1-1659282-0

Product Guide Introduction “Clever Solutions for Clever People.” We’re the world’s largest supplier of passive electrical and electronics connectors and electromechanical components. Even though you might not be familiar with our company name or any of our brand names, you’ve probably used a product that was made less expensive, more reliable, more innovative, smaller, lighter, more powerful or more fully featured through the use of one or more of our products, technologies or services. Tyco Electronics Australia/New Zealand Regional Head Office, Kingsgrove (Sydney) “Innovations to make your products even better.” If you design or build planes, trains or automobiles, telecommunications or energy distribution networks, whitegoods or consumer electronics, machinery or medical equipment, information or point-of-sale systems - in fact, anywhere you need to connect, protect or power an electrical or electronic device, or transmit or switch an electrical or optical signal, or an electric current - we have products and services that can make your products even better. Local design, prototyping & manufacture ensures the highest quality and allows custom designed solutions for specific applications. Introduction (i) Complete Solutions to: Our quality standards and design skills are known and respected around the world, with products designed and made in Australia exported to Asia, Europe and the United Kingdom, where their superior performance enhances the reliability and performance of other well known brands of eletrical and electronics epuipment and consumer goods. Quality, Reliability & Innovation: the hallmarks of Utilux Terminate Manage www.tycoelectronics.com.au For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Introduction Using this Catalogue: If you design or service electrical or electronics devices, or cars, boats and trains, or any other piece of equipment where you need to terminate, connect, manage and protect wiring looms and cable harnesses, we’ve got you covered. Covered in this catalogue are: - Terminals, Lugs & Connector Systems - Wire Splices & End Caps - Heatshrink & Management products - Terminal Application Tooling ...as well as a range of related accessories. Searching for a product by its Product Code or Tyco Electronics Part Number? Go to the Utilux Product Code & TE Part Number Index at the back of the catalogue (NOTE: base part numbers are used, without prefixes or suffixes; page referred to may contain full part number you are after). Can’t find the part you need? For parts not contained in this catalogue, or for customdesigned and manufactured parts, contact Tyco Electronics. Need additional information? If you require customer drawings, application or product specifications or instruction sheets, contact your Tyco Electronics Account Manager or your nearest Tyco Electronics Distributor. Dimensions: - Dimensions are in metric (SI) units, unless otherwise indicated. Since 1906, Utilux products have set the standard in quality, reliability and innovation. Today, Utilux is one of a stable of leading brands, including AMP and Raychem, that form a Tyco Electronics’ complete end-to-end connectivity solutions range. From terminals and lugs for wire termination, to plug-&socket connector systems for wire-to-wire and wire-todevice interconnection, to products that hold, bundle, protect and identify wire looms and harnesses, you’ll find our range is Australia’s largest. And for manufacturers requiring custom-engineered terminal or connector solutions, our Engineering, Tooling and QA staff in Sydney (Australia), design, create and certify innovative products, including Progessive Stamping Dies for the manufacture of metal terminals and contacts, as well as prototypes of stamped and injection moulded components - a service (and of a quality) you’ll not find from any other interconnection systems company in the region. Customer Service Contact our Customer Service staff for information on distributor locations, drawings/prints, application/product specifications, PCB layouts, technical information, plating data, electrical characteristics, product dimensions, value added services, and 3D modelling/simulation capabilities. To contact us: Connect Protect Via Phone: In Australia: 1800 00 TYCO (that’s 1800 00 8926) In New Zealand: 09 634 4580 (Auckland Sales Office) Via Email: gic.anz@tycoelectronics.com Via the Internet: www.tycoelectronics.com.au/contact_us For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Introduction They can also assist with the selection of hand tools, as well as provide information on maintenance, adjustment and repair of your application tools. (ii) Product Guide Contents Products Section Contents (iii) Page 1 Uninsulated Terminals Quick Connect (QC) & Eze-On Terminals Insulators to suit QC & Eze-On Terminals Bootlace Terminals Ring/Eye Terminals Slotted/Fork Terminals Flag Terminals Pin Terminals Faston Terminals Posi Lok Terminals Specialty Terminals Crimp Splice Terminals 1-26 2-10 11-12 13 14-16 17-18 18 19 20-22 23 24-25 26 2 Insulated Terminals Pre-Insulated Terminals - Quick Connect - Pin - Bullet - Lip Blade - Ring/Eye - Fork/Slotted Fully Insulated Terminals - Ultra-Fast - Ultra-Fast Plus -Closed Cable End Connectors 27-38 3 Connector Systems Pin Terminal Connector System QC Terminal Connector System Universal Mate-N-Lok Connector System 39-44 41 42 43-44 4 Copper Lugs & Links Copper Crimp Lugs Copper Crimp Links - Uninsulated - Pre-Insulated 45-48 46-47 5 Wire Splices & Solder Sleeves Heatshrink Crimp Splices Solder Sleeves 49-54 50-51 52-54 6 Terminal Blocks Fixed Screw- Type Terminal Strip QC Type Rail Mount Types 55-62 56 57 57-59 60-62 28-30 30 31 31 32-33 34-35 36-37 38 38 47 48 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Contents Products Section 7 Page Accessories Spirap Cable Wrap Cable Ties Heatshrink Tubing Miscellaneous - Pin Clips - Alligator & Test Clips 63-78 64-65 66-71 72-77 8 Tooling Tool Selector Guide Cable Cutters Cable Strippers Utilux Economy Hand Crimp Tools Utilux Professional Hand Crimp Tools Utilux Pneumatic Crimp Tool AMP Economy Hand Crimp Tools AMP Professional Hand Crimp Tools Automated (Strip Form) Application Tools 80-92 81 82 82-83 83-84 85-87 87 88-89 90-91 92 9 Services 93 10 Technical Data Cable Size Conversion Tables (SWG & AWG to Metric) 94 11 Part No. Index 95-100 77 78 Contents For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. (iv) Product Guide Introduction Good Crimping Practices D-Sub Connectors. (Subminiaturre D connectors – AMPLIMITE) Open Barrel Terminations Acceptable Pin Terminals Wire strands must be visible anywhere in this area. Wire strands and insulation must both be visible anywhere in this area. No distortion or damage in this area. Bellmouth must be visible. Blade, Ring, Fork (etc) Terminals Wire strands must be visible anywhere in this area. Wire strands must not extend above this plane. Locking lances not deformed. Cutoff tab must be visible. Wire strands and insulation must both be visible anywhere in this area. Terminations Unacceptable Bellmouth on wrong end of wire barrel – long cutoff tab. CAUSE: Strip guide plate screw out of adjustment. Wire located too far through wire barrel. CAUSE: Strip length too long. Incorrect wire protrusion at applicator Contents (v) Terminal twisted. CAUSE: Feed problem. Terminal either overfed or underfed. Large bellmouth – no cutoff tab. CAUSE: Incorrectly adjusted strip guide plate screw. Incorrect wire and insulation disk settings. Wrong terminal in applicator Terminal bent upward. CAUSE: Incorrectly adjusted terminal holddown. Terminal bent downward. CAUSE: Damaged or worn tooling. Lack of terminal lubrication (metals such as gold, nickel, silver, and steel require lubrication for termination). Front cutoff tab not sheared properly. CAUSE: Damaged front shear plate, loose tooling, incorrect tooling, damaged shear blade, or damaged slug blade. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Introduction D-Sub Connectors. (Subminiaturre D connectors – AMPLIMITE) Closed Barrel Terminations Acceptable Wire strands must be visible anywhere in this area. Bellmouth must be visible. Wire insulation must be inside insulation barrel. Cutoff tabs must be visible. Bellmouth must be visible. Terminations Unacceptable No bellmouth. Incorrect terminal position. Strip length too long. Strip length too short. (no brush) Strip length too long (too much brush) Rear of terminal deformed, long front cutoff tab, large bellmouth. CAUSE: Feed problem. Terminal fed too far. Wire placement too far back. AMP, UTILUX and Tyco are trademarks. Contents Front of terminal cut off; bellmouth on wrong end of wire barrel. CAUSE: Feed problem. Terminal not fed far enough. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. (vi) Product Guide Introduction Introductory Notes D-Sub Connectors. (Subminiaturre D connectors – AMPLIMITE) Testing: Tyco Electronics undertakes continuous sample testing to ensure our products perform to specifications. Terminal testing includes millivolt drop test, temperature rise and voltage withstand testing, etc. Receptacles Tabs Dimensions & Units of Measure: Wire sizes are shown in metric (SI) units. However, where these have been converted from inches (Imperial units) or AWG (American Wire Gauge), the metric units are approximate only (to within 1 decimal place). Standards & Certification: Many of our products are listed by Underwriters Laboratories Inc., and the Canadian Standards Association. Ask your Tyco electronics representative for details. Utilux Quick Connect (QC) terminals are manufactured to Australian Standard AS31691982 and American N.E.M.A. Standards. In general, the following specifications apply: Maximum Operating Temperature - Receptacles & Tabs 90o 110o 175o 150o 200o 250o 300o Natural Brass Tin Plated Brass Nickel Plated Brass Silver Plated Brass Nickel Silver Nickel Plated Steel Stainless Steel Current Ratings & Application-Retention Values for Mated Brass Terminals (Receptacles & Tabs) Terminal Size (mm) Contents (vii) 2.4 2.8 4.8 6.3 9.5 Current Rating (amps) 7.5 7.5 10.0 20.0 30.0 Max. Initial Insertion Force, unplated (N) 40 40 50 60 80 Min. Tenth Withdrawal Force (N) 6 6 10 18 30 Mechanical Strength of Crimped Conductors (Newtons) Tab Size (mm) 0.25-0.49 2.4 40 2.8 40 4.8 40 6.3 40 9.5 - 0.50-0.74 60 60 80 80 - Cable Size (mm2) 0.75-0.99 1.0-1.4 70 70 80 120 160 120 160 - 1.5-2.4 200 200 - 2.5-3.9 250 250 - 4.0-5.9 350 - 6-10 500 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Uninsulated Terminals Products covered in this Section: Quick Connect (QC) & Eze-On Terminals Insulators for QC & Eze-On Terminals Pin Terminals Bullet Terminals Ring/Eye Terminals Slotted/Fork Terminals Flag Terminals Bootlace Terminals Specialty Terminals (Distributor Terminals, etc) Crimp Splice Terminals For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 We offer Australia's leading range of terminals, with the names UTILUX and AMP being synonymous with quality, reliability, range and value-for-money. For manufacturers of Industrial Equipment, to Service and Repair needs, our terminals set the standard. 1 Product Guide Uninsulated Terminals 1 Quick connect (QC) & Eze-On Terminals Uninsulated Terminals Overview: Utilux terminals are reknowned for their quality and reliability. To ensure you always achieve the best result, use only Utilux application tooling (refer section 8). Note: MOQs apply (may be greater than Pack/Reel Sizes listed here). Confirm these prior to ordering (may change from time to time). B (1) (2) A A 2.3mm Micro-QC Terminals Product Code Material & Finish Wire Size (mm2) Receptacles - with straight insulation support H1129 (1) Brass 0.3-0.7 H1129ET(1) Tin Plated Brass 0.3-0.7 Notes: - accept 0.8mm thick tabs Tabs - with straight insulation support H2880(2) Brass Notes: - Stud size = 2.4x1 - Angle = flat Max Insul Diam Thickness (mm) (mm) Length A (mm) Width B (mm) Part Nos Reel/Pack size 1.5-2.4 1.5-2.4 0.4 0.4 12.6 12.6 - 1-1627009-0 1-1627009-1 Reel of 7,000 Reel of 7,000 - 0.8 11.7 4.3 1-1627136-2 Box of 5,000 Thickness (mm) Length A (mm) Width B (mm) Part Nos Reel/Pack size 0.25 0.25 17.2 17.2 3.0 3.0 1-1659239-0 1-1659240-0 Reel of 5,000 Reel of 5,000 0.3 0.3 26.7 26.7 2.3 2.3 1-1659237-0 1-1659238-0 Reel of 5,000 Reel of 5,000 B B (1) (2) A SECTION1 2 A 2.3mm Micro-QC Automotive Terminals Product Code Wire Size Max Insul Diam (mm2) (mm) Receptacles - with straight insulation support H25106(1) 0.3 1.8 H25107(1) 0.5-1.25 1.8 Notes: - use #147A tool - all terminals made of Tin Plated Brass Tabs - with straight insulation support H25103(2) 0.3 1.8 H25104(2) 0.5-1.25 1.8 Notes: - use #147A tool - all terminals made of Tin Plated Brass For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) (1) (2) A A B 2.8mm QC Terminals Product Code Material & Finish Wire Size Thickness Length A (mm2) (mm) (mm) Receptacles - with straight insulation support; to suit 0.5mm tabs H1144B(1) Nickel Silver 0.5-1.6 0.3 15.2 H25025(1) Tin Plated Brass 0.3-1.6 0.25 15.2 Receptacle - with straight insulation support; to suit 0.8mm tabs H1144BX01(1) Nickel Silver 0.2-0.6 0.3 15.2 H25031(1) Tin Plated Brass 0.3-1.6 0.25 15.2 Notes: - Insulators to suit = continuous strip H2800 & H30400 Tabs - PCB mount H25000(2) Tin Plated Brass Notes: - use #147A tool - 0.5 13.5 Width B (mm) Height C (mm) Notes Part Nos Reel/Pack size 3.7 3.7 2.9 2.9 high temp - 1-1659192-0 1-1627080-0 Reel of 6,000 Reel of 6,000 3.7 3.8 2.9 2.9 high temp - 1-1659192-1 1-1627081-0 Reel of 6,000 Reel of 6,000 8 - PCB mount 1-1627079-1 Box 0f 1,000 Uninsulated Terminals B B B (1) (2) A A Product Code Wire Size Max Insul Diam Thickness (mm2) (mm) (mm) Receptacles - with straight insulation support H25201(1) 0.75-1.5 3.0 0.38 H25203(1) 0.2-0.6 2.2 0.38 Tabs - with straight insulation support H25200(2) 0.75-1.5 3.0 H25202(2) 0.2-0.5 2.2 Notes: - all terminals made of Tin Plated Brass - all terminals are Lanceless - use #17 tool for H25201 & H25200 - use 147A tool for H25203 & H25202 0.3 0.3 Length A (mm) Width B (mm) Part Nos Reel/Pack size 17.5 17.5 4.0 4.0 1-1659242-0 1-1659244-0 Reel of 3,500 Reel of 3,500 28.0 28.0 3.0 3.0 1-1659241-0 1-1659243-0 Reel of 8,000 Reel of 8,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 3.0mm QC Terminals 3 Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) Uninsulated Terminals B B (2) (1) A (3) (4) A A A B B (5) (6) A A B B 4.8mm QC Terminals Product Code Material & Finish Wire Size Max Insul Diam Thickness (mm2) (mm) (mm) Receptacles - with straight insulation support; to suit 0.5mm tabs H1143(1) Brass 0.4-1.5 3.3 0.3 H2590(2) Brass 0.4-1.5 3.3 0.4 H2590ET(2) Tin Plated Brass 0.4-1.5 3.3 0.4 H2590B(2) Nickel Silver 0.4-1.5 3.3 0.4 H25440(3) Tin Plated Brass 2x 0.3 2x2.8 0.4 Notes: - use #61 tool - for H25440, use #65 tool Receptacles - with straight insulation support; to suit 0.8mm tabs H1968(4) Tin Plated Brass 0.4-1.5 3.3 H3710BX01(4) Nickel Silver 0.4-1.5 3.2 Notes: - use #61 tool SECTION1 4 Receptacles - with flag insulation support; to suit 0.5mm tabs H1145(5) Brass 0.4-1.0 3.3 H1145ET(5) Tin Plated Brass 0.4-1.0 3.3 H1145B(5) Nickel Silver 0.4-1.0 3.3 Notes: - use #147A tool Receptacles - with flag insulation support; to suit 0.8mm tabs H25411(6) Tin Plated Brass 0.4-1.0 3.3 H25411X01(6) Brass 0.4-1.0 3.3 Notes: - LIF = Low Insertion Force - use #147A tool - H25411 with heightened rails Length A (mm) Width B (mm) 15.4 15.4 15.4 15.4 16.8 5.8 5.8 5.8 5.8 5.8 0.3 0.4 15.4 15.4 0.4 0.4 0.4 0.4 0.4 Notes Insulators Part Nos Reel/Pack size H2088 high temp H2801 2 wire 1-1627015-1 1-1627099-0 1-1627099-3 1-1627099-2 1-1659245-0 Reel of 4,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 6,000 5.8 5.8 H2088 high temp 1-1627055-0 Reel of 4,000 1-1659396-0 Reel of 8,000 12.6 12.6 12.6 5.8 5.8 5.8 1-1627016-0 Reel of 3,000 H30801 1-1627016-3 Reel of 3,000 high temp 1-1627016-2 Reel of 3,000 12.6 12.6 5.8 5.8 LIF H30801 1-1627087-0 Reel of 3,000 1-1627087-1 Reel of 3,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) Uninsulated Terminals (1) (2) (3) (4) A A B A B B A B 6.3mm Flag Terminal Receptacles Product Code Material Wire Size & Finish (mm2) Flag Terminals - with insulation support H1191(1) Brass 0.7-1.5 H1191ET(1) Tin Plated Brass 0.7-1.5 H1191B(1) Nickel Silver 0.7-2.1 H2591(2) Brass 0.5-1.0 H2591ET(2) Tin Plated Brass 0.5-1.0 H2592ET(2) Tin Plated Brass 2x0.5-2.5 H2592B(2) Nickel Silver 2x0.5-2.5 H2593(3) Brass 0.7-2.1 H2593ET(3) H2593B(3) H3575ET(4) Tin Plated Brass Nickel Silver Tin Plated Brass Max Insul Thickness Diam (mm) (mm) 0.7-2.1 0.5-2.1 2x0.5-2.5 Length A Width B (mm) (mm) Notes Insulators Part Nos Reel/Pack size H2809 H2818 H30008 H2818 H30008 H2095 1-1627024-1 1-1627024-5 1-1627024-2 1-1627100-2 1-1627100-1 1-1627101-4 1-1627101-2 1-1627102-3 1-1627102-2 1-1627102-4 1-1627102-1 3-0279465-8 Reel of 2,500 Reel of 2,500 Reel of 2,500 Reel of 2,500 Reel of 2,500 Reel of 1,300 Reel of 1,300 Reel of 2,500 Box of 5,000 Reel of 2,500 Reel of 2,500 Reel of 3,000 3.8 3.8 3.8 3.2 3.2 4.3 4.3 4.0 0.45 0.45 0.45 0.4 0.4 0.45 0.45 0.45 15.1 15.1 15.1 14.2 14.2 15.8 15.8 14.2 8.5 8.5 8.5 8.6 8.6 12.9 12.9 8.6 - 4.0 4.0 2x3.3 0.45 0.45 0.45 14.2 14.2 15.0 8.6 8.6 11.7 2 wire, high temp H2809 H2818 H30008 Notes: - use #147A tool B (1) B B (2) A (3) A A 6.3mm QC Terminal Receptacles SECTION1 6 Product Code Material Wire Size Max Insul Thickness Length A Width B & Finish (mm2) Diam (mm) (mm) (mm) (mm) Lanced type for Lanced QC Connector System H2840ET(1) Tin Plated Brass 2x 0.7-1.1 2x 3.4 0.4 19.9 7.6 H3555(2) Brass 0.6-1.5 3.9 0.3 19.8 7.5 Insulators H3321 H3322 H3324 H3327 H3555ET(2) Tin Plated Brass 0.6-1.6 H3702(2) Brass 0.3-0.7 H3702ET(2) Tin Plated Brass 0.3-0.8 Notes: - use #17 tool for H3555, H3555ET - use #65 tool for H2840ET 3.10 2.8 2.9 Pivot Lok type for Lanced QC Connector System H25734(3) Tin Plated Brass 0.5-1.0 2.6 H25735(3) Tin Plated Brass 1.0-1.5 3.0 Notes: - use #17 or #61 tools 0.4 0.3 0.4 19.9 19.8 19.9 7.6 7.5 7.6 0.4 0.4 19.8 19.8 7.5 7.5 H30004 H30011 Part Nos Reel/Pack size 1-0279506-0 1-1627154-0 1-1627154-1 1-1627154-4 1-1627154-5 1-1627154-6 1-1627154-2 1-1627161-2 1-1627161-1 Reel of 1,800 Box of 1,000 Reel of 8,000 Box of 10,000 Pack of 150 Box of 5,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 1-1659250-0 1-1627095-0 Reel of 8,000 Reel of 8,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) (1) B (2) (3) A B (4) A (5) A A A B 6.3mm QC Terminal Receptacles Product Code Material Wire Size Max Insul Thickness Length A Width B Notes Insulators & Finish (mm2) Diam (mm) (mm) (mm) (mm) Receptacles - with straight insulation support H953(1) Brass 0.7-2.1 3.55 0.45 19.8 7.5 pre-formed crimp H953B(1) Nickel Silver 0.7-2.1 3.55 0.45 19.8 7.5 H1971(2) H1971ET(2) H1972(2) Brass Tin Plated Brass Brass 0.5-1.0 0.5-1.0 0.7-2.1 2.8 2.8 4.0 0.45 0.45 0.45 19.8 19.8 19.8 7.5 7.5 7.5 H1972ET(2) H1972B(2) Tin Plated Brass Nickel Silver 0.7-2.1 0.7-2.1 4.0 4.0 0.45 0.45 19.8 19.8 7.5 7.5 H1973(3) H1973ET(3) H1973B(3) Brass Tin Plated Brass Nickel Silver 2x 0.5-2.0 2x 0.5-2.0 2x 0.5-2.0 2x 3.3 2x 3.3 2x 3.3 0.45 0.45 0.45 19.8 19.8 19.8 7.5 7.5 7.5 H1974ET(4) H2833(5) H2833ET(5) H2833B(5) Tin Plated Brass Brass Tin Plated Brass Nickel Silver 2.5-5.3 1.0-1.5 1.0-1.5 1.0-1.5 4.9 3.9 3.9 3.9 0.45 0.40 0.40 0.40 19.8 19.6 19.6 19.6 7.5 7.5 7.5 7.5 Part Nos Uninsulated Terminals B B Reel/Pack size 3-1661590-3 1-1627194-0 pre-formed crimp, 1-1627194-2 high temp 1-1627194-1 Pre-fit type: 1-1627056-0 H1135 1-1627056-3 H1139 1-1627057-1 1-1627057-7 Post-fit type: 1-1627057-4 H2799 1-1627057-6 high temp H2802 1-1627057-9 H2803 1-1627057-5 2 wire H2804 1-1627058-1 2 wire 1-1627058-3 2 wire, 1-1627058-4 high temp 1-1627059-1 piggyback 1-1627134-4 piggyback 1-1627134-3 piggyback, 1-1627134-2 high temp Pack of 150 Box of 5000 Pack of 150 Box of 1,000 Reel of 10,000 Reel of 10,000 Pack of 150 Box of 10,000 Reel of 8,000 Reel of 8,000 Pack of 150 Reel of 8,000 Reel of 7,000 Reel of 7,000 Reel of 7,000 Reel of 6,000 Reel of 1,800 Reel of 1,800 Reel of 1,800 Notes: - use #17 or #61 tools B B (2) A A 6.3mm Eze-On (Low Insertion Force) Terminals Product Code Material & Finish Wire Size Thickness (mm2) (mm) Receptacles - with straight insulation support H25901(1) Brass 0.5-1.0 0.4 H25905(1) Tin Plated Brass 0.5-1.0 0.4 H25906(1) Tin Plated Brass 1.0-1.5 0.4 H25910(1) Brass 1.0-1.5 0.4 H25930(2) Brass 2x 0.75-1.0 0.4 H25931(2) Tin Plated Brass 2x 0.75-1.0 0.4 Notes: - use #17 tool for H25901, H25905, H 25906, H25910 - use #65 tool for H25930, H25931 Length A (mm) Width B (mm) 17.8 17.8 17.8 17.8 17.8 17.8 7.4 7.4 7.4 7.4 7.4 7.4 Notes Insulators H30013 high temp twin wire twin wire Part Nos Reel/Pack size 1-1659251-0 1-1659252-0 1-1659253-0 1-1659254-0 1-0279509-0 1-1659256-0 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 (1) 7 Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) Uninsulated Terminals B (1) (2) (3) C C (4) (5) A A A A A B 6.0mm & 6.3mm QC Terminal Tabs Product Code Material Wire Size Max Insul Stud/Hole Thickness Length A Width B Height C & Finish (mm2) Diam (mm) Size (mm) (mm) (mm) (mm) (mm) Tabs - with straight insulation support; to suit Lanced & Lanceless QC Connector System (see also Sectn 3) H2832(1) Brass 0.7-2.1 3.0 0.4 24.5 6.0 - Notes Part Nos Reel/Pack size Lanced/ Lanceless 1-1627133-2 1-1627133-0 1-1627133-6 1-1627133-3 Reel of 7,000 Box of 1,000 Boc of 10,000 Reel of 7,000 1-1659248-0 Reel of 7,000 H2832ET(1) Tin Plated Brass 0.7-2.1 3.0 - 0.4 24.5 6.0 - H25702(2) 2.7 - 0.8 24.5 6.0 - Lanced/ Lanceless Lanceless Tabs - with mounting hole; straight H1916F(3) Brass - - 3.2 0.8 21.2 - - - 1-1659211-0 Box of 1,000 Tabs - 90o angled H1169AET(4) Brass H1183ET(5) Tin Plated Brass - 3.6 3.2 0.8 0.8 9.5 8.0 - 11.8 8.0 - 1-1627022-2 1-1627023-1 Box of 5,000 Box of 500 Brass 0.3-1.3 - B A B B (5) (6) (7) (8) A A A C SECTION1 8 B C Product Code Material Wire Size Max Insul Thickness Length A & Finish (mm2) Diam (mm) (mm) (mm) Tabs - PCB type H25706(5) Tin Plated Brass 0.8 14.0 H25707(6) Tin Plated Brass 0.8 16.2 Tabs - Crimp type H1192(7) Brass 0.7-2.1 3.7 H1192ET(7) Tin Plated Brass 0.7-2.1 3.7 H1192B(7) 0.7-2.1 3.7 H1925ET(8) Tin Plated Brass 0.7-2.1 Notes: - use #17 or #61 tools 3.7 Nickel Silver Tab 0.8/ Mat 0.4 Tab 0.8/ Mat 0.4 Tab 0.8/ Mat 0.4 0.8 Width B (mm) Height C (mm) Notes Part Nos Reel/Pack size 8.0 12.0 5.0 5.0 - 1-1627334-0 1-1659249-0 Box of 1,000 Box of 1,000 19.8 6.3 - 1-1627025-0 Reel of 4,000 19.8 6.3 - 1-1627025-2 Reel of 4,000 19.8 6.3 - pre-tubed vers is H3603 pre-tubed vers is H3603 high temp 1-1627025-1 Reel of 4,000 19.8 6.3 - cont strip only 1-1627049-0 Reel of 7,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) (1) (2) (3) (4) B A Uninsulated Terminals B B B A A A 6.0mm & 6.3mm QC Terminal Tabs (Cont’d) Product Code Material Stud/Hole & Finish Size (mm) Tabs - with mounting hole; angled H1094M(1) S/Steel 6.3 H1168(2) Brass 4.9 H1168E(2) H1927(3) H3579X01(4) Notes: o - Angle = 45 Brass Brass Brass Thickness (mm) Length A (mm) Height B (mm) Part Nos Reel/Pack size 0.8 0.8 12.7 8.7 16.7 11.1 0.8 0.8 0.8 8.7 8.7 22.3 11.1 11.1 14.2 1-1627008-0 1-1627021-0 1-1627021-2 1-1627021-1 1-1627050-0 1-1659391-0 Box of 1,000 Pack of 150 Box of 5,000 Pack of 150 Box of 1,000 Box of 1,000 5.3 3.6 12.3 B B (5) (6) (8) (7) B B A Product Code Material & Finish Stud/Hole Size (mm) Thickness (mm) Length A (mm) Height B (mm) Notes 0.8 0.8 0.8 9.7 9.0 30.1 7.9 11.9 10.8 0.8 17.8 12.7 2x90 Tabs - Double type H1166ET(5) Tin Plated Brass 4.8 H1906ET(6) Tin Plated Brass 3.3 H1991(7) Brass 3x 3.3 & 3x 6.6 H1999(8) Brass 4.9 (10) Part Nos Reel/Pack size 2x45 o 3x90 o 6x90 o 1-1659193-0 1-1659207-0 1-1659217-0 Box of 5,000 Box of 1,000 Pack of 150 o 1-1627067-0 Box of 1,000 (13) (12) (11) (14) (15) B B A B B B A A Product Code Material & Finish Tabs - Stainless Steel type H946(9) S/Steel A A A A Stud/Hole Size (mm) Thickness (mm) Length A (mm) Height B (mm) Notes Part Nos Reel/Pack size - 0.8 8.0 11.5 45 Welding Rib 30 Welding Rib o 90 Welding Rib 1-1627192-3 1-1627192-4 1-1627192-2 1-1627007-1 1-1627008-1 1-1627022-3 1-1627048-2 1-1627048-3 1-1627051-1 1-1627064-0 1-1627065-0 Box of 1,000 Box of 5,000 Box of 5,000 Box of 5,000 Box of 1,000 Box of 1,000 Box of 5,000 Box of 5,000 Box of 5,000 Box of 5,000 Box of 1,000 H946C(9) H1064(10) H1094B(10) H1169D(11) H1911(12) S/Steel S/Steel S/Steel S/Steel S/Steel 4.7 4.9 - 0.8 0.8 0.8 0.8 0.8 8.0 7.9 29.6 11.0 7.35 11.5 11.5 7.9 - H1944(13) H1988(14) H1992(15) S/Steel S/Steel S/Steel - 0.8 0.8 0.8 8.0 7.1 19.8 - o o o 90 2x90 Diagonal Welding Rib o 45 Welding Dimple o 30 Welding Rib, 2 Tabs Welding rib o For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 (9) A A A 9 Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) B C (1) A (2) (3) A B A C Uninsulated Terminals B 4.8mm QC Terminals Product Code Material & Finish Tabs - crimp type, 0.8mm H3754(1) Tin Plated Brass Notes: - use #17 tool Wire Size (mm2) 0.4-1.0 Tabs - PCB type H25400(2) Tin Plated Brass height = 5.2mm Notes: - use #17 tool Tabs - Specials H3716B(3) Nickel Silver height=15.7mm Max Insul Diam Thickness (mm) (mm) Length A (mm) Width B (mm) Notes Part Nos Reel/Pack size 2.6 0.8 17.1 4.8 - 1-1659398-0 Reel of 6,000 - 0.8 12.8 6.5 straight flat 1-1627086-1 Box of 1,000 0.5 6.0 7.5 adaptor = 1x 0.5mm to 2x 0.5mm tabs; high temp 1-1627162-1 Box of 1,000 B (1) 4.8mm Eze-On Terminals Product Code Material & Finish Wire Size Max Insul Diam Thickness Length A Width B Part Nos Reel/Pack size (mm2) (mm) (mm) (mm) (mm) Receptacles - with straight insulation support; to suit 0.5mm tabs H25449(1) Brass 0.5-1.0 3.3 0.35 15.0 5.8 1-1659246-0 Reel of 8,000 H25450(1) Tin Plated Brass 0.5-1.0 3.3 0.35 15.0 5.8 1-1627004-0 Reel of 8,000 Receptacles - with straight insulation support; to suit 0.8mm tabs H25453(1) Tin Plated Brass 0.5-1.0 3.3 0.35 Notes: - use #17 tool - Eze-On = "low insertion force" type 15.0 5.8 1-1627005-0 Reel of 8,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 A 5 Product Guide Uninsulated Terminals 1 QC & Eze-On Terminals (cont’d) Uninsulated Terminals B A C (1) (2) A 6.3mm QC Adapters Product Code Material & Finish Stud/Hole Size Thickness Length A Width B Height C Notes (mm) (mm) (mm) (mm) (mm) H942(1) Brass 3.35 0.8 23.2 9.0 12.0 H1909(2) Brass 1.85 0.8 19.0 H1909ET(2) Tin Plated Brass 1.85 0.8 19.0 H1909B(2) Nickel Silver 1.85 0.8 19.0 - high temp Part Nos Reel/Pack size 1-1627191-1 1-1627047-4 1-1627047-2 1-1627047-1 Pack of 1000 Pack of 1000 Packs of 1000 Pack of 150 (1) A 9.5mm QC Terminals SECTION1 10 Product Code Wire Size Max Insul (mm2) Diam (mm) Receptacles H2837(1) 1.5-5.2 5.0 Notes: - terminals made of Tin Plated Brass - use Power Press to apply Thickness (mm) Length A (mm) Notes Part Nos Reel/Pack size 0.5 26.5 cont strip only 1-1659288-0 Reel of 3,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Insulators for QC & Eze-On Terminals (1) (2) B C (3) Insulators for QC & Eze-On Terminals Material (4) C A B A Product Code Uninsulated Terminals B A C A B Length A Width B (mm) (mm) Height C (mm) Notes Part Nos Pack size For 2.8mm QC - Pre-fit H3320(1) Nylon 66 24.0 8.2 2.8 Prevents tab being painted; suits 6.3mm Tab 1-1659373-0 Box of 5,000 For 4.8mm QC - Pre-fit H2088(2) PVC 22.6 5.5 4.6 Suits H1143, H1968, H2590; B & C are inside dimensions 1-1627068-1 Box of 5,000 For 4.8mm QC - Post-fit H2801(3) Nylon 66 H2801B(3) Nylon 66 (black) 18.0 18.0 7.4 7.4 5.4 5.4 Suits H2590 Suits H2590 1-1627121-1 1-1627121-2 Box of 5,000 Box of 5,000 For 4.8mm QC flag type - Pre-fit H30801(4) PVC (green) 17.0 8.5 5.5 Suits all 4.8mm Flag Recept. 1-1627148-0 1-1627148-1 Box of 1,000 Box of 5,000 C B (5) (7) (6) C A For 6.3mm Eze-On - Pre-fit H30013(5) PVC C A B Length A Width B (mm) (mm) B B A Material (9) C A B Product Code (8) C A Height C (mm) Notes Part Nos Pack size 9.2 5.7 Suits all 6.3mm Eze-On; cont strip avail 1-1659321-0 Box of 5,000 For 6.3mm QC Receptacles - Pre-fit H1135(5) PVC 27.8 9.5 5.5 Suits all 6.3mm st QC Recept. H1139(6) 9.5 5.5 Suits all 2 wire 6.3mm st QC Recept. 1-1627011-0 1-1627011-5 1-1627014-0 1-1627014-1 Pack of 150 Box of 5,000 Pack of 150 Box of 5,000 9.4 5.6 1-1659281-0 Box of 5,000 9.4 9.4 9.2 9.2 6.6 5.6 5.6 5.6 Low profile; high temp; suits H1971B/2B/3B/4B/6B, H953B Low profile; suits H1971/2/3/4, H953 Low profile; suits H1971/2/3/4/6, H953 Low profile; suits H1971/2/3/4/6, H953 Flame retardant; suits H1971/2/3/4/6, H953 1-1627122-1 1-1627123-1 1-1659282-0 1-1627147-0 Box of 5,000 Box of 5,000 Box of 5,000 Box of 5,000 For 6.3mm QC Flag Type Receptacles - Post-fit Zytel FR10 (tan) 17.5 13.6 H30008(8) 5.0 1-1659318-0 Box of 5,000 H2809(8) H2818(8) H2095(9) 5.0 5.0 4.4 1-1659283-0 1-1627128-1 1-1627071-1 Box of 5,000 Box of 5,000 Box of 5,000 Nylon 66 27.8 For 6.3mm QC Receptacles - Post-fit H2799(7) Glass filled 24.3 Nylon 66 (black) H2802(8) Nylon 66 23.1 H2803(7) Nylon 66 24.3 H2804(7) Polypropylene 24.3 H30009(7) Zytel FR10 (tan) 24.3 Nylon 66 (black) Nylon (clear) Glass filled Nylon 66 (black) 17.5 17.5 10.0 13.6 13.6 6.4 Flame retardant; suits H2591/3, H1191, H1969 Suits H2591/3, H1191, H1969 Suits H2591/3, H1191, H1969 High temp; suits H2592 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 21.9 11 Product Guide Uninsulated Terminals 1 Insulators for QC & Eze-On Terminals (cont’d) Uninsulated Terminals B (1) (2) C (3) (4) C C C A A A B B (5) (6) A B (7) C A A B A B B Insulators for QC & Eze-On Terminals Product Code Length A Width B (mm) (mm) For 6.3mm QC straight Pivot Lok type - Pre-fit H30011(1) Zytel FR10 23.5 9.2 SECTION1 12 Material Height C (mm) Notes Part Nos Pack size 5.9 Suits 25730, Flame retardant 1-1661612-0 Box of 5,000 For 6.3mm QC straight Receptacles & Mated Tabs - Pre-fit H1138(2) PVC 42.0 9.5 5.2 Suits all 6.3mm st Recept. H2089(3) 3.6 Suits all 2 wire 6.3mm st Recept.; B & C = inside diam 1-1627013-0 1-1627013-1 1-1627069-0 1-1627069-1 Pack of 150 Box of 5,000 Pack of 150 Box of 5,000 For 6.3mm QC Straight Receptacles & Mated Tabs - Post-fit H2807(4) Polypropylene 43.0 14.0 7.5 Suits H1972/3/6 H2807FR(4) H2815(4) H2816(4) Suits H1972/3/6 Suits H1972/3/6 1-1627126-1 1-1627126-2 1-1661611-0 1-1627127-0 1-1659285-0 Box of 1,000 Pack of 300 Pack of 100 Box of 1,000 Box of 1,000 1-1627012-0 1-1627012-1 Pack of 150 Box of 5,000 1-1627124-1 Box of 5,000 1-1627125-1 Box of 5,000 Polypropylene Zytel FR15 Clear Nylon 66 Zytel FR15 Black 39.7 8.1 43.0 43.0 43.0 14.0 14.0 14.0 7.5 7.5 7.5 For 9.5mm QC - Pre-fit H1136(5) PVC 32.2 13.1 6.7 Other insulators H2805(6) PVC 14.0 3.5 - H2806(7) PVC 33.0 4.6 - Suits H2781/82, H2805; H2743, H2806 are mated; B = inside diam Suits H2743; B=Inside Diam; mates with H2805 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals Bootlace Terminals L W A Bootlace Terminals/Ferrules Product Code Wire Size (mm2) Colour Length A (mm) Bootlace Ferrules BLF05 0.5 White 12.0 BLF07 0.75 Blue 12.3 BLF1 1.0 Red 12.3 BLF2 1.5 Black 14.3 BLF3 2.5 Grey 15.4 BLF4 4.0 Orange 16.4 BLF6 6.0 Green 20.5 BLF10 10.0 Brown 20.8 BLF16 16.0 Ivory 22.2 BLF25 25.0 Black 28.0 BLF35 35.0 Beige 30.0 BLF50 50.0 Olive 36.0 BLF70 70.0 Yellow 37.0 BLF95 95.0 Red 44.0 BLF120 120.0 Blue 47.6 Notes: - all terminals made of Tin Plated Copper - for additional part numbers, contact Tyco electronics Length F (mm) Width D (mm) Width W (mm) 6.0 6.0 6.0 8.0 8.0 9.0 12.0 12.0 12.0 16.0 16.0 20.0 20.0 25.0 27.0 1.3 1.5 1.7 2.0 2.6 3.2 3.9 4.9 6.2 7.9 8.7 10.9 14.3 15.3 17.5 2.6 2.8 3.3 3.5 4.0 4.5 6.0 7.5 8.7 11.0 12.5 15.0 16.0 18.5 20.3 Tool Part Nos #112, #125 1-1200102-2 #112, #125 2-1200114-0 #112, #125 1-1200119-9 #112, #125 #112, #125 #112, #125, #126 #112, #125, #126 #112, #125, #126 #121 #121 #122 #122 #38A #38A #38A - 1 Uninsulated Terminals D Reel/Pack size Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 50 Pack of 50 Pack of 25 Pack of 15 Pack of 10 Pack of 5 Pack of 3 Pack of 3 SECTION1 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 13 Product Guide Uninsulated Terminals 1 Ring/Eye Terminals Uninsulated Terminals B B (1) (2) A A Ring/Eye Terminals with Insulation Support & Open Crimp Barrels Product Code Material & Finish To suit 3mm stud H3907(1) Tin Plated Brass H3930(2) Brass H3930ET(2) Tin Plated Brass Wire Size Max Insul Hole Size Thickness Length A Width B (mm2) Diam (mm) (mm) (mm) (mm) (mm) 0.3-0.8 0.4-1.5 2.2 3.5 3.1 3.4 0.5 0.5 17.5 17.5 5.6 7.6 0.4-1.5 3.5 3.4 0.5 17.5 7.6 Part Nos Reel/Pack size 1-1659401-0 1-1627169-0 1-1627169-3 1-1627169-2 Reel of 5,000 Reel of 4,000 Box of 10,000 Reel of 4,000 B (3) (4) A A B Product Code Material & Finish To suit 4mm stud H1287(3) Brass 0.5-2.5 3.9 4.3 0.55 21.4 9.8 Tin Plated Brass 0.5-2.5 3.9 4.3 0.55 21.4 9.8 Brass 0.4-1.5 3.5 4.2 0.5 17.5 7.6 H3931ET(4) Tin Plated Brass 0.4-1.5 3.5 4.2 0.5 17.5 7.6 H3931B(4) Nickel Silver 0.4-1.5 3.5 4.2 0.5 17.5 7.6 H1287ET(3) H3931(4) SECTION1 14 Wire Size Max Insul Hole Size Thickness Length A Width B (mm2) Diam (mm) (mm) (mm) (mm) (mm) Notes Part Nos Reel/Pack size Pretube vers is H3548 Pretube vers is H3548 Pretube vers is H3605 Pretube vers is H3605 High temp 1-1627030-2 Reel of 2,500 1-1627030-4 Reel of 2,500 1-1627170-0 6-1439840-7 1-1627170-2 Reel of 4,000 Reel of 4,000 Reel of 4,000 1-1627170-1 Reel of 4,000 Notes Part Nos Reel/Pack size 1-1627187-0 5-1661590-1 1-1627187-2 1-1627187-3 1-1627038-0 1-1627167-1 Reel of 2,500 Box of 5,000 Reel of 2,500 Reel of 2,500 Reel of 4500 Reel of 5,000 1-1627171-1 1-1627171-2 Reel of 4,000 Reel of 4,000 B B B (5) (6) (7) (8) A A A A B Product Code Material & Finish To suit 5mm stud H430(5) Brass Wire Size Max Insul Hole Size Thickness Length A Width B (mm2) Diam (mm) (mm) (mm) (mm) (mm) 0.5-2.5 3.9 5.3 0.55 21.4 9.7 - H430B(5) H430ET(5) H1856ET(6) H3906(7) Nickel Silver Tin Plated Brass Brass Tin Plated Brass 0.5-2.5 0.5-2.5 2x 0.5-2.5 2x 0.2-0.75 3.9 3.9 4.6 2.2 5.3 5.3 5.0 5.0 0.55 0.55 0.7 0.5 21.4 21.4 21.4 17.5 9.7 9.7 9.5 7.5 High temp H3932(8) H3932ET(8) Brass Tin Plated Brass 0.4-1.0 0.4-1.0 3.6 3.6 5.0 5.0 0.5 0.5 17.5 17.5 7.6 7.6 2 wire Suitable for PTFE cable - For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Ring/Eye Terminals (cont’d) B B (1) (2) (3) A A A Uninsulated Terminals B Ring/Eye Terminals with Insulation Support & Open Crimp Barrels Product Code Material & Finish To suit 6mm stud H1292(1) Brass H1292ET(1) Tin Plated Brass H1292B(1) Nickel Silver H1857(2) Brass H1863(3) Brass H1863ET(3) Tin Plated Brass Wire Size Max Insul Hole Size Thickness Length A Width B (mm2) Diam (mm) (mm) (mm) (mm) (mm) 0.5-2.5 0.5-2.5 0.5-2.5 2x 0.5-2.5 0.4-1.5 0.4-1.5 3.9 3.9 3.9 3.3 3.2 3.2 6.4 6.4 6.4 6.7 6.6 6.6 0.55 0.55 0.55 0.7 0.7 0.7 21.4 21.4 21.4 21.4 24.6 24.6 9.8 9.8 9.8 9.5 12.7 12.7 Notes Part Nos Reel/Pack size High temp 2 wire - 1-1627032-3 1-1627032-2 1-1627032-1 1-1659206-0 1-1627040-1 1-1627040-3 Reel of 2,500 Reel of 2,500 Reel of 2,500 Reel of 4,500 Reel of 5,000 Reel of 5,000 B B (4) (5) (6) A A A B Product Code Material & Finish To suit 8mm stud H414A(4) Brass Brass H1864(6) Brass H1864ET(6) Tin Plated Brass Notes: - use #17 or #61 tool - use only #65 tool on H414A 5.2 4.7 8.3 0.8 29.4 14.3 1.3-2.0 3.3 8.2 0.55 20.6 11.0 0.4-1.5 0.4-1.5 3.5 3.5 8.2 8.2 0.7 0.7 24.6 24.6 12.7 12.7 Part Nos Reel/Pack size 1-1627186-1 1-1627186-0 5-1661590-2 1-0279524-1 1-1627041-1 1-1627041-2 Box of 10,000 Pack of 150 Pack of 150 Box of 5,000 Reel of 5,000 Reel of 5,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 H435A(5) Wire Size Max Insul Hole Size Thickness Length A Width B (mm2) Diam (mm) (mm) (mm) (mm) (mm) 15 Product Guide Uninsulated Terminals 1 Uninsulated Terminals SECTION1 16 Ring/Eye Terminals (cont’d) UTILUG Ring/Eye Terminals with Closed Crimp Barrels Product Wire Size AWG Stud Thickness Length A Width B Diam E Code (mm2) Size (mm) (mm) (mm) (mm) H3110 M1.6 0.7 12.5 5.5 2.5 H3111 M3 0.7 12.5 5.5 3.7 H3116 M3 0.7 14.4 6.6 3.7 H3112 M3 0.7 15.8 8.0 3.7 H3113 M4 0.7 14.4 6.6 4.3 H3114 0.5-1.5 22-16 M4 0.7 15.8 8.0 4.3 H3115 M5 0.7 15.8 8.0 5.3 H3117 M5 0.7 21.8 11.6 5.3 H3118 M6 0.7 21.8 11.6 6.4 H3119 M8 0.7 21.8 11.6 8.4 H3140 M10 0.9 25.5 13.6 10.5 H3120 M3 0.8 14.4 6.6 3.7 H3121 M3 0.8 16.8 8.5 3.7 H3122 M4 0.8 14.4 6.6 4.3 H3123 M4 0.8 16.8 8.5 4.3 H3125 1.5-2.5 16-14 M5 0.8 16.8 8.5 5.3 H3126 M5 0.8 16.8 9.5 5.3 H3127 M6 0.8 21.8 12.0 6.4 H3128 M8 0.8 21.8 12.0 8.4 H3129 M10 0.8 25.5 13.6 10.5 H3132 M3 1.0 15.7 7.2 3.7 H3130 M4 1.0 15.7 7.2 4.3 H3131 M4 1.0 19.6 9.5 4.3 H3133 M5 1.0 19.6 9.5 5.3 H3134 2.5-6.0 12-10 M6 1.0 22.5 12.0 6.4 H3137 M8 1.0 27.0 15.0 8.4 H3138 M10 1.0 27.0 15.0 10.5 H3139 M12 1.0 31.6 19.2 13.0 H3161 M16 0.9 47.6 31.8 31.8 H3162 M18 0.9 47.6 31.8 31.8 H3183 M6 1.2 23.8 12.0 6.4 H3185A 6.0-8.5 10-8 M10 1.2 29.8 15.0 10.5 H3187A M16 1.2 50.0 31.6 15.0 Notes: - all terminals made of Tin Plated Copper - serrated barrel provides secure mechanical and electrical connection - also available in continuous strip form - suitable for small flexible cables - for 22-16AWG, & 16-14AWG terminals, use #00, #76A, #16B, #18 & #63-1 tools - for 12-10AWG terminals, use #00, #76A, #16B, #18, #63-1, #124 tools - for 10-8AWG terminals, use #00, #18, #124 tools - for 5AWG terminals, use #20 tool Length F (mm) 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.6 6.6 8.5 8.5 8.5 Part Nos Reel/Pack size 1-1659323-0 1-1659324-0 1-1659329-0 1-1659325-0 1-1659326-0 1-1659327-0 1-1659328-0 1-1659330-0 1-1659331-0 1-1659332-0 1-1659351-0 1-1659333-0 1-1659334-0 1-1659335-0 1-1659336-0 1-1659337-0 1-1659338-0 1-1659339-0 1-1659340-0 1-1659341-0 1-1659344-0 1-1659342-0 1-1659343-0 1-1659346-0 1-1659347-0 1-1659348-0 1-1659349-0 1-1659350-0 3-0279465-1 1-1659352-0 1-1659365-0 1-1659365-1 1-1659366-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Reel of 1,500 Pack of 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Ring/Eye Terminals (cont’d) Uninsulated Terminals UTILUG High Temperature Ring/Eye Terminals with Closed Crimp Barrels Product Wire Size AWG Max Insul Code (mm2) Diam (mm) H3215 0.5-1.5 22-16 3.6 H3223 H3225 1.5-2.5 16-14 4.3 H3227 H3233 2.5-6.0 12-10 6.1 H3234 Notes: - all terminals are Nickel Plated o - Rated to 280 C - use # 76B or #16 for H3215, H3223, H3225, H3227 - use # 76B, #16, #18 # or #124 for H3233, H3234 Stud Size (mm) M5 M4 M5 M6 M5 M6 Thickness Length A (mm) (mm) 0.7 19.2 0.7 22.5 0.7 22.5 0.7 27.8 0.9 24.4 0.9 29.3 Width B (mm) 7.9 8.7 8.7 12.7 9.5 12.7 Dim E (mm) 7.9 8.7 8.7 12.7 9.5 12.7 Dim F (mm) 9.0 11.1 11.1 11.1 12.7 12.7 Part Nos Reel/Pack size 1-1659367-0 1-1659368-0 1-1659369-0 1-1659370-0 1-1200121-3 1-1659372-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Fork/Slotted Terminals B (1) (2) A A A B Fork/Slotted Terminals with Open Crimp Barrels Product Code Material.