Limit Switches and Machine Safety
SENSING AND CONTROL
Product Range Guide
1
For innovation that’s
well apart, there’s only
Honeywell Sensing and
Control.
With more than 50,000 products ranging from basic, limit,
toggle, and pressure switches to position, speed, pressure,
and airflow sensors, Honeywell Sensing and Control (S&C) has
one of the broadest sensing and switching portfolios available.
Honeywell sensor, switch, and control components are
tailored to exact specifications for stronger performance,
longer productivity, and increased safety. Enhanced accuracy
and durability are built into every part, improving output and
endurance. For our customers, this can reduce expenditures
and operational costs. Our global footprint and channels
help to competitively price such components for your chosen
application and provide immediate technical support.
and ruggedness. We offer domain knowledge and technology
resources, along with a close working relationship, to develop and
deliver cost-effective, individually tailored solutions. Whether clean-
Our expertise in aerospace and defense, transportation,
slate development or simple modifications to an existing design are
medical, and industrial industries means we offer products and
needed, our expertly engineered solutions help to meet the most
solutions for a wide range of applications. But, an impressive
stringent requirements with worldclass product designs, technology
product line is only one part. We possess unique engineering
integration, and customer-specific manufacturing.
expertise and value-added capabilities.
With a 75-year legacy in the switch and sensor business, Honeywell
While Honeywell’s switch and sensor solutions are suitable for
S&C has earned a reputation for reliability and excellence. Our
a wide array of basic and complex applications, our custom-
strong product designs, Six Sigma Plus manufacturing environment,
engineered solutions offer enhanced precision, repeatability,
and robust testing facilities help provide quality out of the box, as
well as enhanced, sustainable performance down the line.
Global service, sourcing, and manufacturing. Industry-leading
engineers. Value-added assemblies and solutions. Construction
to required specifications. A one-stop, full-service, globally
competitive supplier... Honeywell Sensing and Control.
Table of Contents
Heavy-Duty Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Global Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Medium-Duty Limit Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Hazardous Area Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Limitless™ Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
OneWireless™ XYR6000 Components. . . . . . . . . . . . . . . . . . . . . . . . 14
2 www.honeywell.com/sensing
Specialty Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MICRO SWITCH™ Safety Switches. . . . . . . . . . . . . . . . . . . . . . . 16-19
Safety Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Honeywell S&C Core Industry Segments . . . . . . . . . . . . . . . . . . . 24-25
Honeywell S&C Product Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
MICRO SWITCH™ Limit Switches
Heavy-Duty Limit Switches
Offer a rugged, die-cast body with multiple mounting and actuator options. Low- and hightemp construction and factory-sealed, pre-wired versions available. Potential applications
include food and beverage, construction and agriculture equipment, material handling, rail,
industrial valves, chemical and food processing, shipboard, caustic waste handling, and
power generation.
HDLS
Series
Standard
316L Stainless
Steel
Fully Potted
Housing type
HDLS plug-in and non-plug-in
316L stainless steel non plug-in
sealed HDLS body
Sealing
IP65/66/67;
NEMA 1, 3, 4, 4X, 6, 6P, 12, 13
IP65/66/67; NEMA 1, 3, 3R, 4,
4X, 6, 6P, 12, 13
IP65/66/67;
NEMA 1, 3, 4, 6, 6P, 12, 13
Temperature
range (standard)
-12 °C to 93 °C
[10 °F to 200 °F]
-12 °C to 121 °C
[10 °F to 250 °F]
-12 °C to 121 °C
[10 °F to 250 °F]
Low temperature
range (optional)
-40 °C to 121 °C
[-40 °F to 250 °F]
-40 °C to 121 °C
[-40 °F to 250 °F]
-40 °C to 121 °C
[-40 °F to 250 °F]
stainless steel
zinc die-cast
Housing material zinc die-cast
Actuators/levers
top plunger, top roller, top rotary,
side rotary, side plunger, side
rotary, wobble
top plunger, top roller, top rotary,
side rotary, side plunger, side
rotary, wobble
top plunger, top roller, top rotary,
side rotary, side plunger, side
rotary, wobble
Termination
0.5 in/0.75 in - 14NPT conduit;
20 mm conduit; PG13.5;
12 ft cable; 4, 5, and 9-pin miniconnector
0.5 in/0.75 in - 14NPT conduit;
20 mm conduit; PG13.5;
12 ft cable; 4, 5, and 9-pin miniconnector
cable (various lengths);
4-pin; 5-pin; 9-pin;
20-pin mini-connector
Approvals
UL, CE, CSA, CCC, EN60947-1,
EN60947-5-1
UL, CE, CSA, CCC, EN60947-1,
EN60947-5-1
UL, CE, CSA, CCC, EN60947-1,
EN60947-5-1
Circuitry
1NC 1NO SPDT,
1NC direct acting,
2NC 2NO DPDT,
2NC 2NO DPDT sequential,
2NC 2NO DPDT center neutral
1NC 1NO SPDT,
1NC direct acting,
2NC 2NO DPDT,
2NC 2NO DPDT center neutral
1NC 1NO SPDT,
2NC 2NO DPDT
2NC 2NO DPDT center neutral
Contacts
silver, gold
silver, gold
silver, gold
Amp rating
10 A (thermal)
10 A (thermal)
10 A (thermal)
Measurements
(H x W x D)
106,7 mm x 29,4 mm x 44,4 mm
[4.20 in x 1.16 in x 1.75 in]
122,9 mm x 29,5 mm x 45,2 mm
[4.84 in x 1.16 in x 1.78 in]
106,7 mm x 29,4 mm x 44,4 mm
[4.20 in x 1.16 in x 1.75 in]
Features
wide variety of actuators, circuitry options, and connectivity;
rugged and dependable, models
in service for over 40 years
series 316L 300 stainless steel
housing suitable for corrosive
environment and wash down
food and beverage applications
construction guards aganst fluid
penetration into switch body;
suitable for harsh-duty applications
3
MICRO SWITCH™ Limit Switches
Global Limit Switches
Meet IEC standards for world-wide acceptance – often used in injection molding, PLC
interface, machine tooling, escalators, packaging, food and beverage, industrial, lifts and
elevators, electronic assembly, construction and agriculture equipment, material handling,
and rail.
Series
GLA
GLC
Housing type
EN 50041
EN 50047
Sealing
IP67; NEMA 1, 3, 4, 12, 13
IP66/IP67; NEMA 1, 4, 12, 13
Temperature range
-25 °C to 85 °C [-13 °F to 185 °F]
side rotary: -40 °C to 85 °C [-40 °F to 185 °F]
-40 °C to 85 °C [-40 °F to 185 °F]
Housing material
zinc die-cast
zinc die-cast
Actuators/levers
side rotary, top plunger, top roller lever,
roller plunger, wobble
side rotary, top plunger, top roller lever,
roller plunger, wobble
Termination
0.5 in - 14NPT conduit, 20 mm, PG13.5
0.5 in - 14NPT conduit, 20 mm, PG13.5
Approvals
UL, CE, CSA, CCC, IEC 947-5-1,
EN60947-5-1, UL508
UL, CE, CSA, CCC, IEC 947-5-1,
EN60947-5-1, UL508
Circuitry
SPDT snap action DB,
SPDT slow action BBM/MBB,
DPDT snap action DB, DPDT sequential,
DPDT center neutral, 2NO and 2NC
SPDT snap action DB,
SPDT slow action BBM/MBB,
1NC/1NO, 2NC/2NO
Contacts
silver, gold
silver, gold
Amp rating
10 A (thermal)
10 A (thermal)
Measurements
(H x W x D)
82,0 mm x 42,0 mm x 42,0 mm
[3.23 in x 1.65 in x 1.65 in]
55 mm x 30,5 mm x 30 mm
[2.16 in x 1.20 in x 1.18 in]
Features
positive-opening NC contacts
positive-opening NC contacts
4 www.honeywell.com/sensing
GLD
GLE
91MCE
SZL-VL
EN 50047
EN 50047 compatible
–
–
IP66/IP67; NEMA 1, 12, 13
IP66; NEMA 1, 4, 12, 13
IP67; NEMA 1, 4, 12, 13
IP64
-40 °C to 85 °C [-40 °F to 185 °F]
-40 °C to 85 °C [-40 °F to 185 °F]
-25 °C to 85 °C [-13 °F to 185 °F]
-20 °C to 60 °C [-4 °F to 140 °F]
high-strength thermoplastic
zinc die-cast
zinc die-cast
zinc die-cast/plastic
side rotary, top plunger, top roller, wobble
side rotary, top plunger, top roller, wobble
side rotary, top plunger, roller plunger,
bushing-mount actuators
side rotary, top plunger, roller plunger,
wobble, wobble cat whisker
0.5 in - 14NPT conduit, 20 mm, PG13.5
0.5 in - 14NPT conduit, 20 mm, PG13.5
4-pin M12 connector, side exit cable,
bottom exit cable
cable gland
UL, CE, CSA, CCC, IEC 947-5-1,
EN60947-5-1, UL508, UL746-C
UL, CE, CSA, CCC, IEC 947-5-1,
EN60947-5-1, UL508
cULus, CE, CCC
UL, cULus, CE, CCC
SPDT snap action DB,
SPDT slow action BBM/MBB,
1NC/1NO, 2NC/2NO
SPDT snap action DB, SPDT slow action
BBM/MBB, DPDT snap action DB, 2NO
and 2NC
1NO 1NC DO snap action,
1NC 1NO slow action: BBM
1NC 1NO SPDT double break
silver, gold
silver, gold
silver
gold-plated silver
10 A (thermal)
10 A (thermal)
10 A (thermal)
5.0 A
55 mm x 30,5 mm x 30 mm
[2.16 in x 1.20 in x 1.18 in]
50 mm x 65 mm x 30 mm
[2.37 in x 2.56 in x 1.18 in]
59,8 mm x 30 mm x 16 mm
[2.35 in x 1.18 in x 0.63 in]
64 mm x 28 mm x 38.1 mm
[2.52 in x 1.102 in x 1.5 in]
positive-opening NC contacts
positive-opening NC contacts
positive-opening NC contacts;
side and bottom exit connection options
integral cord grip;
gold-plated silver contacts
5
MICRO SWITCH™ Limit Switches
Medium-Duty Limit Switches
Featuring a small metal package size. Potential applications include material handling,
printing, machine tools, agricultural equipment, cranes, packaging, earth moving,
conveyors, surtran, textile, and printing.
