
None
Gold Contacts:
BA
1 pole
BC
2 pole
None
Maint.
Mom.
REPLACEMENT KEYS
One key per listing.
Key
Combination
Key
Code
Catalog
Listing
BA
BB
BD
BE
BS
BT
BV
BW
110
109
107
106
117
118
119
120
30PA101-AML
30PA102-AML
30PA104-AML
30PA105-AML
30PA117-AML
30PA118-AML
30PA119-AML
30PA120-AML
Maint.
Specify different Key Combinations to acquire different keys, i.e.;
AML27ABK2AA21BB and
AML27ABK2AA21BE have different keys.
AML27ABK2AA21BB and
AML27ABK3BC25BB have identical interchangeable keys.
Example: AML27ABK2AC28BB
Square housing; black bezel and button; .110
× .020 terminals; 2-pole double-throw; silver
contacts; 3-position maintained and key
code ‘‘BB’’.
Mom.
Maint.
Maint.
Maint.
Maint.
Center
21
Maint.
22*
Maint.
23
Maint.
24
Maint.
25
Maint.
26**
Maint.
27***
Maint.
28***
Maint.
29†
Maint.
30†
Maint.
31††
Maint.
CW
(Two Keys
Furnished)
Maint.
BA
BB
BD
BE
Maint.
BS
BT
BV
BW
Mom.
Maint.
Mom.
Maint.
Maint.
Maint.
28 and 29 operating actions
should be used
with Key Combinations BA
and BB.
Maint.
Mom.
Mom.
* Key out in both positions.
** Key out in all three positions.
*** Key out in center and CW
positions.
† Key out in center and
CCW positions.
†† Key out in CCW only.
CIRCUITRY
2-Position Switches:
Normal
Position*
Note: These keys fit the 5-bit keylocks in
the Order Guide.
Key Turned
to Right
(CW)
3-Position Switches (Available in 2-pole only.)
Key
Turned
to Left
(CCW)
1 Pole
Normal
Position*
2 Pole
2 Pole
* Circuit remains the same with key in or out.
20
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Key
Turned to
Right (CW)
Manual Switches
Power Duty Pushbutton
AML31/32 Series
INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY
Electrical Data
Buttons
Lamps and LEDs
Accessories
Mounting Dimensions
page 11
page 30
page 46
pages 44/45
page 48
FEATURES
1 UL recognized, CSA certified.
1 AML31 lamp circuit independent of
switch circuit.
*
Buttons ordered separately.
*
CONTACT ARRANGEMENT
*AML31 Series: 2-pole.
*AML32 Series: 2-pole.
2 poles (Form X)
AML31 ORDER GUIDE
AML31 accepts one incandescent lamp which can be furnished installed or ordered separately.
AML31 E
B
A
4
AC
Housing
Type
Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry
Codes
B
Black
A
No Lamp Installed
4
.187 × .020
(Solder or
Quick-Connect)
2-Pole, Single-Throw
Normally-Open, Form X:
AD
AC
Alt.
Mom.
Action
Action
Standard Bezel:
AML31E Rect. Non-Lighted
AML31F Rect. 1 Lamp Ckt.
B
6 V Lamp*
Full Guard Bezel:
AML31K Rect. Non-Lighted
AML31L Rect. 1 Lamp Ckt.
C
14 V Lamp*
Manuals
E
28 V Lamp*
* Lamps will be installed per each lamp circuit specified in the Housing Type.
Example: AML31EBA4AC
Rectangular pushbutton switch housing,
non-lighted; black bezel; .187 × .020 ter-
minals; momentary action; 2-pole, singlethrow, normally open, Form X.
AML32 ORDER GUIDE
AML32 has neon lamp wired to 125 or 250 VAC resistor.
AML32 F
B
C
7
AC
Housing
Type
Bezel
Color
Neon Lamp
Voltage/Color
Terminal Type
Lamp Circuit
Circuitry
Codes
B
Black
Red
B 125 VAC
C 250 VAC
4
.187 × .020
(Solder or
Quick-Connect)
with isolated
lamp circuit
2-Pole, Single-Throw
Normally-Open, Form X:
AD
AC
Alt.
Mom.
Action
Action
Standard Bezel:
AML32F Rect. 1 Neon Lamp
Full Guard Bezel:
AML32L Rect. 1 Neon Lamp
Clear
K 125 VAC
L 250 VAC
Green
M 125 VAC
P 250 VAC
Example: AML32FBC7AC
Rectangular pushbutton switch housing;
black bezel; 250 volt, red neon lamp; .187
× .020 terminals with integral lamp circuit; momentary action; 2-pole, singlethrow, normally open, Form X.
7
.187 × .020
with integral
lamp circuit
Isolated neon circuit
Integral neon circuit
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
21
Manual Switches
Power Duty Paddle
AML33/35 Series
INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY
Electrical Data
Paddle Covers
Lamps
Mounting Dimensions
page 11
page 35
page 46
page 48
FEATURES
1 Toggle type paddle operators
permanently installed in rectangular
housings.
1 2-position maintained action.
1 AML33 lamp circuit independent of
switch circuit.
1 UL recognized, CSA certified.
Colored housing covers ordered separately.
CONTACT ARRANGEMENT
*
*
1 or 2 poles: Form A
AML33 ORDER GUIDE
AML33 accepts one incandescent lamp which can be furnished installed or ordered separately.
*AML33 Series: 2-pole only.
*AML35 Series: 1-pole and
2-pole.
AML33 E
B
A
4
AA
01
Housing
Type
Operator/Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry
Codes
Operating
Action
AML33 E
Rectangular
Non-Lighted
B
Black/Black
A
No Lamp
Installed
4
.187 × .020
(Solder or
Quick-Connect)
Silver Contacts:
AA
1-Pole
(One Form A
Single-throw,
Normally-Open)
AC
2-Pole
(Two Form A)
B
6 V Lamp*
AML33 F
Rectangular
1 Lamp Ckt.
C
14 V Lamp*
E
28 V Lamp*
Maint.
ON
01
Maint.
OFF
* Lamps will be installed per each lamp circuit specified in the Housing Type.
AML35 ORDER GUIDE
AML35 has neon lamp wired to 125 or 250 VAC resistor.
AML35 F
B
B
4
AA
01
Housing
Type
Operator/Bezel
Color
Neon Lamp
Voltage
Terminal Type/
Lamp Circuit †
Circuitry
Codes
Operating
Action
AML35 F
Rectangular
1 Neon Lamp
B
Black/Black
Red
B
125 VAC
4
.187 × .020
(Solder or
Quick-Connect)
With Isolated
Lamp Circuit
Silver Contacts:
AA
(One Form A
Single-Throw)
Available only
with isolated
lamp circuit,
term. type 4.