& Finish Wire Size Max Insul Diam Screw Size Thickness Length A (mm2) (mm) (mm) (mm) (mm) H1289ET(1) Tin Plated Brass 0.5-2.5 3.9 5.3 0.5 20.8 H1863D(2) Brass 0.4-1.5 3.8 6.5 0.7 22.2 H3938(3) Brass 0.4-1.5 3.0 5.0 0.5 16.8 Notes: - use #17 or #61 tool Width B Part Nos Reel/Pack size (mm) 9.8 1-1627031-0 Reel of 2,500 12.7 1-1627040-2 Reel of 5,000 7.6 1-1627173-0 Reel of 4,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 B (3) 17 Product Guide Uninsulated Terminals 1 Fork/Slotted Terminals (cont’d) Uninsulated Terminals Fork/Slotted Terminals with Closed Crimp Barrels Product Code H4312 H4314 H4315 H4317 H4321 Wire Size (mm2) AWG 0.5-1.5 12-16 Stud Size (mm) M3 M4 M5 M5 M3 1.5-2.5 16-14 H4323 M4 H4326 M5 H4332 M3 H4331 2.5-6.0 12-10 M4 H4333 M5 H4334 M6 Notes: - all terminals made of Tin Plated Copper - square sides provide a non-turn capability Length A (mm) 16.0 16.0 16.0 16.0 16.0 Width B Thickness C (mm) (mm) 6.4 0.7 7.2 0.7 8.1 0.7 9.5 0.7 6.0 0.8 16.0 16.0 17.4 18.5 18.5 24.5 7.2 9.3 7.2 9.0 9.0 12.0 0.8 0.8 1.0 1.0 1.0 1.0 Diam E (mm) 3.7 4.3 5.3 5.3 3.7 Length F (mm) 4.8 4.8 4.8 4.8 4.8 4.3 5.3 3.7 4.3 5.3 6.4 4.8 4.8 6.0 6.0 6.0 6.0 Part Nos Reel/Pack size 1-1659522-0 1-1659523-0 1-1659524-0 1-1659525-0 1-1659526-1 1-1659526-0 1-1659527-0 1-1659528-0 1200099-9 1-1659529-0 1-1659530-0 1-1659531-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Reel of 1,000 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 - suits terminal blocks - use #00, #16, #63-1, #76B tools for H4312-17 - use #00, #18, #16, #76B tools for H4321-26 - use #00, #16, #63-1, #18, #76B, #124 tools for H43332-34 Flag Terminals SECTION1 18 B B (1) (2) A Product Code Wire Size (mm2) 0.7-1.2 0.7-2.1 A Max Insul Diam Thickness (mm) (mm) 3.1 0.5 0.5 H3509ET(1) H3504ET(2) Notes: - all terminals made of Tin Plated Brass - use #147A tool Length A (mm) 14.2 14.2 Width B Hole/Slot Diam Part Nos (mm) (mm) 7.5 4.4 1-1659376-0 7.5 4.3 1-1627150-0 Reel/Pack size Reel of 2,000 Reel of 2,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Pin Terminals (2) (3) (4) A A A Uninsulated Terminals (1) (5) A A Pin Terminals with Open Crimp Barrels Product Code Material Wire Size Max Insul Length A & Finish (mm2) Diam (mm) (mm) To suit 2.36mm Diameter Receptacles H3624E(1) Tin Plated 0.5-2.1 3.0 23.9 Brass/PVC H3986E(2) Tin Plated 0.5-0.75 2.8 2.36 Brass/PVC Thickness Pin OD (mm) (mm) Pin Recept. Size Notes Part Nos Reel/Pack size Lanceless, mates with H3625E 6-1661590-3 Reel of 4,000 1-1627335-0 Reel of 3,500 1-1627042-1 Reel of 5,000 1-1659278-0 3-0279465-9 Reel of 4,000 Reel of 4,000 0.25 2.35 - 0.3 2.36 - Pin Receptacles to suit 2.36mm Diameter Pins H1867D(3) Brass 0.4-1.0 3.3 15.9 0.3 - 2.65 H2775(4) H3625E(5) 16.7 19.6 0.3 0.3 - 2.9 2.9 Brass Brass 0.4-1.4 0.5-2.1 3.0 3.0 Dimple 1.6x 1.3mm wide; Use H2774 terminal Lanceless, mates with H3624E Notes: - use #17 or #61 tool Product Code Material & Finish Tin Plated Copper Tin Plated Copper Tin Plated Copper Wire Size Max Insul (mm2) Diam (mm) 0.5-1.5 1.5-2.5 2.5-6.0 - H2271 H2272 H2273 Notes: - all terminals made of Tin Plated Copper - pins have circular profile Length A (mm) 15.9 17.4 20.6 Pin Diam B (mm) 1.6 2.0 2.8 Pin Length D (mm) 9.5 10.3 11.9 Wire Barrel Length F Part Nos (mm) 5.2 1-1659225-0 5.5 1-1659226-0 6.6 1-1659227-0 Reel/Pack size Pack of 100 Pack of 100 Pack of 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 Pin Terminals with Closed Crimp Barrels 19 Product Guide Uninsulated Terminals 1 Faston (Quick Connect) Terminals Uninsulated Terminals Overview: The AMP FASTON & Posi Lock terminals shown here are a small selection of the total AMP range, and are offered to complement the Utilux range. To ensure you always achieve the best result, use only AMP application tooling (refer section 8). Note: MOQs apply (may be greater than Pack/Reel Sizes listed here). Confirm these prior to ordering (may change from time to time). AMP 250 Series 6.3mm (.250”) Receptacles Straight Insulation Support (0.250” x .032” tab fit) AMP 250 Series Piggyback 6.3mm (.250”) Receptacle and Tab Combination Wire Size AWG Metric 22-18 0.3-0.8 Material & Finish Tin Plated Brass Brass Nickel Silver Tin Plated Brass 20-16 0.5-1.5 Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass 18-14 0.5-2.0 Tin Plated Brass Brass 14-10 2.0-5.3 Tin Plated Brass – 2x1.5 Nickel Silver Tin Plated Brass *Low Insertion Force Wire Size AWG Metric 18-14 0.7-2.0 Material & Finish Tin Plated Brass Comments Post-plated Pre-plated Loose Piece LIF* Loose Piece LIF* Double Wire Comments Part Nos 41772 190538-1 190538-2 190538-4 190538-7 190543-4 5-160432-4 100495-2 42100-2 170054-1 63539-1 190549-2 190549-4 Part Nos 61944-2 (0.250” x .032” tab fit) SECTION1 20 AMP 250 Series Flag 6.3mm (.250”) Receptacles Flag Insulation Support (0.250” x .032” tab fit) Wire Size AWG Metric Material & Finish Brass 20-16 0.5-1.5 Nickel Silver Tin Plated Brass Brass 18-12 0.8-3.3 Tin Plated Brass 16-12 1.3-3.3 Tin Plated Phos. Brz *Low Insertion Force Comments Part Nos *LIF Tab-Lok Reversable 190542-1 190542-2 190542-4 190735-7 41532 61188-1 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Faston (Quick Connect) Terminals (cont’d) 4.8mm (.187”) Receptacles Straight Insulation Support Tab Thickness: 0.5mm (.012”) AMP 110 Series 2.8mm (.110”) Receptacles Straight Insulation Support AMP 250 Series Stud Mount Tabs Material & Finish Brass Tin Plated Brass *Low Insertion Force Wire Size AWG Metric 20-16 0.5-1.5 24-22 0.2-0.35 24-120 0.2-0.56 A Comments Part Nos Uninsulated Terminals AMP 187 Series Wire Size AWG Metric 20-16 0.5-1.5 42452-1 5-160433-6 Material Comments & Finish Tin Plated Brass 0.8mm tab fit Pre-Tin Brass 0.5mm tab fit Pre-Tin Brass 0.5mm tab fit Part Nos 160655-2 42067-1 170043-2 B C 6.3mm (.250”) tabs mate with all “250” Series FASTON Receptacles Tab Thickness: 0.8mm (.032”) Dimple (Both Sides) Material Hole Style Part Nos & Finish Diameter Brass A 60338-2 Tin Plated Brass 3.3mm B 42095-1 Brass 4.3mm C 41619 Other styles and sizes available. Refer catalogue 82004 SECTION1 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 21 Product Guide Uninsulated Terminals 1 Faston (Quick Connect) Terminals (cont’d) Uninsulated Terminals A AMP 250 Series PCB Mount Tabs B C 6.3mm (.250”) Tabs Stock Thickness: .032(0.8mm) Board Hole Size: .055 ± .002 on Centers Loose Piece Board Hole Size: .060/.053 on Centres AMP 250 Series Wire Tabs 6.3mm (.250”) Tabs (For use with single or multiple circuit connectors) Material Style Part Nos & Finish Tin Plated Brass A 62409-1 Tin Plated Brass B 63849-1 Tin Plated Brass A 63603-1 Tin Plated Brass B 63982-1 Tin Plated Brass C (Receptacle) 1217080-1 Other styles and sizes available. Refer catalogue 82004 Wire Size AWG Metric 22-18 0.3-0.8 18-14 0.7-2.0 Material & Finish Tin Plated Brass Tin Plated Brass Comments Part Nos 62553-3 42460-2 Tab Thickness: .015(0.8mm) AMP ‘FASTON’ Insulators (prefit type) SECTION1 22 Colour Natural Black Natural Natural Natural A B C D Series .250 .250 .250 .187 .110 Style A A D B C Part Nos 735075-0 735075-5 190545-1 1-480435-0 1-480417-0 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Posi Lock (Quick Connect) Terminals AMP Posi Lock Receptacles Wire Size AWG Metric 20-16 0.5-1.5 18-14 0.7-2.0 14-10 2.5-4.0 20-16 0.5-1.5 20-16 0.5-1.5 20-16 0.5-1.5 20-16 0.5-1.5 AMP Posi Lock Insulators (prefit type) Material & Finish Tin Plated Brass Tin Plated Brass Tin Plated Brass Tin Plated Brass Brass Tin Plated Brass Tin Plated Brass Comments Part Nos .250 MK1 .250 MK1 .250 MK1 .250 MK1Flag .250 MK2 .250 MK2 .250 MK2 341299-2 154718-6 341001-3 926820-4 190679-1 190679-2 63498-1 A B C D Series .250 MK1 .250 MK1 .250 MK1 .250 MK1 .250 MK1 .250 MK2 .250 MK2 .187 MK2 Style A A A B Flag (not shown) A C D Part Nos 154719-0 154719-1 190816-9 926522-1 926291-1 190836-9 520935-1 172074-1 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 Colour Black Natural Black Black Black Black Natural Natural MK2 Uninsulated Terminals MK1 23 Product Guide Uninsulated Terminals 1 Specialty Terminals Uninsulated Terminals B (1) (2) (3) A B A A B (4) (5) (6) A A A B Specialty Terminals Product Code H2698(1) H2723(2) Material Wire Size Max Insul & Finish (mm2) Diam(mm) Tin Plated Ph Bronze 0.65-2.5 6.4 Brass 0.7-1.0 3.2 H2727(3) Brass H2727B(3) Nickel Silver H3980(4) Brass H29600(5) Tin Plated Ph Bronze H1239M(6) Steel 0.5-2.1 0.5-2.1 0.4-1.0 0.7-1.0 - 3.0 2.2 Thickness Length A (mm) (mm) 0.35 27.3 0.38 17.2 0.4 0.4 0.5 0.55 0.8 6.8 6.8 18.8 12.8 15.9 Width B (mm) 8.1 13.2 5.2 5.2 6.35 7.9 Notes Part Nos Reel/Pack size Preformed Sealed beam 8mm blade contact 1-1659268-0 1-1627108-2 1-1627108-0 1-1627108-1 1-1627110-1 1-1627110-2 1-1627183-0 1-1627146-1 1-1627027-0 Box of 1,000 Reel of 1,200 Box of 1,000 Box of 5,000 Reel of 9,000 Reel of 9,000 Reel of 4,000 Reel of 2,500 Reel of 8,000 O.D.=5.2mm High temp; O.D.=5.2mm Flourescent tube contact Fusite terminal - SECTION1 24 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Uninsulated Terminals 1 Specialty Terminals (cont’d) A A B B Uninsulated Terminals (2) (1) Distributor Terminals to suit 8mm HT Cable Product Code Thickness (mm) 0.45 0.4 Length A (mm) 16.7 25.6 H28312(1) H28310(2) Notes: - all terminals made of Stainless Steel - use #77 tool Width B (mm) 8.3 8.0 Notes Part Nos Reel/Pack size With Stopper - 1-1627132-0 1-1627130-1 Reel of 4,500 Reel of 1,000 B B (1) (2) A (3) A A B Product Code Thickness (mm) 0.5 0.5 0.4 Length A (mm) 30.2 7.4 21.5 H28311A(1) H28308(2) H28309(3) Notes: - all terminals made of Stainless Steel - use #77 tool Width B (mm) 7.4 7.4 8.3 Notes Part Nos Reel/Pack size With Stopper With Stopper With Stopper 1-1627131-0 1-1659286-0 1-1659287-0 Reel of 1,400 Reel of 1,400 Reel of 3,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION1 Spark Plug Terminals to suit 8mm HT Cable 25 Product Guide Uninsulated Terminals 1 Crimp Splice Terminals Uninsulated Terminals B (1) (2) A A Product Code (4) (3) A A B B H1581(1) H1859(2) H2557(3) H2708(4) H2731(5) Material & Finish Brass Brass Steel Brass Brass Wire Size (mm2) 2x 0.75 1.0-1.5 4x 3.1 0.65-3.5 Thickness (mm) 0.45 0.45 0.45 0.55 0.45 Length A (mm) 6.35 17.4 5.7 9.5 5.5 Width B (mm) 6.35 4.5 3.0 6.6 4.4 H6518(6) Tin Plated Brass 0.75-1.5 0.50 5.6 3.5 H6526(6) Brass 0.33-1.0 0.50 5.6 2.6 (1) (6) (5) A B A B Notes Part Nos Reel/Pack size In-line joint Electric blanket splice; in-line joint Magnet wire splice; butt or in-line Magnet wire splice; butt or in-line 1-1627037-0 1-1627039-1 1-1659247-0 1-1627107-0 1-1627111-0 Reel of 3,600 Reel of 12,000 Reel of 16,000 Reel of 1,200 Reel of 20,000 1-1661610-0 Reel of 30,000 6-1661590-6 Reel of 20,000 (2) A A B B Product Code Material Wire Size Thickness & Finish (mm2) (mm) Shoelace (continuous strip) Crimp Splce Terminals H29100(1) Brass 0.5-1.0 0.25 H29101(1) Tin Plated Brass 0.5-1.0 0.25 H29104(2) Brass 1.5-2.5 0.25 Length A (mm) Width B (mm) Notes Part Nos Reel/Pack size Variable Variable Variable 2.6 2.6 3.6 1-1627139-0 1-1659298-0 1-1627140-0 Reel of 30,000 Reel of 30,000 Reel of 30,000 H29105(2) Variable 3.6 Tunnel stud size 3.0mm Tunnel stud size 3.0mm Tunnel stud size 3.0-4.0mm Tunnel stud size 3.0-4.0mm 1-1659299-0 Reel of 30,000 Tin Plated Brass 1.5-2.5 0.25 Notes: - Supplied on spools of 30,000 x 3 teeth = 90,000; Can be cut to 2, 3, 4 or more teeth lengths in crimp applications SECTION1 26 (1) B B (2) (3) A A A B Product Code Material Wire Size & Finish (mm2) Brass 1.0-2.5 Brass 1.7-5.0 Brass 0.6-1.5 Tin Plated Brass 1.0-2.5 Tin Plated Brass 1.7-5.0 Tin Plated Brass 0.6-1.5 H29109(1) H29110(2) H29111(2) H29115(3) H29116(3) H29117(3) Notes: - use #17 or #61 tool for all crimp splices Thickness (mm) 0.40 0.40 0.40 0.40 0.40 0.40 Length A (mm) 5.0 6.0 14.0 5.0 6.0 14.0 Width B (mm) 3.8 5.3 5.6 3.8 5.3 6.6 Part Nos Reel/Pack size 1-1659300-0 1-1659301-0 1-1659302-0 1-1659303-0 1-1659304-0 1-1659305-0 Reel of 15,000 Reel 7,000 Reel of 3,000 Reel of 15,000 Reel of 7,000 Reel of 3,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals 2 Insulated Terminals Products covered in this Section: Pre-insulated: - Quick Connect (QC) Terminals - Pin Terminals - Lip Blade Terminals - Ring/Eye Terminals - Fork/Slotted Terminals - Closed End Cable Connectors Fully Insulated: - Ultra-Fast Faston QC Terminals - Ultra-Fast Plus Faston QC Terminals Whether it's general-purpose wire termination (typically suited to pre-insulated terminals), or industrial applications where full insulation of receptacles and tabs is required, we've got you covered! For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 Our range of standard Pre-insulated terminals (Quick Connect & UTILUG), Fully Insulated terminals (Ultra-Fast), and terminals with enhanced wire retention (Supergrip & Ultra-Fast Plus) is comprehensive. 27 Product Guide Insulated Terminals 2 Pre-insulated QC Terminals Overview: Insulated Terminals Utilux Pre-insulated QC terminals have insulated crimp buckets for added protection. To ensure you always achieve the best result, use only Utilux application tooling (refer section 8). 2.8mm QC Terminals Product Code Note: MOQs apply (may be greater than Pack/Reel Sizes listed here). Confirm these prior to ordering (may change from time to time). Colour Code Wire Size Max Insul Diam Thickness (mm2) (mm) (mm) Receptacles - with straight insulation support; to suit 0.5mm tabs H3564 RED 0.5-1.5 3.2 0.25 Length A (mm) Part Nos Reel/Pack size 17.9 1-1659388-0 Pack of 100 1-1659382-0 Pack of 100 Receptacles - with straight insulation support; to suit 0.8mm uninsulated tabs H3558 RED 0.5-1.5 3.2 0.25 17.9 Notes: - all terminals made of Tin Plated Brass with PVC insulation 4.8mm QC Terminals Product Code Colour Code Wire Size (mm2) Thickness (mm) Receptacles - to suit 0.5mm tabs H3559 RED 0.5-1.5 0.4 H3563 RED 0.5-1.5 0.35 H3565 BLUE 1.5-2.5 0.4 H3566 BLUE 1.5-2.5 0.35 Notes: - all terminals made of Tin Plated Brass with PVC insulation SECTION2 28 Length A (mm) Part Nos Reel/Pack size 18.7 20.0 18.7 20.0 1-1659383-0 1-1659387-0 1-1659389-0 1-1659390-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 6.3mm QC Terminals Product Code Colour Code Wire Size Max Insul Diam (mm2) (mm) Receptacles - with straight insulation support H2594A RED 0.5-1.5 3.5 Thickness (mm) Length A (mm) Part Nos Reel/Pack size 0.40 20.5 1-1659259-3 1-1659259-1 1-1659259-2 1-1659260-4 1-1659260-0 1-1659260-1 1-1659262-1 1-1659259-0 1-1659260-0 1-1659260-1 1-1659262-0 Pack of 20 Pack of 100 Box of 1,000 Pack of 20 Pack of 100 Box of 1,000 Pack of 50 Pack of 100 Pack of 100 Box of 1,000 Pack of 100 H2595A BLUE 1.5-2.5 4.3 0.40 20.5 H2596A H2594 H2595 YELLOW RED BLUE 2.5-6.0 0.5-1.5 4.0 4.3 0.40 0.25 24.6 17.9 H2596 YELLOW 5.0-6.0 Notes: - all terminals made of Tin Plated Brass with PVC insulation For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals 2 Pre-insulated QC Terminals (cont’d) Insulated Terminals 9.3mm QC Terminals Product Code Material Colour Code & Finish Receptacles - with straight insulation support H2853A Tin Plated Brass/PVC YELLOW Wire Size (mm2) Max Insul Diam (mm) Length A (mm) Part Nos Reel/Pack size 2.5-6.0 6.2 29.2 1-1659297-0 Pack of 50 Pre-insulated Pin Terminals Pin Terminals Product Code Colour Code Wire Size (mm2) Max Insul Length A Diam (mm) (mm) Width B (mm) Dim D (mm) Dim F (mm) Tool Part Nos Reel/Pack size #76B, #11B, #11C, # 99, #102, #120 #76B, #12B, #12C, # 99, #102, #120 #76B, #13B, #99, #102, #120 1-1659228-0 Pack of 100 1-1659229-0 Pack of 100 1-1659230-0 Pack of 50 Pin terminals H2276 No. 1 RED 0.5-1.5 3.3 21.0 1.6 9.5 10.3 H2278 No. 2 BLUE 1.5-2.5 4.3 23.8 2.0 10.3 11.9 No. 3 YELLOW 2.5-6.0 6.1 27.5 2.8 11.9 13.5 Width B (mm) Dim D (mm) Dim F (mm) Tool Part Nos Reel/Pack size 1.2 1.6 10.0 9.5 8.3 10.3 #78 #76B, #11B, #11C, # 99, #102, #120 1-1659381-0 1-1659231-2 Pack of 100 Merchandiser 1-1659231-0 1-1659231-1 1-1659232-2 Pack of 100 Bag of 1,000 Merchandiser 1-1659232-0 1-1659232-1 1-1659233-0 Pack of 100 Bag of 1,000 Pack of 50 H2280 Note: - all terminals made of Tin Plated Copper with PVC insulation SECTION2 30 Product Code Colour Code Wire Size (mm2) Supergrip Pin Terminals H3556 No. 0 YELLOW 0.2-0.5 H2286 No. 1 RED 0.5-1.5 H2287 H2288 No. 2 BLUE 1.2-2.5 No. 3 YELLOW 2.5-6.0 Max Insul Length A Diam (mm) (mm) 2.2 3.5 4.3 6.1 18.3 21.0 23.8 27.5 2.0 2.8 10.3 11.9 11.9 13.5 #76B, #12B, #12C, # 99, #102, #120 #76B, #13B, #99, #102, #120 Note: - all terminals made of Tin Plated Copper with PVC insulation - additional copper ferrule increases wire retaining force for superior wire retention For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals Pre-insulated Bullet Terminals 2 Product Code Colur Code Wire Size (mm2) Max Insul Diam (mm) Length A (mm) Diam B (mm) Notes Part Nos Reel/Pack size Terminals (Male) H3919 0.5-1.5 3.5 20.2 4.0 mates with H3922 H3920 1.5-2.5 4.3 20.7 5.0 mates with H3923 1-1659408-0 1-1659408-1 1-1659409-0 1-1659409-1 Pack of 100 Box of 1,000 Pack of 100 Box of 1,000 Receptacles (Female) H3922 0.5-1.5 2.7 24.0 4.0 mates with H3919 H3923 1.5-2.5 3.2 25.0 5.0 mates with H 3920 1-1659410-0 1-1659410-1 1-1659411-0 1-1659411-1 Pack of 100 Boc of 1,000 Pack of 100 Box of 1,000 Insulated Terminals Bullet Terminals Notes: - all terminals made of Tin Plated Brass Pre-Insulated Lip Blade Terminals 4. 