Series
14CE/914CE
LS
Housing type
–
compact/non-plug-in, plug-in
Sealing
IP65, IP66, IP67; NEMA 1, 3, 4, 6, 6P, 12, 13
NEMA 1, 3, 4, 6, 13
Temperature range
0 °C to 70 °C [35 °F to 160 °F]
-40 °C [-40 °F] low temp (optional)
-29 °C to 71 °C [-20 °F to 160 °F]
Housing material
zinc die-cast
zinc die-cast
Actuators/levers
side rotary, top plunger, roller plunger,
pushbutton, wobble
side rotary, top plunger, top roller plunger,
side plunger, side roller, wobble
Termination
cable, micro-connector
0.5 in - 14NPT conduit, mini-connector
Approvals
14CE: CE, IEC947-5-1, EN60947-5-1
914CE: UL, CE, CSA, IEC947-5-1, EN60947-5-1
UL, CSA (select listings)
Circuitry
SPDT
SPDT double break, DPDT double break
Contacts
silver, gold
silver
Amp rating
5 A (thermal)
10 A
Measurements
(H x W x D)
49 mm x 40 mm x 16 mm
[1.93 in x 1.58 in x 0.63 in]
102,9 mm x 30,2 mm x 28,7 mm
[4.05 in x 1.19 in x 1.13 in]
Features
rugged housing; miniature size; pre-leaded or various
quick-connect terminations; low-temperature available
mode of operation is field adjustable;
variety of operating characteristics; models in
service for more than 60 years
6 www.honeywell.com/sensing
E6/V6
SL1
split housing, side mount; split housing, flange mount
–
E6/V6-RQ: IP40; NEMA 1
E6/V6-RN: IP66; NEMA 1, 3, 4
IP67; NEMA 3, 4, 13
-32 °C to 71 °C [-25 °F to 160 °F]
-40 °C [-40 °F] low temp (optional)
-10 °C to 70 °C [14 °F to 160 °F]
zinc die-cast
zinc die-cast
top plunger, maint. with reset plunger, wobble, lever actuated
top plunger, roller arm
0.5 in - 14NPT (or NPSM) conduit, mini-connector, cable
cable gland
UL, CSA
UL, CSA
SPDT, DPDT
SPDT
silver, gold
silver, gold
10 A, 15 A, 22 A
5A
63,5 mm x 25,4 mm x 77,2 mm]
[2.50 in x 1.00 in x 3.04 in]
59,8 mm x 44,2 mm x 18 mm
[2.35 in x 1.74 in x 0.71 in]
rugged electrostatic, epoxy-coated housing; booted versions sealed to IP66;
unsealed actuators sealed to IP40; side or flange mount; low temperature options;
hermetic seal optional; models in service for more than 60 years
often ideal source for replacement parts for machine tools; rugged housing;
snap-in terminal enclosures; standard and low temperature ranges
7
MICRO SWITCH™ Hazardous Area Switches
Hazardous Area Switches
Designed to extinguish the flame path in a potentially explosive environment,
MICRO SWITCH™ hazardous area switches are weatherproof, water-tight, and dust-tight.
These highly reliable, rugged switches are often used in control valves, petrochemical,
conveyors, grain elevators, and material handling.
Series
EX
Approvals
UL, CSA, ATEX (CE), IEC Ex
Designations
Div. 1 & 2, Class I, Groups B, C, & D
Div. 1 & 2, Class II, Groups E, F, & G
II 2 G; EEx d IIB + H2 T6
Sealing
NEMA 1, 7, 9
Housing
material
aluminum
Actuators/
levers
side rotary, top plunger, top roller plunger, manual
Termination
0.5 in - 14NPT conduit, lead wires
Circuitry
1NC 1NO SPDT snap action;
1NC 1NO SPDT maintained;
2NC 2NO DPDT snap action
Operating
temperature
(standard)
-40 °C to 71 °C
[-40 °F to 160 °F]
Amp rating
1 A, 10 A, 15 A, 20 A
Measurements
(H x W x D)
65,0 mm x 70,6 mm x 51,3 mm
[2.56 in x 2.78 in x 2.02 in]
Features
smallest housing used only in indoor applications; ample wiring space; mounts from any of four sides;
used in temperature range of -40 °C to 71 °C [-40 °F to 160 °F]; global agency approvals
8 www.honeywell.com/sensing
GXE
14CE100
CX
ATEX (CE), IEC Ex
ATEX (CE)
UL, CSA, ATEX (CE), IEC Ex (consult factory for applicable
listings)
II 2 G; EEx d IIC T6
II 2 D; Ex tD A21 T85°C
II 2 G; Ex d IIC T6
II 2 D; Ex tD A21 T85°C
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
II 2 G; Ex d IIC T6
II 2 D; Ex d tD A21 T85°C
IP66/67
IP65, IP66, IP66/67
IP66;
NEMA 1, 3, 4, 4X, 6, 6P, 7, 9, 13
zinc
zinc
aluminum, bronze
side rotary, top plunger, top roller
top plunger, roller plunger,
cross-roller
side rotary, plunger only
5 m cable
cable (various lengths)
0.75 in - 14 NPT conduit,
25 mm conduit
1NC 1NO SPDT snap action
1NC 1NO SPDT snap action
1NC 1NO SPDT; 2NC 2NO DPDT;
4 mA to 20 mA;
analog output: 4NC 4NO
-20 °C to 75 °C
[-4 °F to 167 °F]
0 °C to 70 °C
[32 °F to 158 °F]
-25 °C to 85 °C
[-13 °F to 185 °F]
5 A (thermal)
1 A (thermal), 5 A (thermal)
1 A, 10 A, 15 A, 20 A
91,0 mm x 45 mm x 24,7 mm
[3.58 in x 1.77 in x 0.97 in]
49,0 mm x 40,0 mm x 16,0 mm
[1.93 in x 1.57 in x 0.63 in]
short: 101,6 mm x 101,6 mm x 104 mm
[4.00 in x 4.00 in x 4.09 in]
standard: 101,6 mm x 101,6 mm x 145,0 mm
[4.00 in x 4.00 in x 5.71 in]
EN 50047 mounting compatible; double-insulated switch
element; snap-action basic switch; A-P and European
approvals
rotary models convert in seconds; low temp seals; available
pre-wired or connector versions; gang-mounting capability;
models for on/off position switching or continuous analog
cable length variations; simple two screw mounting; A-P and
output sensing; single or double pole, double-throw availEuropean approvals
able; global agency approvals
9
MICRO SWITCH™ Hazardous Area Switches
Hazardous Area Switches
Designed to extinguish the flame path in a potentially explosive environment,
MICRO SWITCH™ hazardous area switches are weatherproof, water-tight, and dust-tight.
