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1-192007-9

1-192007-9

  • 厂商:

    HUMIREL(泰科)

  • 封装:

  • 描述:

    触点 银 功率 公型箍

  • 数据手册
  • 价格&库存
1-192007-9 数据手册
Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors Cable Mounted Products Product Facts ■ Wide variety of contact sizes and styles from 1 Amp signals up to power contacts rated at up to 200 Amps each ■ Sequenced contacts for “mate-first-break-last” operation ■ Floating panel-mount connectors float up to +/- 2 mm ■ High durability specific products ranging from 100 to 1000 mate/un-mate cycles ■ Customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement ■ Most products recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories File No. E28476 AND ® R C US Typical Applications ■ Low noise power supplies ■ Switch-mode power supplies (SMPS) ■ Power factor-correcting (PFC) power supplies ■ Systems requiring mounting to backplane or chassis ■ Redundant (N + 1) power systems ■ “Live” hot-plug power supplies ■ All ELCON drawer connectors in this section are RoHS compliant Tyco Electronics offers a wide selection of blindmateable “drawer” connectors to suit modular equipment designs. The term “drawer connector” was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. Since the “drawer” is often times made with a somewhat loose fit — to enable easy opening and closing, the drawer connector must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding. The power drawer connectors in this catalog are divided into two separate categories: high power drawers and low power drawers. Specifically, the Technical Documents Product Specification 108-2285 Application Specification 114-13206 product line names in these two categories are: High Power Drawer Connectors ■ ELCON Drawer Series Connectors Low Power Drawer Connectors ■ AMP Drawer Series Connectors ■ Mini Power Drawer ■ Blind-mate Drawer Connectors ■ Hybrid Mini Drawer Connectors Some of the benefits of the power drawer connectors from Tyco Electronics are the robustness of the housing designs and the durability of the contacts. High-end applications such as networking switches and servers want the lowest possible voltage drop across the connector. For these applications the high conductivity screwmachined contacts with either gold or silver plating offer the best performance. The contacts are the core of the ELCON drawer series connectors. For cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost minimized and still providing a reliable separable interface. Regardless of the application, Tyco Electronics offers a wide variety of power & signal blind-mateable drawer connectors. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ Tyco Electronics Authorized Distributor Locations 62 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued) Probe-proof Double CROWN BAND Contacts The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection. ELCON drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting Wide Array of Standard Contacts All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility. Mating Polarization To provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins. Regulatory Agency Certifications Tyco Electronics ELCON drawer series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987. Cable Mounted Products 3 mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator) Signal/Power Sequencing Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. ® C US to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details. Termination Contact Size #20 #16 #12 #8 #4 #0 PC Tail Press-fit Crimp • • • • • • • • • • • • • • Threaded Internal External • • • • • • Application-Specific Designs If none of our standard drawer connectors satisfies your requirements, Tyco Electronics can develop an ELCON connector design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution that meets your stated needs. After the concept and design stages, Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept Design Prototypes Production Tyco Electronics engineers work closely with the customer to fully understand the design requirements. A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer. The design is frozen and work on the mold tools starts. Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts. By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared. 63 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems How to Tailor Your ELCON Drawer Connector this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your Tyco Electronics sales engineer. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and customer drawings are also available upon request. If you selected a standard drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for Pin Assembly ENTER CUSTOMER INFORMATION Cable Mounted Products 1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required. 