C
250 VAC
Green
M
125 VAC
P
250 VAC
1 The ‘‘MICRO SWITCH’’ identification is
shown on this side of the switch housing.
22
7
.187 × .020
With Integral Lamp
Circuit (Available
with 2-Pole
devices only
Example: AML35FBB4AA01
Rectangular paddle switch housing;
black paddle and bezel; 125 VAC neon
lamp; .187 × .020 terminals with isolated
AC
2-Pole
(Two Form A)
Maint.
ON
01
Maint.
OFF
lamp circuit; 1-Pole Form A Single-Throw;
with circuit ON in one extreme position
and OFF in the other (maintained).
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Power Duty Rocker
AML34/36 Series
FEATURES
1 Same circuitry, and electrical rating as
power duty paddle switches.
1 Neon lamp circuitry can be isolated or
integral on 2-pole switches; isolatedonly on 1-pole switches (see
schematics).
1 UL recognized, CSA certified.
1 AML34 lamp circuit independent of
switch circuit.
INCANDESCENT, NEON, OR NON-LIGHTED DISPLAY
Rocker operators ordered separately.
*
Electrical Data
Rockers
Lamps
Mounting Dimensions
page 11
page 39
page 46
page 48
AML34 ORDER GUIDE
AML34 accepts one incandescent lamp which can be furnished installed or ordered separately.
*
AML34 Series: 2-pole only.
AML36 Series: 1-pole and
2-pole.
AML34 E
B
A
4
AA
01
Housing
Type
Bezel
Color
Incandescent
Lamp Type
Terminal
Type
Circuitry
Codes
Operating
Action
AML34 E
Rectangular
Non. Illum.
B
Black
A
No Lamp
Installed
4
.187 × .020
(Solder or
Quick-Connect)
Silver Contacts:
AA
1-Pole
(One Form A
Single-Throw)
B
6 V Lamp*
AML34 F
Rectangular
1 Lamp Ckt.
C
14 V Lamp*
AC
2-Pole
(Two Form A)
E
28 V Lamp*
Maint.
ON
01
Maint.
OFF
Manuals
* Lamps will be installed per each lamp circuit specified in the Housing Type.
AML36 ORDER GUIDE
AML36 has neon lamp wired to 125 or 250 VAC resistor.
AML36 F
B
B
4
AA
01
Housing
Type
Bezel
Color
Neon Lamp
Voltage
Terminal Type/
Lamp Circuit
Circuitry
Codes
Operating
Action
AML36 F
Rectangular
1 Neon Lamp
B
Black
Red
B
125 VAC
4
.187 × .020
(Solder or
Quick-Connect)
With Isolated
Lamp Circuit
Silver Contacts:
AA
(One Form A
Single-Throw)
Not available with
terminal type 7
7
.187 × .020
(Solder or
Quick-Connect)
With Integral Lamp
Circuit
AC
2-Pole
(Two Form A)
C
250 VAC
Green
M
125 VAC
P
250 VAC
Maint.
ON
1 The ‘‘MICRO SWITCH’’ identification is
shown on this side of the switch housing.
Example: AML36FBB4AA01
Rectangular rocker switch housing; black
bezel; 125 VAC neon lamp; .187 × .020
terminals with isolated lamp circuit; 1Pole Form A single-throw; with circuit ON
in one extreme position and OFF in the
other.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
23
01
Maint.
OFF
Manual Switches
Lighted Indicators
AML41/42 Series
To order lamps see page 46.
FEATURES
1 Pushbutton style indicators match
display of standard bezel lighted
switches. Choice of incandescent
or LED illumination.
1 Lens style indicators use a special
cap-like button which covers the
bezel to present a larger display area,
without affecting family appearance.
Up to 3-lamp split screen capability.
Incandescent illumination.
AML41 INCANDESCENT DISPLAY INDICATORS ORDER GUIDE
AML41 C
B
A
2
Incand.
Lamp
Type
Terminal
Type
Housing Type
Pushbutton
Style:
Lens
Style:
Bezel
Color
AML41 C
Square
1 lamp ckt.
AML41 J
Rectangular
1 lamp ckt.
B
Black
AML41 D
Square
2 lamp ckts.
AML41 K
Rectangular
2 lamp ckts.
AML41 F
Rectangular
1 lamp ckt.
AML41 L
Rectangular
3 lamp ckts.
A
No lamp
installed
2
.110 × .020
(Solder or QuickConnect)
B
6 V Lamp*
3
.025 × .025
(Printed
Circuit
or Push-On)
C
14 V Lamp*
E
28 V Lamp*
AML41 G
Rectangular
2 lamp ckts.
* Lamps will be installed per each lamp circuit specified in the Housing Type.
AML41
(Use AML51 pushbuttons only.
Page 30.)
AML41
(Use AML51-J/-K/-L
lens buttons only.
Page 30.)
Examples:
AML41CBA2
Square (pushbutton style) indicator
housing with one lamp circuit; black bezel; .110 × .020 termination.
AML41JBA2
Rectangular (lens style) indicator housing with one lamp circuit; black bezel; .110
× .020 termination.
AML42 LED DISPLAY INDICATORS ORDER GUIDE
LEDs are not replaceable.
AML42C
(Use AML52-C/-A
pushbuttons only.
Page 31.)
AML42S
AML42 S
B
C
2
Housing
Type
Bezel
Color
LED Color/
Voltage
Terminal Type/
Diode Protection
AML42 C
Square
1 LED
B
Black
AML42 S
Compact
1 LED
Yellow
H
V*
J
5V
K
10 V
L
15 V
M 24 V
B
C
D
E
F
R
S
T
W
X
Red
V*
5V
10 V
15 V
24 V
Green
V*
5V
10 V
15 V
24 V
Example: AML42SBC2
Compact indicator with black bezel; 5 volt
red LED; .110 × .020 termination.
24
2
.110 × .020
(Solder or Q.C.)
3
.025 × .025
(Printed Circuit
or Push-On)
8
.110 × .020
w/diode to
protect LED
9
.025 × .025
w/diode to
protect LED
* See LED application data, page 46, for these
devices without current-limiting resistor.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Solid State LED Annunciators
AML45/59 Series
FEATURES
1 Messages are backlighted with LED’s
for long, reliable operating life.
Reduces service and maintenance
costs.
1 Low voltage and current (without
inrush), enables direct drive with
integrated circuits. Reduces cost of
interface components (and
installation), and power supply.
1 Low operating temperature allows
high-density, continuous operation.