These highly reliable, rugged switches are often used in control valves, petrochemical,
conveyors, grain elevators, and material handling.
Series
LSX
BX
Approvals
UL, CSA
BX (1/2 NPT or 3/4 NPT): UL, CSA, ATEX, IEC Ex, NEPSI
BX (20 mm): ATEX, IEC Ex, NEPSI
Designations
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
II 2 G; Ex d IIC T6
II 2 D; Ex d tD A21 T85°C
Sealing
IP67; NEMA 1, 3, 4, 6, 13
BX: IP67; NEMA 1, 3, 4, 6, 13
BX (1/2-14 NPT, 3/4-NPT): IP67; NEMA 1, 3, 4, 6, 7, 9, 13
Housing
material
aluminum
aluminum
Actuators/
levers
side rotary, side plunger, side roller, top rotary, top
plunger, top roller plunger, wobble
side rotary, side plunger, side roller, top rotary, top plunger,
top roller plunger, wobble
Termination
0.5 in - 14NPT conduit, 0.75 in - 14NPT conduit,
20 mm conduit
0.5 in - 14NPT conduit, 0.75 in - 14NPT conduit,
20 mm conduit
Circuitry
1NC 1NO SPDT DB snap action;
2NC 2NO DPDT DB snap action
1NC 1NO SPDT DB snap action;
2NC 2NO DPDT DB snap action
Operating
temperature
-12 °C to 121 °C
[10 °F to 250 °F]
-40 °C to 70 °C
[-40 °F to 158 °F]
Amp rating
0.05 A, 10 A (thermal)
0.05 A, 10 A (thermal)
Measurements
(H x W x D)
146,1 mm x 50,8 mm x 62,0 mm]
[5.75 in x 2.00 in x 2.44 in]
146,1 mm x 50,8 mm x 62,0 mm]
[5.75 in x 2.00 in x 2.44 in]
Features
10 A continuous carry electrical rating; variety of actuators and circuitry options; silver or gold contacts;
field adjustable to meet various application needs
diverse conduit selection; compatible with LSX; tracking
interchangeability with MICRO SWITCH™ ML-E1 and HDLS;
variety of heads and non-sparking actuators; 10 A continuous
carry electrical current; silver or gold contacts; ATEX-required
internal mounting screw; global agency approvals
10 www.honeywell.com/sensing
BX2
GSX
CLSX
BX2 (1/2 NPT, 3/4 NPT, 20 mm): UL, cUL,
ATEX, IEC Ex, NEPSI
cULus, ATEX, IEC Ex
UL, CSA
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
II 2 G; Ex d IIC T6
II 2 D; Ex d tD A21 T85°C
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
II 2 G; Ex d IIC T6
II 2 D; Ex d tD A21 T85°C
IP67; NEMA 1, 3, 4, 6, 7, 9, 13
IP67; NEMA 1, 4, 6, 7, 9, 12, 13
NEMA 1, 3, 4, 7, 9, 13
stainless steel
aluminum
aluminum
side rotary, top plunger, top roller plunger
side rotary, pin plunger, top roller plunger, top roller lever
cable, maintained
0.5 in - 14NPT conduit, 0.75 in - 14NPT conduit,
20 mm conduit
0.5 in - 14NPT conduit, 20 mm conduit
0.5 in - 14NPT conduit, 20 mm conduit
1NC 1NO SPDT DB snap action;
2NC 2NO DPDT DB snap action
SPDT; SPDT BBM; SPDT MBB; SPDT slow acting; DPDT;
DPDT BBM; DPDT MBB; DPDT slow acting
1NC direct acting;
1NO 1NO direct acting
-40 °C to 70 °C
[-40 °F to 158 °F]
-40 °C to 70 °C
[-40 °F to 158 °F]
-1 °C to 70 °C
[-30 °F to 158 °F]
0.05 A, 10 A (thermal)
10 A (thermal)
10 A (thermal)
146,1 mm x 50,8 mm x 62,0 mm]
[5.75 in x 2.00 in x 2.44 in]
154,2 mm x 44,5 mm x 72 mm
[6.07 in x 1.75 in x 2.84 in]
128,7 mm x 50,8 mm x 73,2 mm
[5.07 in x 2.00 in x 2.88 in]
corrosion-resistant stainless steel housing; diverse
conduit selection; tracking interchangeability with MICRO
snap-action contacts with positive break; simple installation;
SWITCH™ LSX and BX series products; variety of heads
and non-sparking actuators; 10 A continuous carry electrical positive action push plunger; global agency approvals
current; silver or gold contacts; ATEX-required internal
mounting screw; global agency approvals
Div. 1 & 2, Class I,
Groups B, C, & D
Div. 1 & 2, Class II,
Groups E, F, & G
positive-opening operating of NC contacts; cable length may
be 200 ft in straight line; internal grounding screw
11
Limitless™ Components
Wireless Limit Switches and Monitors
New alternative enables designers to work without limitations of traditional tethered
devices. Enables presence, absence, or position in applications where wired products
are not feasible due to functionality and/or cost. Potential applications include door
position, construction/ag machines, conveyors, cranes, grain diverters, lifts, material
handling, presses, and valves.
Series
WGLA
WLS
WOI
Housing type
EN 50041
EN 50041 and back-mounting
screw mount
Housing
material
powder-coated, zinc die-cast
powder-coated phosphate epoxy
finish, zinc die-cast
powder-coated aluminum
Radio
WPAN 802.15.4; 2.4 GHz
WPAN 802.15.4; 2.4 GHz
WPAN 802.15.4; 2.4 GHz
Signal range
1000 ft [305 m] in US/Canada
1000 ft [305 m] in US/Canada
1000 ft [305 m] in US/Canada
IP67; NEMA 1, 4, 12, 13
IP67/IP68;
NEMA 1, 3, 4, 6, 6P, 12, 13
IP65
Actuators/
operating heads
side rotary, top plunger, top roller,
top roller lever
over 15 side rotary actuators; pin/
roller plunger, side/top rotary
(with more than 15 levers), cat
whisker, wobble stick, side shaft
eyelet pull, maintained/momentary side plunger, and cable pull
operating heads
pushbutton operators: 22 mm
round flush momentary, 29 mm
mushroom head momentary, 40
mm mushroom head maintained
(push-pull); no operator option
available for use with user supplied 22 mm operator and contact
blocks
Antenna types
direct or remote mounts,
omni-directional
direct or remote mounts,
omni-directional
direct or remote mounts,
omni-directional
Supply voltage
–
–
–
Supply current
–
–
–
Measurements
(H x W x D)
(without antenna)
102,85 mm x 42 mm x 62,1 mm
[4.05 in x 1.65 in x 2.44 in]
106,68 mm x 41,15 mm x
62,61 mm [4.20 in x 1.62 in x
2.47 in]
130 mm x 85 mm x 66 mm]
[5.1 in x 3.4 in x 2.6 in]
reliable, flexible, and secure
wireless transmission; EN 50041
die-cast metal enclosure; WPAN
802.15.4 2.4 GHz point-to-point;
FCC 15, IC, ACMA, & ETSI; EMI
immunity; full complement of
operating heads and levers; direct
or remote mount antenna options
operating head rotary tested
in excess of 50 million cycles;
diaphragm seal between head
and body cavity; twin shaft seals
protect head and internal components from corrosion and debris;
reliable, flexible, and secure
wireless transmission; EN 50041
die-cast metal enclosure; WPAN
802.15.4 2.4 GHz point-to-point;
FCC 15, IC, ACMA, & ETSI; EMI
immunity; direct or remote mount
antenna options
enables operator indication (i.e.
push button) from remote locations where wiring is too costly or
not possible; flexibility for users
to choose and install their desired
operator type; i.e. 22 mm rotary
switch, 22 mm key switch, etc.;
aility to reconfigure and network
multiple WOI inputs, or point-topoint with personalized addresses
Sealing
Features
12 www.honeywell.com/sensing
WPMM
WDRR
snap-in panel or screw mount design
din-rail or screw mount design
LCP, VECTRA E130i
flame retardant ABS (acrylonitrile butadiene styrene)
–
WPAN 802.15.4; 2.4 GHz
1000 ft [305 m] in US/Canada
1000 ft [305 m] in US/Canada
IP67
IP20
–
–
direct or remote mounts, omni-directional
direct or remote mounts, omni-directional
10 Vdc to 30 Vdc
10 Vdc to 28 Vdc
750 mA
500 mA max.
