GCD SERIES
DC Operated Gage Heads
SPECIFICATIONS
Hermetically sealed housing
25 µ-inch [0.6 µm] repeatability
IEC IP68 rating to 1,000 PSI [70 bars]
Long strokes up to ±2 inches
Hardened tool steel contact tip
High side load resistance
Long cycle life
The GCD Series heavy-duty DC operated gage heads enable
high performance in environments containing moisture, dirt, and
fluid contaminants. These Gage heads are spring loaded LVDTs
(Linear Variable Differential Transformers) with precision linear
bearings and internal conditioning electronics. Operating on a
nominal ±15VDC supply, the GCD Series delivers an extremely
linear, low noise ±10VDC output.
FEATURES
All-welded stainless steel
construction
Resistant to harsh environments
MS type connector (MIL-C-5015)
Long cycle life
CE compliant
Calibration certificate supplied with
each unit
Air extend/spring retract available
(Consult factory)
APPLICATIONS
Factory automation
Industrial printing equipment
Steel mills
Metal thickness gaging
Environments requiring hermetically
sealed transducers
In-process measurements
(feedback loop with PLC or CNC
controller)
SENSOR SOLUTIONS /// GCD Series Rev. 7
These robust gage heads allow measurements over stroke
ranges from ±0.05 inch [±1.27mm] up to ±2 inches [±50.8mm].
The spring force is typically 9oz [255 grams] at fully compressed
electrical stroke. A removable black-chromed, hardened tool
steel tip is threaded (4-48UNF-2A) to the working end. Internal
construction prevents the core and shaft from rotating as they
move longitudinally. The integral electrical connector (welded)
provides for easy installation and allows replacing a damaged
cable without sacrificing the sensor. Installation and adjustment
are facilitated by an external ½-20 mounting thread and the two
locknuts supplied with each unit.
Like in most of our LVDTs, the GCD windings are vacuum
impregnated with a specially formulated, high temperature,
flexible resin, and the coil assembly is potted inside its housing
with a two-component epoxy. This provides excellent protection
against hostile environments such as high vibration and shock.
The ruggedness, long life cycle, and very high reliability of the
GCD Series provide a low cost of ownership over the life of the
equipment onto which they are installed. The one-piece front end
(barrel which contains the bearing assembly), machined from
solid stainless steel bar, coupled with a bronze bushing, has far
greater resistance to bending forces and side loads compared to
other designs. This is particularly important on the longer stroke
versions; it reduces the common risk of probe damage/bending
during installation or maintenance of industrial equipment. The
GCD Series designs also require fewer parts and weld joints,
thereby increasing overall structural integrity and reliability
07/2017
Page 1
GCD SERIES
DC Operated Gage Heads
PERFORMANCE SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
Parameter
Stroke/gaging range
Sensitivity, volts/inch
Input voltage
Input current
Output at stroke ends
Non-linearity
Repeatability
Stability
Frequency response
(dynamic)
GCD-050
GCD-125
GCD-250
GCD-500
GCD-1000
GCD-2000
±0.050 [1.27] ±0.125 [3.17] ±0.25 [6.35]
±0.50 [12.7]
±1.0 [25.4]
±2.0 [50.8]
200
80
40
20
10
5
+/-15VDC
30mA, maximum
+/-10VDC (Output is positive when the core is displaced from null towards the connector)
±0.25% of FR, maximum
25 µ-inch [0.6 µm]
0.125% of FSO after warm up
15Hz, maximum
ENVIRONMENTAL SPECIFICATIONS & MATERIALS
Operating temperature
Survival temperature
Shock survival
Vibration tolerance
Housing material
Electrical connector
IEC 60529 rating