Minimal heat build-up.
1 Inherently rugged. Resists effects of
shock and vibration (no filaments to
break).
1 High density message display.
Illuminates up to four legend sectors
in color, in a 0.8 × 1.2 inch area.
1 Dead front hides legends until
illuminated. Non-glare display with no
flickering.
1 UL recognized.
The AML45 housing has two high efficiency LED’s which illuminate color filters
and film legends located in the snap-on
AML59 cap assembly. There is a choice of
full face one-color and split one-color or
two-color displays. Color options are red,
green, and yellow.
Film legends offer a choice of negative or
positive formats. (Note: human factors
engineers generally favor negative annunciator messages, reserving the positive format for use if special attention is
necessary, such as ‘‘PAPER JAM.’’)
NEGATIVE
When illuminated, colored legend appear1001s against a black background.
When unlighted, the legend is hidden
(dead front).
POSITIVE
When illuminated, black legend appears
against a colored background.
NEGATIVE
POSITIVE
This annunciator is totally compatible
with other deivces in the MICRO SWITCH
AML Advanced Manual Line both in front
of, and behind the panel. Two of them fit in
the same space as a rectangular AML
indicators or switch. All terminals exit at
AML’s standard 1.7-inch depth for convenient, single-level wiring.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
25
Manuals
AML45/59 solid state LED annunciators
are a state-of-the-art advancement over
traditional back-lighted legend displays
which utilize incandescent lamps. The
LED light source imparts the benefits of
solid state long-life and reliability, with low
power requirements. Operating life is
measured by years, instead of hours.
Manual Switches
Solid State LED Annunciators
AML45/59 Series
AML45 LED HOUSINGS
LEDs should be specified as the same
color if a full or split screen one-color
display is desired (RR = red); or different
colors for a split screen two-color display
(RY = red/yellow). (Baffle plate inside
housing prevents light spillage from one
LED color section to the other on split
screen versions.)
LED colors should match filter colors
specified in AML59 cap assembly (see
page 28).
Spring clips on sides of the housing hold
units securely in panel. For mounting
strips of two or more units, AML61 mounting hardware may be used (see page 43).
LED APPLICATION INFORMATION
Refer to page 47.
AML45 ORDER GUIDE
PANEL ORIENTATION
Drawing (above) indicates Side 1 and
Side 2 LED locations, with MICRO
SWITCH identifications facing UP. Consider this orientation when ordering an
AML45S housing with two different LED
AML45 S
W
A
2
Housing
Type
Color of
Housing Bezel
LED
Voltage*
Terminal
Type
AML45 R
2 LED’s
(For use with
Full Screen)
W
White
A
2.4 V
K
Black
B
5V
2
.110 × .020
(Solder or
Quick-Connect)
AML45 S
2 LED’s
(For use with
Split Screen)
C
10 V
D
15 V
F
24 V
* Current draw is 20 mA. ‘‘B’’,
‘‘C’’, ‘‘D’’ and ‘‘F’’ have built-in
current limiting resistors.
26
colors, such as RG (red/Side 1, green/
Side 2). Since LED’s are permanently installed, color location is specially important to note when the device is to be terminated in a printed circuit board.
RY
LED Color
Side 1
3
.025 × .025
(Printed Circuit)
Side 2
R
Red
R
Red
Y
Yellow
Y
Yellow
G
Green
G
Green
8
.110 × .020
with diode protection
for LED’s
Example: AML45SWA2RY
Split screen type housing with white bezel,
2.4 V LED’s, .110 × .020 termination, red
LED in Side 1 and yellow LED in Side 2.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Solid State Annunciators
SUBPANEL MOUNTING
AML45/59 Series
AML61 mounting hardware may be used
for mounting strips of two or more annunciators in pairs in a single cutout. This
method is most cost-effective for multiunit application, since it generally takes
less time to make one large hole to accept
several units than it does to make a hole
for each individual unit. Also, if the front
panel is not required for mounting support, it can be made thinner, and easier to
cut out, minimizing installed cost.
AML61 strips are factory assembled with
metal cans welded together, and mounting brackets welded to the end cans. Refer to page 33 for ordering information.
Order AML45/59 annunciators and
AML61 mounting hardware separately.
INSTALLATION
Each rectangular AML61 mounting can
will accommodate two annunciators, as
shown in the drawing. Panel appearance
is enhanced if a spacer .05 in./1,3 mm
thick (approx.) is installed between the
housings at the terminal end. Specify Catalog Listing 30PA1-AML for a package of
10 spacers.
Mounting centers and panel cutout dimensions are shown on page 52. An installation instruction sheet PK8520 is
shipped with each order.
PRINTED CIRCUIT BOARD DIMENSIONS
Manuals
Suggested printed circuit board layout for up
to ten AML45 units assembled in an AML61
assembly:
3 .125N minimum diameter hole recommended to permit
access to annunciator, allowing it to be driven out
panel front should replacement become necessary.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
27
Maual Switches
Solid State LED Annunciators
AML45/59 Series
AML59 CAP ASSEMBLIES
The cap assembly consists of: black cap,
color filter(s), and optional film legend;
furnished unassembled. It snaps onto
housing, flush with the housing bezel.
Filters, assembled with their matte finish
facing the LED’s, efficiently diffuse the
illumination. They are color-tinted to complement the red, yellow, and green LED’s.
NOTE: Cap assembly should not be subjected to the temperature and chemical
atmosphere associated with wave soldering. These parts should be installed after
soldering and cleanup.
Catalog listings for AML59 cap assemblies are derived from the ordering guide
below. The ordering guide for AML45 LED
housings is on page 26.
CUSTOM LEGENDS
A 2:1 drawing in black ink is required for
satisfactory reproduction of custom film
legends. As an alternative, you may submit an office copy of a page from a typographic supplier catalog such as Chartpak, Letraset, and Zipatone. MICRO
SWITCH can also furnish graphic legends from the ‘‘Henry Dreyfus Symbol
Source Book.’’ (Custom legends require
a one-time start-up charge.)
STANDARD LEGENDS
AML59 Legend Sheet (see page 30) provides ordering information for negative
and positive standard film legends in the
type style (14-point Helvetica condensed
bold) shown below. Use separate legend
sheet for each AML59 catalog listing and
attach it (them) to your purchase order.
AML59 ORDER GUIDE
AML59-R
K
10
Cap
Style
Cap
Color
Legend
Type
AML59-R
Full Screen
K
Black
10
No
Legend
AML59-S
Split Screen
20
Negative
Film
Legend
1 Viewing area inside cap:
X J 1.04 min.; Y J .272 min.