31,75 mm x 53,84 mm x
74,30 mm [1.250 in x 2.120 in x 2.925 in]
88,9 mm x 152,4 mm x 38,1 mm
[3.5 in x 6 in x 1.5 in]
reliable, flexible, and secure wireless transmission; can potentially monitor up to 16 Limitless™ switches; field pairing function allows for rapid configuration (adding or subtracting
switches); WPAN 802.15.4 2.4 GHz point-to-point; FCC 15, IC, ACMA, & ETSI; EMI
immunity; direct or remote mount antenna options
selectable npn or pnp output; configurable normally open or normally closed output for up
to 14 Limitless™ inputs; WPAN 802.15.4 2.4 GHz point-to-point; FCC 15, IC, ACMA, &
ETSI; EMI immunity; LEDs indicate change of status, low battery, RF signal loss, pairing
function, and diagnostic functions; eliminates issues with wire connection integrity on
moving equipment
13
OneWireless™ XYR6000 Components
Wireless Position Sensors
Allows remote, reliable monitoring in a variety of applications to avoid the time and
safety risk of manually monitoring in hazardous areas and remote installations. Wireless
technology eliminates the need for communications cabling or power line installation,
saving both ime and money. Potential applications include positioners, manual process
valves, eye bath stations, emergency showers, tank level, steam traps, louvers, relief
valve doors, dampers, mining conveyor applications, and grain diverters.
Series
XYR6000
Housing
A 380 die-cast aluminum alloy
Radio
FCC Par 15.247 subpart s “B” & “C”
Signal range
1000 ft [304 m]
Sealing
IP66/67; NEMA 1, 3, 4, 6, 6P, 13
Hazardous ratings
U.S. and Canadian (cCSAus) for Division 1, Class I - Groups A, B, C, & D;
Class II - Groups E, F, & G; Class III
ATEX/IEC Ex - Ex d [ia] IIC T6 Gb; Ex tb IIIC T85C IP66/67 Db
Accuracy
±5 % over 250° when centered between a slip clutch
Operating
temperature
-40 °C to 70 °C [-40 °F to 158 °F]
Measurements
(H x W x D)
101,6 mm x 101,6 mm x 142,75 mm [4.00 in x 4.00 in x 5.62 in]
Features
enhances safety by reducing the need for human site monitoring in areas that pose a safety risk;
reduces the potential for environmental incidence through the explosion-proof packaging of the
sensor mechanism; improves efficiency of scheduled maintenance by targeting valves that have
degraded; communicates with Honeywell’s OneWireless™ (ISA100) network and WiFi devices
simultaneously; full UL, ATEX, and IEC Ex approvals; universal mounting
14 www.honeywell.com/sensing
Specialty Limit Switches
Relialign™ Door Interlock Switches
Designed specifically for swing door applications, including residential elevators,
dumbwaiters, and platform lifts. Holds the door in place and prevents it from being opened
when not desired. Design features contribute to increase safety, reduce nuisance stoppages
and call-backs, and contribute to simplified wiring and installation.
Residential
Door Interlock
Relialign™ RDI Series
Relialign™ RDI2 Series
Description
door interlock for swing-style doors, elevators, and vertical lifts. available with metal or plastic
housing
Housing
metal (white and architectural bronze)
thermoplastic
Approvals
compliant to ASME A17.1 and UL 104
compliant to ASME A17.1 and UL 104
Voltage
24 Vdc; 24 Vac
24 Vdc; 24 Vac
Connection
terminal strip or cat 5 available
terminal strip or cat 5 available
Measurements
(H x W x D)
247,65 mm x 51,44 mm x 49,23 mm
[9.75 in x 2.025 in x 1.938 in]
273,05 mm x 51,44 mm x 49,23 mm
[10.75 in x 2.025 in x 1.938 in]
Features
two separate mechanisms to indicate door closure; metal key; internal solenoid control; optional
external solenoid control (RDI2); no open or exposed contacts; configurable product platform
15
Machine Safety
MICRO SWITCH™ Safety Switches
From factory floor to assembly line, from packaging machinery to robot cells, Honeywell
delivers reliability and safety in compact, cost-effective safety switches. Enhanced
performance, extended productivity, and full-line flexibility. Most models are SIL 3 capable.
Series
CPS/2CPS
24CE/924CE
Attributes
single/dual head cable pull designed to provide
emergency stop protection; often used for exposed
conveyor and assembly lines
miniature, compact die-cast zinc housing construction with a wide variety of actuators
Potential applications
conveyor applications
small doors and apertures
Housing
zinc
zinc
Approvals
UL, CSA, CE, SIL 3 capable
24CE: CE; 924CE: UL, CE, SIL 3 capable
Sealing
IP67; NEMA 1, 4, 12, 13
IP66
Contacts
silver, gold
silver
Circuitry
1NO/1NC,
2NO/2NC,
1NO/3NC,
4NC
1NC slow action,
1NC/1NO slow action BBM,
1NC/1NO slow action MBB
Differentiator
rugged, sealed, large wiring cavity; indicators; wide
temperature tolerance; longest span available (up to
500 feet/152m on dual head 2CPS)
tough and rugged switch, designed to operate in
harsh operating environments
Measurements (less
levers) H x W x D
165,1 mm x 79,8 mm x 325,9 mm
[6.5 in x 3.14 in x 12.75 in]
49,0 mm x 40,0 mm x 16,0 mm
[1.93 in x 1.57 in x 0.63 in]
Temperature
-40 °C to 85 °C [-40 °F to 185 °F]
0 °C to 70 °C [32 °F to 160 °F]
Features
optional hardware packs; heavy-duty terminals:
gold contacts; direct opening action of NC contacts
(up to 4 contacts); LED status lights; positive opening NC contacts
flexible attachment with simple two screw mounting; available pre-wired with choice of cable lengths
or connector fitted; side and bottom cable entry;
positive opening NC contacts
16 www.honeywell.com/sensing
GSS
GSS Hinge
GSX
FF and FFS
rugged metal housing handles multiple
broad applications
metal or plastic housing for access
door safety hinge applications
heavy-duty metal body, explosion-proof
safety switch designed for hazardous area
applications
non-contact safety switches either magnetically
operated or by electronically coded magnets
providing high degree of tamper-proof, reliable
operation
medium/large doors and apertures
medium/large doors
gates, doors, access panels, cages
small doors and apertures
glass-filled polyester, zinc
glass-filled polyester, zinc
aluminum
ABS resin-filled, stainless steel
UL, CSA, CE, SIL 3 capable
UL, CSA, CE, SIL 3 capable
cULus, ATEX, IEC Ex, SIL 3 capable
UL, CE
IP67; NEMA 1, 4, 12, 13
IP67; NEMA 1, 4, 12, 13
IP67; NEMA 1, 4, 6, 7, 9, 12, 13
IP67, NEMA 4
silver, gold
silver, gold
silver, gold
–
1NC/1NO snap action,
2NC slow action,
3NC/1NO slow action BBM
1NC/1NO snap action,
2NC slow action,
4 NC slow action,
3NC/1NO slow action BBM
1NC/1NO snap action,
1NC/1NO slow action BBM,
1NC/1NO slow action MBB,
2NC slow action,
2NC/2NO snap action,
4NC slow action,
2NC/1NO slow acting BBM,
2NC/2NO slow acting BBM,
3NC/1NO slow acting BBM
–
highly visible red housing; snap action and
slow action basic switches
highly visible red housing; actuator
head may be rotated in 90° increments
explosion-proof and positive-break safety
switch with cULus, ATEX, IEC Ex approvals
large actuation window from almost any angle
(ranges ~6 mm to 20 mm); sealed, compact and
rugged design
83,0 mm x 30,5 mm x 30,0 mm
[3.27 in x 1.20 in x 1.18 in]
83,0 mm x 30,5 mm x 30,0 mm
[3.27 in x 1.20 in x 1.18 in]
154,2 mm x 44,5 mm x 72 mm
[6.07 in x 1.75 in x 2.84 in]
82,5 mm x 19 mm x 17 mm
[3.25 in x 0.75 in x 0.67 in]
-25 °C to 85 °C [-13 °F to 185 °F]
-25 °C to 85 °C [-13 °F to 185 °F]
-40 °C to 70 °C [-40 °F to 158 °F]
-10 °C to 55 °C [14 °F to 131 °F]
multiple contact options (up to 4 MBB); full
range of actuator heads and levers; reliable
low energy switching; tested to 15 million
operations; positive opening NC contacts
low profile design; available with 3
actuator styles (left, center, right);
multiple contact options; reliable low
energy switching; positive opening
NC contacts
extensive switching and actuating options;
designed so even welded contacts will open
and machine will stop in emergency with
positive opening NC snap action contacts
(direct mechanical linkage); positive opening
NC contacts
guard status indication; small, easy to mount;
either pre-wired or connector fitted; allows for
door misalignment with door closed sensing
17
Machine Safety
MICRO SWITCH™ Safety Switches
Designed to help pass any test with the most impressive safety switch portfolio and
solutions for application-specific needs. Widest range of sizing, sealilng alternatives,
enclosure materials, actuator styles, and contact options available.
