ZD20S20A06

MICRO SWITCH Sealed Subminiature Basic Switches ZD Series 004988 Issue 4 Datasheet FEATURES • Subminiature package size • SPDT, SPNC, or SPNO switch options • Power-duty switching with silver contacts or logic-level (low voltage and milliamperes) with gold-plated contacts • Pre-leaded wires sealed to IP67 • Built with an integral sealed pin plunger • Various styles of levers and variety of terminations • Integral mounting pins (pillars) on the switch housing simplify and reduce installation time POTENTIAL APPLICATIONS DESCRIPTION Honeywell’s MICRO SWITCH ZD Series is a sealed subminiature snap-action switch. Although small in size, the ZD Series is rated for controlling electrical loads ranging from logic-level (low current, low voltage) to limited power-duty switching (up to 3 A/125 Vac). The switch when provided with integral wire leads is sealed to IP67 and is suitable for applications where the switch assembly would be exposed to liquids or particulate contaminates in the environment. A wide variety of stainless steel levers are available, and when combined with the subminiature package size, can adapt the switch for many different applications. The ZD Series is certified to UL, cUL, ENEC, and CQC for worldwide use. DIFFERENTIATION • The IP67-rated ealed switch is designed to operate in a variety of demanding applications, reducing the challenge of harsh environments • Current carrying capacity, up to 3 A, allows for a solution in many applications where space is a premium • Switch package designed to accommodate demanding temperature requirements, up to 85 °C [185 °F] Sensing and Internet of Things • • • • • Electric window control for automobiles Automobile seat belt latch detection Engine hood or trunk latch detection Vehicle door latch detection Vehicle mounted wheelchair lifts VALUE TO CUSTOMERS • Well suited for power-duty and logic-level loads • Performs in wet, dirty, and dusty environments • Enhances safety through enablement of monitoring and guidance capabilities that improve productivity of operators PORTFOLIO The ZD Series of subminiature basic switches are a part of a strong offering of submins including ZM/ZM ZX, and ZW Series switches. MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series Table 1. Specifications Characteristic ZD20S Series (Logic Level) ZD30S Series (Power Duty) SPDT, SPNC, SPNO SPDT, SPNC, SPNO (Note: SPNC and SPNO prewired only) (Note: SPNC and SPNO prewired only) Operating force 130 g max. @ plunger 130 g max. @ plunger Termination PCB, solder, prewired PCB, solder, prewired Sealing IP67 (prewired), IP00 for exposed terminals IP67 (prewired), IP00 for exposed terminals Actuators (levers 300 series stainless steel) pin plunger, flat lever, formed lever, long formed leaf lever, simulated roller lever, special lever pin plunger, flat lever, formed lever, long formed leaf lever, simulated roller lever, special lever Agency certification UL, cUL, ENEC, CQC, RoHS compliant UL, cUL, ENEC, CQC, RoHS compliant Operating temperature (manufacturer rated) -40 °C to 85 °C [-40 °F to 185 °F] -40 °C to 85 °C [-40 °F to 185 °F] Mechanical endurance (cycles) 500,000 min. @ 120 cycles per min. max. 500,000 min. @ 120 cycles per min. max. Electrical endurance (cycles) Up to 500,000 @ 30 cycles/minute max. Up to 100,000 @ 30 cycles/minute max. Switch resistance (initial) 100 mΩ max. 100 mΩ max. Insulation resistance (initial) 100 MΩ min. (500 Vdc for one minute) 100 MΩ min. (500 Vdc for one minute) Dielectric strength (initial) (between live parts and ground) 500 VRMS for one minute < 0.5 mA leakage current 500 VRMS for one minute < 0.5 mA leakage current Plunger seal silicone silicone Contact material gold-plated silver silver Housing material case, polyamide (nylon); cover, PBT polyester case, polyamide (nylon); cover, PBT polyester Circuitry Note: Refer to engineering drawing for additional information. Table 2. Electrical Ratings Switch option ZD20S Series (Gold-plated contacts) ZD30S Series (Silver contacts) CQC (Asia-Pacific) Per GB 15092-1 ENEC (Europe) Per IEC 61058-1 UL, cUL (Americas) UL 61058-1, File 12252 0.01 A, 12 Vdc, 500,000 cycles 0.01 A to 0.1 A, 12 Vdc 100,000 cycles 0.01 RA to 0.1 RA, 12 Vdc 10,000 cycles 3 A, 12 Vdc, 100,000 cycles 3 A, 125 Vac, 10,000 cycle 3 A, 12 Vdc, 100,000 cycles 3 A, 125 Vac, 10,000 cycles 3 RA, 12 Vdc, 100,000 cycles 3 RA 125 Vac, 10,000 cycles Note: UL, cUL; CQC and ENEC “use temperature”; 0 °C to 55 °C [32 °F to 131 °F]. 2 sensing.honeywell.com MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series PRODUCT NOMENCLATURE ZD 20 S Switch Type Current Rating (at pin plunger) ZD Series 20 Subminiature Basic 30 Switch 10 mA, 12 Vdc 3 A 12 Vdc 3 A 125 Vac Operating Force3 S 10 A 0 3 0 0 Terminal Type Actuator Type Circuitry Pillar Wire Size Wire Type6 Wired (blank)4 130 g max. A Pin plunger 0 SPDT 4 No pillar Terminal option (blank) Terminal option (blank) 10 Solder B Special formed lever, 13,7 mm 3 SPNO5 5 Left pillar E 20 AWG (standard) A UL1007 (standard) 20 PCB, straight C Straight lever, 15 mm 4 SPNC5 6 Right pillar F 22 AWG C UL1430 7 No pillar, w/ mounting hole tab G 24 AWG D UL1061 9 Short pillar & mounting hole H 26 AWG F AVSS8 (automotive) (2,5 mm x 1,70 mm) (0,6 mm x 2.5 mm) 50 PCB, right angle H Sim. roller lever, 18,6 mm 60 PCB, left angle J Long straight lever, 23 mm 70 Long solder7 K Sim. roller lever, 14,4 mm M Special formed lever, 15 mm N Sim. roller lever, 17 mm P Long formed leaf lever, 19 mm S SPECIAL2 99 SPECIAL2 12 Left & right pillar 99 SPECIAL2 — Special Designator A special designator is used to indicate non-standard feature, such as a special actuator, wire color, wire length, connector, etc. This code will consist of three alphanumeric characters. R: indicates wire exit opposite plunger L: indicates wire exit plunger end NOTES: 1 Not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance. 2 Terminal Type “99”, Actuator Type “S”, and/or Pillar/Travel Type “99” designates a special and requires a special designation at the end of the listing. 3 Operate force is measured at the plunger. Adding an actuator/lever will change the operate force. See page 6 for operate force. 