2 Customers ordering film legends from
commercial photographic or typesetting sources should specify that the
film be precision cut, per the following
dimensions, to insure proper retention
and alignment on the face of the annunciator: A J .007 max.; B J 1.1 ±
.010; C J .300 ± .003.
R
Filter Color
Full Screen
Split Screen
R
Red
R
Red
R
Red
Y
Yellow
Y
Yellow
Y
Yellow
G
Green
G
Green
G
Green
21
Positive
Film
Legend
Examples:
AML59-RK10R
Full screen style, black cap, no legend,
and red filter.
AML59-SK20RY
Split screen style, black cap, negative film
legend, red and yellow color filters.
28
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Legend Sheet
AML59 Series
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
29
Manual Switches
Buttons/Lens for Switches and Indicators
AML51 Series
AML51 PUSHBUTTON ORDER GUIDE (All possible color combinations may not be available.)
For Incandescent or non-lighted display switches and pushbutton style indicators.
AML51-C
10
R
—
For AML11, 21, 31 switches and AML41 indicators:
Pushbutton Style
Display
Legend/Type
Full Color or
1st Color Split
2nd
Color Split
Transmitted Color
10 No legend
20 With legend
on cap.
R
Red
Y
Yellow
G
Green
B
Blue
W****
White
K***
Black
L***
Gray
A**
Amber
R
Red
Y
Yellow
G
Green
B
Blue
W****
White
K***
Black
L***
Gray
A**
Amber
AML51-C
AML51-F
AML51-G
AML51-A
AML51-H
AML51-Nu
AML51-B*
AML51-E*
Transmitted Color
(Clear cap and
color insert)
11 No legend
21 With legend
on insert
Dead Front
(Smoky gray cap
and color insert)
30 No legend
40 With legend
on insert
AML51-M*
****Projected Color
(White cap and
color insert)
50 No legend
60 With legend
on cap
AML51-R*
For AML41D indicators only:
Example: AML51-C10R
Square full color button; with transmitted color,
no legend; red.
** Available with transmitted color and dead front only.
*** Black and gray not recommended for lighted display.
† AML51-N buttons not available with Display/Legend Types
10 and 20.
Note: Dimensions include the .060 in bezel.
AML51-D
* Available with transmitted color (10 or 20) only.
****Insert is clear for projected color when ‘‘W’’ is used.
AML51 LENS ORDER GUIDE (All possible color combinations may not be available.) AML51 lens buttons provide added display area by snapping onto and covering
For incandescent display AML41J, K, and L lens style indicators only.
the bezel of AML41J, K, and L indicators.
AML51-J
10
R
They do not fit other indicators or switches.
Lens style
Display/Legend
Type
Transmitted Color
10 No legend
20 With legend
AML51-J
AML51-K
AML51-L
Transmitted Color
(Clear cap and
color insert)
11 No legend
21 With legend
Dead Front
(Smoky gray cap
and color insert)
30 No legend
40 With legend
****Projected Color
(White cap and
color insert)
50 No legend
60 With legend
** Not available with projected color.
****Insert is clear for projected color when ‘‘W’’ is used.
30
Full Color
or 1st
2nd
Color Split Color Split
3rd
Color Split
R
Red
R
Red
R
Red
Y
Yellow
Y
Yellow
Y
Yellow
G
Green
G
Green
G
Green
B
Blue
B
Blue
B
Blue
W****
White
W****
White
W****
White
A**
Amber
A**
Amber
A**
Amber
Example: AML51-J10R
Rectangular lens type button; full color;
transmitted color, no legend; red.
HOW TO ORDER BUTTON LEGENDS
When specifying legended buttons, submit a legend order sheet to cover each
listing. To insure proper legend orientation, AML housings (when viewed from
the panel front) should have the ‘‘MICRO
SWITCH’’ identification facing UP on
square devices and UP or to the LEFT on
rectangular.
Button legend order sheets are shown on
the following pages. Reproduce them on
your office copier.
Legend Sheet
AML51 Pushbuttons
AML51 Lens buttons
AML52 Pushbuttons
AML53 Paddle switch covers
AML55 Paddle switch covers
AML54 Rockers
AML56 Rockers
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Form No.
FO-63394
FO-63395
FO-63504
FO-63567
FO-63565
FO-63566
FO-63564
Manual Switches
Buttons for Switches and Indicators
AML51/52 Series
AML52 BUTTON ORDER GUIDE (All possible color combinations may not be available.)
For AML12, AML22 (w/o light pipe), AML32, AML42 LED display.
AML52-N
10
R
Button
Type
Display/Legend
Type
Button
Color
For LED Devices
AML52-C
Transmitted Color
R
Red
AML52-A*
10
No Legend
20
With Legend
Y
Yellow
G
Green
Examples:
AML52-N10R
Rectangular full screen; for use on neon
power switch with transmitted color, no
legend; red button.
AML52-C10K
Square full screen; for use with LED device; transmitted color, no legend; black
button.
B
Blue
For AML32 Neon Devices
AML52-N
W
White
K
Black
A
Amber
L
Gray
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
31
Manual Switches
Pushbutton Legend Sheet
32
AML52 Series
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Pushbutton Legend Sheet
AML51 Series
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
33
Manual Switches
Lens Legend Sheet
34
AML51 Series
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Covers for Paddle Switches
AML53/55 Series
COLOR DISPLAY OPTIONS
Transmitted color — Color is displayed
whether lamp is On or Off. Choice of
1-piece covers (types 10 or 20) or covers
with clear cap and colored translucent
insert (types 11 or 12).
Colored covers simply snap into the top
of paddle switch housings.
Projected color — Translucent white cover with transparent colored insert (types
50 or 60). White cover appears colored
when illuminated.
Dead front hidden color/hidden legend —
Cover appears black with lamp Off. Legend and color appear when illuminated
(types 30 or 40).
AML53 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations may not be available.)
For AML13, AML23, and AML33 incandescent or non-lighted display.
AML53-T
10
R
G
Cover Color
Paddle
Switch
Cover Type
AML53-E
1⁄2 Cover
Transmitted Color
10 No legend
20 With legend on
cap
Transmitted Color
(Clear cap and
color insert)
11 No legend
21 With legend on
insert
Dead Front
(Smoky gray cap
and color insert)
30 No legend
40 With legend on
insert
***Projected Color
(White cap and
color insert)
50 No legend
60 With legend on
cap
cover,
or one side of
two-piece cover
Other side of
two-piece cover
(see note)
R
Red
Y
Yellow
G
Green
B
Blue
***W
White
K*
Black
L*
Gray
A**
Amber
R
Red
Y
Yellow
G
Green
B
Blue
***W
White
K*
Black
L*
Gray
A**
Amber
Note: Only one color code letter is necessary when ordering 1⁄2 covers.