Series
GKS
GKR/L
Attributes
solenoid trapped key interlock switch designed not
to release until hazard has been removed
heavy-duty metal body solenoid trapped key interlock switch designed not to release until hazard has
been removed; for large doors/cages
Potential applications
medium to large door applications
large, heavy door, cage and gate machine apps
Housing
glass-filled polyester
zinc
Approvals
cULus, CE, CCC, S-mark, SIL 3 capable
UL, CSA, CE, SIL 3 capable
Sealing
IP67; NEMA 1, 4X (indoor use only), 12, 13
IP68; NEMA 1, 4, 6P, 12, 13
Contacts
silver
silver
Circuitry
2NC/1NO/1NO,
2NC/1NO/1NC,
3NC/1NO, 4NC
1NC/1NO slow action,
3NC/1NO slow action
Differentiator
simple-to-mount, slim-mount glass filled polyester
body; available with key entry (four available
square positions); up to four contacts
rugged design withstands vibration, harsh environments; provides long-term durability
(tested 15 million cycles)
Measurements (less
levers) H x W x D
196,8 mm x 40 mm x 41 mm
[7.75 in x 1.57 in x 1.61 in]
149,0 mm x 110,0 mm x 48,8 mm
[5.85 in x 4.33 in x 1.92 in]
Temperature
-25 °C to 50 °C [-13 °F to 122 °F]
-25 °C to 85 °C [-13 °F to 185 °F]
power-to-lock or power-to-unlock for key trap;
override mechanism on cover; three knock out
conduit openings for wiring flexibility (sides +
bottom); optional LED indicator; positive opening
NC contacts
solenoid power-to-lock or power-to
unlock; key retain force 1000 N max;
multiple key and lockout devices; dual LED indicator; available with key entry (4 face orientations); up
to 4 contacts; manual override; positive opening NC
contacts
Features
18 www.honeywell.com/sensing
GKM
GKE
GKN
GK
most compact key-operated safety product
available; fully sealed construction
compact housing size, standard IEC 20 mm
mounting
common footprint safety switch for
multiple applicability; multiple contacts,
multiple key and wiring entry points
heavy duty metal body keyed interlock
switch designed for large doors and cages
small doors and apertures
small doors and apertures
small/medium doors and apertures
large, heavy door cage and gate applications
glass-filled polyester
glass-filled polyester
glass-filled polyester
zinc
UL, CSA, CE, SIL 3 capable
cULus, CE, S-mark, SIL 3 capable
cULus, CE, CCC, S-mark, SIL 3 capable
UL, CSA, CE, SIL 3 capable
IP67; NEMA 1, 12, 13
IP66; NEMA 1, 12, 13
IP67; NEMA 1, 4X (indoor use only),
12, 13
IP67; NEMA 1, 4, 12, 13
silver, gold
silver
silver
silver, gold
1NO/1NC BBM,
2NC
1NC/1NO,
1NC/1NO BBM,
2NC
2NC/1NO BBM,
3NC
1NC/1NO snap action,
2NC slow action,
3NC/1NO slow action
can be used for doors as small as 160 mm [6.3
small MIN-DIN footprint; simple wiring and
in] with small closed radius; available cabled
mounting; double insulated
or with integrated M12 connectors for plugand-play install
one switch stocking for multiple contact,
key entry, and wiring application combinations; large wiring cavity
unique friction feature for key retention;
rugged design withstands vibration, harsh
environments, and provides long-term
durability (tested 15 million cycles)
69,4 mm x 34,0 mm x 16,0 mm
[2.73 in x 1.34 in x 0.63 in]
92,2 mm x 24,2 mm x 29,4 mm
[3.63 in x 0.95 in x 1.16 in]
90,0 mm x 40,0 mm x 33,0 mm
[3.55 in x 1.57 in x 1.30 in]
121,6 mm x 42 mm x 42,6 mm
[1.79 in x 1.652 in x 1.68 in]
25 °C to 85 °C [-13 °F to 185 °F]
-25 °C to 85 °C [-13 °F to 185 °F]
-25 °C to 70 °C [-13 °F to 158 °F]
-25 °C to 85 °C [-13 °F to 185 °F]
double insulated, no ground wiring required;
wiring entrance options from bottom, side, or
both (dual entry GKME for daisy chain capability); variety of keys available for top or front
entry options; positive opening NC contact
medium duty switch covers most common
1NC/1NO and 2NC applications key entry
from top and front
multi-use, multi-option; up to 3 contacts
for additional monitoring; 4 key head
entries; knock-out points for wiring
entry; double insulated body; rigid and
flexible key options available
multiple key (8 top or side entry) and lockout device options available; LED indicator;
up to four contacts; positive opening NC
contacts
19
Machine Safety
Safety Sensors
Photoelectric barriers composed of several infrared beams aligned on an emitting column
and a receiving column. Separate or self-contained control units, various housing sizes,
resolutions, scanning ranges, and protection heights are available. Designed to meet
the specifications of potential machine guarding applications from point-of-operation
protection, access detection, and presence sensing to electrical-to-machine-circuitry
interfacing.
Series
FF-ST2 Standard A FF-ST2 Standard M
FF-ST4 Basic
Safety category
Type 2 per IEC61496 (similar to
SIL2 per IEC61508)
Type 2 per IEC61496 (similar to SIL2
per IEC61508)
Type 4 per IEC61496 (similar to
SIL3 per IEC61508)
Application
(resolution)
finger (18 mm [0.71 in])
hand (30 mm [1.18 in])
limb and body (80 mm [3.15 in])
finger (18 mm [0.71 in])
hand (30 mm [1.18 in])
limb and body (80 mm [3.15 in])
finger (14 mm [0.55 in] and
18 mm [0.71 in])
hand (30 mm [1.18 in])
limb and body (80 mm [3.15 in])
Scanning range
(resolution)
0,25 m to 10 m [0.82 ft to 32.81 ft]
0,25 m to 10 m [0.82 ft to 32.81 ft]
0 m to 3.5 m [0 ft to 11.48 ft]
(14 mm [0.55 in]);
0,25 m to 10 m [0.82 ft to
32.81 ft]
Beam separation
distance
–
–
–
Product cross section
42 mm x 55 mm [1.65 in x 2.17 in]
42 mm x 55 mm [1.65 in x 2.17 in]
42 mm x 55 mm [1.65 in x
2.17 in]
Protected height
(resolution)
200 mm to 1400 mm [7.87 in to
55.12 in] (18 mm [0.71 in]);
200 mm to 1800 mm [7.87 in to
70.87 in] (30 mm [1.18 in] and
80 mm [3.15 in])
200 mm to 1400 mm [7.87 in to
55.12 in] (18 mm [0.71 in]); 200 mm
to 1800 mm [7.87 in to 70.87 in] (30
mm [1.18 in] and
80 mm [3.15 in])
200 mm to 1400 mm [7.87 in to
55.12 in] (14 mm [0.55 in] and
18 mm [0.71 in]); 200 mm to
1800 mm [7.87 in to 70.87 in]
(30 mm [1.18 in] and 80 mm
[3.15 in])
Differentiator
robust housing
robust housing
robust housing
Connectors
M12/5 pole (100 m [328.08 ft])
M12/5 pole (100 m [328.08 ft])
M12/5 pole (100 m [328.08 ft])
Basic interface module
FF-SRE60292
FF-SRE60292
FF-SRL60252 or AS-i Safe
External device
monitoring (EDM)
yes
yes
no
Automatic restart
yes
no
yes
Restart interlock
no
yes
no
Muting (or bypass)
–
–
no
1- or 2-beam floating
blanking
–
–
no
AS-i safe module
–
–
yes
PSDI module
–
–
yes
Emergency stop
auxiliary inputs
–
–
no
1
1
For the automatic machine cycle start upon beam clearance (Presence Sensing Device Initiation).
20 www.honeywell.com/sensing
FF-ST4
Standard
FF-ST4
Advanced B
FF-ST4
Advanced M
FF-SYB
(point of op.)