2. 1. 5. 3. Product Code Colour Wire Size Max Insul Thickness Code (mm2) Diam (mm) (mm) H2736(1) RED 0.5-1.5 3.5 0.7 H2737(1) BLUE 1.5-2.5 3.7 0.7 H2736A(1) RED 0.5-1.5 3.5 0.8 H2737A(1) BLUE 1.5-2.5 4.1 0.8 H2738A(1) YELLOW 1.5-2.5 4.1 1.0 H3916A(3) RED 0.25-1.5 3.5 0.7 H3917A(3) BLUE 0.6-3.0 4.3 0.7 H3918A(3) YELLOW 2.5-6.0 6.3 0.9 H4107A(4) BLUE 0.5-1.5 3.5 0.8 H4108A(4) RED 0.5-1.5 4.3 0.8 H4107(4) RED 0.5-1.5 3.5 0.8 H4108(4) BLUE 1.5-2.5 4.3 0.8 H4109(4) YELLOW 2.5-6.0 6.3 0.8 H4207(5) RED 0.5-1.5 3.5 0.8 H4208(5) BLUE 1.5-2.5 4.3 0.8 H4209(5) YELLOW 2.5-6.0 6.3 0.8 Notes: - all terminals made of Tin Plated Copper Length A (mm) 24.8 26.8 27.7 27.7 30.7 17.2 18.0 22.4 28.5 28.5 25.8 30.3 30.3 26.4 26.4 30.8 Width B (mm) 2.9 3.0 3.0 3.0 3.0 3.0 2.7 2.7 2.0 2.0 4.6 4.6 4.6 4.6 4.6 4.6 Notes Part Nos Reel/Pack size Lipless Miniature Blade Lipless Miniature Blade Lipless Miniature Blade Lipless Long Blade Lipless Long Blade Supergrip Supergrip Supergrip 1-1659272-0 1-1659273-0 1-1659272-1 1-1659273-1 1-1659274-0 1-1659405-0 1-1659406-0 1-1659407-0 1-1659453-1 1-1659454-1 1-1659453-1 1-1659454-0 1-1659455-0 1-1659488-0 1-1659489-0 1-1659490-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 50 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 50 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 Lip Blade Terminals 31 Product Guide Insulated Terminals 2 Pre-insulated Ring/Eye Terminals Insulated Terminals Ring/Eye Terminals Product Code Colour Code H4110 H4111 H4116 H4112 H4113 H4114 No.1 H4115 RED Wire Size AWG Max Insul Stud (mm2) Diam (mm) Size M1.6 M3 M3 M3 M4 0.5-1.5 22-16 3.5 M4 M5 H4117 H4118 H4119 H4140 H4120 H4121 H4122 H4123 H4124 H4125 Length A Width B (mm) (mm) 17.5 5.5 17.5 5.5 19.4 6.6 20.8 8.0 19.4 6.6 20.8 8.0 20.8 8.0 Diam E Length F (mm) (mm) 3.2 10.0 3.7 10.0 3.7 10.0 3.7 10.0 4.3 10.0 4.3 10.0 5.3 10.0 M5 M6 M8 M10 M3 M3 M4 M4 M4 M5 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.8 0.8 0.8 26.8 26.8 26.8 30.5 19.4 21.8 19.4 21.8 17.8 21.8 11.6 11.6 11.6 13.6 6.6 8.5 6.6 8.5 6.6 8.5 5.3 6.4 8.4 10.5 3.7 3.7 4.3 4.3 3.7 5.3 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 H4126 H4127 M5 M6 0.8 0.8 21.8 26.8 9.5 12.0 5.3 6.4 10.0 10.0 H4128 H4129 H4130 H4131 H4132 H4133 M8 M10 M4 M4 M3 M5 0.8 0.8 1.0 1.0 1.0 1.0 26.8 30.5 22.7 26.6 22.7 26.6 12.0 13.6 7.2 9.5 7.2 9.5 8.4 10.5 4.3 4.3 3.7 5.3 10.0 10.0 10.0 10.0 10.0 10.0 29.5 34.0 34.0 38.6 54.8 12.0 15.0 15.0 19.2 31.8 6.4 8.4 10.5 13.0 31.8 10.0 10.0 10.0 10.0 13.5 BLUE SECTION2 32 Thickness (mm) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.5-2.5 16-14 4.3 H4134 YELLOW 2.5-6.0 12-10 6.1 M6 1.0 H4137 M8 1.0 H4138 M10 1.0 H4139 M12 1.0 H4162 M18 0.9 Notes: - All terminals made of Tin plated copper with PVC insulation - use #76A, #11C, #11B, #63-4B, #102, #120 tools for H4110-H4119 & H4140 - use #76A, #12C, #12B, #63-4U, #102, #120 tools for H4120-H4130 - use #76A, #13B, #63-5U, #102, #120 tools for H4131-H4139 & H4162 Part Nos Reel/Pack size 1-1659456-0 1-1659457-0 1-1659462-0 1-1659458-0 1-1659459-0 1-1659460-0 1-1659461-2 1-1659461-0 1-1659461-1 1-1659463-0 1-1659464-0 1-1659465-0 1-1659484-0 1-1659466-0 1-1659467-0 1-1659468-0 1200125-2 1-1659470-0 1-1659471-2 1-1659471-0 1-1659471-1 1-1659472-0 1-1659473-0 1-1659473-1 1-1659474-0 1-1659475-0 1-1659476-0 1-1659477-0 1-1659478-0 1-1659479-2 1-1659480-1 1-1659480-0 1-1659481-0 1-1659482-0 1-1659483-0 1-1659485-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Reel of 1,000 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Reel of 1,000 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 50 Pack of 50 Pack of 50 Reel of 500 Pack of 50 Box of 1,000 Pack of 50 Pack of 50 Pack of 50 Pack of 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals Pre-insulated Ring/Eye Terminals (cont’d) 2 Product Code Colour Wire Size AWG Max Insul Stud Code (mm2) Diam (mm) Size Supergrip Ring Terminals H4202 YELLOW 0.2-0.5 26-22 2.4 M4 H4203 M5 H4210 M1.6 H4211 M3 H4216 M3 H4212 M3 H4213 M4 H4214 M4 RED 0.5-1.5 22-16 3.5 Thickness (mm) Length A Width B (mm) (mm) Diam E Length F (mm) (mm) 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 19.0 19.0 18.0 18.0 19.9 21.3 19.9 21.3 6.6 8.0 5.5 5.5 6.6 8.0 6.6 8.0 3.7 3.7 3.2 3.7 3.7 3.7 4.3 4.3 8.0 8.0 10.5 10.5 10.5 10.5 10.5 10.5 M5 0.7 21.3 8.0 5.3 10.5 H4217 H4218 H4219 H4240 H4220 H4221 H4222 H4223 M5 M6 M8 M10 M3 M3 M4 M4 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.8 27.3 27.3 27.3 31.0 19.9 22.3 19.9 22.3 11.6 11.6 11.6 13.6 6.6 8.5 6.6 8.5 5.3 6.4 8.4 10.5 3.7 3.7 4.3 4.3 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 M5 0.8 22.3 8.5 5.3 10.5 H4226 H4227 M5 M6 0.8 0.8 22.3 27.3 9.5 12.0 5.3 6.4 10.5 10.5 H4228 H4229 H4232 H4230 H4231 H4233 M8 M10 M3 M4 M4 M5 0.8 0.8 1.0 1.0 1.0 1.0 27.3 31.0 23.2 23.2 27.1 27.1 12.0 13.6 7.2 7.2 9.5 9.5 8.4 10.5 3.7 4.3 4.3 5.3 10.5 10.5 13.5 13.5 13.5 13.5 M6 1.0 30.0 12.0 6.4 13.5 H4237 M8 1.0 34.5 H4238 M10 1.0 34.5 H4239 M12 1.0 39.1 Notes: - all terminals made of Tin Plated Copper - additional copper ferrule increases wire retaining force for superior wire retention - use #78 tool for H4202, H4203 - use #11C, #11B, #76B, #63-4B, #102, #120 tools for H4210-H4219 & H4240 - use #12C, #12B, #76B, #63-4U, #102, #120 tools for H4220-H4229 - use #13B, #76B, #63-5U, #102, #122 tools for H4232-H4239 15.0 15.0 19.2 8.4 10.5 13.0 13.5 13.5 13.5 H4225 H4234 BLUE YELLOW 1.5-2.5 2.5-6.0 4.3 6.1 Reel/Pack size 1-1659486-0 1-1659487-0 1-1659491-0 1-1659492-0 1-1659497-0 1-1659493-0 1-1659494-0 1-1659495-2 1-1659495-0 1-1659495-1 1-1659496-2 1-1659496-1 1-1659498-0 1-1659499-0 1-1659499-1 1-1659519-0 1-1659500-0 1-1659502-0 1-1659503-0 1-1659504-2 1-1659504-0 1-1659504-1 1-1659505-2 1-1659505-0 1-1659505-1 1-1659506-0 1-1659507-2 1-1659507-0 1-1659507-1 1-1659508-0 1-1659509-0 1-1659512-0 1-1659510-0 1-1659511-0 1-1659514-0 1-1659513-0 1-1659513-1 1-1659515-2 1-1659515-0 1-1659515-1 1-1659516-0 1-1659517-0 1-1659518-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 20 Pack of 100 Box of 1,000 Pack of 20 Box of 1,000 Pack of 100 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 20 Pack of 100 Box of 1,000 Pack of 20 Pack of 100 Box of 1,000 Pack of 100 Pack of 20 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 50 Pack of 50 Pack of 50 Pack of 20 Box of 1,000 Pack of 50 Pack of 20 Box of 1,000 Pack of 50 Pack of 50 Pack of 50 Pack of 50 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 H4215 Part Nos Insulated Terminals Ring/Eye Terminals 33 Product Guide Insulated Terminals 2 Pre-insulated Fork/Slotted Terminals Insulated Terminals UTILUG Fork/Slotted Terminals Product Code Colour Code H4412 H4414 RED H4415 H4417 H4421 H4423 BLUE Wire Size (mm2) 0.5-1.5 1.5-2.5 AWG Max Insul Stud Size Thickness Diam (mm) (mm) M3 0.7 22-16 3.5 M4 0.7 M5 0.7 M5 0.7 M3 0.8 16-14 4.3 M4 0.8 H4425 M5 0.8 H4426 M5 0.8 H4432 M3 1.0 H4431 YELLOW 2.5-6.0 12-10 6.1 M4 1.0 H4433 M5 1.0 H4434 M6 1.0 Notes: - all terminals made of Tin Plated Copper - additional copper ferrule increases wire retaining force for superior wire retention - for RED terminals, use tools:#9A, #11C or #11B, #63-4B, #99, #102, #120 - for BLUE terminals, use tools:#9A, #12C, #12B, #76B, #63-4U, #99, #102, #120 - for YELLOW terminals, use tools:#9A, #13B, #76, #63-4U, #99, #102, #120 Length A (mm) 21.0 21.0 21.0 21.0 21.0 21.0 Width B (mm) 6.4 7.2 8.1 9.5 6.0 7.2 21.0 21.0 25.5 25.5 25.5 31.5 9.3 9.3 8.3 9.0 9.0 12.0 Diam E Length F (mm) (mm) 3.7 10.0 4.3 10.0 5.3 10.0 5.3 10.0 3.7 10.0 4.3 10.0 5.3 5.3 3.7 4.3 5.3 6.4 10.0 10.0 13.0 13.0 13.0 13.0 Part Nos Reel/Pack size 1-1659532-0 1-1659533-0 1-1659534-0 1-1659535-0 1-1659536-0 1-1659537-0 1-1659537-1 1-1659538-0 1-1659539-0 1-1659541-0 1-1659540-0 1-1659542-0 1-1659543-0 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 50 Pack of 50 Pack of 50 Pack of 50 SECTION2 34 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals Pre-insulated Fork/Slotted Terminals (cont’d) 2 Insulated Terminals UTILUG Fork/Slotted Terminals with Closed Crimp Barrels Product Code Colour Code Wire Size (mm2) AWG Max Insul Stud Size Thickness Diam (mm) (mm) Supergrip Fork Terminals H4512 Length A (mm) Width B (mm) Diam E Length F (mm) (mm) M3 0.7 21.5 6.4 3.7 10.5 M4 0.7 21.5 7.2 4.3 10.5 H4515 M5 0.7 21.5 8.1 5.3 10.5 H4517 H4521 M5 M3 0.7 0.8 21.5 21.5 9.5 5.7 5.3 3.2 10.5 10.5 M4 0.8 21.5 7.2 4.3 10.5 21.5 21.5 24.9 26.0 26.0 32.0 7.9 9.3 7.2 9.0 9.0 12.0 5.3 5.3 3.7 4.3 5.3 6.4 10.5 10.5 13.5 13.5 13.5 13.5 H4514 H4523 RED BLUE 0.5-1.5 1.5-2.5 22-16 16-14 3.5 4.3 Reel/Pack size 1-1659544-1 1-1659544-0 1-1659545-1 1-1659545-0 1-1659546-2 1-1659546-0 1-1659546-1 1-1659547-0 1-1659549-0 1-1659548-0 1-1659548-1 1-1659550-2 1-1659550-0 1-1659550-1 1-1659551-0 1-1659552-0 1-1659554-0 1-1659553-0 1-1659555-0 1-1659556-0 Pack of 20 Pack of 100 Pack of 20 Pack of 100 Pack of 20 Pack of 100 Box of 1,000 Pack of 100 Pack of 20 Pack of 100 Box of 1,000 Pack of 20 Pack of 100 Box of 1,000 Pack of 100 Pack of 100 Pack of 50 Pack of 50 Pack of 50 Pack of 50 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 H4525 M5 0.8 H4526 M5 0.8 H4532 M3 1.0 H4531 YELLOW 2.5-6.0 12-10 6.1 M4 1.0 H4533 M5 1.0 H4534 M6 1.0 Notes: - all terminals made of Tin Plated Copper - additional copper ferrule increases wire retaining force for superior wire retention - square sides provide non-turn capability - for RED terminals, use tools:#76B, #11C or #11B, #63-4B, #102, #120 - for BLUE terminals, use tools:#76B, #11C or #11B, #63-4U, #102, #120 - for YELLOW terminals, use tools:#76B, #12C or #12B, #63-5U, #102, #120 Part Nos 35 Product Guide Insulated Terminals 2 Fully Insulated Ultra-Fast Quick Connect Terminals Overview: Insulated Terminals AMP Ultra-Fast terminals are fully insulated for added protection in environments where moisture, liquid or dust are a concern. AMP Ultra-Fast Plus also features an added crimp sleeve for enhanced wire retention (similar to Supergrip style terminals). To ensure you always achieve the best result, use only AMP application tooling (refer section 8). Note: MOQs apply (may be greater than Pack/Reel Sizes listed here). Confirm these prior to ordering (may change from time to time). AMP Ultra-Fast Terminals Wire Range (AWG) Material & Finish Colour Code mm (inch) 110 / 125 Series (2.8mm & 3.2mm) - Receptacles 26-22 Tin Plated Brass/Nylon Violet Red Red 22-18 Tin Plated Brass/Nylon Red Red Red 16-14 Tin Plated Brass/Nylon Blue Max Insulation Diameter Length A mm (inch) Width B mm (inch) Part Nos Strip Loose Piece 2.54 (0.100) 3.05 (0.120) 3.05 (0.120) 3.05 (0.120) 5.84 (0.230) 5.84 (0.230) 6.60 (0.260) 0.51 (0.020) 0.41 (0.016) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 2.80 (0.110) 2.80 (0.110) 2.80 (0.110) 2.80 (0.110) 2.80 (0.110) 2.80 (0.110) 2.80 (0.110) 7-520365-2 † 2-520080-2 † 2-520083-2 2-520272-2 2-520306-2 2-520310-2 3-520370-2 † 7-520336-2 † 2-520081-2 † 2-520084-2 2-520273-2 - Red Red Red Red Blue Blue Blue Blue 3.43 (0.135) 3.43 (0.135) 5.84 (0.230) 5.84 (0.230) 4.06 (0.160) 4.06 (0.160) 6.60 (0.260) 6.60 (0.260) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 2-520181-2** 2-520193-2 2-520261-2 2-520274-2 3-350815-2 3-520124-2 3-520150-2 3-520276-2 2-520182-2 2-520194-2 2-520275-2 3-350816-2 3-520125-2 3-520151-2 - 187 Series (4.8mm) - Flag Receptacles 22-18 Tin Plated Brass/Nylon Red Red Blue 16-14 Tin Plated Brass/Nylon Blue Blue Blue 4.19 (0.165) 4.19 (0.165) 4.70 (0.185) 6.60 (0.185) 6.60 (0.260) 6.60 (0.260) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 2-520334-2 2-520336-2 3-520338-2 3-520340-2 3-520997-2 3-521247-2 2-520335-2 2-520337-2 3-520339-2 - 205Series (5.2mm) - Flag Receptacles 22-18 Tin Plated Brass/Nylon Red 4.19 (0.165) 0.81 (0.032) 5.2 (0.205) 2-521164-2 - 3.43 (0.135) 3.43 (0.135) 0.51 (0.020) 0.81 (0.032) 5.2 (0.205) 5.2 (0.205) 2-521406-2 2-521308-2 - 187 Series (4.8mm) - Receptacles SECTION2 36 22-18 Tin Plated Brass/Nylon 16-14 Tin Plated Brass/Nylon Straight Receptacles 22-18 Tin Plated Brass/Nylon Red Red For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Insulated Terminals Fully Insulated Ultra-Fast Quick Connect Terminals (cont’d) Straight type 2 Flag type A B A Insulated Terminals B AMP Ultra-Fast Terminals Wire Range (AWG) Material & Finish Length A mm (inch) 250 Series (6.3mm) - Straight Receptacles Red Red 22-18 Tin Plated Brass/Nylon Red Red Blue 16-14 Tin Plated Brass/Nylon Blue Blue Blue 12-10 Tin Plated Brass/Nylon Yellow 3.43 (0.135) 3.43 (0.135) 5.84 (0.230) 5.84 (0.230) 4.06 (0.160) 4.06 (0.160) 6.60 (0.260) 6.60 (0.260) 8.13 (0.320) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 250 Series (6.3mm) - Flag Receptacles 22-18 Tin Plated Brass/Nylon Red Red 16-14 Tin Plated Brass/Nylon Blue Blue 4.19 (0.165) 5.84 (0.230) 4.70 (0.185) 6.60 (0.260) Red Red Red Red Blue Blue Yellow 250 Series (6.3mm) - Tabs 22-18 Tin Plated Brass/Nylon 16-14 Tin Plated Brass/Nylon 12-10 Tin Plated Brass/Nylon Notes: † Special UL/CSA status (check with Tyco Electronics * Tin Plated Phosphur Bronze ** Also available in Tin Plated Phosphur Bronze 1 Accepts 3.2mm (0.125") wide tabs o Nylon housing is 125 C UL rated Width B mm (inch) Part Nos Strip Loose Piece 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 2-520183-2 *2-520183-4 2-520263-2 *2-520263-4 3-350819-2 *3-520116-2 3-520140-2 *3-520140-4 4-520447-2 2-520184-2 *2-520184-4 2-520264-2 3-350820-2 *3-520117-2 3-520141-2 4-520448-2 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 2-520128-2 2-520856-2 3-520132-2 3-520013-2 2-520129-23-520133-2 - 3.43 (0.135) 8.13 (0.320) 0.41 (0.020) 0.81 (0.032) 4.80 (0.187) 4.80 (0.187) 2-521102-2 2-521104-2 2-521103-2 2-521105-2 3.43 (0.135) 5.84 (0.230) 4.06 (0.160) 6.60 (0.260) 8.13 (0.320) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 0.81 (0.032) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 6.3 (0.250) 2-520102-2 2-521144-2 3-520106-2 3-521142-2 4-521097-2 2-520103-2 2-521192-2 3-520107-2 3-521191-2 4-521098-2 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 Max Insulation Diameter mm (inch) 187 Series (4.8mm) - Tabs 22-18 Tin Plated Brass/Nylon Colour Code 37 Product Guide Insulated Terminals 2 Insulated Terminals SECTION2 38 Fully Insulated Ultra-Fast Quick Connect Terminals (cont’d) AMP Ultra-Fast Plus Terminals (with Insulation Crimp) Wire Range (AWG) Material & Finish Colour Code Max Insulation Diameter mm (inch) 110 / 125 Series (2.8mm & 3.2mm) - Straight Receptacles 22-18 Tin Plated Brass/Nylon Red 3.05 (0.120) Red 3.05 (0.120) Length A mm (inch) 0.81 (0.032) 0.51 (0.020) 187 Series (4.8mm) - Straight Receptacles Red 22-18 Tin Plated Brass/Nylon Red Blue 16-14 Tin Plated Brass/Nylon Blue 3.43 (0.135) 3.43 (0.135) 4.06 (0.160) 4.06 (0.160) 250 Series (6.3mm) - Straight Receptacles 22-18 Tin Plated Brass/Nylon Red Blue Width B mm (inch) Part Nos Strip Loose Piece 2.80 (0.110) 2.80 (0.110) 2-520932-2 2-520979-2 - 0.41 (0.020) 0.81 (0.032) 0.41 (0.020) 0.81 (0.032) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 4.80 (0.187) 2-520401-2 2-520403-2 3-520402-2 3-520404-2 2-520409-2 2-520411-2 3-520410-2 3-520412-2 3.43 (0.135) 4.06 (0.160) 0.81 (0.032) 0.81 (0.032) 6.3 (0.250) 6.3 (0.250) 2-520405-2 3-520406-2 2-520407-2 3-520408-2 187 Series (4.8mm) - Flag Receptacles 22-18 Tin Plated Brass/Nylon Red Red Blue 16-14 Tin Plated Brass/Nylon Blue Blue Blue 4.19 (0.165) 4.19 (0.165) 4.70 (0.185) 4.70 (0.185) 6.60 (0.260) 6.60 (0.260) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 0.51 (0.020) 0.81 (0.032) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 4.8 (0.187) 2-520334-22-520336-2 3-520338-2 3-520340-2 3-520997-2 3-521247-2 2-520335-2 2-520337-2 3-520339-2 - 205 Series (5.2mm) - Flag Receptacles 22-18 Tin Plated Brass/Nylon Red 4.19 (0.165) 0.81 (0.032) 5.2 (0.205) 2-521164-2 - 250 Series (6.3mm) - Tabs 22-18 Tin Plated Brass/Nylon 16-14 Tin Plated Brass/Nylon 3.43 (0.135) 4.06 (0.160) 0.81 (0.032) 0.81 (0.032) 6.3 (0.250) 6.3 (0.250) 2-521055-2 3-521057-2 - Red Blue Pre-Insulated Closed End Cable Connectors Product Code Internal Diam (mm) 2.08 3.3 4.5 2.5 3.7 3.35 5.0 Length A (mm) 15.1 21.0 27.0 15.2 18.0 19.1 30.0 Stranding Metric H349 2x24/0.20 H2023 2x24/0.20 H2026 2x50/0.25 H2047 2x32/0.20 H2048 2x32/0.20 H2050 2x32/0.20 H2049 5x32/0.20 Notes: - all terminals made of Tin Plated Copper with Nylon insulation Tooling Part Nos Reel/Pack size #76B, #11A, #11B #28A #28A #76B, #11C, #11B #76B, #13B #76B, #13B #76B 2-1200125-3 0-1200114-7 6-1200113-2 0-1200097-1 5-1661594-3 2-0279465-6 4-1200120-1 Pack of 150 Pack of 150 Pack of 100 Box of 3,000 Pack of 100 Pack of 100 Pack of 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Connector Systems 3 Pin Terminal Connector System QC Terminal Connector System Universal Mate-N-Lok Pin Terminal Connector System For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION3 We offer the world's widest range of plug and socket connectors. These selected connector systems offer flexibility, reliability and cost-effective solutions for designers and manufacturers of signal and current carrying cable harnesses and wire looms for Appliance, Gaming Machine, Industrial and Commercial machinery, and Medical Equipment Applications. Connector Systems Products covered in this Section: 39 Product Guide Connector Systems Plug & Socket (Wire-to-wire) Connector Systems 3 Connector Systems Overview: Utilux Pin Terminal Connector System
Low cost pin connector system
Nylon housings for durability and improved heat resistance
Polarised
Housings with locking mechanism to ensure positive, secure, mating
Removable, crimp snap-in pin contacts Utilux QC Connector System
Nylon housings for durability and improved heat resistance
Removable, crimp snap-in Lanced QC terminals for positive locking
Positive polarisation
Rear cavity identification AMP Universal Mate-N-Lok Connector System
Pins and sockets can be intermixed in the same housing
6.35mm centreline system
Positive polarisation
Contacts completely enclosed in housings
Removable, crimp snap-in contacts SECTION3 40
Low contact mating force The three systems offered here are ideal for general industrial and automotive applications where reliable, low cost plug and socket connectivity of wiring looms is required. For wire sizes up to 2.1mm2 and voltages to 600VAC, these systems use standard crimptype terminals, making them ideal for field termination/repair. For more information about these and other plug and socket connector systems, contact Tyco Electronics.