Example: AML53-T10RG
Two-piece cover; with transmitted color,
no legend; red and green.
* Not for lighted display.
** Not available with projected color.
*** Insert is clear for projected color when ‘‘W’’
is used.
AML55 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations may not be available.)
For AML35 neon display.
AML55-N
10
R
Y
Paddle Switch
Cover Type
Display/Legend
Type
Lens
Color
Cover
Color
Transmitted Color
10
No Legend
T
Clear
R
Red
Y
Yellow
G
Green
B
Blue
AML55-N
Full Neon Cover,
with colored lens
20
With Legend
R
Red
AML55-N covers have a colored lenticular
lens window which extends over the neon
lamp.
Example: AML55-N10RY
Full neon paddle switch cover; with transmitted color, no legend; red lens and yellow cover.
W
White
K
Black
L
Gray
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
35
Manuals
AML53-T
Two-Piece Cover
Display/Legend
Type
1⁄2
Manual Switches
Covers for Paddle Switches
AML55 Series
AML55 PADDLE SWITCH COVER ORDER GUIDE (All possible color combinations
may not be available.)
For AML15 and AML25 LED display.
See notes below
AML55-T
10
Y
R
Display/Legend
Type
1/2-cover,
or LED side of
two-piece covers*
Other side of
two piece covers
R
Red
Y
Yellow
G
Green
B
Blue
W
White
K
Black
L
Gray
R
Red
Y
Yellow
G
Green
B
Blue
W
White
K
Black
L
Gray
Cover Color – See notes below
Paddle
Switch
Cover Type
AML55-E
Transmitted Color
10 No Legend
20 With Legend
1/2 Cover
(For one LED)*
AML55-T
HOW TO ORDER LEGENDS
FOR PADDLE SWITCH COVERS
When specifying legended paddle switch
covers, submit a legend order sheet to
cover each catalog listing. These forms
identify the maximum number of lines per
area and the maximum characters per
line, based on the type size you request.
To insure proper legend orientation, paddle switch housings (when viewed from
the panel front) should have the ‘‘MICRO
SWITCH’’ identification facing UP or to
the LEFT.
Legend order
shown on the
duce them on
quest a pad of
ber:
sheets for covers are
following pages. Reproyour office copier or rethem from the 800 num-
Legend Sheet
AML53 Covers
AML55 Covers
Two-Piece Cover
(For one LED)
AML55-H
Two-Piece Cover
(For two LED’s)
AML55-E, -T, and -H covers have an open
window which allows LED’s to be flush
with the cover surface.
* Notes:
Only one color code letter is necessary
for AML55-E 1/2 covers.
2
To order a 1/2-cover without the LED
‘‘window,’’ specify an AML53-E listing
from the previous page.
1
Example: AML55-T10YR
Two-piece cover; with LED window in one
side, transmitted color, no legend; yellow
(LED side) and red (non-LED side).
36
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Form No.
FO-63567
FO-63565
Manual Switches
Paddle Operator (Cover) Legend Sheet
AML53 Series
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
37
Manual Switches
Paddle (Cover) Legend Sheet
38
AML55 Series
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Rocker Switch Operators
COLOR DISPLAY OPTIONS
AML54/56 Series
AML54 ROCKER OPERATOR ORDER GUIDE (All possible color combinations may
not be available.)
For AML14, AML24, AML34 incandescent or non-lighted display.
AML54-F
10
R
Rocker Color – See Note Below
Rocker operators are assembled to the
switches by simply snapping them into
recesses in the switch operator sockets.
Transmitted color — Color is displayed
whether lamp is On or Off. Choice of 1piece rockers (types 10 or 20) or rockers
with clear cap and colored translucent
insert (types 11 or 12).
Dead front hidden color/hidden legend —
Rocker appears black with lamp Off. Legend and color appear when illuminated
(types 30 or 40).
Projected color — Translucent white
rocker with transparent colored insert
(types 50 or 60). White rocker appears
colored when illuminated.
Rocker
Operator Type
Display/Legend
Type
AML54-F
Transmitted Color
10 No legend
20 With legend on cap
Full Rocker
AML54-E
1/2 Rocker
AML54-T
Two-Piece Rocker
Transmitted Color
(Clear cap and
color insert) †
11 No legend
21 With legend on
insert
Dead Front †
(Smoky gray cap
and color insert)
30 No legend
40 With legend on
insert
Full rocker,
1/2 rocker,
or one side of
two-piece
rockers
R
Red
Y
Yellow
G
Green
B
Blue
***W
White
K*
Black
L*
Gray
A**
Amber
Other side
of two-piece
rockers
R
Red
Y
Yellow
G
Green
B
Blue
***W
White
K*
Black
L*
Gray
A**
Amber
***Projected Color †
(White cap and
color insert)
50 No legend
60 With legend on cap
* Not for lighted display.
** Not available with projected color or dead
front.
*** Insert is clear for projected color when ‘‘W’’
is used.
† Not available for use with AML34 power
switches.
Example: AML54-F10R
Full rocker; with transmitted color, no
legend; red.
AML56 ROCKER OPERATOR ORDER GUIDE
For AML36 neon display.
AML56-N
10
R
Y
Rocker
Operator Type
Display/Legend
Type
Lens
Color
Rocker
Color
AML56-N
Transmitted Color
10
No Legend
T
Clear
R
Red
Y
Yellow
R
Red
Y
Yellow
G
Green
B
Blue
W
White
K
Black
20
With Legend
Full Rocker
with
Colored Lens
AML56-N rockers have a colored lenticular lens window which extends over the
neon lamp.
Example: AML56-N10RY
Full rocker; with transmitted color, no legend; yellow rocker and red lens.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
39
Manuals
NOTE: AML54-F10 and AML54-F20 are
one-piece, one-color full rockers. Thus
only one color code letter is necessary
when ordering. Include a two letter code
for all other AML54-E (and AML54-T)
catalog listings.
Manual Switches
Rocker Switch Operators
AML56 Series
AML56 ORDER GUIDE
For AML16 and AML26 LED display.