4 Standard wire exit is out the bottom of the switch. No special designator is necessary for this wire exit direction. 5 SPNO and SPNC are only available if termination type is wired. 6 Standard wire length is 500 mm [19.5 in] long. Other lengths available upon request. 7 Long solder terminals do not have UL or ENEC approvals. 8 Switches with AVSS wire do not have UL approvals. Sensing and Internet of Things 3 MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series PRODUCT SPECIFICATIONS AND LISTINGS Contact your Honeywell rep or distributor for additional listings Catalog Listing Actuator Circuitry/ Contact Material SPDT/ Gold Plated SPDT/ Gold Plated SPDT/ Gold Plated SPDT/ Gold Plated SPDT/ Gold Plated SPDT/ Gold Plated SPDT/ Silver SPDT/ Silver SPDT/ Silver O.F. • Operating force R.F. • Release force P.T. • Pretravel O.T. • Overtravel D.T. • Differential travel O.P. • Operating position Termination Operate Force max. N [Gm] Release Force min. N [Gm] Free Position max. mm [in] No hole or pillar, from top of switch (see page 8) 0.1 A PCB 1,27 [130] 0,34 [35] – 0.1 A PCB 1,27 [130] 0,34 [35] – 0.1 A PCB 1,27 [130] 0,34 [35] – 0.1 A PCB 1,27 [130] 0,34 [35] – 0.1 A PCB 1,27 [130] 0,34 [35] – 0.1 A PCB 1,27 [130] 0,34 [35] – 3A PCB 1,27 [130] 0,34 [35] – 3A PCB 1,27 [130] 0,34 [35] – 3A PCB 1,27 [130] 0,34 [35] – Elect. Rating Spec. (page 4) ZD20S20A04 Pin plunger ZD20S20A05 Pin plunger ZD20S20A06 Pin plunger ZD20S20A04 Pin plunger ZD20S20A05 Pin plunger ZD20S20A06 Pin plunger ZD30S20A04 Pin plunger ZD30S20A06 Pin plunger ZD30S20A06 Pin plunger ZD30S20A04 Pin plunger SPDT/ Silver 3A PCB 1,27 [130] 0,34 [35] – ZD30S20A05 Pin plunger SPDT/ Silver 3A PCB 1,27 [130] 0,34 [35] – ZD30S20A06 Pin plunger SPDT/ Silver 3A PCB 1,27 [130] 0,34 [35] – ZD30S60N05 Simulated roller leaf lever SPDT/ Silver 3A PCB (left side) 1,96 [200] 0,49 [50] – ZD30S60C05 Straight leaf lever SPDT/ Silver 3A PCB (left side) 1,91 [195] 0,54 [55] – 4 sensing.honeywell.com MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series Free Position max. mm [in] from mounting hole or pillar (see page 8) Free Position max. mm [in] from base for PCB terminal (see page 8) Operate point mm [in] No hole or pillar, from top of switch (see page 8) Operate point mm [in] from mounting hole or pillar (see page 8) – 11,15 [0.44] – – 7,35 [0.29] 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] – – 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] – – 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] – – 11,15 [0.44] – – 7,35 [0.29] 11,15 [0.44] – 7,35 [0.29] 11,15 [0.44] 14,40 [0.57] 10,70 [0.42] Operate point mm [in] from base for PCB terminals (see page 8) O.F. • Operating force R.F. • Release force P.T. • Pretravel O.T. • Overtravel D.T. • Differential travel O.P. • Operating position P.T. max. mm [in] O.T. min. mm [in] D.T. max. mm [in] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 10,55 ±0,2 [0.42 ±0.008] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 6,75 ±0,2 [0.27 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] – 6,75 ±0,2 [0.27 