Dual locking lances provide optimum contact stability
Panel mount or free hanging
Available in UL 94V-0 flame retardant material. Meets the material requirements of table 25.1 of U.L. Standard 1410 (television receivers and video products)
Harness to PC Board capability using pin or socket headers
Pin and socket headers are available in both vertical and right angle style For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Connector Systems Pin Terminal Connector System 3 Pin Receptacle Housing Connector Systems Pin Housing 2.3mm Pin Type Lanceless Connector System - Housings Product Code & Finish H3330-4 H3331-4 H3330-6 H3331-6 H3334-1 H3335-1 H3330-3 H3331-3 Material Nylon (natural) Nylon (natural) Nylon (natural) Nylon (natural) Nylon (black) Nylon (black) Nylon (natural) Nylon (natural) Dim A (mm) 25.2 25.5 25.7 25.5 - Dim B (mm) 32.0 32.0 32.0 32.0 Dim C (mm) 12.3 17.8 6.7 15.8 Notes Part Nos Reel/Pack size mates with H3331-4 mates with H3330-4 mates with H3331-6 mates with H3330-6 mates with H3335-1 mates with H3334-1 mates H3331-3 mates H3330-3 1-1661615-0 1-1661616-0 1-1661615-2 1-1661616-2 1-1661617-0 9-1661590-0 1-1661616-3 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 1,000 Pack of 1,000 Pack of 100 Pack of 100 (2) (1) A A Product Code Material Wire Size Max Insul Length A & Finish (mm2) Diam (mm) (mm) Pins to suit 2.36mm Diameter Receptacles H3624E(1) Tin Plated 0.5-2.1 3.0 23.9 Brass/PVC Pin Receptacles to suit 2.36mm Diameter Pins H3625E(2) Brass 0.5-2.1 3.0 Notes: - use #17 or #61 tool 19.6 Thickness Pin OD (mm) (mm) Pin Recept. Size Notes Part Nos Reel/Pack size 0.25 2.35 - Lanceless 6-1661590-3 Reel of 4,000 0.3 - 2.9 Lanceless 3-0279465-9 Reel of 4,000 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION3 Pin Terminals with Open Crimp Barrels 41 Product Guide Insulated Terminals Pre-insulated QC Terminals (cont’d) 2 Product Code Max Insul Diam (mm2) Receptacles - fully insulated to suit 0.8mm tabs H3560 RED 0.5-1.5 2.7 H3561 Colour Code BLUE Wire Size 1.5-2.5 Length A (mm) Part Nos (mm) Reel/Pack size 0.70 22.0 0.70 22.0 0.70 25.0 1-1659384-2 1-1659384-0 1-1659384-1 1-1659384-3 1-1659385-2 1-1659385-0 1-1659385-1 1-1659385-3 1-1659386-0 Pack of 20 Pack of 100 Box of 1,000 Reel of 500 Pack of 20 Pack of 100 Box of 1,000 Reel of 500 Pack of 50 Thickness (mm) Length A (mm) Part Nos (mm) Reel/Pack size 0.25 17.9 1-1659290-2 1-1659290-0 1-1659290-1 1-1659291-2 1-1659291-0 1-1659291-1 1-1659292-0 Pack of 20 Pack of 100 Box of 1,000 Pack of 20 Pack of 100 Box of 1,000 Pack of 50 3.2 H3562 YELLOW 2.5-6.0 3.8 Notes: - all terminals made of Tin Plated Brass with PVC insulation - fully insulated for maximum contact and dust protection Product Code Colour Code Wire Size Tabs - with straight insulation support H2844 RED 0.5-1.5 H2845 BLUE 4.0 H2846 YELLOW 5.0-6.0 Notes: - all terminals made of Tin Plated Brass with PVC insulation 6.3mm QC Adapters Product Code Colour Code Wire Size (mm2) Max Insul Diam (mm) Piggyback type H2847A RED 0.5-1.5 3.5 H2848A BLUE 1.5-2.5 4.3 H2849 YELLOW 2.5-6.0 6.0 Notes: - all terminals made of Tin Plated Brass with PVC insulation Thickness (mm) Length A (mm) Part Nos Reel/Pack size 0.8 0.85 0.8 22.2 22.2 33.4 1-1659293-0 1-1659294-0 1-1659295-0 Pack of 100 Pack of 100 Pack of 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION2 Thickness (mm) Insulated Terminals 6.3mm QC Terminals (cont’d) 29 Product Guide Connector Systems QC Terminal Connector System 3 Connector Systems Lanced QC Connector System for 6.0mm & 6.3mm QC terminals Product Code Tab/Receptacle Dim A (mm) Dim B (mm) Dim C (mm) Dim D (mm) Notes Part Nos Reel/Pack size Housings H3321-1 Tab 28.5 12.5 8.8 6.3 1-1661035-0 Pack of 5 H3324-1 Receptacle 24.5 10 6.7 6.7 1-1627202-0 Pack of 100 H3321-2 Tab 28.5 13.5 18.8 15.8 H3324-2 Receptacle 24.5 10.0 15.3 15.3 1-1627200-1 1-1661613-0 1-1627202-1 Pack of 100 Box of 1,000 Pack of 100 H3321-3 Tab 28.5 16.4 20.0 17.0 1-1627200-2 Pack of 100 H3324-3 Receptacle 24.5 15.0 16.5 13.0 1-1627202-2 Pack of 100 H3321-4 Tab 28.5 22.5 15.4 13.0 1-1661613-1 Box of 1,000 H3324-4 Receptacle 24.5 19.0 14 12.0 Mates with H3324-1; only suits 6.0mm terminals Mates with H3321-1; only suits 6.0mm terminals Mates with H3324-2; suits 6.0 & 6.3mm terminals Mates with H3321-2; suits 6.0 & 6.3mm terminals Mates with H3324-3; suits 6.0 & 6.3mm terminals Mates with H3321-3; suits 6.0 & 6.3mm terminals Mates with H3324-4; suits 6.0 & 6.3mm terminals Mates with H3321-4; suits 6.0 & 6.3mm terminals 1-1661614-0 Box of 1,000 Notes: - all housings are made of Nylon (natural) B (1) SECTION3 42 B B (2) A (3) (4) A A A B Product Code Material & Finish Wire Size Max Insul Diam (mm2) (mm) Terminals H2840ET(1) Tin Plated Brass 2x 0.7-1.0 H3555(2) Brass 0.7-2.1 Notes Part Nos Reel/Pack size 2x 3.3 3.9 Receptacle, lanced Receptacle, lanced 1-0279506-0 1-1627154-5 1-1627154-0 1-1627154-6 1-1627154-4 1-1627154-1 1-1627154-2 1-1627161-2 1-1627161-1 1-1627133-2 1-1627133-0 1-1627133-6 1-1627133-3 Reel of 1,800 Pack of 150 Box of 1,000 Box of 5,000 Box of 10,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 8,000 Reel of 7,000 Reel of 1,000 Reel of 10,000 Reel of 7,000 H3555ET(2) Tin Plated Brass H3702(3) Brass H3702ET(3) Tin Plated Brass H2832(4) Brass 0.7-2.1 0.3-0.7 0.3-0.7 0.7-2.1 3.9 2.8 2.8 3.0 Receptacle, lanced Receptacle, lanced Receptacle, lanced Tab, lanced H2832ET(4) Tin Plated Brass 0.7-2.1 3.0 Tab, lanced For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Connector Systems Universal Mate-N-Lok (UMNL) Connector System Free Hanging or Panel Mount Housings Performance Characteristics Dielectric Withstanding Voltage 5.0 KVAC or 10.0 KDVC between adjacent circuits 3 Connector Systems Product Overview:
Pin & socket terminal connector system
Polarised housings with locking clips
Field installable Insulation Resistance 1000 megohms minimum initial between adjacent circuits Voltage Rating 600V AC or DC Connector Mating Solid Pin – 1.36kg max. per circuit Split Pin – 0.68kg max. per circuit Connector Unmating Solid Pin – 0.3kg min. per circuit Split Pin – 0.23kg min. per circuit Contact Insertion Force 2.27kg max. per contact Contact Retention 6.81kg min. per contact Durability 50 cycles, mating and unmating1 Housings For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION3 Number Housing Part Numbers of A UL94V-2 Nylon, Natural Colour2 Circuits (mm/inch). Plug Cap 1 – 1-350867-0 770421-1 2 13.97 1-480698-01 1-480699-01 .550 3 20.32 1-480700-01 1-480701-01 .800 4 26.67 1-480702-01 1-480703-01 1.050 5 33.02 1-480763-01 1-480764-01 1.300 6 39.37 1-480704-01 1-480705-01 1.550 8 52.07 640586-11 926308-11 2.050 9 20.32 1-480706-0 1-480707-0 .800 10 64.77 926302-11 926309-11 2.550 12 26.67 1-480708-0 1-480709-0 1.050 15 33.02 1-480710-0 1-480711-0 1.300 Notes: 1 In-Line style 2 Housing material has 125°C temperature rating - UL94V-0 Nylon versions are available on request 43 Product Guide Connector Systems Universal Mate-N-Lok (UMNL) Pin Connector System (cont’d) 3 Connector Systems Pin & Socket Contacts Wire Size Ins. Part Numbers Range Dia. L Dim. L Dim. Material Pin Pin AWG [mm2] Range Pin Socket & Finish Loose Form Strip Form 24-18 .040-.100 .790 .760 Brass, Pre-tin 350690-1 350561-1 [.2-.8] 1.02-2.54 20.06 19.30 20-14 .060-.130 .790 .760 Brass, Pre-tin 350547-1 350218-1 [.5-2.0] 1.52-3.30 20.06 19.30 Note: 1 Socket Contact – 0.254mm [0.010”] stock thickness - Stock thickness 0.305mm [0.012”] unless otherwise noted - Solid pin diameter 2.13mm [.084”] - Split pin diameter 2.18mm [0.086”] - Gold plated versions available upon request Socket Socket Loose Form Strip Form 350689-11 350851-1 350550-11 350536-1 Installation Tools Description Extraction Tool Insertion Tool Hand Crimp Tool Die Set for Crimp Tool SECTION3 44 Part Nos 318851-1 455830-1 69710-1 58380 For more information, refer catalogue 82181 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Copper Lugs & Links 4 Copper Crimp Lugs Copper Crimp Links For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION4 For higher current applications, or where quality copper lugs are required, our UTILUX range is not only extensive, but made to last. For switch boards, or other Industrial applications, our UTILUX Lugs and Links are another benchmark range. Copper Lugs & Links Products covered in this Section: 45 Product Guide Copper Lugs & Links Uninsulated Copper Crimp Lugs 4 Copper Lugs & Links SECTION4 46 Product Code Wire Size Conductor (mm2) Stranding Stud Size Dim A Dim B Dim C Dim D Dim F Dim G (mm) (mm) (mm) (mm) (mm) (mm) No. of Crimps Part Nos Reel/Pack size 1-1627693-0 1-1627694-0 9-1661590-4 1-1627695-0 1-1627696-0 9-1200122-5 1-1627722-1 2-1661591-0 9-1200110-4 1-1627723-2 1-1627697-1 9-1661590-5 4-1200321-7 1-1627698-0 3-1200124-8 5-1200125-2 9-1200127-5 1-1627700-1 1-1627700-2 1-1627701-4 9-1661590-7 1-1627701-0 9-1661590-6 9-1661590-8 1-1627702-0 1-1627703-0 1-1627703-1 2-1661591-2 1-1627704-0 1-1627705-0 1-1627706-0 1-1627709-1 1-1627709-0 1-1661591-2 1-1627710-1 1-1627665-0 2-1200113-9 1-1627668-0 1-1627671-0 3-1200121-8 1-1627711-0 1-1627712-0 1-1627713-0 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 10 Packs of 25 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 100 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 100 Packs of 100 Packs of 100 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 50 Packs of 25 Packs of 25 Packs of 25 Packs of 25 76B 00 18 21 22 H1399 H1400 H1401S H1401L H1402 H1402A H1436A H1436 H1437 H1437A H1403S 9.5 11.1 11.1 15.1 15.1 15.1 11.9 11.9 15.1 15.1 11.1 6.0 6.0 6.0 9.5 9.5 9.5 8.0 8.0 8.7 8.7 8.0 2.1 2.1 2.1 2.1 2.1 2.1 2.5 2.5 2.5 2.5 3.3 1 1 2 2 2 2 2 2 2 2 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 - - H1403L M5 27.3 8.7 1.5 14.7 H1404 4.0 7/0.85 M6 27.8 10.3 1.2 15.1 H1404A M8 28.6 13.0 1.0 13.3 H1404B M10 28.6 13.0 1.0 16.3 H1405 M6 27.0 10.3 1.2 15.0 H1405A 6.0 7/1.04 M8 28.6 13.9 0.9 16.7 H1405B M10 28.6 13.9 0.9 16.7 H1406S M6 27.0 11.9 1.8 15.5 H1406L M6 29.4 11.9 1.8 15.5 H1406A 10.0 7/1.35 M8 28.6 14.3 1.6 16.3 H1406B M10 30.6 14.3 1.6 16.3 H1407A M5 39.7 11.6 2.3 16.3 H1407 M6 39.7 11.6 2.3 16.3 H1408 16.0 7/1.70 M8 39.7 13.5 1.9 16.3 H1408A M10 41.5 13.5 1.9 18.5 H1445 M11 43.6 16.7 2.8 19.0 H1409 M6 34.9 12.5 2.3 14.3 H1410 20.0 19/0.44 M8 42.1 13.5 2.2 19.0 H1411 M10 42.1 14.3 2.0 19.0 H1415A M6 43.6 14.7 2.2 19.0 H1415 M8 43.6 14.7 2.2 19.0 H1416 25.0 19/1.35 M10 43.6 16.7 1.9 19.0 H1416B M12 51.0 18.2 1.7 25.4 H1365 M6 43.6 18.2 2.7 19.0 H1366 35.0 19/1.53 M8 43.6 18.2 2.7 19.0 H1368 M10 43.6 18.2 2.7 19.0 H1369 M12 51.2 20.0 2.2 24.5 H1442 38.0 7/0.104 M11 51.6 19.0 3.7 27.0 H1419 M8 51.6 18.2 3.1 27.0 H1420 50.0 19/1.78 M10 51.6 19.0 3.1 27.0 H1421 M12 51.6 20.6 2.8 27.0 Notes: - H1439 is H1438 sleeved to suit 19/0.083 - “No. of Crimps” indicates crimps required using various tools - all sizes are compatible with Imperial size cables except those marked * 9.2 9.5 9.5 9.5 9.5 9.5 9.5 9.5 11.5 9.5 9.5 20.6 20.6 20.6 20.6 22.2 19.0 20.3 20.3 22.0 22.0 22.0 21.0 22.2 22.2 22.2 22.0 22.2 22.2 22.2 22.2 3.3 3.3 3.3 3.3 3.7 3.7 3.7 4.7 4.7 4.7 4.7 5.5 5.5 5.5 5.5 5.5 6.3 6.3 6.3 7.1 7.1 7.1 7.1 8.4 8.4 8.4 8.4 8.7 9.5 9.5 9.5 2 2 2 2 - 2 2 2 2 2 2 2 2 2 2 2 - 1 1 1 1 1 1 1 1 2 1 1 3* 3* 3* 3* - 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0.5 1/0.80 2.5 7/0.67 M4 M4 M5 M5 M6 M8 M4 M5 M6 M8 M5 17.5 19.1 19.1 26.6 26.2 26.2 21.4 21.4 26.2 26.2 21.0 6.4 6.4 8.7 8.7 10.3 11.1 9.1 9.1 10.3 10.3 8.7 1.4 1.4 1.0 1.0 0.9 0.8 1.1 1.1 0.9 0.9 1.5 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Copper Lugs & Links Uninsulated Copper Crimp Lugs (cont’d) Product Code Wire Size Conductor (mm2) Stranding Stud Size Dim A Dim B Dim C Dim D Dim F Dim G (mm) (mm) (mm) (mm) (mm) (mm) 76B - 00 18 21 22 - - 2 - - 2 - - 2 - - 2 - - 2 - - 2 - - - - 2 - - 2 - - 2 - - 2 - - 2 - - 2 Part Nos Reel/Pack size 9-1200106-4 1-1627714-1 1-1627714-0 1-1661591-6 5-1200128-0 1-1200095-2 1-1627725-0 1-1200125-8 1-1200128-4 1-1627716-0 1-1627717-0 2-1661591-1 6-1200120-6 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 Packs of 25 4 Copper Lugs & Links H1422B M6 54.0 20.6 3.2 27.0 23.0 11.0 H1422A M8 54.0 20.6 3.2 27.0 23.0 11.0 H1422 M10 54.0 20.6 3.2 27.0 23.0 11.0 H1423 70.0 19/2.14 M12 54.0 20.6 3.2 27.0 23.0 11.0 H1423A M16 54.2 27.5 2.4 27.0 22.0 11.0 H1443 M11 54.0 22.2 4.7 27.0 23.0 11.0 H1439 M20 76.0 28.6 3.5 45.0 25.4 11.0 H1424B M6 57.2 25.4 4.0 27.0 27.0 13.4 H1424C M8 57.2 25.4 4.0 27.0 27.0 13.4 H1424 95.0 37/1.78 M10 57.2 25.4 4.0 27.0 27.0 13.4 H1425 M12 57.2 25.4 4.0 27.0 27.0 13.4 H1440 M16 75.5 27.0 3.7 45.0 25.4 13.4 H1438 M20 75.5 28.6 3.5 45.0 25.4 13.4 Notes (cont’d): - all lugs made of Tin Plated seamless copper tube - suitable for copper conductors with wire range of 0.5-1000 mm2 (wire size marked on lug) - tested to AS/NZS 4325.1:1995 - “No. of Crimps” indicates crimps required using various tools No. of Crimps Uninsulated Copper Crimp Links Conductor Stranding Length A Internal (mm) Diam (mm) No. of Crimps H1451 0.5 1/0.80 22.0 2.1 00 2 18 21 22 - H1467 H1452 2.5 4.0 7/0.67 7/0.85 22.0 22.0 2.5 3.3 2 2 1 - - 2 2 - 1 1 3 - 2 2 2 2 2 2 2 - 2 2 2 2 2 2 2 2 2 H1453 6.0 7/1.04 22.0 3.7 H1454 10.0 7/1.35 22.0 4.7 H1455 16.0 7/1.70 44.0 5.5 H1456 20.0 19/0.44 44.0 6.3 H1458 25.0 19/1.35 48.0 7.1 H1488 35.0 19/1.53 48.0 8.4 H1460 50.0 19/1.78 48.0 9.5 H1461 70.0 19/2.14 51.0 11.0 H1462 95.0 37/1.78 54.0 13.4 Notes: - all sizes of crimp links are compatible with Imperial size cables - “No. of Crimps” indicates crimps required using various tools Part Nos Reel/Pack size 1-1627734-1 1-1627734-0 1-1627746-0 1-1627735-0 2-1661591-3 2-1661591-4 1-1627737-0 1-1627738-0 9-1200100-5 2-1661591-5 1-1627751-0 2-1661591-6 2-1661591-7 2-1661591-8 Pack of 25 Pack of 100 Pack of 100 Pack of 25 Pack of 50 Pack of 50 Pack of 50 Pack of 50 Packs of 50 Pack of 50 Pack of 25 Pack of 25 Pack of 20 Pack of 20 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION4 Product Code Wire Size (mm2) 47 Product Guide Copper Lugs & Links Pre-insulated Copper Crimp Links 4 Style 1. Style 2. Copper Lugs & Links Style 3. Product Code RBY Wire Size Max Insul Length A (mm2) Diam (mm) (mm) Tooling Part Nos Reel/Pack size Crimp Links with Parallel Splice Conductor (Style 1) H2068 RED 0.5-1.5 3.2 15.9 H2069 BLUE 1.5-2.5 4.0 7.9 H2070 YELLOW 2.5-6.0 5.5 20.4 #76B, #11C, #11B, #63-4B, #102, #120 #76B, #12C, #12B, #63-4U, #102, #120 #76B, #13B, #63-5U, #102, #120 1-1659218-0 1-1659219-0 1-1659220-0 Pack of 100 Pack of 100 Pack of 50 Crimp Links with Centre Dimple (Style 2) H2071 RED 0.5-1.5 3.2 22.2 #76B, #11C, #11B, #63-4B, #102, #120 H2072 BLUE 1.5-2.5 4.0 25.4 #76B, #12C, #12B, #63-4U, #102, #120 H2073 YELLOW 2.5-6.0 5.0 27.0 #76B, #13B, #63-5U, #102, #120 1-1659221-0 1-1659221-1 3-1200113-9 1-1659222-0 1-1659222-1 1-1659223-0 Pack of 50 Box of 1,000 Pack of 15 Pack of 100 Box of 1,000 Pack of 50 1-1659402-0 1-1659403-0 1-1659404-0 Pack of 50 Pack of 50 Pack of 50 Supergrip Splice (Style 3) H3910 RED 0.5-1.5 4.0 31.0 #76B, #11C, #11B, #63-4B, #102, #120 H3911 BLUE 1.5-2.5 4.6 31.0 #76B, #12C, #12B, #63-4U, #102, #120 H3912 YELLOW 2.5-6.0 6.2 41.0 #76B, #13B, #63-5U, #102, #120 Notes: - all lugs made of Tin Plated seamless copper tube with PVC insulation - centre dimple to ensure correct conductor traverse inside link Style 1. Parallel splice conductor area shown is total of two (or more) conductors to be connected parallel. Ideal for inline joints between uneven sized conductor – vinyl insulation. Style 2. Centre dimple to ensure correct conductor positions – vinyl insulation. SECTION4 48 Style 3. Supergrip butt splice with translucent insulation (to ensure correct conductor insertion) and depressed centre to enable use in appropriate ratchet crimp tool without removal of stopper. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Wire Splices & Solder Sleeves 5 Heatshrinkable Wire Crimp Splices Heatshrinkable Wire Solder Sleeves For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION5 From crimp sleeves with heatshrink protection, to full solder splicing, our range is extensive, cost-effective and reliable - just what you expect from Tyco Electronics. Wire Splices & Solder Sleeves Products covered in this Section: 49 Product Guide Wire Splices & Solder Sleeves Heatshrinkable Crimp Splices Raychem Crimp Splices 5 Leading the way in polymer technology, our range of crimp splices offer economy and high performance. Wire Splices & Solder Sleeves DuraSeal: High Performance Nylon, Encapsulant-lined, Heatshrinkable Wire Splices Product Overview: In-line strain relief
Resistance to moisture and abrasion
Protection from wire pull-out
Easy installation - just crimp & heat
UL and CUL listed
 PolyCrimp: Economical Polyolefin, Encapsulant-lined, Heatshrinkable Wire Splices One-piece design with pre-installed crimp barrel
Adhesive lined, dual wall polyethylene tubing provides strain relief and wire protection in harsh environments
Translucent tubing for inspection of wire crimp
Different wire sizes are colour coded for easy identification
Easy installation - just crimp & heat
SECTION5 50 DuraSeal and PolyCrimp products insulate and protect electrical connections from mechanical abuse, wire pull-out, and abrasion while resisting water, salt, and other contaminants. by providing a tough, environmentally sealed wire connection. Their crimp barrel is encased in a rugged, heat-shrinkable tubing lined with a special hot-melt adhesive, that resists damage from abrasions and cuts. Both devices retain flexibility and impact-resistance long after similar products have become brittle. Both accommodate wire gauge sizes from 22 to 10 AWG. And both are colour-coded for easy identification of gauge sizes, yet are transparent for inspection of the finished splice. DuraSeal features nylon insulation, with PolyCrimp offering a lower cost polyolefin insulation. Applications - Automotive cable harness repairs - Alarm installation - Marine cable harnesses - Telecommunication cable splicing - Pump motor wiring - General industrial For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Wire Splices & Solder Sleeves Heatshrinkable Crimp Splices (cont’d) Electrical • Dielectric strength - 2500 VAC • Insulation resistance - 1000 Megohms at 100VDC • Voltage rating - 600 VAC max. Chemical Meets electrical test after conditioning in diesel fuel, brake fluid, ASTM fuel C and engine degreaser DuraSeal Product Code D-406-0001 D-406-0002 D-406-0003 Butt Splice Dimensions A min L nom Colour (mm) (mm) 3.68 31.75 Red 4.57 31.75 Blue 6.35 31.75 Yellow Wire Dimensions Conductor Insulation OD Insulation OD (AWG) max (mm) min (mm) 22-18 3.56 1.40 16–14 4.45 2.03 12-10 6.22 2.79 Butt Splice Dimensions A min L nom Colour (mm) (mm) 3.68 37.5 Red 4.57 37.5 Blue 6.35 38.1 Yellow Wire Dimensions Conductor Insulation OD Insulation OD (AWG) max (mm) min (mm) 22-18 3.56 1.40 16–14 4.45 2.03 12-10 6.22 2.79 5 Wire Splices & Solder Sleeves Mechanical • Operating temperature: -55˚C to 125˚C • Minimum shrink temperature: 150˚C • Shrink ratio: approximately 2 to 1 • Wire pullout after crimping and recovery*: Red - 6.8kg Blue - 18.14kg Yellow - 22.7kg *when minimum wire gauge specfied is installed Part Nos Pack Size 1-1197480-4 5-1193408-9 0-1190796-1 1,000 1,000 500 Part Nos Pack Size 8-1199945-7 7-1199945-2 6-1199945-8 1,000 1,000 500 PolyCrimp For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION5 Product Code C-203-01 C-203-02 C-203-03 51 Product Guide Wire Splices & Solder Sleeves Heatshrinkable Solder Splices 5 SolderSleeves: Heatshrinkable Solder Wire Splices Wire Splices & Solder Sleeves Product Facts Transparent polyolefin sleeve provides encapsulation, crimp inspection, strain relief, & insulation
Pre-fluxed solder preform provides a controlled soldering process
One-piece design makes installation easy and lowers installation cost
UL and CUL recognised
R Applications In-line wire splices. Product Options Product Series CWT Minimum Wire Temperature Rating 85°C Product Selection Process 1. Determine wire gauge sizes for both sides of splice. 2. Determine number of wires (one or two wires) for each side of splice. 3. Select part numbers from the table on the next page SECTION5 52 Maximum Operating Temperature 125°C Intended Application Environment Splashproof Wires 16 AWG (1.21 mm2) and larger, and wires having more than 19 strands, should be pre-tinned prior to splicing, to obtain the optimum solder joint quality. For wires sizes smaller than 26AWG, contact Tyco Electronics. If the application has more than one size of wire per side, or more than two wires on either side, consult Tyco Electronics for assistance with product selection. While all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Wire Splices & Solder Sleeves Heatshrinkable Solder Splices (cont’d) SolderSleeve Wire Splices - CWT Series Selector Guide One-to-One Wire Splice Multiwire Splice 1.50 [.060] 1.50 [.060] 3.00 [.120] 2.50 [.100] 16 AWG (CMA 2426) [1.21 mm2] 22 AWG (CMA 754) [0.38 mm2] 2.25 [.090] 1.50 [.060] 2 at 22 AWG (CMA 1508) [0.38 mm2] 18 AWG (CMA 1900) [0.24 mm2] Total CMA = 3180 Total mm2 = 1.59 Total CMA = 3408 Total mm2 = 1.71 Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Wire Splices & Solder Sleeves CMA/mm2 Examples 5 SECTION5 Side A: Side B: Size and Number of Conductors Size and 26 AWG 24 AWG 22 AWG 20 AWG Number of 1 2 1 2 1 2 1 2 Conductors 26 AWG 1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 2 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 24 AWG 1 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 2 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 22 AWG 1 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 20 AWG 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 18 AWG 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 16 AWG 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 14 AWG 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 2 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 12 AWG 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 Side A: Side B: Size and Number of Conductors Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG Number of 1 2 1 2 1 2 1 2 1 Conductors 26 AWG 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 24 AWG 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 22 AWG 1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 2 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 20 AWG 1 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 18 AWG 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 2 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 16 AWG 1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 2 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 14 AWG 1 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 2 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 12 AWG 1 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 Notes: For other splice options, including splicing of two different wire sizes in one side of a splice, or for larger or custom wire sizes, contact Tyco Electronics. 53 Product Guide Wire Splices & Solder Sleeves Heatshrinkable Solder Splices (cont’d) 5 Wire Splices & Solder Sleeves Product Code CWT-9001 CWT-9002 CWT-9003 CWT-9004 CWT-9005 Size Code Product Color Rev Items 3 & 4 C Clear B Red B Blue B Yellow B Grey Product Dim L max A min (mm) (mm) 26 1.7 42.0 2.7 42.0 4.5 42.0 6.0 42.0 7.0 Conductor Dim B min B max (mm) (mm) 0.4 1.7 1.3 2.7 1.8 4.5 2.8 6.0 3.2 7.0 Selection Guide Total mm2 Total CMA min max min max 0.3 0.8 450 1,500 0.8 2 1,250 3,500 2 4 2,500 7,200 4 6 6,100 19,000 6 10 12,000 25,000 Part Nos Pack size 1-1190419-5 4-1193522-7 4-1190832-5 3-1195426-6 2-1190624-2 Pack of 100 Pack of 100 Pack of 100 Pack of 100 Pack of 100 MATERIAL (refer diagram above): 1. Insulation Sleeve: Transparent, heat-shrinkable, radiation cross-linked modified polyolefin. 