FF-SYB
(long range)
FF-SYB
(short range)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
Type 4 per IEC61496 (similar
to SIL3 per IEC61508)
finger (14 mm [0.55 in] and
18 mm [0.71 in]); hand (30
mm [1.18 in]); limb and body
(80 mm [3.15 in])
finger (14 mm [0.55 in] and
18 mm [0.71 in]);
hand (30 mm [1.18 in])
finger (14 mm [0.55 in] and
18 mm [0.71 in]); hand (30
mm [1.18 in]); limb and body
(80 mm [3.15 in])
finger (14 mm [0.55 in])
hand (30 mm [1.18 in])
body (2, 3, or 4 beams)
body (2 beams)
0 m to 3.5 m [0 ft to 11.48 ft]
(14 mm [0.55 in]);
0,25 m to 10 m [0.82 ft to
32.81 ft]
0 m to 3.5 m [0 ft to 11.48 ft]
(14 mm [0.55 in]);
0,25 m to 10 m [0.82 ft to
32.81 ft]
0 m to 3.5 m [0 ft to 11.48 ft]
(14 mm [0.55 in]);
0,25 m to 10 m [0.82 ft to
32.81 ft]
0 m to 6 m [0 ft to 19.69 ft]
(14 mm [0.55 in]);
0 m to 20 m [0 ft to 65.62 ft]
(30 mm [1.18 in])
0 m to 30 m [0 ft to 98.43 ft]
(standard range)
5 m to 80 m [16.40 ft to
262.47 ft] (long range)
0 m to 7 m [0 ft to 22.97 ft]
with passive mirrors
2-beam: 500 mm [19.69 in]
beam spacing (body/access)
–
–
–
–
2-beam: 500 mm [19.69 in]
spacing (body/access)
3-beam: 400 mm [15.75 in]
spacing (body/access)
4-beam: 300 mm [11.81 in]
spacing (body/access)
42 mm [1.65 in] x
55 mm [2.17 in]
42 mm [1.65 in] x
55 mm [2.17 in]
42 mm [1.65 in] x
55 mm [2.17 in]
42 mm [1.65 in] x
55 mm [2.17 in]
42 mm [1.65 in] x
55 mm [2.17 in]
42 mm [1.65 in] x
55 mm [2.17 in]
200 mm to 1400 mm [7.87 in
to 55.12 in] (14 mm [0.55 in]
and 18 mm [0.71 in]);
200 mm to 1800 mm [7.87 in
to 70.87 in] (30 mm [1.18 in]
and 80 mm [3.15 in])
200 mm to 1400 mm [7.87 in
to 55.12 in] (14 mm [0.55 in]
and 18 mm [0.71 in]);
200 mm to 1800 mm [7.87 in
to 70.87 in] (30 mm [1.18 in])
200 mm to 1400 mm [7.87 in
to 55.12 in] (14 mm [0.55 in]
and 18 mm [0.71 in]);
200 mm to 1800 mm [7.87 in
to 70.87 in] (30 mm [1.18 in]
and 80 mm [3.15 in])
300 mm to 1800 mm [11.81 in
to 70.87 in] (14 mm [0.55 in],
30 mm [1.18 in]
–
–
robust housing,
selection through wiring
robust housing,
selection through wiring
robust housing,
selection through wiring
fully bundled functionality,
selections through microcards, long scanning ranges
fully bundled functionality,
selections through microcards
fully bundled functionality,
selections through microcards
M12/5 and 8 pole
(100 m [328.08 ft])
M12/5 and 8 pole
(100 m [328.08 ft])
M12/5 and 8 pole
(100 m [328.08 ft])
M12/5 and 8 pole
(100 m [328.08 ft])
M12/5 and 8 pole
(100 m [328.08 ft])
M12/8 pole
(100 m [328.08 ft])
FF-SRE60292
FF-SRE60292
FF-SRE60292
FF-SRE60292
FF-SRE60292
FF-SRE60292
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
no
no
yes
yes
yes
yes
no
yes
no
yes
yes
no
no
no
no
yes
–
–
no
no
no
yes
–
–
no
no
no
yes
yes
yes
21
Machine Safety
Safety Modules
Provide an interface between safety sensors and machine control circuitry. Module
functionality includes safety door monitoring, emergency stop, two-hand control,
extension, standstill and low speed monitoring, time delay, and muting.
Series
FF-SRS
Emergency Stop
FF-SRST Emerg.
Stop
(del. contacts)
FF-SR2
Two-hand
Controls
Potential applications
emergency stop device;
door monitoring
delayed emergency stop device;
door monitoring with solenoid
key switch
machine cycle start
Safety category
Cat. 2 or 4 per EN954-1
Cat. 3 and 4 per EN954-1
Cat. IIIA and IIIC per EN574
Housing width
22,5 mm [0.89 in]
45 mm [1.77 in]
100 mm [3.94 in]
45 mm [1.77 in]
22,5 mm [0.89 in],
45 mm [1.77 in]
Supply voltage
24 Vdc, 120 Vac, 230 Vac
24 Vac/dc
24 Vdc, 120 Vac, 230 Vac
Output contact
3 NO/1 NC, 6 NO/1 NC
2 NO/1 NC direct,
2 NO/1 NC delayed
2 NO, 2 NO/1 NC, 3 NO/1 NC
Switching capacity
10 mA to 5 A, 1 mA to 10 A
1 mA to 5 A
1 mA to 5 A, 1 mA to 10 A
Embedded functions
input short-circuit and crossfault detection; manual/auto
restart with EDM loop
manual/auto restart with EDM
loop; selectable time ranges
0.5 s input time monitoring
Differentiator
removable terminal strips;
enhanced switching capacity;
ac supply voltages
removable terminal strips
removable terminal strips;
enhanced switching capacity;
ac supply voltages
Approvals
complies with EU directive for
machines 98/37/EC, IEC/EN
60501, DIN VDE 0113,
and UL 508
complies with EU directive for
machines 98/37/EC, IEC/EN
60501, DIN VDE 0113,
and UL 508
complies with machinery directive 98/37/EC and UL 508
22 www.honeywell.com/sensing
FF-SR0 Standstill Monitoring
FF-SRT Delayed FF-SRL Basic
Extension
FF-SRL59022
PSDI
FF-SRM Muting
FF-SRE
Extension
motor control
delayed emergency
stop device; contact
multiplication; current
switching capacity
safety device with solid state
outputs
automatic machine cycle
start
momentary deactivation of
the safety light curtain
contact multiplication;
current switching capacity
Cat. 1 and 3 per EN954-1
Cat. 1 per EN954-1
Cat. 4 per EN954-1
Cat. 4 per EN954-1
Cat. 4 per EN954-1
Cat. 1 per EN954-1
45 mm [1.77 in]
45 mm [1.77 in]
22,5 mm [0.89 in]
45 mm [1.77 in]
45 mm [1.77 in]
45 mm [1.77 in]
22,5 mm [0.89 in],
100 mm [3.94 in]
24 Vdc, 120 Vac, 230 Vac
24 Vdc
24 Vdc
24 Vdc
24 Vdc
24 Vac/dc, 120 Vac, 230 Vac
2 NO/1 NC, 2 NO/2 NC
1 NO/1 NC
3 NO/1 NC
3 NO
3 NO
4 NO + 2 NC, 7 NO + 1 NC
1 mA to 4 A, 10 mA to 10 A
Up to 8 A
10 mA to 5 A, 1 mA to 10 A
1 mA to 5 A
1 mA to 5 A
10 mA to 5 A,
1 mA to 10 mA
manual/auto restart with
EDM loop; 2 or 4 muting
inputs; 1 or 2 light curtains;
muting lamp; auxiliary
emergency stop circuit
redundant relay outputs
(pair of safety relays with
guided contacts)
motor back EMF monitoring
or rotation frequency
measurement
selectable time ranges
manual/auto restart with
EDM loop
manual restart with EDM
loop; presence sensing
device initiation: single or
dual stroke with selectable
time window
removable terminal strips;
enhanced switching
capacity; ac supply voltages
dual timing circuit
removable terminal strips;
enhanced switching capacity
removable terminal strips
removable terminal strips
removable terminal strips;
high switching capacity;
ac supply voltages
complies with EU machinery
directive 98/37/EC, IEC 204,
EN 60204, DIN VDE 0113
complies with IEC 61508
and EN 61496-1 European
standards; meets applicable
parts of the US and
Canadian regulations and
standards
per the EN 354-1 and
EN 61496-1 European
standards; meets applicable
parts of the US and
Canadian regulations and
standards ANSI/RIA/OSHA
complies with the machinery
directive 98/37/EC, IEC 204,
EN 60204, DIN VDC 0113,
and UL 508
complies with machinery
98/37/EC and UL 508;
designed for category 1
emergency stop functions
per EN 418 and NFPA79
complies with machinery
directive 98/37/EC, IEC 255,
VDE 0435 and UL 508
23
As one of the world’s leading providers of
sensors and switches, Honeywell
understands and meets the requirements
of a wide variety of industries.