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 0,80 [0.03] 0,80 [0.03] 0,3 [0.01] 18,20 [0.72] – 17,70 ±0,70 [0.70 ±0.03] 21,50 ±0,70 [0.85 ±0.03] 4,40 [0.17] 1,45 [0.06] 0,5 [0.02] 14,50 [0.57] – 7,40 ±0,2 [0.29 ±0.01] 11,20 ±0,2 [0.44 ±0.01} 3,85 [0.15] 1,35 [0.05] 0,5 [0.02] 6,75 ±0,2 [0.27 ±0.008] 6,75 ±0,2 [0.27 ±0.008] – 6,75 ±0,2 [0.27 ±0.008] 6,75 ±0,2 [0.27 ±0.008] – 6,75 ±0,2 [0.27 ±0.008] 6,75 ±0,2 [0.27 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] 10,55 ±0,2 [0.42 ±0.008] Sensing and Internet of Things 5 MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series DIMENSIONS Figure 1. ZD Dimensions PACKAGE DIMENSIONS 14,70 [0.579] 2X 1,80 [0.071] 5,40 [0.213] 7,50 [0.295] 4X 5,00 [0.197] 2,60 [0.102] 2,80 [0.110] 3,10 [0.122] 9,53 ±0,15 [0.375 ±0.006] Ø2,60 ±0,20 [0.102 ±0.008] TRAVEL 19,75 [0.778] 3,70 [0.146] Ø2,21 ±0,20 [0.087 ±0.008] 2X Ø 2,60 [0.102] 6,00 [0.236] 3,85 [0.152] Ø2,20 [0.087] Ø3,30 ±0,15 [0.130 ±0.006] 8,10 [0.319] 2,60 [0.102] 14,70 ±0.15 [0.579 ±0.006] STANDARD PILLAR DIMENSIONS FOR ALL TYPES OTHER THAN 9 AND 10 (OTHER PILLAR DIAMETERS AND LENGTHS AVAILABLE UPON REQUEST PILLAR OPTION 9 STRAIGHT TYPE 10 TYPE 50 COM 1,70 [0.067] NC NO NO 3,00 ±1,00 [0.118 ±0.040] COM 3X 0,60 ±0,10 [0.024 ±0.004] NC COM RIGHT TYPE 60 12,00 [0.470] SPST 17,00 [0.669] SPDT 12,00 [0.472] NO NC (GRAY) NO (BLUE) COM (BLACK) NC 500 MIN [19.5] 1,80 ±0,30 [0.071 ±0.012] 1,80 ±0,30 [0.071 ±0.012] TYPE 20 500 MIN [19.5] NC (GRAY) 3X 0,60 ±0,10 [0.024 ±0.004] 4,13 [0.163] NO (BLUE) 3,22 [0.127] 4,13 [0.163] COM (BLACK) 3X 2,50 [0.098] WIRE ENDS TINNED WITH ROHS COMPLIANT SOLDER LEFT 500 MIN [19.5] 2,50 [0.098] NC 2,85 [0.112] NC (GRAY) NO (BLUE) COM (BLACK) 1,97 [0.078] PLUNGER POSITION COM TYPE 70 NC NC 3X Ø1,50 ±1,35 [0.059 ±0.053] THRU HOLE SIZE RECOMMENDATIONS AND SPACINGS FOR PCB TERMINALS NO COM 3X 2,50 [0.098] 4,13 [0.163] 4,13 [0.163] ACTUATOR TYPES TYPE A 12,20 [0.480] Ø 2,00 [0.079] 3,22 [0.127] Unless otherwise specified, a tolerance of ±0,4 mm [0.02 in] applies to all dimensions. All terminals are 0,5 mm ±0,05 mm [0.02 in ±0.002 in] thick. TYPE B PT 13,30 [0.524] FP TYPE C 15,00 [0.590] PT OP OP TYPE K PT OP FP 3,50 [0.138] 14,40 [0.567] PT OP FP 6 sensing.honeywell.com 5,60 [0.221] TYPE H R1.30 [.051] 18,60 [0.732] OP 2,09 [0.082] 12,81 [0.504] PT PT 3,27 [0.129] FP 2,09 [0.082] FP OP 2,09 [0.082] TYPE N OP 23.00 [0.905] 2,09 [0.082] TYPE M FP TYPE J PT FP OP FP R2,00 [0.079] PT OP 1,87 [0.074] PT FP DATUM REFERENCE IS TOP OF SWITCH IF NO PILLARS OR NO PCB TERMINALS DATUM REFERENCE IS PILLAR OR MOUNTING HOLE (IF AVAILABLE) NO 5,08 ±0,10 [0.20 ±0.004] 10,16 ±0,10 [0.40 ±0.004] 3,50 [0.138] 1,70 [0.067] DATUM REFERENCE IS BASE OF SWITCH FOR PCB TERMINALS 3,00 ±1,00 [0.118 ±0.040] 2,85 [0.112] NO COM 3X 0,60 ±0,10 [0.024 ±0.004] 3X Ø 1,30 [0.051] 3,00 ±1,00 [0.118 ±0.040] 17,00 [0.669] R2,00 [0.079] PT OP TYPE P 19,00 [0.748] FP FP OP MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series Operate Force max. (g) Release Force min. (g) Free Position max. (mm) (no hole or piollar) Free Position max. (mm) (from hole