0411-310-1605

Instruction Sheet 408-151007 DEUTSCH* Extraction Tools For Rear-Release Connectors EXTRACTION TOOL WIRE 02 JUL 15 Rev B CONTACT SIZE Tool Part Number SEAL Part Number Color Size Range Maximum Insulation Diameter 0411-204-1605 Royal Blue 0.75-1.00 mm2 and 18-16 AWG 3.40 mm [.134 in.] 16 0411-240-2005 Red 0.35-1.00 mm2 and 22-16 AWG 2.41 mm [.095 in.] 20 0411-291-1405 Kelly Green 1.00-2.00 mm2 and 16-14 AWG 3.81 mm [.150 in.] 16 N-Seal 0411-310-1605 Light Blue 0.75-1.00 mm2 and 18-16 AWG 3.40 mm [.134 in.] 16 T-Seal 0411-336-1605 Dark Blue 0.50-1.00 mm2 and 20-16 AWG 3.05 mm [.120 in.] 16 E-Seal Wire Entry Slot N-Seal Tool Tip Figure 1 Each extraction tool is designed to extract individual DEUTSCH solid and stamped and formed (S&F) pin and socket contacts from rear-release connectors. Features of the tool are given in Figure 1. 1. USING THE TOOL 1. From the rear of the connector, align the tool tip with the contact cavity of the contact to be removed. Place the wire of the contact over the tool wire entry slot and apply light pressure on the wire until it enters the wire entry slot. See Figure 2, Detail A. 2. Slide the tool along the wire and into the contact cavity until the tool tip engages the contact and resistance is felt. See Figure 2, Detail A. CAUTION Do not twist or insert the extraction tool at an angle; otherwise, damage to the cavity retention finger(s) will result. 3. Gently pull the tool with the wire until the contact is removed. See Figure 2, Detail B. Detail A Detail B Figure 2 2. TOOL MAINTENANCE It is recommended that the tool be inspected when received and at regularly scheduled intervals. The tool is not repairable and should be replaced when it is worn or damaged. Store the tool in a clean, dry place, and clean the tool with a soft, lint-free cloth. Additional tools can be purchased from: TE Connectivity, 4849 Hempstead Station Drive, Kettering, Ohio 45429—Ph: 800-223-1236 3. REVISION SUMMARY Revisions to this instruction sheet include: Added tool to Figure 1 © 2015 TE Connectivity family of companies All Rights Reserved *Trademark PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 1