AML56-T
10
R
B
Rocker Color – See Notes Below
Rocker
Operator Type
Display/Legend
Type
AML56-E
Transmitted Color
10 No Legend
20 With Legend
1/2-Rocker*
(For one LED)
AML56-T
1/2-rocker
or LED side of
two-piece rockers
Other side of
two piece rockers
R
Red
Y
Yellow
G
Green
B
Blue
W
White
K
Black
L
Gray
R
Red
Y
Yellow
G
Green
B
Blue
W
White
K
Black
L
Gray
HOW TO ORDER ROCKER LEGENDS
When specifying legended rockers, submit a legend order sheet to cover each
catalog listing. These forms identify the
maximum number of lines per area and
the maximum characters per line, based
on the type size you request. To insure
proper legend orientation, rocker switch
housings (when viewed from the panel
front) should have the ‘‘MICRO SWITCH’’
identification facing UP or to the LEFT.
Rocker legend order sheets are shown on
the following pages. Reproduce them on
your office copier.
Legend Sheet
AML54 Rockers
AML56 Rockers
Two-Piece Rocker
(For one LED)
AML56-H
Two-Piece Rocker
(For two LED’s)
Example: AML56-T10RB
Two-piece rocker; with LED window in
one side, transmitted color, no legend;
red (LED side) and blue (non-LED side).
40
* Notes:
Only one color code letter is necessary
for AML56-E 1/2-rockers. AML56-E, -T,
and -H rockers have an open window
which allows LEDs to be flush with the
rocker surface.
2
To order a 1/2-rocker without the LED
‘‘window,’’ specify an AML54-E listing
from the previous page.
1
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Form No.
FO-63566
FO-63564
Manual Switches
Rocker Legend Sheet
AML54 Series
Manuals
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
41
Manual Switches
Rocker Legend Sheet
42
AML56 Series
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Mounting Hardware
AML61 Series
FOR STRIP AND MATRIX MOUNT ASSEMBLIES
FEATURES
1 Enables subpanel mounting of
devices in factory assembled metal
cans which are welded together in
strips or matrices. Assures accurate
alignment and enables pre-wiring.
1 L-shaped mounting brackets conform
to various panel thicknesses, using
spacers.
1 Simplifies panel fabrication, since
only one large cutout is required.
1 Facilitates printed circuit board
mounting. Operating force is
transmitted to mounting hardware,
rather than P.C. board.
1 For custom matrices contact the
MICRO SWITCH Application Center.
1 Mounting dimensions page 52.
AML61 MOUNTING HARDWARE ORDER GUIDE
(For standard strip mount assemblies)
A
5
A
Type
Mounting Bracket
Orientation
Number
of Cans
Mounting Bracket
Location
Square cans:
A
1
2
3
4
5
6
7
8
9*
10*
11*
12*
AML61 B
(Plain finish)
AML61 J
(Black finish)
E
Rect. cans:
B
*A, C, D & E
orientation only.
A
G
B
K
C
L
D
P
E
T
F
U
NO
BRACKETS
AML61 E
(Plain finish)
AML61 K
(Black finish)
C
D
1To order one rectangular can with mounting brackets on short sides, specify AML61EB1
or AML61KB1
.
NON-STANDARD ASSEMBLIES
Use the order form on the following page
to specify non-standard AML61 strip or
matrix assemblies. You may reproduce it
on your office copier, or order pads from
the 800 number. Request FO-63558.
Example: AML61EC5A
Five rectangular cans, plain finish (unpainted), long sides abutting; type A
mounting brackets on long sides, located
flush with switch or indicator bezel. (Type
T bracket brings top of annunciator bezel
flush with top of .160 in./4,1 mm panel.)
This strip has Type F brackets for P.C.
board mounting.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
43
Manuals
AML61 B
Manual Switches
Barriers/Panel Seal Accessories
AML71 BARRIERS
AML71/75 Series
When mounting an individual unit, an end
barrier is attached to each side of the
housing. The center barrier is used in a
slot mount array.
FEATURES
1 Barriers separate individually
mounted switches and indicators —
help prevent inadvertent actuation of
two pushbutton switches with a single
push.
1 Front of panel mounting simplifies
installation.
AML71 BARRIER ORDER GUIDE (See notes)
Barriers shown in order guide are black.
Drawing shows two switches, slot mounted. From left to right: one center barrier, a
second switch, plus another end barrier
to complete the arrangement.
Barrier Length
Type
Catalog Listing
Short
(For use with square devices and short side
of rectangular devices.)
Center
AML71SCB
End
AML71SEB
Long
(For use with long side of rectangular
devices.)
Center
AML71LCB
End
AML71LEB
Notes:
Not for use with AML61 mounting hardware or any full guard bezel products.
Not for use with AML41J, K, or L lens type indicators; or AML45 annunciators.
AML75 PANEL SEAL
FEATURES
1 AML75 panel seals fit pushbutton
switches and indicators.
1 Provides protection from
contamination from accidental
beverage spills, dust, and dirt.
1 Easy to install, without tools
1 No effect on display color, light
intensity, or legend quality.
1 Replace seal or change lamps without
removing switch from panel.
1 For .19-inch standard height square or
rectangular pushbuttons.
1 Mounting dimensions page 53.
The design complements AML’s functional appearance, creating a pleasing
framed effect around the button. It consists of a matte black plastic base which
press-fits between the panel and switch
bezel, and a transparent flexible seal
which snaps into the base. PK 8521, shipped with each order, provides installation
instructions.
Button colors and legends can be viewed
without distortion whether lighted or unlighted. Seals can be conveniently replaced or removed for relamping, without
removing the switch from panel.
Operating temperature range is 32° to
131°F (0° to 55°C).
AML75 PANEL SEAL ORDER GUIDE
For Use With:
MATERIAL
Base: Polypropylene
Cap: Polyvinyl Chloride
44
Description
Square .19N
high pushbuttons
Rectangular .19N
high pushbuttons
Rockers
Base & Seal
AML75ABC
AML75BBC
AML75RBC
Notes:
Multiple units should not be mounted in a
single slot, since this would create an
unsealed space between each unit.
AML75 seals are not for use with barriers,
full guard bezels, AML61 mounting hardware, AML45 annunciators, or AML41J, K,
or L lens type indicators.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Switch Guard/Panel Plugs, Dummy Housings
See page 53 for mounting dimensions.
AML78 PANEL PLUGS
The switch guard cover is clear, polycarbonate thermoplastic through which the
button is easily visible. The word ‘‘lift’’ is
molded onto the top front edge of the
guard. The bracket is bright-finished
stainless steel.
The switch guard may be assembled to
the AML pushbutton before the switch is
installed in a panel. Or, the guard can be
assembled to a pushbutton already
mounted in a panel, providing the wiring
is sufficiently slack to raise the switch bezel above the panel; and if there is sufficient clearance with adjacent units. PK
8522 contains installation instructions
and is shipped with each order.