Honeywell Sensing and Control is a global leader in providing reliable, costeffective sensing and switching solutions for our customers’ applications.
We serve thousands of customers in four core industry segments: industrial,
medical equipment, transportation, and aerospace/military products.
Aerospace
Aerospace applications are among the most demanding for
any type of product. Rigorous FAA requirements, extreme
environments (temperature, shock, vibration, the need for
hermetic sealing), and the ability to customize devices are just a
few of the parameters often required of sensors and switches in
these applications. Aerospace customers typically value speed
in prototyping and development, and Honeywell’s vertically
integrated, AS9100-approved manufacturing locations enhance
our ability to produce devices in a wide variety of packages. The
precision output of our products helps reduce risk and cost in
key applications while also minimizing the need for unscheduled
maintenance.
Honeywell’s in-depth aerospace engineering experience allows
us to work with customers in the design and development of
24 www.honeywell.com/sensing
products that best meet the specified requirements of their
individual applications. Making products simple to install makes
the job easier every step of the way. And, the odds are that
Honeywell is already on the list of trusted suppliers for many
aerospace companies, underscoring the decades of experience
we bring to this field.
Honeywell products for this industry (many of them PMAcertified) include force sensors, load cells, potentiometers, pilot
controls, pressure sensors, pressure switches, resolvers, sensor/
actuator assemblies for systems ranging from aerostructures
to fuel control to flight surfaces, speed sensors, temperature
probes, thermostats, torque sensors, y-guides for cargo
systems, MICRO SWITCH™ sealed and high-accuracy switches,
MICRO SWITCH™ pushbutton switches, and MICRO SWITCH™
rocker and toggle switches.
Medical
Medical applications typically require sensors and switches
that are highly stable and extremely reliable to enhance patient
safety and comfort. Stability is often essential to minimize long
term drift, reduce the need for recalibration, and improve ease
of use for medical equipment operators. Reliability enhances
patient safety in life-critical applications, reduces downtime,
and improves test throughput in applications such as clinical
diagnostics. The product needs to be easy to use and easy to
design into a system, so Honeywell’s extensive customization
and built-in calibration/amplification capabilities are strong
benefits. Confidence in Honeywell’s product performance,
reliability, and availability provide peace of mind for medical
equipment manufacturers who choose Honeywell.
Honeywell offerings for this industry include airflow sensors,
board mount and stainless steel media isolated pressure
sensors, Hall-effect magnetic position sensors, humidity sensors,
flexible heaters, force sensors, thermostats, commercial solid
state sensors, infrared sensors, oxygen sensors, pressure
and vacuum switches, potentiometers and encoders, MICRO
SWITCH™ pushbutton, rocker, and toggle switches, and hour
meters.
Industrial
The industrial arena can be a rough one. From high-speed food
processing to high-force stamping applications, reliable and
cost-effective sensors and switches often help minimize repair
costs, maximize system life, and reduce overall system expense.
Durability can mean the difference between smooth-running
processes and expensive downtime. Accurate, repeatable
sensor or switch output can reduce the need for calibration once
the device is applied. Because of the wide variety of potential
applications, Honeywell’s ability to deliver a customized product
that can meet virtually any size, weight, and power requirement
– as well as any packaging stipulations for tough, harsh
environments – often makes it easy to incorporate and use our
devices. Safety is another important consideration for industrial
users, and our products meet a wide variety of regulatory safety
requirements.
Honeywell’s industrial product line includes airflow sensors,
current sensors, humidity sensors, fiber-optic and liquid-level
sensors, linear position sensors, oxygen sensors, pressure
sensors, potentiometers and encoders, speed sensors,
temperature probes, ultrasonic sensors, wirewound resistors,
thermostats, commercial solid state sensors, flex heaters,
SMART position sensors, board mount and stainless steel media
isolated pressure sensors, force sensors, safety light curtains,
push-pull switches, and MICRO SWITCH™ basic switches,
hazardous area switches, safety switches, key and rotary
switches, limit switches, sealed and high-accuracy switches,
pushbutton, rocker, toggle switches, and relays.
Transportation
Getting from Point A to Point B is often challenging for endcustomers of transportation providers – Honeywell aims to make
the trip easier with highly reliable, cost-effective switches and
sensors. Our products are designed to support rigorous engine
requirements, and their efficiency can also help optimize engine
performance. Customization is often required to allow a switch
or sensor to be mounted in tight or challenging environments
including vibration, temperature extremes, and road
contamination. The durability of Honeywell products enhances
system reliability, which is also boosted by the stable, accurate
output of our devices. All of these capabilities allow demanding
customers to rely on Honeywell’s many years of experience in
the transportation industry.
Honeywell products for transportation applications include
Hall-effect rotary position sensors, inertial measurement
units, infrared sensors, keyless entry sensors, magnetic
position sensors, pressure sensors, speed and direction
sensors, ultrasonic sensors, thermostats, temperature probes,
commercial solid state sensors, SMART position sensors, and
MICRO SWITCH™ pushbutton, rocker, and toggle switches.
25
Sensing and Control Product Portfolio
Product reliability. Industry knowledge. Expertise. Standard with every order.
With more than 50,000 sensing, switching, and control products ranging from snap-action, limit, toggle, and pressure
switches to position, speed, pressure, and airflow sensors, Honeywell Sensing and Control has one of the broadest
sensing and switching portfolios available.
SENSORS
Airflow sensors: Advanced microstructure
technology. Sensitive and fast response to flow,
amount/direction of air or other gas. Analog or digital
output. Thin-film, thermally isolated bridge structure
consists of a heater and temperature sensing
elements. May be used in: HVAC, respirators,
process control, oxygen concentrators, gas metering,
chromatography, leak detection equipment, medical/
analytical instrumentation, and ventilation equipment.
Current sensors: Accurate and fast response. Almost
no thermal drift or offset with temperature. Adjustable
linear, null balance, digital, and linear current sensors.
May be used in: Variable speed drives, overcurrent
protection, power supplies, ground fault detectors,
robotics, industrial process control, and wattmeters.
Flexible heaters: Flat, molded-to-shape, spiral
wrap, transparent, composite, and high temperature
configurations with single, multiple, and variable watt
densities. Can be bonded parts or combined. May
be used in: Airborne valves, outdoor cameras, LCD
displays, scanners, and telecommunication.
Force sensors: Variety of package styles and
various electrical interconnects including prewired connectors, printed circuit board mounting,
and surface mounting for flexibility. May be used
in: Infusion and syringe pumps, blood pressure
equipment, pump pressure, drug delivery systems,
occlusion detection, and kidney dialysis machines.
Humidity sensors: Digital or analog versions.
onfigured with integrated circuitry. Provide on-chip
signal conditioning with interchangeability of ±3 %
accuracy and out-of-the-box reliability. Standardized,
platform-based sensors. May be used in: Air
compressors, food and beverage packaging and
processing, HVAC/R, incubators/micro-environments,
printing presses, and office equipment.
Infrared sensors: IREDs, sensors, and assemblies
for object presence, limit and motion sensing,
position encoding, and movement encoding. Variety
of package styles, materials, and terminations. May
be used in: Printers/copiers, motion control systems,
metering, data storage systems, scanning, automated
transaction, drop sensors, and non-invasive
medical equipment.
Magnetic sensors: Digital and analog Hall-effect
position ICs, magnetoresistive position ICs, Hall-effect
vane, gear-tooth, and magnetic sensors. May be
used in: Speed and RPM sensing, motor/fan control,
magnetic encoding, disc speed, tape, flow-rate
sensing, conveyors, ignitions, motion control/detection,
power/position, magnetic code reading, vibration,
and weight sensing.
26 www.honeywell.com/sensing
Position sensors: The SMART position sensor
measures linear, angular, or rotary position of a magnet
attached to a moving object so that the object’s position
can be determined or controlled. Its simple, non-contact
design eliminates mechanical failure mechanisms,
reduces wear and tear, improves reliability and durability.
May be used in: valve position, material handling,
plastic molding, passenger bus level position, truckmounted crane outrigger position, aerial work lift platform,
front loader and digger/excavation boom position.
Potentiometer sensors measure linear, rotary position
or displacement. Honeywell’s proprietary conductive
plastic delivers extensive temperature range and infinite
resolution, and provides precision position measurement.