2. Solder Preform with Flux: Solder: TYPE CD18 per ANSI J-STD-006. Flux: TYPE ROM1 per ANSI J-STD-004. 3. & 4. Meltable Rings: Thermally stabilised thermoplastic Colours as per table above. APPLICATIONS: - These controlled soldering devices are designed to splice tin plated or bare copper stranded wires rated for at least +85°C. - Temperature range: -55°C to +125°C. - For installation procedure and application equipment consult technical document RPIP-850-00. Heatshrinkable Splice Tools Raychem AD-1522 Crimp Tool Tool has preset crimp depth to ensure optimum crimping, while avoiding crushing of conductors or insulation. SECTION5 54 Suitable for PolyCrimp & DuraSeal crimp splices. Part No: 2-1190361-8 Raychem HL2305LCD Heat Gun This tool has three air flow settings and variable heat control. Optional adaptors are available for use with heatshrink tubing, or solder or heatshrink crimp sleeves. An optional bench stand is available. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Terminal Blocks 6 Terminal Blocks - Fixed Screw Type - QC Type - Rail Mount Type For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION6 In addition to our Buchanan range (which covers Eurostyle, Barrier Strip, Card edge, Europa and NEMA styles), we offer customers who require economy products, a range of AMP and UTILUX terminal blocks. Ideal for Industrial applications, such as in air-conditioning, heating and ventilation equipment, or a range of other Industrial Machinery applications, our range suits voltages up to 600VAC (eg power feeds to peripheral devices). Terminal Blocks Products covered in this Section: 55 Product Guide Terminal Blocks Fixed Screw Terminal Block 6 Product Description: • All parts rated 80 amps at 600VAC • Fixed screw wire termination makes for easy terminations • Barrier strips minimise risk of short circuits • Optional jumper links and covers provide design • Flexibility at a low cost Terminal Blocks H2502 4 WAY (120 L X 45 W) H2501 6 WAY (120 L X 45 W) H2511 4 WAY (86 L X 45 W) H2512 5 WAY (104 L X 45 W) Links Cover Securing Nut Clear Polycarbonate Covers Bridging Link SECTION6 56 Product Code (Term. Block) Type H2501N H2501EN H2502 6 way 6 way 4 way H2502E 4 way H2511N 4 way H2512N 5 way Includes: Brass N/P 5mm studs, nuts, spring & flat washers, H2501M slotted link Brass N/P 5mm studs, nuts, spring & flat washers, H2501L solid link Brass N/P OBA studs, nuts, spring washers, H2502L solid link Brass N/P OBA studs, nuts, spring washers, H2502M slotted link Brass N/P 5mm studs, nuts, spring washers, H2501L solid link Brass N/P 6mm studs, nuts, spring washers, H2501L solid link AMP rating at 600V AC 80 80 80 80 80 80 Links H2501M slotted H2501L solid H2502L solid H2502M slotted H2501L solid H2501L solid Clear Poly. Covers Cover Securing Nut H2516 H2517 H2508 H2508 H2516 H2517 H2508 H2508 H2516 H2517 H2516 H2517 - H2509 H2509 H2509 H2509 - - - For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Terminal Blocks 12-Way Screw Type Terminal Strip Product Description: • Melamine body • Phosphor bronze wire protector prevents clamping screw from pinching wire conductors • Clamping contact is vibration-proof • Can be cut to length (if additional terminal blocks unused) 6 Terminal Blocks H2519 LENGTH 133mm TB Series Modular Quick Connect (QC) Terminal Block See Specification Guide (for specifying terminal styles required) on following page. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION6 Product Description: • Two models available: - Without barrier strip - With barrier strip • Features modular design - simply select terminal receptacles as required (suits 6.3mm QC receptacles, with QC terminals supplied to your specifications) • Available in 1 to 17 stations (including mounting holes) • Mounting holes 4.8mm diameter (hole centres at 11.1mm apart) • All parts rated 20 amps (for screwed connections) • Active (A), Neutral (N), Earth (E), engraving available • Plating is an optional extra • Special blocks can be made to suit individual requirements • Used by all leading Domestic Appliance Manufacturers • Manufactured to Australian standards 57 Product Guide Terminal Blocks Quick Connect (QC) Terminal Block - Specification Guide 6 Terminal Blocks SECTION6 58 Order Guide: 1 - Select the row showing the number of positions (including fxing holes) required (3-15 available) 2 - In each square, indicate the tab type required (note: must start and end with a fixing hole “X”) 3 - A typical 4-way, 6-hole block would look like this: 4 - “•“ denotes position of screw 5 - Below terminal type, indicate as A (for Active), N (for Neutral), P (for Positive), or E (for Earth). 6 - Other tab variations available on request For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Terminal Blocks Quick Connect (QC) Strip Terminal Block With Barrier Strip - Specification Guide 6 Terminal Blocks 4 - “•“ denotes position of screw For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION6 Order Guide: 1 - Select the number of positions (including fxing holes) required (4-13 available) 2 - In each square, indicate the tab type required (note: must start and end with a fixing hole “X”) 3 - A typical 4-way, 6-hole block is shown in the example above 59 Product Guide Terminal Blocks Rail Mount Terminal Blocks Product Description: • Manufactured in melamine • Standard colour is orange • Higher current ratings may be obtained at lower ambients 6 Terminal Blocks 50mm 66mm Product Code H2608 (1) (6) SECTION6 60 (2) (3) (4) (7) Rated at 600V AC 25 amps 12mm width Conductor Size (mm2) 0.5-10 (5) (8) (9) Product Code Accessories H2609(1) Standard End Plate (melamine) H3865(2) Partition H2232(3) End Clamp (Nylon) H2233(4) 460mm Mounting Rail H2233A(5) 1 metre Mounting Rail H2234A(6) 1 metre Locking Pin H2633(7) *Bridging Link H2650(8) Disconnect Plug +Lip Blade Terminal H4207(9) +Lip Blade Terminal H4208(9) +Lip Blade Terminal H4209(9) Notes: *Bridging Link H2633 supplied in either 2 holes or 10 holes. Specifiy Cat. No. H2633-2 or H2633-10, +See also Lip Blade Terminal part numbers in Section 2 - Pre-Insulated Terminals For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Terminal Blocks Range Rail Mount Terminals Blocks Product Description: • Manufactured in melamine • Standard colour is orange • Higher current ratings may be obtained at lower ambients 6 Bar Combinations Terminal Blocks 49mm Standard Current Bar Vee shaped Current Bar 40mm 12mm width Product Rated at Conductor Code 600V AC Size (mm2) H2238 48 amps 0.5-10 H2238V 65amps 2.5-12 Notes: - “Vee” shaped current bar accommodates a larger conductor, hence higher current rating. (1) (2) (6) (3) (4) (7) (5) (8) (9) For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION6 Product Code Accessories H2239(1) Standard End Plate (melamine) H3863(2) Partition H2232(3) End Clamp (Nylon) H2233(4) 460mm Mounting Rail H2233A(5) 1 metre Mounting Rail H2234A(6) 1 metre Locking Pin H2236M(7) Link support and screw H2631(8) Bridging Link +Lip Blade Terminal H4207(9) +Lip Blade Terminal H4208(9) +Lip Blade Terminal H4209(9) Notes: +See also Lip Blade Terminal part numbers in Section 2 - Pre-Insulated Terminals 61 Product Guide Terminal Blocks Stud Type Rail Mounted Terminal Blocks Product Description: • Vibration-resistant design to reduce risk of connections loosening • Stud type blocks mean that ring/eye or fork/slotted terminals can be used to ensure more positive connections • Voltage – 500V max. conductor 7/1.70mm copper 6 Terminal Blocks Product Rated at Code 600V AC H3820 30 amps Notes: - H3820 is made of Nylon 66 1200C - Hardware made of Stainless Steel (1) (6) SECTION6 62 Product Code H3821(1) H3865(2) H3822(3) H3823(4) H3824P(5) H2234A(6) H2233(7) H2233A(8) H2232(9) (2) (3) (7) (4) (8) Conductor Type 7 / 1.70mm (5) (9) Accessories End Plate Partition Cover (standard length 2m) Marker Strip Bridging Link 1 metre Locking Pin 460mm Mounting Rail 1 metre Mounting Rail Nylon End Clamp For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories 7 Plastic Cable Wrap Cable Ties Heatshrink Tubing & Cable End Caps Pin Mounting Clips Test Clips For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 We do more than just terminate wires! We provide products to protect and mount cable harnesses and wire looms, as well as label them. Accessories Products covered in this Section: 63 Product Guide Accessories Plastic Cable Wrap AMP Spirap: Cable Management & protection made easy 7 Overview : Accessories
Provides abrasion protection for wires, cables, tubing, and hoses
Attractive — makes neat, compact uniform bundles
Break-out at any point along the bundle
Moisture resistant — will not hold “cable-rotting” moisture
Meets commercial and MIL-spec specifications
Available in three sizes covering from 1.6mm to 100mm diameter bundles
Available in six materials to accommodate any application need
Quickly applied by hand or by supplied hand tool Performance Characteristics Operating Temperature Range: Polyethylene— -76.1°C min.; 101.7°C max. Flame Retardant Polyethylene— -22.2°C min.; 93.3°C max. Nylon— -100°C min.; 148.9°C for 600 hrs max.; 121.1°C for 3,000 hrs max. SPIRAP Hand Tool Part Number 500901 Furnished with each box, the SPIRAP Hand Tool increases the speed of application and permits uniform wrapping along the bundle length. The hand tool is slotted for 3.18mm, 6.35mm and 12.70mm SPIRAP tubing. Fluoropolymer— -267.8°C min.; 260°C max. Outdoor Polyethylene— -76.1°C min.; 101.7°C max. Outdoor Nylon— -100°C min.; 110°C for 100 hrs max; 93.3°C for 700 hrs max. SECTION7 64 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories Plastic Cable Wrap (cont’d) AMP Spirap Selector Charts Depending on your wire or cable bundle diameter and length, use these charts to calculate the length of Spirap required for your specific application. 7 Accessories A B C Material Polyethylene (nat) Flame Retardant Polyethylene (white) Fluorpolymer (nat) Outdoor Polyethylene (black) Outdoor Nylon (black) Max. Bundle Dia. Range 1.59 to 12.70 4.76 to 50.8 9.53 to 101.6 4.76 to 50.8 9.53 to 101.6 1.59 to 12.70 4.76 to 50.8 9.53 to 101.6 1.59 to 12.70 4.76 to 50.8 4.76 to 50.8 9.53 to 101.6 1.59 to 12.70 4.76 to 50.8 9.53 to 101.6 A 3.18 6.35 12.70 6.35 12.70 3.18 6.35 12.70 3.18 6.35 6.35 12.70 3.18 6.35 12.70 Dimensions B C .79 5.54 1.14 9.53 1.57 12.70 1.14 9.53 1.57 12.70 .38 5.54 .58 9.53 .81 12.70 .25 5.54 .51 9.53 1.14 9.53 1.57 12.70 .25 5.54 .58 9.53 1.57 12.70 Length m/Box 30.48 130.48 15.24 15.24 15.24 30.48 15.24 15.24 15.24 15.24 20.48 15.24 15.24 15.24 15.24 Part Nos 500000-2 500001-2 500002-1 500004-1 500005-1 500013-2 500015-1 500017-1 500023-1 500024-1 500030-2 500031-1 500035-1 500036-1 500037-1 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 Nylon (nat) O.D. Size 3.18 6.35 12.70 6.35 12.70 3.18 6.35 12.70 3.18 6.35 6.35 12.70 3.18 6.35 12.70 65 Product Guide Accessories Nylon Cable Ties Whether standard ties for securing wire or cable looms inside equipment enclosures, or specialty ties for securing and identifying cables, our AMP-TY & UTI-Tie cable ties offer the flexibility you need at a competitive price. And with innovative products such as AMP identification ties with label holders, you’ll find our range a little different from most. 7 UTI-Tie Standard Cable Ties Accessories Dimensions (Approximate) Length Width Thickness 75mm 2.5mm 1.14mm 100mm 2.5mm 1.14mm 190mm 4.8mm 1.19mm 280mm 4.8mm 1.27mm Part Number Colour 5-1200119-1 8-120093-8 1200101-6 6-1200114-4 2-1200096-5 9-1200129-1 9-1200105-7 1200105-5 Natural Black Natural Black Natural Black Natural Black Minimum Tensile Strength Maximum Bundle Diameter 80 N 18mm 80 N 25mm 222 N 55mm 134 N 81mm Package Quantity 100 100 100 100 100 100 100 100 Natural = suitable for Indoor use Black = suitable for Outdoor use (ie UV protected) SECTION7 66 AMP-TY Clamp Tie with 360° Compression Perfectly round compression, good for use on hoses. 8 205.46 .182 4.63 .046 1.17 4-569654-9 Natural 60 lbs. 27.2 kg 1.75 44.45 100 16 406.86 .302 7.67 .078 1.98 1-569655-9 Natural 120 lbs. 54.4 kg 4.00 101.6 50 AMP-TY Stud Mount for 1/4-20 UNC Stud Slides on and is retained by premounted stud. Other lengths available. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories Nylon Cable Ties (cont’d) AMP-TY Heavy Duty Cable Ties ® Dimensions (Approximate) Length Width Colour 3-603225-9 3-603225-0 4-603225-9 4-603225-0 3-604773-9 3-604773-0 1-604773-9 1-604773-0 4-603222-9 4-603222-0 Natural Black Natural Black Natural Black Natural Black Natural Black Thickness 226.0 7.59 1.60 390.0 7.7 1.98 756.0 7.57 1.91 Minimum Tensile Strength Maximum Bundle Diameter 534 N 50.8 534 N 101.6 534 N 222 Package Quantity Government Designation* 500 500 50 50 500 500 100 100 50 50 — — — — MS3367-3 7 Accessories Part Number MS3367-6 *Meets or exceeds the requirements of MIL-S-23190, Type I, Class 1. AMP-TY Heavy Duty Lashing Cable Ties ® Dimensions (Approximate) Length Width Thickness 516.4 12.5 1.9 737.2 12.5 2.2 891.3 12.5 2.2 891.3 12.5 2.2 Part Number Colour 5-608689-0 Black 5-608697-0 Black 5-608690-0 Black 5-608691-0* Black Part Number Colour 2-608692-9 1-608692-9 1-608692-0 Natural Natural Black 1-604476-9 1-604476-0 Natural Black Minimum Tensile Strength Maximum Bundle Diameter 1112.5 N 127.0 1112.5 N 203.2 1112.5 N 254.0 1112.5 N 254.0 Package Quantity 25 25 25 25 *Releasable. Dimensions (Approximate) ® Perfect for prototype construction and service requiring the addition of wires on existing harnesses. Length Width Thickness 165.0 4.72 1.47 216.0 3.99 1.24 Minimum Tensile Strength Maximum Bundle Diameter 222.5 N 34.93 178 N 50.8 Package Quantity 1000 100 100 100 100 Note: Releasable Heavy Duty Lashing Cable Ties are shown above. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 AMP-TY Releasable Cable Ties 67 Product Guide Accessories Nylon Cable Ties (cont’d) AMP-TY Screw Mounting Cable Ties ® 7 Accessories SECTION7 68 One-piece, all-nylon ties for quick, simple cable mounting. Bundling and mounting are done with one unit. Dimensions (Approximate) Length Width Thickness 111.0 2.52 1.07 162.0 3.61 1.17 215.0 4.78 1.24 408.0 4.75 1.40 413.0 7.80 2.03 Mounting Hole Size #4 Screw #8 Screw #10 Screw #10 Screw 1/4" Screw Part Number Colour 1-603231-9 1-603231-0 2-608693-0 1-608693-9 1-608693-0 2-608694-9 2-608694-0 1-608694-9 1-608694-0 2-608695-9 2-608695-0 1-608695-9 1-608695-0 4-608696-9 4-608696-0 Natural Black Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Minimum Tensile Strength Maximum Bundle Diameter 80.1 N 19.1 133.5 N 31.75 222.5 N 44.45 222.5 N 101.6 534 N 101.6 Package Quantity 100 100 1000 100 100 1000 1000 100 100 1000 1000 100 100 50 50 AMP-TY Double Head Cable Ties Designed to harness two cables simultaneously. The second loop may also serve as a positioning device for a single cable. Dimensions (Approximate) Length Width Thickness 210.0 4.70 1.17 390.0 4.7 1.4 Part Number Colour 1-608698-9 1-608698-0 Natural Black 1-608700-0 Black Minimum Tensile Strength Maximum Bundle Diameter 222.5 N 19.05 222.5 N 50.8 Package Quantity 100 100 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories Nylon Cable Ties (cont’d) AMP-TY Identification Cable Ties A Tie and identify bundles of cable in one operation. Large flat area for imprinting or writing the required information. 7 B Accessories C D E Style A C B B D Part Number Colour 1-608701-9 Natural Length Width Thickness 103.0 2.49 1.04 110.0 2.46 .94 1-603230-9 Natural 2-608702-9 1-608702-9 Natural Natural 203.0 4.70 1.17 381.0 4.70 1.40 203.0 4.65 1.19 203.0 4.65 1.19 2-608703-9 Natural 3-608704-9 4-608704-9 Natural Natural 6-608789-9 Natural Minimum Tensile Strength Maximum Bundle Diameter Marking Pad Size 80.1 N 19.1 24.18 x 7.37 80.1 N 19.1 Package Quantity Government Designation* 100 MS3368-5-E 18.69 x 7.80 100 — 1000 100 MS3368-1-A 1000 MS3368-2-A 500 50 MS3368-3-C 200 MS3368-4-D 222.5 N 44.45 24.54 x 11.05 222.5 N 101.6 52.71 x 10.90 222.5 N 44.45 22.17 x 27.18 222.5 N 44.45 22.17 x 44.45 *Meets or exceeds the requirements of MIL-S-23190, Type II, Class 1. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 E Dimensions (Approximate) 69 Product Guide Accessories Cable Tie Accessories AMP-TY Cable Tie Mount (Screw Type) Part No. 2-350087-0 Pack of 1000 Note: Screw not included 7 Accessories AMP-TY Two-Way Cable Tie Mount Permits entry from two sides. Available in two sizes. ® AMP-TY Four-Way Cable Tie Mount Permits entry from four sides. Available in two sizes. ® SECTION7 70 Accommodates ties with maximum tensile strength of 220N Part No. 1-350087-0 Pack of 100 AMP-TY Cable Tie Swivel Mount with Adhesive Back and Screw Holes (4.75mm diam.) 9.6mmx x 15.2mm, #6 Screw Hole, without Adhesive Back. Accommodates ties with maximum tensile strength of 220N Part No. 608801-1 Pack of 100 28.7mm x 28.7mm, #6 Screw Hole, with Adhesive* Back. Accommodates ties with maximum tensile strength of 220N Part No. 608800-1 Pack of 100 19mm x 19mm, two #4 Screw Holes, with Adhesive* Back. Accommodates ties with maximum tensile strength of 220N Part No. 608802-1 Pack of 100 28.7mm x28.7mm, two #8 Screw Holes, with Adhesive* Back. Accommodates ties with maximum tensile strength of 220N Part No. 608803-1 Pack of 100 25mm x 25mm, two .4.8mm Dia. Screw Holes, with Adhesive Back. Accommodates ties with maximum tensile strength of 130N Part No. 607847-1 Pack of 100 *The rubber-based adhesive backing on these mounts has a tensile strength of 26.7 N per square inch. This rating applies in temperatures from -45°C to 82°C. For best performance, mounts should be applied to a smooth, clean, dry, and oil-free surface. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories Cable Tie Tooling Utilux Cable Tie Installation Tool #TG9 DESCRIPTION FEATURES ................................... Heavy duty steel, manual cut off RANGE.......................................... Suitable for 2.5 to 10mm wide Uti Ties SIZE.............................................. 190mm Utilux Cable Tie Installation Tool #69 Accessories WEIGHT........................................ 320g 7 DESCRIPTION FEATURES ................................... Robust, Tension adjusting dial, auto cut off RANGE.......................................... Suitable for 2 to 4.8mm wide Uti-Ties SIZE.............................................. 165mm WEIGHT........................................ 210g SECTION7 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 71 Product Guide Accessories HeatShrink Tubing HFT5000: Heat-Shrinkable, Abrasionresistant Heatshrinkable Fabric Tubing 7 Accessories SECTION7 72 Product Overview: Highly flexible woven fabric tubing
Polyethylene/polyester construction for excellent abrasion resistance
Halogen free
Heat-shrinkable, to grip substrates tightly without additonal fixing
2:1 shrink ratio for easy installation onto different substrate diameters and sizes
Highly flexible woven fabric construction for easy, compliant installation onto awkward substrates such as bent hoses
Outstanding abrasion resistance over a wide temperature range
Easily cut with standard industrial cutting equipment
Resistance to harsh environments
Multifilament construction that ensures soft, safe handling
Low shrink temperature for safe installation onto heat sensitive substrates
Specifications/Approvals Applications Installation Operating Temperature Range Designed primarily to provide mechanical abrasion protection for components such as rubber hoses, plastic pipes, and harness wiring bundles. Also suitable for other applications, such as noise and rattle suppression. Minimum shrink temperature: 80°C 3,000 hours: -40°C to 125°C Minimum full recovery temperature: 110°C Maximum storage temperature: 60°C 1,000 hours: -40°C to 150°C The woven construction makes HFT5000 extremely flexible and resistant to trapping water, heat and humidity. Provides outstanding abrasion, chafing and cutting protection, even at high temperatures. Series HFT5000 UL E199379 Raychem RW-2060 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories HeatShrink Tubing (cont’d) Product Dimensions 7 Inside Diameter (mm) Minimum Expanded Maximum Recovered as Supplied After Heating Recovered Wall Part Nos Spool Size (m)/ Min Order Qty (m) Standard Sizes HFT5000-12/6-0-SP HFT5000-20/10-0-SP HFT5000-30/15-0-SP HFT5000-40/20-0-SP HFT5000-50/25-SP HFT5000-60/30-0-SP HFT5000-70/35-0-SP 12 ± 0.2 20 ± 0.2 30 ± 0.2 40 ± 0.2 50 ± 0.3 60 ± 0.3 70 ± 0.4 6 10 15 20 25 30 35 8-1198112-7 2-1198113-0 6-1198112-7 4-1198113-4 5-1198112-5 2-1198113-4 7-1198112-4 500/500 400/400 400/400 300/300 200/200 200/200 150/150 Non-Standard Sizes HFT5000-25/12-0-SP HFT5000-34/17-0-SP HFT5000-80/40-0-SP 25 ± 0.2 34 ± 0.2 80 ± 0.2 12 17 40 4-1198113-7 4-1198112-1 3-1198240-3 400/400 350/350 100/100 Accessories Product Code Additional Ordering Information Colour Standard packaging Ordering description Standard = Black On spools Specify product name, size and color (for example, HFT5000-12/6.0) APPLICATIONS: - Automotive & marine cable harnesses. - Industrial machinery. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 MATERIAL: 1. Warp Material: Polyester 2. Weft Material: Irradiated modified polyolefin 3. Coating: Modified polyolefin 73 Product Guide Accessories HeatShrink Tubing (cont’d) Versafit: Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing 7 Accessories SECTION7 74 Product Facts 2:1 shrink ratio Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components
Very flexible; doesn’t easily wrinkle when bent
Highly flame-retardant
Hot stamps extremely well
Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials
Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances

ATUM: Semi-flexible, General Purpose, Adhesive-lined, Moisture-proof Heathrinkable Tubing Applications Installation Operating Temperature Range Cost-effective choice for many commercial and military applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections for commercial applications. Versafit: Versafit: -55°C to 135°C Minimum shrink temperature: 70°C ATUM: -55°C to 110°C Minimum full recovery temperature: 90°C ATUM: Minimum shrink temperature: 80°C Minimum full recovery temperature: 110°C Product Facts 3:1 shrink ratio (4:1 avail) High shrink ratio mean fewer part numbers cover a wider range of substrates
Adhesive lining ensures moisture-proof sealing
Ideal for wire splices, harness breakouts & cable end seals

Specifications/Approvals Series Versafit ATUM Military ® E35586 VW-1 600 V, 125°C E85381** LR31929 VW-1 600 V, 125°C - Raychem AMS-DTL-23053/5*, Classes 1 & 3 RW-3009 AMS-DTL-23053/4 Class 3** - * Formerly MIL-I-23053/5 and MIL-DTL-23053/5 ** Black only For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories HeatShrink Tubing (cont’d) 7 Versafit Product Dimensions Inside Diameter (mm) D - Minimum Expanded d - Maximum Recovered as Supplied After Heating 1.63 ± 0.2 0.6 1.85 ± 0.2 0.8 2.79 ± 0.2 1.2 3.43 ± 0.2 1.6 5.21 ± 0.3 2.4 7.11 ± 0.3 3.2 10.16 ± 0.4 4.8 13.72 ± 0.4 6.4 16.90 ± 0.4 8.0 20.45 ± 0.4 9.5 25.53 ± 0.4 12.7 33.40 ± 0.7 15.9 39.88 ± 0.8 19.1 52.83 ± 1.0 25.4 78.49 ± 1.0 38.1 104.14 ± 1.3 50.8 VERSAFIT-3/64 VERSAFIT-1/16 VERSAFIT-3/32 VERSAFIT-1/8 VERSAFIT-3/16 VERSAFIT-1/4 VERSAFIT-3/8 VERSAFIT-1/2 VERSAFIT-5/8 VERSAFIT-3/4 VERSAFIT-1 VERSAFIT-1 1/4 VERSAFIT-1 1/2 VERSAFIT-2 VERSAFIT-3 VERSAFIT-4 Notes: *Wall thickness will be less if tubing recovery is restricted during shrinkage. Recovered Wall W - Thickness* After Heating 0.40 ± 0.08 0.43 ± 0.08 0.51 ± 0.08 0.51 ± 0.08 0.51 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.76 ± 0.08 0.76 ± 0.08 0.89 ± 0.12 1.02 ± 0.15 1.02 ± 0.15 1.14 ± 0.16 1.27 ± 0.20 1.40 ± 0.23 Part Nos 2-1192851-4 2-1194388-0 5-1193905-6 0-6003324-5 5-1193906-0 0-1193626-8 7-1193907-5 2-1193908-7 9-1192792-6 6-1193908-4 2-1191323-8 4-1192735-1 8-1197475-3 5-1190758-6 5-1193602-6 5-1195260-8 Spool Size (m)/ Min Order Qty (m) 30/90 30/90 150/150 150/150 150/150 75/75 121/121 91/91 91/182 76/76 60/60 45/315 38/38 38/38 30/30 30/30 Accessories Product Code ATUM Product Dimensions Inside Diameter (mm) D - Minimum Expanded d - Maximum Recovered as Supplied After Heating 3 1 6 2 9 3 12 4 19 6 24 8 40 13 ATUM-3/1-0 ATUM-6/2-0 ATUM-9/3-0 ATUM-12/4-0 ATUM-19/6-0 ATUM-24/8-0 ATUM-40/13-0 Notes: - 4:1 shrink version also available (contact Tyco Electronics for details) Recovered Wall W - Thickness* After Heating 0.5 0.5 0.6 0.7 0.8 1.0 1.0 Part Nos 7-1194343-4 5-1194348-1 7-1194346-7 0-1194350-1 9-1193932-6 6-1194351-0 8-1194352-9 Spool Size (m)/ Min Order Qty (m) 30/30 30/30 30/30 30/30 30/30 30/30 12/12 Ordering Information Colour Size selection Standard packaging Standard = Black; other colours available on request (contact Tyco Electronics for details) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools; FSP (Flat Spool Product) mandatory for 5/8” only For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 Product Code 75 Product Guide Accessories HeatShrink Tubing (cont’d) 7 Accessories SECTION7 76 PD Caps: Semi-rigid, EncapsulantLined, Polyolefin Heatshrinkable Wire End Caps Product Facts 3:1 shrink ratio Permanent or temporary way to terminate wires