or pillar) Free Position max. (mm) (from base) Operate Point (mm) (no hole or piollar) Operate Point (mm) (from hole or pillar) Operate Point (mm) (from base) Pretravel max. (mm) Overtravel min. (mm) Differential Travel max. (mm) Table 3. Operating Characteristics ZD - - S - - A * 130 35 3,65 7,35 11,15 3,05 ±0,2 6,75 ±0,2 10,55 ±0,2 0,80 0,80 0,3 ZD - - S - - B * 225 60 5,60 9,30 13,10 3,50 ±0,6 7,20 ±0,6 11,0 ±0,6 2,50 0,80 0,4 ZD - - S - - C * 195 55 7,00 10,70 14,50 3,70 ±0,2 7,40 ±0,2 11,20 ±0,2 3,85 1,35 0,5 ZD - - S - - H * 160 45 10,10 13,80 17,60 6,20 ±0,8 9,90 ±0,8 13,7 ±0,2 4,80 1,65 0,7 ZD - - S - - J * 150 35 7,80 11,50 15,30 4,50 ±0,7 8,20 ±0,7 12,0 ±0,7 4,00 2,00 1,0 ZD - - S - - K * 110 9 8,80 12,50 16,30 7,50 ±0,5 11,20 ±0,5 15,0 ±0,5 1,45 1,25 0,4 ZD - - S - - M * 235 65 7,20 9,20 13,00 3,40 ±0,45 7,10 ±0,45 10,9 ±0,45 3,00 0,80 0,4 ZD - - S - - N * 200 50 10,70 14,40 18,20 14,00 ±0,70 17,7 ±0,70 21,50 ±0,70 4,40 1,45 0,5 ZD - - S - - P * 180 35 15,30 19,00 22,80 11,70 ±1,50 15,4 ±1,5 19,20 ±1,5 5,10 0,90 0,7 Catalog Listing Sensing and Internet of Things 7 m WARNING ADDITIONAL MATERIALS The following associated literature is available on the Honeywell web site at sensing.honeywell.com: • Product installation instructions • Product range guide PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. • Product nomenclature tree • Product application-specific information – Application note: Sensors and switches for potential HVAC/R applications m WARNING – Application note: Sensors and switches for potential medical applications • – Application note: Watertight switches in transportation applications – Technical bulletin: Applying precision switches – Technical bulletin: Low energy switch guide MISUSE OF DOCUMENTATION • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship during the applicable warranty period. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgment or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items that Honeywell, in its sole discretion, finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. For more information Honeywell Sensing and Internet of Things services its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or the While Honeywell may provide application assistance personally, through our literature and the Honeywell web site, it is buyer’s sole responsibility to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this writing. However, Honeywell assumes no responsibility for its use. nearest Authorized Distributor, visit sensing.honeywell.com or call: Asia Pacific +65 6355-2828 Europe +44 1698 481481 USA/Canada +1-800-537-6945 Honeywell Sensing and Internet of Things 9680 Old Bailes Road Fort Mill, SC 29707 www. honeywell.com 004988-4-EN | 4 | 03/19 © 2019 Honeywell International Inc. All rights reserved. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Honeywell: ZD20S10A01 ZD20S10A02 ZD20S20A01 ZD20S20A02 ZD20S20A03 ZD20S20A04 ZD20S20A05 ZD20S20A06 ZD20SA01EA ZD20SA02EA ZD30S10A01 ZD30S10A02 ZD30S20A01 ZD30S20A02 ZD30S20A03 ZD30S20A04 ZD30S20A05 ZD30S20A06 ZD30SA01EA ZD30SA02EA