AML switch guards may be mounted in
horizontal or vertical matrices. A wire
lock-down feature, using .020-inch diameter locking wire, may be used as an additional protection.
Panel plugs are only for use in individual
holes or with AML61 mounting hardware
in multi-station strips. (Use dummy housings in strip cutouts without AML61
mounting hardware.)
PANEL PLUG ORDER GUIDE
Plastic panel plugs (shown above) enable the user to provide for future needs
by punching extra panel holes. Finished
in matte black, they are the same height
as the standard AML bezel when snapped in place from the panel front.
Plug Type
Catalog Listing
Square
AML78CB
Rectangular
AML78FB
SWITCH GUARD ORDER GUIDE
Guard Type*
Catalog Listing
Square
AML76C10T01P
Rectangular
AML76F10T01P
* The word ‘‘LIFT’’ is molded into the cover. If other
languages are desired contact the 800 number.
Note: Switch guard is not designed for use with
AML61 mounting hardware, AML71 barriers, or full
guard bezel switches.
CONNECTOR BLOCK
AML79CC
This connector block can be used with
square 1 and 2 pole AML21 and AML22
switches with .110 × .020 terminals to
enable plug-in wiring.
AML78 DUMMY HOUSINGS
Dummy housings can be used to provide
for expansion needs in strip cutouts without AML61 mounting hardware. They
have mounting clips, but there is no provision for switching or illumination.
DUMMY HOUSING ORDER GUIDE
Dummy Housing Type*
Catalog
Listing
Rectangular
(Pushbutton style)
AML78F100
Rectangular
(Lens indicator style)
AML78J100
* Order AML51 Buttons/lenses for use with dummy
housings.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
45
Manuals
FEATURES
1 Button cannot be operated when
switch guard cover is closed,
preventing accidental operation
1 Wire lock-down feature further
prevents unintentional actuation of the
switch.
1 Lamps can be replaced with the
switch guard attached, without
special tools, saving maintenance
time
1 Can be used with alternate or
momentary action square or
rectangular .19 inch standard height
AML buttons
1 Shock resistant construction, for long,
maintenance-free life
AML76 switch guard protects square
and rectangular .19-inch standard
height pushbuttons from inadvertent
actuation. It is for use with standard
bezel type switches only.
AML76/78 Series
Manual Switches
Lamps, Soldering Recommendations, Receptacles
AML91 LAMP ORDER GUIDE
Lamp
Type
Industry
Lamp No.
Catalog
Listing
Incandescent
T-1-3/4
wedge base
86
6.3
AML91LA86
73
14.0
AML91LA73
85
28.0
AML91LA85
Voltage
LAMP DATA
The following data was compiled from
manufacturer’s specifications, for reference only.
SOLDERING RECOMMENDATIONS
All terminals are solder plated. Proper soldering and cleaning procedures must be
followed to maintain the reliability of AML
products during installation. An instruction sheet which outlines these procedures is included with AML shipments.
You may also obtain a copy from your
MICRO SWITCH Sales Office. Request
PK 8518.
As a general guide, the following information may be used:
INCANDESCENT LAMPS
Industry
Lamp No.
AML91 Series
Volts
Amps
Watts
MSCP
Life
A/C Volts
86
6.3
5.5
5.0
.200
.185
.177
1.25
1.12
.89
.49
.246
.185
20,000 hours
106,200 hours
290,000 hours
73
14.0
12.0
.080
.077
1.12
1.00
.30
.23
15,000 hours
36,450 hours
85
28.0
24.0
.04
.037
1.12
.89
.30
.177
7,000 hours
41,860 hours
Use a 280°C (538°F) solder iron tip, up to
6 seconds duration, with a 60-40 rosin
core solder. This allows the terminal to
heat quickly on the exterior of the housing
only, and greatly reduces the chance of
flux migrating inside the housing.
Neon Lamps
25,000 hours (half life)
INTEGRAL LEDs
LEDs Furnished
Permanently
Installed in
These Products
Peak Inverse Voltage
w/o Diode
w/Diode
Protection
Protection
Vf
If
VPD
AML12, 15, 16,
22, 25, 26, 42
2.4 V
20 mA
.7 V
5V
34 V
AML45
2.4 V
20 mA
.7 V
4V
33 V
100,000 hours (half life).
LED APPLICATION INFORMATION
For those devices without internal current
limiting resistors, suitable external control
of the LED current must be provided. It is
recommended that a minimum of 5 VDC
open circuit voltage with an appropriate
series resistance be used to drive LED devices. This minimizes the effect of temperature (current variation) on forward voltage of the LED.
Resistor values can be determined by
supply voltage or current for LED:
AML92 SERIES LEDs
RS J
For use with these AML switches and indicators equipped with lamp sockets:
Pushbutton switches: AML11 (Square
Only)*, AML21 (rectangular and square),
and AML31.
Paddle switches: AML31/23/33
Rocker switches: AML14/24/34
Indicators: AML41
* Rectangular solid state with one or two lamp circuits
cannot be used with LED catalog listings ending in
‘‘L’’.
E – Vf
If
AML92 ORDER GUIDE
Quad Chip
Six Chip
Red
LED Color
AML92ERY
AML92ERL
Green
AML92EGY
AML92EGL
Yellow
AML92EYY
AML92EYL
White
—
AML92EWL**
** For use with white or yellow buttons.
OPERATING CHARACTERISTICS
WHERE: RS J Series Resistance
E J Supply Voltage
Vf J Forward Voltage of LED
If J Circuit Current
If a diode is added in series for reverse
polarity protection then:
RS J
Type
VF Fwd. Voltage (typ.)
Yellow
Green
Red
White
IF Fwd.
Current
VR Rev.
Voltage
Quad Chip
8.6
8.6
7.8
—
15 mA
16 V
Six Chip
4V
4V
4V
4V
50 mA
5.6 V
E – Vf – VPD
If
WHERE: VPD Forward Voltage of
Protection Diode
TEMPERATURE RANGE
(Quad Chip or Six Chip)
Operating: –20 to 60°C (–4 to 140°F)
Storage: –30 to 100°C (–22 to 212°F)
46
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Mounting Dimensions (For Reference Only)
AML11/12 and 21/22 SWITCHES
AML41C/D and AML42C INDICATORS
Note: Top of full guard bezel housing
.19/5,0 from panel.
PUSHBUTTONS
For terminal locations, see page 49.
AML Series
AML27 SWITCHES
KEYLOCK
For terminal locations, see page 50.
AML13/15 and 23/25 SWITCHES
ROCKERS
PADDLES
For terminal locations, see page 49/50.
For terminal locations, see page 49/50.