May be used in: robotic motion control, marine steering,
and in-tank level sensing. Ultrasonic sensors measure
time delays between emitted and echo pulses, often
accurately determining the sensor-to-target distance. May
be used in: level measurement, height and thickness
sensing, and diameter control.
Pressure sensors – board mount: Full line of industrialgrade sensors: media-isolating design, multiple ports and
outlets, and electrical configurations. May be used in:
Pneumatic controls, air compressors, process monitoring,
hydraulic controls, VAV controls, clogged filter detection,
presence/absence of flow, and transmissions.
Pressure sensors – heavy duty: Small, allowing use
on their own in tight packages or as the building block
for a complete transducer. Developed for potential use
in pressure applications that involve measurement of
hostile media in harsh environments compatible with
316 stainless steel. May be used in industrial controls,
process control systems, and industrial automation.
Pressure transducers – heavy duty: Provide a complete
amplified and compensated pressure measurement
solution. Choice of ports, connectors, outputs and
pressure ranges, engineered to be resistant to a wide
variety of media for use in most harsh environments.
May be used in: Industrial HVAC/R and air compressors;
general system and factory automation pump, valve
and fluid pressure; and transportation (heavy equipment
and alternative fuel vehicles) system, pneumatics, and
hydraulics.
Proximity sensors: Designed to meet demanding
temperature, vibration, shock, and EMI/EMP interference
requirements. Number of housing materials and
termination styles. May be used in: Aircraft landing gear,
gun turret position control, and door/hatch monitoring.
Rotary position sensors: Digital and analog Halleffect, magnetoresistive, and potentiometric devices
and resolvers for sensing presence of a magnetic field
or rotary position. Directly compatible with electronic
circuits for application flexibility. May be used in: Audio
and lighting, frequency, temperature, position, medical/
instrumentation, computer peripherals, manual controls,
joysticks, telecom, welding, heating, and aerospace.
Speed sensors: Measure speed, position, and presence
detection utilizing magnetoresistive, variable reluctance,
Hall-effect, variable inductance, and Spiral technologies.
May be used in: Cam and crankshafts, transmissions,
fans, pumps, mixers, rollers, and motors.
Temperature sensors: Customized probes,
thermistors, and RTD sensors. Plastic/ceramic,
miniaturized, surface-mount housings, and printed
circuit board terminations. May be used in: Semiconductor protection, vending machines, power
generation, hydraulic systems, thermal management,
and temperature compensation.
Thermostats: Commercial and precision snap-action.
Automatic or manual reset options, phenolic or ceramic
housings. May be used in: Telecommunications,
battery heater controls, computers, copy machines, fax
machines, food service, food carts, small and major
appliances, heat and smoke detectors, and
HVAC equipment.
ELECTROMECHANICAL SWITCHES
MICRO SWITCH™ basic switches: Snap-action
precision switches. Compact. Lightweight. Designed
for repeatability and enhanced life. Basic switches:
large, standard, miniature, subminiature, hermetically
sealed, water-tight, and high-temperature versions.
May be used in: Vending machines, communication
equipment, HVAC, appliances, automotive, electronic
gaming machinery, valve controls, irrigation systems,
foot switches, pressure, and temperature controls.
MICRO SWITCH™ hazardous area switches:
Flame path designed to contain and cool escaping
hot gases that could cause an explosion. MICRO
SWITCH™ EX, BX, CX, and LSX Series. May be used
in: Grain elevators and conveyors, off-shore drilling,
petrochemical, waste-treatment plants, control valves,
paint booths, and hazardous waste handling facilities.
Key and rotary switches: Environmentally sealed,
2-3-4 position switches. O-rings help keep dirt and
moisture out and prolong life. May be used in: Allterrain vehicles, golf carts, snowmobiles, scissor lifts,
telehandlers, construction and marine equipment, skid
loaders, agricultural equipment, material handlers.
MICRO SWITCH ™ limit switches: Broadest and
deepest limit switch portfolio. Rugged, dependable
position detection solutions. MICRO SWITCH™
heavy-duty limit switches (HDLS). medium-duty, and
global limit switches. Hermetically and environmentally
sealed switches. May be used in: Machine tools,
woodworking, textile, and printing machinery, metal
fabrication, balers/compactors, forklifts, bridges,
robotics, wind turbines, elevators, moving stairs, doors,
dock locks/levelers, aerial lifts, cranes, conveyors, rail,
shipboards, and dock side.
MICRO SWITCH™ sealed and high accuracy
switches: Precision ‘snap action’ mechanisms.
Wide variety of actuators, terminations, circuitry
configurations, electrical ratings, contact materials, and
operating characteristics. May be used in: Landing
gear, flap/stabilizer controls, thrust reversers, space
vehicles, armored personnel carriers, de-icer controls,
wingfold actuators, industrial environments, valves,
and underwater.
MICRO SWITCH™ pushbutton switches: Lit or
unlit. Wide range of electrical and display design,
pushbuttons, and manual switches. Many shapes,
sizes, and configurations. Easy to apply, operate, and
maintain. May be used in: Control boards and panels,
industrial and test equipment, flight decks, medical
instrumentation, and process control.
MICRO SWITCH™ sealed and stanard rocker
switches: Wide range of electrical and display design.
Many shapes, sizes, buttons, and configurations
to enhance manual operation. May be used in:
Transportation, agricultural and construction
equipment, test equipment, heavy-duty machinery,
marine equipment, small appliances, telecom, medical
instrumentation, and commercial aviation.
MICRO SWITCH™ toggle switches: Hermetic and
environmentally sealed options. Enhanced reliability.
Center pin for ultimate stabilization Available in many
shapes, sizes, and configurations. May be used in:
Aerial lifts, construction equipment, agriculture and
material-handling equipment, factory-floor controls,
process control, medical instrumentation, test
instruments, and military/commercial aviation.
MICRO SWITCH™ aerospace-grade pressure
switches: lightweight, compact pressure switches.
Meets military and DO-160 standards. Lower operating
force provides application versatility with enhanced
precision. Design modularity allows for configuration
of the switch, facilitating rapid customization. May be
used in: aerospace systems: engines, fuel pressure,
and hydraulic systems, military ground vehicles,
ordnance and munitions release systems, military
maritime systems.
Pressure and vacuum switches: Feature set points
from 0.5 psi to 3000 psi. Rugged components have
enhanced repeatability, flexibility, and wide media
capability. Uses diaphragm or quad seal/piston. May be
used in: Transmissions, hydraulics, brakes, steering,
generators/compressors, dental air, embalming
equipment, oxygen concentrators, air cleaners, fuel
filters, and pool water pressure.
LIMITLESS™ WIRELESS SOLUTIONS
Limitless™ switches and receivers: Combines
the best of MICRO SWITCH™ limit switches with
commercial wireless technology. Beneficial for remote
monitoring where wiring/maintenance is not physically
possible or economically feasible. Used for position
sensing and presence/absence detection. Limitless™
Operator Interface: Adds a human interface device to
the product-driven interfaces of Limitless™ switches
and receivers. Choose and install a desired operator or
utilize one of Honeywell’s pushbuttons. May be used
in: valve position, crane boom/jib/skew position, lifts,
material handling, presses, construction/ag machines,
conveyors, industrial environments, remote/temporary
equipment, grain diverters or flaps, and door position.
SAFETY PRODUCTS
MICRO SWITCH™ safety switches: For operator pointof-operation protection, access detection, presence
sensing, gate monitoring, and electrical interfacing.
High-quality, dependable, cost-effective solutions. May
be used in: Packaging and semi-conductor equipment,
plastic-molding machinery, machine tools, textile
machines, lifts, industrial doors, bailers, compactors,
aircraft bridges, telescopic handlers, refuse vehicles.
Safety light curtains: Different resolutions permit
detection of an approaching finger, hand, limb, or
body. Separate or self-contained control units, various
housing sizes, resolutions, scanning ranges, and
protection heights.
27
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by
Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty
details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace,
at its option, without charge those items it finds defective.
The foregoing is buyer’s sole remedy and is in lieu of all
other warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special,
or indirect damages.
While we provide application assistance personally, through
our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
Find out more
To learn more about Honeywell’s sensing
and control products, call
+1-815-235-6847, email inquiries to
info.sc@honeywell.com, or visit
www.honeywell.com/sensing
Honeywell Sensing and Control
1985 Douglas Drive North
Golden Valley, MN 55422
www.honeywell.com
001033-9-EN IL50 GLO Printed in USA.
September 2012
© 2012 Honeywell International Inc. All rights reserved.