Rapid, simple installation
Rugged protection against abrasion, vibration, and flexing
PD caps provide a splashresistant, moisture-resistant covering (but not intended for use where immersion in fluids is required)

Specifications/Approvals Applications Installation Operating Temperature Range PD Caps offer an improved, inexpensive way to encapsulate crimped electrical connections, including those on motor coils. Encapsulant melts and flows to fill surface irregularities of the substrate. These vibrationproof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical equipment. Minimum shrink temperature: 125°C -55°C to 110°C Minimum full recovery temperature: 135°C Series Raychem ® PD Caps E85381 600 V, 125°C PD Caps SCD For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Accessories HeatShrink Tubing (cont’d) PD Caps Size Inside Diameter (mm) Minimum Maximum Expanded as Recovered Supplied After Heating 3.2 0.58 4.8 1.52 6.4 2.03 9.5 2.29 12.7 2.29 Recovered Diameter (mm) Wall Thickness* Total Wall After Heating 1.22 ± 0.15 1.57 ± 0.20 1.98 ± 0.20 2.08 ± 0.25 2.54 ±0.25 PD Caps-1/8 PD Caps-3/16 PD Caps-1/4 PD Caps-3/8 PD Caps-1/2 Notes: **Wall thickness will be less if recovery is restricted during shrinkage. Part Nos Min Order Qty 3-1194355-8 2-1194355-0 4-1194354-6 6-1194354-1 7-1194354-6 37,500 20,000 15,000 7,500 5,000 7 Accessories Lengths (mm) Nominal Minimum Open Overall as Barrel as Supplied Supplied 22.0 12.7 25.4 15.2 28.4 15.2 31.8 18.3] 38.1 21.6 Additional Ordering Information Colour Size selection Standard packaging Ordering description Standard = Black Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Pieces. Specify product name, size and color (for example, PD Caps 1/4-0). Miscellaneous Accessories Pin Clips Product Code Plain H335B#1 H335B#2 H335B#3 H335B#4 H335B#5 Plated H335D#1 H335D#2 H335D#3 H335D#4 – Material Size Brass with hardened nail Brass with hardened nail Brass with hardened nail Brass with hardened nail Brass with hardened nail 1 2 3 4 5 Length (mm) 38 44 51 57 64 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION7 • Manufactured from soft brass, natural finish • No sharp edges • 12.6mm hardened nail fixed in the pin clip and recessed • Strips of six for convenient application • Pin clips are clearly branded and marked with the size number for identification • H335D Tin Plated Brass with Tin Plated Brass pin resists corrosion 77 Product Guide Accessories Miscellaneous Accessories (cont’d) Alligator Clips Product Code Description H141 Nickel Plated brass 5 amp clip H2790 Nickel Plated brass 5 amp clip with barrel Notes: - High quality zinc chromate finish suitable - Suitable for constant potential or series charging - All clips feature pan head screw to ensure secure & reliable contact 7 Accessories Test Clips Product Code H143 H144 H145 H170 Description 25 amp zinc plated steel test clip 50 amp zinc plated steel test clip 10 amp zinc plated steel test clip 15 amp zinc plated steel test clip Alligator & Test Clip Insulators SECTION7 78 Insulator for H170 H143 H144 H2790 Packet of 6 Red & 6 Black H2082 H2084 H2796 Packet of 12 Red H2083RD H2084RD H2796RD Packet of 12 Black H2083BK H2084BK H2796BK For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Notes 7 Notes SECTION7 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 79 Product Guide Tooling 8 Products covered in this Section: Tooling UTILUX Hand Crimp Tools for Utilux Terminals AMP Hand Crimp Tools for AMP Crimp Terminals Automated Application Tools for Strip Form Terminals Our Application Tools use field proven, reliable, positive-action mechanisms and are built of high quality, durable materials that make them the preferred tools for field service and production applications. SECTION8 80 And to ensure the best result, make sure you use the right AMP or Utilux tool for the job! The selector sharts and product specifications in this section cover most AMP & Utilux terminals, splies, lugs & crimp links, whether loose piece or continuous strip for; whether for service and repair, or high volume, professional applications (such as for OEMs). For additional help in selecting the right tool, contact Tyco Electronics. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling Tool Selection Chart 1: Application (Crimp) Tools for Utilux Uninsulated & Pre-insulated Terminals Model No. 17 147A 61 65 Non-ratchet Ratchet Pneumatic x x x x 102U 112 63 21 22 00 18 77 28A x x x x x Notes Closed End Lugs For Utilux QC terminals For Utilux Micro-QC & Flag type terminals For Utilux QC terminals Modular die set; for all uninsualted brass terminals x x x x x x x x x x x For Utilux Micro-yellow, & normal red & blue terminals With std jaw is equiv to #61 For Utilux bootlace terminals only Modular jaws for different terminals 6-50mm2 cable 6-120mm2 cable; hex crimp 0.5-100mm2 cable x 8 Tooling 76B 102 102M Terminal types Uninsul- Pre- & Fully ated Insulated x x x x Spark Plug terminal tool Application (Crimp) Tools for AMP Terminals Terminal Model AWG 110/125 Receptacles 26-22 22-18 16-14 22-18 16-14 22-18 22-18 16-14 12-10 187 Receptacles 187 Tabs 250 Receptacles 187 Flag Receptacles 22-18 16-14 12-10 466779-6 466778-6 567142-4 466779-3 466778-3 567142-1 22-18 16-14 16-14 22-18 16-14 22-18 16-14 22-18 567083-1 567085-1 466784-1 466785-1 567228-1 567494-1 567276-4 567083-1 567085-1 567460-1 466784-1 466785-1 567228-1 567494-1 567276-1 205 & 250 Flag Recept. 250 Flag LID4 110/125 Plus Receptacles 187 & 250 Plus 22-18 567111-3 Recept. & Tabs 16-14 567112-3 Notes: 1 22AWG only 2 12AWG only 3 10AWG only 4 Large insulation diameter wire ** Tool with Die Set Assembly part no. 58628-1 *** Tool with Die Set Assembly part no. 58630-1 567111-1 567112-1 Dies Sets (for Loose Piece terminals) Platform Die "C Head" PRO-CRIMPER II Hand Tool Hand Tool Hand Tool 58078-3 69710-1 354940-1 58052-3 58628-2** 90390-3 58628-2** 90390-3 58628-2** 90391-3 58628-2** 90390-3 58628-2** 90390-3 58628-2** 90391-3 58628-2** 224027-13 58630-2*** 224027-22 90390-1 58628-2** 9039103 58628-2** 224027-13 58630-2*** 224027-22 90390-3 90391-3 90390-3 90391-3 58079-3 58080-3 - - For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION8 250 Tabs Applicator Part No. (for Strip Form Terminals) AMP-O-LECTRIC AMPOMATOR Model “G” CLS IV+ 564435-5* 356500-1, -2 567082-3 567082-11 567041-4 567041-1 567117-3 567117-1 466779-6 466779-3 466778-6 466778-3 466779-6 466779-3 466779-6 466779-3 466778-6 466778-3 567142-4 567142-1 81 Product Guide Tooling Cable Cutters Product Code #110 Description Small single hand operated parrot beak style cutter, ideal for general applications. Precision blades make this tool ideal for cutting flexible copper cables. Length ................................. 240mm Weight................................. 460g 8 Tooling Product Code #108 Description Gear driven large capacity ratchet cable cutter, with rapid blade advance. robust forged construction cuts up to 400mm2 single core copper cable. Not suitable for steel. Features .............................. Rubber handle grips; Single hand operation; Emergency release mechanism; Blade reversing lever Length ................................. 260mm Weight................................. 1.1kg Cable Strippers SECTION8 82 Product Code #89 Description This easy to use handtool has been developed for stripping insulation from electrical cable. Benefits include alloy steel jaws for stripping wire from 10-26 AWG. Crimps terminals neat and tight. Specially designed light pressure handles. Wire cutter incorporated. Range.................................. 0.13-6mm2 Length ................................. 210mm Weight................................. 300g For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling Cable Strippers (cont’d) Product Code #153 Description Self adjusting strip and cut tool, with sophisticated ‘closed loop’ cam mechanism which reduces hand effort and minimises operator fatigue. Features .............................. Laminated stripping blade avoids damage to fine conductors; Direct driven cutter for powerful but controlled cutting; Fully automatic, with no adjustments required for different cable sizes; Repeatable strip lengths; No exposed cutting blades; Smooth profile handles 6.0mm2 (max) stranded, 4.0mm2 (max) solid Size...................................... 205mm(L) x 19mm(W) x 105mm(H) Tooling Range.................................. 0.08 to 6.0mm2 (stripping) 8 Weight................................. 200g Product Code #151 Description Self adjusting wire stripper and cutter specially designed for flexible cables. Features .............................. Compact design, pocket sized; Unique design ensures no damage to conductors; Precise rotary action; Integral guillotine wire cutter; ; No exposed blades; Strips inner & outer insulation Range.................................. Up to 9mm diam. cables (stripping) Flexible cables up to 1.5mm2 (cutting) Size...................................... 90mm(L) x 18mm(W) x 38mm(H) Weight................................. 35g Product Code #154 Description Rotary action power cable stripper for all insulation types (PVC, PE, rubber etc). Two sizes available, 29mm and 40mm. Features .............................. Triple Action Strip; Easy to achieve ‘window’ strips; Unique blade profile for difficult insulation such as rubber; Replaceable blades Range.................................. – 4.5mm Triple Action Spiral Cut Weight................................. – 100g Utilux Economy Hand Crimp Tools Product Code #76B Description Non ratchet pliers for pre-insulated and uninsulated terminals. Includes wire cutting and stripping positions. Range.................................. 0.5mm2 to 4.0mm2 Crimp type .......................... Pre-insulated – Oval; Uninsulated – Indent Length ................................. 203mm Weight................................. 250g For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION8 – 19 to 40mm diameter Length ................................. – 138mm, 153mm (max) 83 Product Guide Tooling Utilux Economy Hand Crimp Tools (cont’d) Product Code #61 Description Non ratchet pliers for open barrel, roll in crimp type terminals such as H1972. Features a built in wire stripper and cutter. Range.................................. 0.75mm2 to 2.1mm2 Crimp type .......................... Roll-in for open barrel terminals Length ................................. 210mm 8 Weight................................. 230g Tooling Product Code #147A Description Non ratchet pliers for micro and flag QC open barrel terminals. Features a built in wire stripper and cutter. Crimp type .......................... Roll-in for open barrel terminals Length ................................. 210mm Weight................................. 230g Product Code #00 Description General purpose pliers for uninsulated copper lugs and links. Simple and robust. A must for every tradesman. Range.................................. 0.5mm2 to 10.0mm2 Crimp type .......................... Indent Length ................................. 254mm Weight................................. 450g Utilux Professional Hand Crimp Tools SECTION8 84 Product Code #102 Description Ratchet type tool for pre-insulated and supergrip terminals. The ratchet ensures a complete crimp every time. A must have tool for every tradesman. Range.................................. Red, Blue and Yellow pre-insulated (0.5 to 5.5mm2) Crimp type .......................... Oval on conductor/Diamond on insulation Length ................................. 230mm Weight................................. 550g Product Code #102M Description Ratchet type tool for miniature yellow type pre-insulated terminals (eg. H4200) ......................... Range.................................. 0.2mm2 to 0.5mm2 Crimp type .......................... Oval Length ................................. 230mm Weight................................. 230g For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling Utilux Professional Hand Crimp Tools (cont’d) Product Code #102U Description Ratchet type tool for uninsulated terminals. The ratchet ensures a complete crimp every time. A must have tool for every tradesman. Range.................................. 0.5mm2 to 8.0mm2 Crimp type .......................... Indent Length ................................. 230mm 8 Weight................................. 550g Description Ratchet type tool for boot lace terminals. The ratchet ensures a complete crimp every time. A must have tool for every tradesman. Tooling Product Code #112 Range.................................. 0.5mm2 to 10mm2 Crimp type .......................... U Length ................................. 230mm Weight................................. 550g Product Code #11C JAW NO. 1 2 3 4 5 6 CABLE (mm2) 0.5 to 0.75 1.0 1.5 2.5 4 to 6 10 Description Ratchet type tool for RED (0.5mm2 to 1.5mm2) pre-insulated terminals only, with terminal locator. Ideal for OEM and production applications. Red handles match terminal colour, and identify which terminals can be crimped. Crimp type .......................... Oval on conductor/Diamond on insulation Length ................................. 265mm Weight................................. 540g Product Code #12C Crimp type .......................... Oval on conductor/Diamond on insulation Length ................................. 265mm Weight................................. 540g Product Code #13B Description Ratchet type tool for YELLOW (2.5mm2 to 6.0mm2) pre-insulated terminals only, with terminal locator. Ideal for OEM and production applications. Yellow handles match terminal colour, and identifies which terminals can be crimped. Crimp type .......................... Oval on conductor/Diamond on insulation Length ................................. 330mm Weight................................. 970g For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION8 Description Ratchet type tool for BLUE (1.5mm2 to 2.5mm2) pre-insulated terminals only, with terminal locator. Ideal for OEM and production applications. Blue handles match terminal colour, and identify which terminals can be crimped. 85 Product Guide Tooling Utilux Professional Hand Crimp Tools Product Code #16B Description Ratchet type tool for uninsulated copper lugs (CG series). The long handles require less crimping effort. range ................................... 0.5 to 10mm2 Crimp type .......................... Indent Length ................................. 250mm 8 Weight................................. 700g Tooling Product Code #18 Description Ratchet type tool for uninsulated copper lugs (CG series). The long handles require less crimping effort. Range.................................. 5 to 16mm2 Crimp type .......................... Indent Length ................................. 330mm Weight................................. 700g Product Code #28A Description Ratchet type tool for Utilux closed end connectors. Range.................................. 2.5 - 10mm2 Crimp type .......................... Oval Length ................................. 320mm Weight................................. 600g Product Code #17 SECTION8 86 Description Ratchet type tool for crimping open barrel type terminals Range.................................. 0.7 to 2.1mm2 Crimp type .......................... Roll in Length ................................. 280mm Weight................................. 600g Product Code #20 Description Mechanical crimper for copper lugs and links. Dial adjustable crimp depth with cable size indicator. Range.................................. 16 to 95mm2 Crimp type .......................... Indent, depth adjustable Length ................................. 560mm Weight................................. 3.2kg For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling Utilux Professional Hand Crimp Tools (cont’d) Product Code #21 Description Hand operated, mechanical lever tool for copper lugs and links. Features built in, selectable crimp die set for a range of lug and link sizes. Range.................................. 6mm2 to 50mm2 Crimp type .......................... Hexagonal Length ................................. 410mm Weight................................. 1.4kg Description Hand operated, mechanical lever tool for copper lugs and links. Features built in, selectable crimp die set for a range of lug and link sizes. Tooling Product Code #22 8 Range.................................. 6mm2 to 120mm2 Crimp type .......................... Hexagonal Length ................................. 670mm Weight................................. 3.9kg Utilux Professional Pneumatic Crimp Tool Product Code #63 Description Bench mounted air operated crimp tool with interchangeable crimp jaws for a range of applications. Includes foot operated controller and pneumatic hoses. Five interchangable crimp jaws. Range.................................. Up to 6mm2 terminals Crimp type .......................... Depends on jaws selected input .................................... 490kpa air Output.................................. 1.3 tons #4bjaws/1 ............................ For RED pre-insulated terminals Interchangable Jaws #4ujaws/1 ............................ For BLUE pre-insulated terminals for #63 bench #5ujaws/1 ............................ For Yellow pre-insulated terminals mounted crimper #1jaws/1 .............................. For uninsulated lugs and links 1.5 to 6.0mm2 #7jaws/1 .............................. For closed end connectors 0.5 to 6.0mm2 Custom made jaws available on request. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION8 Weight................................. 2kg 87 Product Guide Tooling AMP Economy Hand Crimp Tools SUPER CHAMP Economy Non-ratchet Style Hand Tools Overview : 8 Tooling
Lightweight — easy to operate
Ideal for field repairs or prototypes
Small size — useful in confined work areas
Contoured, cushioned handles
Plastic-dipped or slipon plastic handles are not intended for protection against electrical shock.
Packaged with complete instructions in a standard box or in a clear, plastic “clamshell” for display
Apply a variety of popular AMP® product lines (See Crimping Tool/Kit Selection Guide below.)
Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. SECTION8 88 Service Hand Tools, well known as SUPER CHAMP tools, are economical tools that are useful in the shop, on a job site, in your vehicle or at home. Tool crimping, cutting and stripping locations are clearly marked and/or color coded. Each tool is designed to apply certain terminals, splices, contacts or connectors. Many of the tools can perform a mixture of other common operations such as: cutting wires, stripping wires, cutting bolts or measuring stud sizes. SUPER CHAMP hand tools are manufactured from high quality carbon tool steel, processed through heat treatments. They are more resistant to wear, bending and breakage than most comparable tools. Crimping Tool/Kit Selection Guide AMP Product Wire Range/ Cable Size Insulated PIDG Terminals and Splices, Insulated PLASTI-GRIP Terminals, Insulated Closed End Splices Insulated PIDG FASTON Receptacles Uninsulated SOLISTRAND Terminals and Splices Uninsulated FASTON Receptacles and Tabs D-Sub. AMPLIMITE Connectors 20 DF Contacts Circular DIN Connectors Contacts Circular Plastic Type III+ Contacts Connectors (CPC) MATE-N-LOK Connectors Commercial, Universal and Universal II Contacts Miniature Rectangular MR Connectors Contacts 22-16 AWG 16-14 AWG 12-10 AWG 22-18 AWG 16-14 AWG 12-10 AWG 22-10 AWG 22-18 AWG 20-16 AWG 18-14 AWG 24-20 AWG 28-22 AWG 24-20 AWG 18-14 AWG 24-18 AWG 20-14 AWG 26-24 AWG 26-18 AWG [0.3-1.3 mm2] [1.3-2 mm2] [3-5 mm2] [0.3-0.8 mm2] [1.3-2 mm2] [3-5 mm2] [0.3-5 mm2] [0.3-0.8 mm2] [0.5-1.3 mm2] [0.8-2 mm2] [0.2-0.5 mm2] [0.09-0.3 mm2] [0.2-0.5 mm2] [0.8-2 mm2] [0.2-0.8 mm2] [0.5-2 mm2] [0.14-0.2 mm2] [0.14-0.8 mm2] Maximum Insulation Dia. in mm .125 .150 .230 .100 .170 .250 N/A .130 .170 .180 .060 .054 .080 .100 .100 .130 .050 .115 3.18 3.81 5.84 2.54 4.32 6.35 — 3.30 4.32 4.6 1.52 1.37 2.03 2.54 2.54 3.30 1.27 2.92 Tool Instruction Sheet 696126-1 408-8618 696125-1 408-8617 696202-1 408-8620 696202-1 408-8619 For additional product information, refer catalogue 1308585. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling AMP Economy Hand Crimp Tools (cont’d) SUPER CHAMP Hand Tool Part No. 47100-1 (Boxed) Part No. 314958-1 (Display Package) Instruction Sheet 408-1202 Overall Length — 7.5 [190] SUPER CHAMP IV Hand Tool Instruction Sheet 408-2914 Overall Length — 220mm
Crimps insulated and uninsulated terminals and splices, 22-10 AWG [0.3-5 mm2]
Unique, confined trapezoidal crimp SUPER CHAMP FT Hand Tool Part No. 29564 (Boxed) Part No. 314959-1 (Display Package) Instruction Sheet 408-9896 Overall Length — 220mm
Crimps uninsulated, quickdisconnect, open-barrel FASTON Service Tool I Part No. 90287-1 (Boxed) Part No. 601884-1 (Display Package) Instruction Sheet 408-7599 Overall Length — 220mm
Crimps uninsulated, open-barrel contacts, 22-14 AWG [0.3-2 Service Tool II Instruction Sheet 408-7798 Overall Length — 220mm
Crimps uninsulated, open-barrel contacts, 22-14 AWG [0.3-2 mm2] Note: AMP PLASTI-GRIP funnelentry and PIDG insulated terminals and splices (wire sizes 22-16, 1614 and 12-10) are Listed by Underwriters Laboratories Inc. when crimped with AMP Type IV tooling. 8 R receptacles and tabs (.312, .250, .205, .187 and .110), 22-14 AWG [0.3-2 mm2]
Cuts and strips wire, 22-10 AWG [0.3-5 mm2]
Stud size gauge
Cuts bolts and machine screws
Crimps 7-mm ignition terminals mm2]
Crimps FASTON terminals (F crimp), 22-18 AWG [0.3-0.8 mm2]
Crimps insulated, closed-barrel PIDG and PLASTI-GRIP terminals and splices, 22-10 AWG [0.3-5 mm2]; also, closed end splices
Cuts bolts and machine screws
Crimps FASTON Flag Tab-Lok receptacles
Crimps FASTON terminals (F crimp), 22-18 AWG [0.3-0.8 mm2]
Crimps insulated, closed-barrel PIDG and PLASTI-GRIP terminals and splices, 22-10 AWG [0.3-5 mm2]; also, closed end splices
Cuts bolts and machine screws For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION8 Part No. 90330-1 (Boxed) Part No. 608230-1 (Display Package)
Cuts and strips wire
Stud size and strip length gauges
Cuts bolts and machine screws
Crimps 7-mm ignition terminals Tooling Part No. 604252-1 (Boxed) Part No. 605144-1 (Display Package)
Crimps insulated terminals and splices, 22-10 AWG [0.3-5 mm2]
Cuts and strips wire
Stud size and strip length gauges
Cuts bolts and machine screws: 4-40, 6-32, 8-32, 10-32 and 1024 89 Product Guide Tooling AMP Professional Hand Crimp Tools Pro-Crimper II Ratchet Style Hand Tool with Interchangeable Dies Overview : 8 Tooling