Manuals
AML14/16 and AML24/26 SWITCHES
AML41 INDICATOR
AML42 INDICATOR
LENS STYLE
MINIATURE
TERMINAL TYPES
For terminal locations, see page 50.
NOTE
1 Dimensions are mm or mm/IN
IN
Solder Hole will accept two #22 AWG
Stranded Conductor (per NEMA publication
DC-2 1976)
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
47
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
AML31/32 SWITCHES
AML34/36 SWITCHES
PUSHBUTTON
ROCKER
AML33/35 SWITCHES
TERMINAL LOCATIONS
PADDLE
PUSHBUTTON
ROCKER AND PADDLE
PANEL CUTOUT FOR SINGLE-STATION
FRONT-OF-PANEL MOUNTING
Recommended panel thickness: .060-.187/1,52-4,75
NOTES
1 Dimensions are mm or mm/IN
IN
Manufacturers logo on this side of housing
Solder Hole Will Accept One #14 AWG Stranded Conductor
(Per NEMA Publication DC-2 1976)
48
PANEL PUNCH FOR AML SERIES
A panel punch is manufactured by Greenlee-Textron Tool Co.,
Rockford, IL (815-926-3011).
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
TERMINAL LOCATIONS FOR AML10 SWITCHES
PUSHBUTTONS
Solder and Quick-Connect
Printed Circuit
Illuminated devices shown (non-illuminated devices do not have lamp terminals).
ROCKERS AND PADDLES
Solder and Quick-Connect
Printed Circuit
One Integrated Circuit
Two Integrated Circuits
One Integrated Circuit
Two Integrated Circuits
Illuminated devices shown (non-illuminated devices do not have lamp terminals)
TERMINAL LOCATIONS FOR AML41 INDICATORS
Solder and Quick-Connect
Manuals
1 Incandescent
Lamp Circuit
1 Incandescent
Lamp Circuit
2 Incandescent
Lamp Circuits
2 Incandescent
Lamp Circuits
1-3 Incandescent
Lamp Circuits
Printed Circuit
1 Incandescent
Lamp Circuit
1 Incandescent
Lamp Circuit
2 Incandescent
Lamp circuits
2 Incandescent
Lamp Circuits
1-3 Incandescent
Lamp Circuits
TERMINAL LOCATIONS FOR AML42 INDICATORS
Solder and Quick-Connect
1 LED Circuit
Printed Circuit
1 LED Circuit
1 LED Circuit
1 LED Circuit
NOTE
1 Dimensions are MM or MM/IN
IN
Manufacturer’s logo on this side of
housing
4
– Lamp terminals are not provided for
non-illuminated devices
positive terminal ident. (+) marked this
side of housing
1 – lamp termination identified by ‘‘B’’.
2 – lamp termination identified by ‘‘A’’
and ‘‘C’’.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
49
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
TERMINAL LOCATIONS FOR AML20 SWITCHES
PUSHBUTTON SWITCHES
Solder or Quick-Connect
Terminal identification marked on each adjacent side of housing
KEYLOCK SWITCHES
Solder or Quick-Connect
Printed Circuit
1 Pole
2 Pole
4 Pole
PUSHBUTTON SWITCHES
Printed Circuit
1 Pole
2 Pole
ILLUMINATED ROCKERS AND PADDLES
Solder or Quick-Connect
1 Pole
Printed Circuit
2 Pole
1 Pole
NON-ILLUMINATED ROCKERS AND PADDLES
Solder or Quick-Connect
1 Pole
50
4 Pole
2 Pole
1 Pole
2 Pole
2 Pole
Printed Circuit
4 Pole
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
ANNUNCIATORS
AML45 SERIES
Manuals
Manufacturer’s logo on this side of housing
For panel punch manufacturer, see page 48.
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
51
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
MULTI-STATION FRONT-PANEL MOUNTING
Panel cutouts
(See page 48 for panel punch manufacturer.)
Square Switches & Indicators
Rect. Switches & Indicators
Annunciator
(.8) (No. of units) — .045*
(20,3) (No. of units) — 1,14*
(1.20) (No. of units) — .045 *
(30,5) (No. of units) — 1,14 *
(.40) (No. of units) — .045 *
(10,1) (No. of units) — 1,14 *
For each barrier, add .053/1,35
* Note: If barriers are used, do not subtract .045 in./1,14 mm from the panel cutout
formula. (.045 in./1,14mm is the allowance for the width of the bezel.)
AML61 MULTI-STATION SUBPANEL MOUNTING
Panel cutouts for AML61
Mounting Bracket
Orientation
Width
Length
A*
in.
mm
.810
20,57
(.810)(No. of units)
B
in.
mm
.810
20,57
(1.210)(No. of units)
C or D*
in. 1.210
mm 27,94
(.810)(No. of units)
* More than two cans with mounting brackets required for strips
of more than 10 units.
AML61 MOUNTING CENTERS
Mounting Bracket
Orientation
Mounting Centers/Number of Cans
1
2
3
4
5
6
7
8
9
10
11
12
7.765
197,23
8.575
217,81
9.385
238,38
10.195
258,95
6.456
163,98
7.263
184,48
8.070
204,98
8.877
225,48
‘‘A’’ or ‘‘C’’
in.
mm
1.285
32,64
2.095
53,21
2.905
73,79
3.715
94,36
4.525
114,94
5.335
135,51
6.145
156,08
6.955
176,66
‘‘B’’
in.
mm
1.685
42,80
2.895
73,53
4.105
104,27
5.315
135,00
6.525
165,74
7.735
196,48
8.945
227,20
10.155
257,94
‘‘D’’ or ‘‘E’’
in.
mm
on CL
on CL
.807
20,50
1.614
41,00
2.421
61,49
3.228
81,99
4.035
102,49
4.842
122,99
5.649
143,48
Tolerance J ±.015
D
B
C
A
E
52
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
Manual Switches
Mounting Dimensions (For Reference Only)
AML Series
AML75 PANEL SEAL ACCESSORY
Panel cutouts
Multiple panel sealed units should not be
mounted together in a single elongated
slot, since this would create an unsealed
space between each unit.
Side-by-side mounting can be achieved,
per the center-to-center dimensions
shown in the drawing. (Dotted lines indicate the seal bases which are abutting
at front of panel.)
AML75 seals are not designed for use
with the AML61 mounting system.
NOTE: Suggested cutout dimensions are
based on an .125N/3,18 mm panel thickness. Individual preferences for inpanel fit
may require measurement of assemblies
before panels are cut.
AML76 SWITCH GUARD ACCESSORY
Manuals
PANEL CUTOUTS
Honeywell 1 Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada
53
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