+32°F to +160°F [0°C to 70°C]
-65°F to +200°F [-55°C to 95°C]
250 g (11ms half-sine)
10 g up to 2kHz
AISI 400 Series stainless steel
6-pin MS type connector (MIL-C-5015)
IP68 to 1,000 PSI [70 bars] with use of proper mating connector plug
Notes:
All values are nominal unless otherwise noted
Dimensions are in inch [mm] unless otherwise noted
FR: Full Range is the stroke range, end to end; FR=2xS for ±S stroke range
FSO (Full Scale Output): Largest absolute value of the outputs measured at the ends of the range
WIRING INFORMATION
A through F: Connector pin assignments
SENSOR SOLUTIONS /// GCD Series Rev. 7
07/2017
Page 2
GCD SERIES
DC Operated Gage Heads
MECHANICAL SPECIFICATIONS
Parameter
Stroke/gaging range
Pre-travel
Over-travel (minimum)
Main body length “A”
Overall body length “B”
Plunger length “C”
(fully extended)
Weight, Ounce
Weight, Gram
Spring force
GCD-050
±0.050 [1.27]
0.20 [5.1]
0.39 [9.90]
2.66 [67.6]
4.02 [102.1]
GCD-125
±0.125 [3.17]
0.23 [5.8]
0.25 [6.4]
3.5 [88.9]
4.87 [123.7]
GCD-250
±0.25 [6.35]
0.05 [1.3]
0.20 [5.1]
4.37 [111.0]
5.74 [145.8]
GCD-500
±0.5 [12.7]
0.20 [5.1]
1.0 [25.4]
6.06 [153.9]
9.05 [229.9]
GCD-1000
±1 [25.4]
0.14 [3.6]
0.15 [3.81]
8.31 [211.1]
11.29 [286.8]
GCD-2000
±2 [50.8]
0.10 [2.5]
0.00 [0.0]
11.63 [295.4]
17.12 [434.8]
5.08 [129.0]
2.5 oz
71 G
5.90 [149.9]
6.77 [172.0]
11.53 [292.9]
13.76 [349.5]
3.3oz
3.5 oz
5.5 oz
8.0 oz
93 G
100 G
156 G
227 G
Typically 9oz [255 grams] at fully compressed electrical stroke
21.67 [550.4]
14.0 oz
397 G
REPLACEMENT/OPTIONAL CONTACT TIPS
Dimensions are in inch [mm]
SENSOR SOLUTIONS /// GCD Series Rev. 7
07/2017
Page 3
GCD SERIES
DC Operated Gage Heads
ORDERING INFORMATION
Description
±0.050 inch gage head
±0.125 inch gage head
±0.25 inch gage head
±0.5 inch gage head
±1 inch gage head
±2 inch gage head
Model
GCD 050
GCD 125
GCD 250
GCD 500
GCD 1000
GCD 2000
Part Number
02350509-000
02350510-000
02350511-000
02350512-000
02350513-000
03350159-000
All GC Series
XXXXXXXX-150
PSD 40-15
PT06A-10-6S(SR)
GCD to Stripped/Tinned
Contact Tip 2
Contact Tip 3
Contact Tip 4
Contact Tip 5
Contact Tip 6
Contact Tip 7
Contact Tip 8
Contact Tip 9
Contact Tip 10
02291339-000
62101011-000
04290583-000
67010005-000
67010006-000
67010002-000
67010007-000
67010008-000
67010009-000
67010010-000
67010001-000
67010011-000
OPTIONS
Air extend/spring retract gage head (Consult factory)
ACCESSORIES
Dual rail DC power supply (±15VDC)
Mating connector kit
Cable with wired mating connector (1)
Replacement contact tips
(1) Cables are shielded, 10 foot long, and rated 80°C [176°F] operating. Consult factory for other lengths.
NORTH AMERICA
Measurement Specialties, Inc.,
a TE Connectivity company
Tel: 800-522-6752
Email: customercare.frmt@te.com
EUROPE
ASIA
Measurement Specialties (Europe), Ltd.,
a TE Connectivity Company
Tel: 800-440-5100
Email: customercare.bevx@te.com
Measurement Specialties (China) Ltd.,
a TE Connectivity company
Tel: 0400-820-6015
Email: customercare.shzn@te.com
TE.com/sensorsolutions
Measurement Specialties, Inc., a TE Connectivity company.
Measurement Specialties, TE Connectivity, TE Connectivity (logo) and EVERY CONNECTION COUNTS are trademarks. All other logos, products and/or company names referred to herein
might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes
no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard
Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse
of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.
© 2015
TE Connectivity Ltd. family of companies
All Rights Reserved.
SENSOR SOLUTIONS /// GCD Series Rev. 7
07/2017
Page 4
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