One tool with over 75 interchangeable SDE die sets can crimp many different types of connectors
Ratchet control provides complete crimping cycle
Emergency ratchet release
Angled head provides a comfortable hand and wrist position
Accommodates multiple terminal sizes in one die set
Precision construction of durable high-carbon steel
Extra strength pivot pins provide greater durability
Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. SECTION8 90 The PRO-CRIMPER II Hand Tool provides the versatility of general-purpose service tools along with the reliability and ease of use of many premiumgrade tools. For versatility, all 75 die sets are interchangeable, including those for open-barrel contacts and terminals. Additionally, many of these die sets have multiple cavities for crimping a variety of contact or terminal sizes. For reliability, the tool is constructed of durable highcarbon steel with extrastrength pivot pins. And, for user convenience, the PRO-CRIMPER II Hand Tool particularly excels. Ratchet control is provided for complete crimp cycling; this helps eliminate partial crimps. Also, an emergency ratchet release allows the user to open the tool jaws at any time during the crimp cycle. linkage was designed to match the forces required to crimp our largest insulated terminal. The result is dramatically less hand force than comparable tools. Also, the angled head and specially designed handles reduce hand stretch and provide comfortable operation. Locators are mounted on pinand-socket style tools. They help properly locate the contact in the die set, provide a wire stop, and help minimize contact rotation and bending during crimping. The PRO-CRIMPER II Hand Tool is ideally suited for R&D prototyping, networking applications, and commercial, industrial, and institutional maintenance work. P/N IS 408- 58433-1 58433-2 58433-3 58433-4 58448-2 58495-1 58499-1 58500-1 58501-1 58506-3 58514-1 58517-1 58519-1 58524-1 58525-1 58529-1 58530-1 58531-1 58531-2 58541-1 58546-1 58548-1 58551-1 58558-1 58559-1 58560-1 58564-1 58583-1 58621-1 58622-1 58628-1 9140 9159 9252 9671 9357 9819 9830 9877 9876 2835 9973 4064 9917 9993 9994 9999 4005 9657 9657 4051 4047 4031 4090 4091 4116 4093 4075 4165 4273 4291 4452 P/N 58630-1 58663-1 90546-1 90547-1 90548-1 90574-1 90575-1 90683-1 90684-1 90758-1 90759-1 90760-1 90800-1 90869-1 90870-1 90871-1 90872-1 217211-1 217212-1 224933-1 318450-1 318451-1 318452-1 354940-1 492623-1 492782-1 503568-1 503699-1 503911-1 679304-1 IS 4084453 4476 9883 9884 9885 9886 9887 9935 9934 9938 9962 9963 4007 9964 9965 9966 9967 4113 4145 4160 4218 4217 4219 9930 4457 4471 9860 4066 4159 4070 To reduce handle force, the For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Tooling AMP Professional Hand Crimp Tools (cont’d) Pro-Crimper II Selector Guide Product Family Product Code1 AMP® Product RG/U Cable2 or Wire Size Termination Type/Style Part Number Tool Frame P/N 354940-1 SDE Die Set with SDE Die Set Only RD 316, 180, 195, Belden 8218 50 Ohm BNC and TNC 75 Ohm BNC and TNC Coaxial Connectors 75 Ohm BNC 82074 50 and 75 Ohm BNC 50 Ohm N Miniature UHF 50 Ohm SMB 50 and 75 Ohm Consumer BNC Series F CATV Plugs Terminals and Splices Hex/Commercial 58621-1 58621-2 59, 6, 7 .290, .343 [7.4, 8.7] Dia. Hex/Commercial 58622-1 58622-2 59, 6 .360 [9.1] Dia. Hex/Commercial 58663-1 58663-2 — — 220195-1 — 58433-33 58423-13 — 58546-1 58545-1 — 217212-1 217212-2 82042 Insulated Terminals and Splices (PIDG and PLASTI-GRIP) 58, 62, 59 22-16 AWG [0.3-1.3 mm2] 16-14 AWG [1.3-2.0 mm2] 12-10 AWG [3.0-5.0 mm2] 65505 Uninsulated Terminals and Splices (SOLISTRAND) 22-10 AWG [0.3-5.0 mm2] mm2] Spare Wire Caps ECV-ECN 18-16 AWG [0.8-1.3 ECN 18-10 AWG [0.8-5.0 mm2] ECV-ECN 18-10 AWG [0.8-5.0 mm2] .048-.225 [1.22-5.72] Ins. Dia. — 58573-1 — FASTON 250 Series Recpt. 18-14 AWG [0.8-2.0 mm2] 14-10 AWG [2.0-5.0 mm2] — — 58524-1 58525-1 58524-2 58525-2 26-14 AWG [0.13-2.0 mm2] — 58628-1 58628-2 12-10 AWG [3.0-5.0 mm2] — 58630-1 58630-2 Closed End Splices 65472 Receptacles and Tabs 58, 6, 7 .259, .324, .384 [6.6, 8.2, 9.8] Dia. .110/.125 Recpt. Ultra-Fast .187/.250 Recpt., FASTON .250 Tabs (Straight) .250 Recpt. 82004 1 Request catalogue for detailed product information. Coaxial cable of similar size can be crimped. Request Catalog 82074 for a complete listing of possible cable sizes. 3 Not for use with PIDG FASTON receptacles; crimp not approved by UL or CSA. 2 NB: For automatic tools that accept SDE (Standard Die Envelope) dies, refer SDE Electric Terminator, SDE 600 Electro-pneumatic Tool or 6-26 Pneumatic Tool System data sheets. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or 8 SECTION8 Braid-Pic Braid Termination 58539-1 58435-1 58436-1 58539-1 318450-2 58435-1 318452-2 58436-3 58537-1 58436-2 58538-1 58539-1 220189-3 58536-1 58538-1 318451-2 58425-2 58425-1 58425-3 58536-1 58174-1 58538-1 58436-1 58485-1 220196-1 58489-1 58483-1 58046-1 58558-2 58559-2 Tooling 50 Ohm BNC “O”/Commercial — “O”/Commercial 58433-1 58, 62, 59 Hex/Commercial 58433-2 Belden 9248, 9114 “O”/Commercial — 174, 188, 316, 179, 161, 187 “O”/Commercial 318450-1 62, 59 “O”/Commercial — Belden 9907, 89907, Comm/Scope 2104 “O”/Commercial 318452-1 174, 188, 316, 179, 161, 187 Hex/Commercial — 62, 59, Belden 9104, 9112 “O”/Commercial & Military — Hex/Commercial — Belden 8281, 9141 “O”/Commercial & Military — 180, 195, Belden 8218, 9248, 9114 “O”/Commercial — 58 “O”/Military — 62, 59 “O”/Commercial — 6, Belden 8281 “O”/Commercial — “O”/Commercial 318451-1 179, 161, 187 Hex/Commercial 58531-2 62, 59 Hex/Commercial 58531-1 Double Braid 59, Belden 8281, 9141 Hex/Commercial 58531-3 Belden 9248, 9114 “O”/Commercial — Belden 8218 “O”/Commercial — 6, Belden 8281 “O”/Commercial — 58, 62, 59 Hex/Commercial 58433-2 8, 213, 11, 216, 9, 214 Hex/Commercial 58501-1 58 Dual Crimp 58506-3 Hex/Commercial 58500-1 174, 316, 188, 179, 161, 187, RD 316, 188 Double Braid Hex/Military 58499-1 178, 196, 174, 316, 188, 179, 161, 187 Hex/Commercial — 58, 62, 59 “F” / “O” 58558-1 174, 316, 188, 179, 161, 187 “F” / “O” 58559-1 91 Product Guide Tooling Strip Form Terminal Applicators Tyco Electronics supplies side feed and end feed applicators for strip form terminals that fit a range of Uinversal european and American type bench presses. 8 Offering quick change capability, adjustment for crimp height on both conductor and insulation is possible using two disc-type adjustment wheels. And our local service centre can calibrate and repair both applicators and presses. For customer terminals, customdesigned applicators can be supplied if required. Tooling Series EFA End Feed Applicators Series SFA Side Feed Applicators Bench Presses All supplied and serviced by Tyco Electronics. SECTION8 92 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Trade Name Index Design & Fabrication Services Overview :
Design services for: Terminals, connectors & housings  Injection moulding dies  Progressive stamping dies for custom terminals  Formed metal & injection moulded enclosures  Custom application tooling  9 Blanked, drawn & formed metal contacts  Appliance & Automotive cable assemblies, harnesses & wire looms  Specialised RF & optical fibre assemblies  Powdercoated sheetmetal enclosures & components Services
Custom manufacture of: 
High quality gold, tin & tin/lead plating services
ISO 9001 accredited facilities Need a custom-made component, connector, sub-assembly or application tool? We design, prototype and manufacture in-house. And our Engineering & QA ensures superior quality. As well as being the largest manufacturer of terminals, lugs and links in the southern hemisphere, we’re Australia’s largest exporter of terminals and related products to the Pacific, Asia, Europe and the UK. With more than 8,000 sq metres of production area in Australia and New Zealand, we can also produce potted and overmoulded assemblies, battery cables and 240VAC power cords, ABS & audio leads, optical fibre cable assemblies and active-electronic sub-systems. For more information, simply contact your Tyco Electronics Account Manager. For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. SECTION9 Not only are we the largest supplier of electrical and electronics connectors and electromechanical components, but we design and manufacture custom Commercial and Defence grade assemblies, cable harnesses and wire looms, as well as a range of application tooling and formed and powdercoated sheetmetal enclosures. 93 Product Guide Technical Data Conversion Tables for Wire Sizes British Standard Wire Guage to Metric SWG 10 Technical Data SECTION10 94 Metric (mm2) 0.0507 0.0591 0.0682 0.0779 0.0937 0.0111 0.0136 0.0164 0.0203 0.0245 0.0292 0.0397 0.0519 0.0657 0.81 1.17 1.59 2.08 2.63 3.24 4.29 5.48 8.30 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 10 Imperial (inches) to Metric American Wire Guage to Metric IMPERIAL (inches2) Metric (mm2) AWG METRIC (mm2) 0.001 0.0015 0.002 0.003 0.0032 0.0045 0.007 0.01 0.0145 0.0225 0.03 0.04 0.06 0.075 0.1 0.12 0.15 0.2 0.25 0.3 0.4 0.5 0.6 0.75 0.85 1.0 1.25 1.5 0.657 0.981 1.28 1.97 2.08 2.98 4.60 6.81 9.59 14.5 18.6 26.0 39.4 49.9 66.3 76.8 97.2 129 162 199 267 328 399 489 557 683 807 1050 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0.0507 0.0645 0.0806 0.102 0.128 0.163 0.205 0.259 0.324 0.412 0.519 0.652 0.826 1.04 1.31 1.65 2.08 2.63 3.31 4.17 5.26 6.63 8.37 10.6 13.3 16.8 21.2 26.7 33.6 42.4 53.5 Automotive Electrical Cables Nominal Conductor Area (mm2) 0.56 0.88 1.3 2.1 3.3 5.2 No. & Diam of Wires 7 / 0.32 11 / 0.32 16 / 0.32 26 / 0.32 41 / 0.32 65 / 0.32 Nominal Conductor Area (mm2) 0.79 1.17 1.9 3.0 4.8 No. & Diam of Wires 19 / 0.23 19 / 0.28 19 / 0.36 19 / 0.45 19 / 0.57 Nominal Conductor Area (mm2) 0.64 1.0 2.0 3.1 No. & Diam of Wires 9 / 0.3 14 / 0.3 28 / 0.3 44 / 0.3 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Part Number Index Part No. & Product Code Index This index allows you to search for parts by Utilux Product Code (“BL” or “H” prefixed codes; which may have a suffix indicating material) as well as Tyco Electronics Part Numbers (a maximum seven digit number, typically with a single digit prefix and suffix). Note that only “base” Product Codes and base Part Numbers are used (ie, without prefixes of suffixes); refer pages referenced to determine full part number. For more information on alternate or additional parts, contact Tyco Electronics or your local supplier. Product Code Page Product Code Page Product Code Page 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 9 9 2 2 11 12 12 11 4 3 4 9 9 8 8 6 8 24 14 17 15 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 78 46 46 46 46 46 46 46 47 47 47 47 H1425 H143 H1436 H1437 H1438 H1439 H144 H1440 H1442 H1443 H1445 H145 H1451 H1452 H1453 H1454 H1455 H1456 H1458 H1460 H1461 H1462 H1467 H1488 H1581 H170 H1856 H1857 H1859 H1863 H1864 H1867 H1906 H1909 H1911 H1916 H1925 H1927 H1944 H1968 H1971 H1972 H1973 H1974 H1988 H1991 H1992 H1999 H2023 H2026 H2047 H2048 H2049 H2050 H2068 H2069 H2070 H2071 H2072 H2073 H2084 H2088 H2089 47 78 46 46 47 47 78 47 46 47 46 78 47 47 47 47 47 47 47 47 47 47 47 47 26 78 14 15 26 15, 17 15 19 9 10 9 8 8 9 9 4 7 7 7 7 9 9 9 9 38 38 38 38 38 38 48 48 48 48 48 48 78 11 12 H2092 H2095 H2232 H2233 H2234 H2236 H2238 H2239 H2271 H2272 H2273 H2276 H2278 H2280 H2286 H2287 H2288 H25000 H2501 H2501 H2502 H25025 H25031 H2508 H2509 H25103 H25104 H25106 H25107 H2511 H2512 H2516 H2517 H2519 H25200 H25201 H25202 H25203 H25400 H25411 H25440 H25449 H25450 H25453 H2557 H25702 H25706 H25707 H25734 H25735 H2590 H25901 H25905 H25906 H2590B H2591 H25910 H2592 H2593 H25930 H25931 H2594 H2595 78 11 60, 61, 62 60, 61, 62 60, 61, 62 61 61 61 19 19 19 30 30 30 30 30 30 3 56 56 56 3 3 56 56 2 2 2 2 56 56 56 56 57 3 3 3 3 5 4 4 5 5 5 26 8 8 8 6, 42 6, 42 4 7 7 7 4 6 7 6 6 7 7 28 28 H2596 H2608 H2609 H2631 H2633 H2650 H2698 H2708 H2723 H2727 H2731 H2736 H2737 H2738 H2775 H2790 H2796 H2799 H2801 H2802 H2803 H2804 H2805 H2806 H2807 H2809 H2815 H2816 H2818 H28308 H28309 H28310 H28311 H28312 H2832 H2833 H2837 H2840 H2844 H2845 H2846 H2847 H2848 H2849 H2853 H2880 H29100 H29101 H29104 H29105 H29109 H29110 H29111 H29115 H29116 H29117 H29600 H30008 H30009 H30011 H30013 H30801 H3110 28 60 60 61 60 60 24 26 24 24 26 31 31 31 19 78 78 11 11 11 11 11 12 12 12 11 12 12 11 25 25 25 25 25 8, 42 7 10 6 29 29 29 29 29 29 30 2 26 26 26 26 26 26 26 26 26 26 24 11 11 12 11 11 16 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 11 Part Number Index Page BLF05 BLF07 BLF1 BLF10 BLF120 BLF16 BLF2 BLF25 BLF3 BLF35 BLF4 BLF50 BLF6 BLF70 BLF95 H1064 H1094 H1129 H1129 H1135 H1136 H1138 H1139 H1143 H1144 H1145 H1166 H1168 H1169 H1183 H1191 H1192 H1239 H1287 H1289 H1292 H1365 H1366 H1368 H1369 H1399 H1400 H1401 H1402 H1403 H1404 H1405 H1406 H1407 H1408 H1409 H141 H1410 H1411 H1415 H1416 H1419 H1420 H1421 H1422 H1423 H1424 H1424 SECTION11 Product Code 95 Product Guide Part Number Index 11 Part Number Index SECTION11 96 Product Code Page Product Code Page Product Code Page H3111 H3112 H3113 H3114 H3115 H3116 H3117 H3118 H3119 H3120 H3121 H3122 H3123 H3125 H3126 H3127 H3128 H3129 H3130 H3131 H3132 H3133 H3134 H3137 H3138 H3139 H3140 H3161 H3162 H3183 H3185 H3187 H3215 H3223 H3225 H3227 H3233 H3234 H3320 H3321 H3324 H3330 H3331 H3334 H3335 H335 H349 H3504 H3509 H3555 H3555 H3556 H3558 H3559 H3560 H3561 H3562 H3563 H3564 H3565 H3566 H3575 H3579 H3624 H3625 H3702 H3710 H3716 H3754 H3820 H3821 H3822 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 17 17 17 17 17 17 11 42 42 41 41 41 41 77 38 18 18 6, 42 42 30 28 28 29 29 29 28 28 28 28 6 9 19 19 6, 42 4 5 5 62 62 62 H3823 H3824 H3863 H3863 H3865 H3906 H3907 H3910 H3911 H3912 H3916 H3917 H3918 H3919 H3920 H3922 H3923 H3930 H3931 H3932 H3938 H3980 H3986 H4107 H4108 H4109 H4110 H4111 H4112 H4113 H4114 H4115 H4116 H4117 H4118 H4119 H4120 H4121 H4122 H4123 H4124 H4125 H4126 H4127 H4128 H4129 H4130 H4131 H4132 H4133 H4134 H4137 H4138 H4139 H4140 H414A H4162 H4202 H4203 H4207 H4208 H4209 H4210 H4211 H4212 H4213 H4214 H4215 H4216 H4217 H4218 H4219 62 62 61 61 60, 62 14 14 48 48 48 31 31 31 31 31 31 31 14 14 14 17 24 19 31 31 31 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 15 32 33 33 31, 60, 61 31, 60, 61 31, 60, 61 33 33 33 33 33 33 33 33 33 33 H4220 H4221 H4222 H4223 H4225 H4226 H4227 H4228 H4229 H4230 H4231 H4232 H4233 H4234 H4237 H4238 H4239 H4240 H430 H430 H430 H4312 H4314 H4315 H4317 H4321 H4323 H4326 H4331 H4332 H4333 H4334 H435 H4412 H4414 H4415 H4417 H4421 H4423 H4425 H4426 H4431 H4432 H4433 H4434 H4512 H4514 H4515 H4517 H4521 H4523 H4525 H4526 H4531 H4532 H4533 H4534 H6518 H6526 H942 H946 H953 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 14 14 14 18 18 18 18 18 18 18 18 18 18 18 15 34 34 34 34 34 34 34 34 34 34 34 34 35 35 35 35 35 35 35 35 35 35 35 35 26 26 10 9 7 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Part Number Index Base Part No. Page Base Part No. Page Base Part No. Page 20 21 20 21 21 20 21 22 38 44 21 20 22 22 23 20 22 22 22 44 20 66 66 23 23 20 21 21 21 20 23 20 20 20 22 20 23 20 23 23 44 23 23 70 44 44 44 44 44 44 44 44 43 44 22 22 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 500000 500001 500002 500004 500005 500013 500015 500017 500023 500024 500030 500031 500035 500036 500037 520334 520335 520336 520338 520339 520340 520401 520402 520403 520404 520405 520406 520407 520408 520409 520410 520411 520412 520932 520935 520979 520997 521055 521057 521164 521247 569654 569655 603222 603225 603230 603231 604476 604773 607847 608689 608690 608691 608692 608693 608694 608695 608696 608697 608698 608700 608701 608702 608703 608704 608789 608800 608801 608802 608803 640586 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 23 38 38 38 38 38 38 66 66 67 66 69 68 67 67 70 67 67 67 67 68 68 68 68 67 68 68 69 69 69 69 69 70 70 70 70 43 735075 770421 926291 926302 926308 926309 926522 926820 1190361 1190419 1190624 1190758 1190796 1190832 1191323 1192735 1192792 1192851 1193408 1193522 1193602 1193626 1193905 1193906 1193907 1193908 1193908 1193932 1194343 1194346 1194348 1194350 1194351 1194352 1194354 1194355 1194388 1195260 1195426 1197475 1197480 1198112 1198113 1198240 1199945 1200095 1200096 1200100 1200101 1200105 1200106 1200119 1200120 1200121 1200122 1200125 1200128 1200129 1217080 1627139 1627714 1627714 1627716 1627717 1627725 1627734 1627735 1627737 1627738 1627746 1627751 22 43 23 43 43 43 23 23 54 54 54 75 51 54 75 75 75 75 51 54 75 75 75 75 75 75 75 75 75 75 75 75 75 75 77 77 75 75 54 75 51 73 73 73 51 47 66 47 66 66 47 66 47 46 46 47 47 66 22 26 47 47 47 47 47 47 47 47 47 47 47 1659218 1659219 1659220 1659221 1659221 1659222 1659222 1659222 1659223 1659402 1659403 1659404 1659453 1661591 1661591 1661591 1661591 1661591 1661591 1661591 6003324 1200097 1200099 1200102 1200110 1200113 1200113 1200114 1200114 1200119 1200120 1200121 1200124 1200125 1200125 1200127 1439840 16008 162027 162150 162171 162171 1627004 1627005 1627007 1627008 1627009 1627009 1627011 1627012 1627013 1627014 1627015 1627016 1627016 1627016 1627021 1627021 1627022 1627022 1627024 1627024 1627024 1627025 1627025 1627025 1627027 1627030 1627030 1627031 1627032 48 48 48 48 48 48 48 48 48 48 48 48 31 47 47 47 47 47 47 47 75 38 18 13 46 38 46 13 38 13 38 17 46 32 46 46 14 9 24 18 14 14 5 5 9 9 2 2 11 12 12 11 4 4 4 4 9 9 8 9 6 6 6 8 8 8 24 14 14 17 15 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 11 Part Number Index Page SECTION11 Base Part No. 41532 41619 41772 42067 42095 42100 42452 42460 52037 58380 60338 61188 62409 62553 63498 63539 63603 63849 63982 69710 100495 120093 120114 154718 154719 160432 160433 160655 170043 170054 172074 190538 190542 190543 190545 190549 190679 190735 190816 190836 318851 341001 341299 350087 350218 350536 350547 350550 350561 350689 350690 350851 350867 455830 480427 480435 480698 480699 480700 480701 480702 480703 480704 480705 480706 480707 480708 480709 480710 480711 480763 480764 97 Product Guide Part Number Index 11 Part Number Index SECTION11 98 Base Part No. Page Base Part No. Page Base Part No. Page Base Part No. Page 1627032 1627032 1627037 1627038 1627039 1627040 1627040 1627040 1627041 1627041 1627042 1627047 1627047 1627047 1627048 1627050 1627051 1627055 1627056 1627056 1627057 1627057 1627057 1627058 1627058 1627058 1627059 1627064 1627065 1627067 1627068 1627069 1627071 1627079 1627080 1627081 1627086 1627087 1627087 1627095 1627099 1627099 1627099 1627100 1627100 1627101 1627101 1627102 1627102 1627102 1627107 1627108 1627108 1627110 1627110 1627110 1627110 1627111 1627122 1627123 1627124 1627125 1627127 1627128 1627130 1627130 1627131 1627131 1627132 1627132 1627133 1627133 15 15 26 14 26 15 15 17 15 15 19 10 10 10 9 9 9 4 7 7 7 7 7 7 7 7 7 9 9 9 11 12 11 3 3 3 5 4 4 6, 42 4 4 4 6 6 6 6 6 6 6 26 24 24 24 24 24 24 26 11 11 12 12 12 11 25 25 25 25 25 25 8, 42 8, 42 1627133 1627133 1627133 1627133 1627134 1627134 1627134 1627136 1627140 1627146 1627146 1627147 1627148 1627154 1627154 1627154 1627154 1627161 1627161 1627161 1627161 1627162 1627162 1627167 1627169 1627169 1627170 1627170 1627170 1627173 1627183 1627183 1627186 1627187 1627187 1627187 1627191 1627192 1627192 1627194 1627200 1627200 1627202 1627202 1627202 1627334 1627335 1627665 1627668 1627671 1627693 1627694 1627696 1627697 1627698 1627700 1627700 1627701 1627701 1627702 1627703 1627704 1627704 1627705 1627706 1627709 1627709 1627710 1627711 1627712 1627713 1627722 8, 42 8, 42 42 42 7 7 7 2 26 24 24 11 11 6, 42 6, 42 42 42 6, 42 6, 42 42 42 5 12 14 14 14 14 14 14 17 24 24 15 14 14 14 10 9 9 7 42 42 42 42 42 8 19 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 1627723 1659192 1659192 1659193 1659206 1659207 1659211 1659217 1659218 1659219 1659220 1659221 1659222 1659223 1659225 1659226 1659227 1659228 1659229 1659230 1659231 1659232 1659233 1659237 1659238 1659239 1659240 1659241 1659242 1659243 1659244 1659245 1659246 1659247 1659248 1659249 1659250 1659251 1659252 1659253 1659254 1659256 1659259 1659259 1659260 1659260 1659262 1659262 1659268 1659268 1659272 1659272 1659273 1659273 1659274 1659278 1659281 1659282 1659283 1659285 1659286 1659286 1659287 1659287 1659288 1659290 1659291 1659292 1659293 1659294 1659295 1659297 46 3 3 9 15 9 8 9 48 48 48 48 48 48 19 19 19 30 30 30 30 30 30 2 2 2 2 3 3 3 3 4 5 26 8 8 6, 42 7 7 7 7 7 28 28 28 28 28 28 24 24 31 31 31 31 31 19 11 11 11 12 25 25 25 25 10 29 29 29 29 29 29 30 1659298 1659299 1659300 1659301 1659302 1659303 1659304 1659305 1659318 1659321 1659323 1659324 1659325 1659326 1659327 1659328 1659329 1659330 1659331 1659332 1659333 1659334 1659335 1659336 1659337 1659338 1659339 1659340 1659341 1659342 1659343 1659344 1659346 1659347 1659348 1659349 1659350 1659351 1659352 1659365 1659365 1659365 1659366 1659367 1659368 1659369 1659370 1659372 1659376 1659381 1659382 1659383 1659384 1659385 1659386 1659387 1659388 1659389 1659390 1659391 1659396 1659398 1659401 1659402 1659403 1659404 1659405 1659406 1659407 1659408 1659409 1659410 26 26 26 26 26 26 26 26 11 11 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 17 17 17 17 17 18 30 28 28 29 29 29 28 28 28 28 9 4 5 14 48 48 48 31 31 31 31 31 31 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. Product Guide Part Number Index Base Part No. Page Base Part No. Page Base Part No. Page 31 31 31 31 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 31 31 31 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 18 18 18 18 18 1659527 1659528 1659529 1659530 1659531 1659532 1659533 1659534 1659535 1659536 1659537 1659538 1659539 1659540 1659541 1659541 1659542 1659544 1659545 1659546 1659547 1659548 1659549 1659550 1659551 1659552 1659553 1659554 1659555 1659556 165973 1661035 1661590 1661590 1661590 1661590 1661590 1661590 1661590 1661590 1661590 1661590 1661590 1661591 1661591 1661591 1661594 1661610 1661611 1661612 1661613 1661614 1661615 1661615 1661616 1661616 1661616 1661617 166190 167023 167049 167695 279465 279465 279465 279465 279506 279506 279509 279524 350815 350816 18 18 18 18 18 34 34 34 34 34 34 34 34 34 34 34 34 35 35 35 35 35 35 35 35 35 35 35 35 35 11 42 15 19, 41 7 41 19 26 46 46 46 46 46 46 46 46 38 26 12 12 42 42 41 41 41 41 41 41 14 8 8 46 19, 41 38 6 19 6 42 7 15 36 36 350818 350820 500000 500001 500002 500004 500005 500013 500015 500017 500023 500024 500030 500031 500035 500036 500037 520013 520080 520081 520084 520102 520106 520116 520117 520124 520125 520128 520129 520132 520133 520140 520141 520150 520151 520181 520182 520183 520184 520193 520194 520263 520264 520272 520274 520275 520276 520306 520310 520334 520335 520336 520336 520337 520338 520339 520340 520370 520447 520448 520856 520997 521097 521102 521104 521142 521144 521164 521247 521308 521406 52261 37 37 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 37 36 36 36 37 37 37 37 36 36 37 37 37 37 37 37 36 36 36 36 37 37 36 36 37 37 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 37 37 37 36 37 37 37 37 37 36 36 36 36 36 52365 627121 627121 1200122 1200321 1200106 1200128 1200120 1200121 1200125 1200100 36 11 11 46 46 47 47 47 46 47 47 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice. 11 Part Number Index Page SECTION11 Base Part No. 1659411 1659454 1659454 1659455 1659456 1659457 1659458 1659459 1659460 1659461 1659462 1659463 1659464 1659465 1659466 1659467 1659468 1659470 1659471 1659472 1659473 1659474 1659475 1659476 1659477 1659478 1659479 1659480 1659481 1659482 1659483 1659484 1659485 1659486 1659487 1659488 1659489 1659490 1659491 1659492 1659493 1659494 1659495 1659496 1659497 1659498 1659499 1659499 1659500 1659502 1659503 1659504 1659505 1659506 1659507 1659508 1659509 1659510 1659511 1659512 1659513 1659514 1659515 1659516 1659517 1659518 1659519 1659522 1659523 1659524 1659525 1659526 99 Product Guide Notes 11 Notes SECTION11 100 For additional information, visit “Products” at www.tycoelectronics.com.au or contact your local Tyco Electronic’s Account Manager or distributor. Specifications subject to change without notice.