2. Write the total quantity of each pin contact you require for each pin assembly in the Qty column of the Pin Contact Selection Menu table. 3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by Tyco Electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write “Q” in circle #10. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Pin Connector (Rear Face) Pin Contact Insertion Side Pin Connector Rear Face Cavity Identification G1 Company Location Contact Name Title Telephone Fax Email Address I am: ❏ End user ❏ Contract manufacturer (end user: Signature Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Pin Housing Selection Menu G2 Part Number 1648183-1 1 ) Today’s Date Description Housing without guides Housing with guides (#6-32 thread) Housing with guides (M3 x 0.5 thread) Check One 2 Size #0 Pin Contact Selection Menu Size 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Size #20 Size #16 47 48 49 Size #12 or #12HP 50 G3 51 52 G4 Ref. Part Number Termination Style & Pin Length Qty. A = 1766811-1 Crimp B = 1766819-1 Probe Proof, crimp C = 1766230-1 1/4-20 Internal Thread D = 1766274-1 M6 x 1 Internal Thread E = 1766269-1 Probe Proof, 1/4-20 Internal Thread #0 F = 1766275-1 Probe Proof, M6 x 1 Internal Thread G = 1766268-1 1/4-20 External Thread H = 1766231-1 M6 x 1 External Thread J = 1766270-1 Probe Proof, 1/4-20 External Thread K = 1766276-1 Probe Proof, M6 x 1 External Thread L = 1650155-1 Crimp, standard M = 1650161-1 Crimp, premate N = 1650162-2 Crimp, postmate #20 P = 1650283-1 PCB tail, standard Q = 1650065-1 PCB tail, premate R = 1650226-1 PCB tail, postmate S = 1766196-1 Crimp, standard T = 1766198-1 Crimp, premate U = 1766199-2 Crimp, postmate #16 V = 1766222-1 PCB tail, standard W = 1766223-1 PCB tail, premate X = 1766818-1 PCB tail, postmate Y = 1766193-1 Crimp, standard Z = 1766195-1 Crimp, premate AA = 1766196-1 Crimp, postmate #12 AB = 1766245-1 PCB tail, standard AC = 1766250-1 PCB tail, premate AD = 1766249-1 PCB tail, postmate AE = 1650153-2 Crimp, standard, Hot-Plug AF = 1650156-2 Crimp, premate, Hot-Plug #12 HotPlug AG = 1650060-2 PCB tail, standard, Hot-Plug AH = 1650074-3 PCB tail, premate, Hot-Plug Crimp and Threaded contacts are removable. PCB tail contacts are non-removable. Float-Mount Shoulder Screw Top Assembly Part Number Assigned by Tyco Electronics Part Number 1650399-1 1650401-1 Description Screw, No 10-32 UNC 2A Screw, M5 x 0.8 Qty. 64 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting All ELCON drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON drawer connector. Panel Float Mounting When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel. Cable Mounted Products Float-Mount of Top Drawer (Example) Mounting Flange Panel (Ref) Shoulder Screw Screw Description #10-32 UNF 2A Thread M5 x 0.8 Metric Thread #8-32 UNF 2A Thread #6-32 UNF 2A Thread M4 x 0.7 Metric Thread Part Number 1650399-1 1650401-1 1650402-1 1650106-1 1650589-1 Guide Pin Used On Top and Double Drawer, Dual and QuadPower, In-Line QuadPower, W5 Drawer All Other Drawers Panel Fix Mounting As a rule of thumb, ELCON drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below. Screw Through Mounting Flange of Housing Screw Into Thread of Guide Pin (When Applicable) Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing. You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below. Internally threaded (6-32) guide pin Commercially available screw and washer Commercially available screw and washer Guide pin #6-32 or M3 x 0.5 screw .25 [6.35] Note: All part numbers are RoHS compliant. 65 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting (Continued) Strain Relief and Wire Dress Cable Mounted Products If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right. PCB Fix Mounting When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to provide stability during the soldering procedure. PCB-mount hole patterns are shown on the customer drawing specific to your ELCON drawer connector. Flush PCB-Mount Drawer Connectors Drawer Connectors with Cabled AC IN .020 [0.51] PC Board (Ref) Wire Connector Standoffs .020 [0.51] Connector Engagement To provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer drawing for your ELCON drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON drawer connectors are polarized and will only mate in the correct orientation (see sketch below). Rib in Guide Post Cavity Notch in Guide Post 66 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Connector Tooling Insertion/Removal (I/R) Tools: Industry standard plastic I/R tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from Tyco Electronics. I/R Tools Size Size #20 I/R tool Size #16 I/R tool Size #12 I/R tool Size #8 removal tool Size #4 removal tool Size #0 removal tool Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow Cable Mounted Products Part Numbers 1643917-1 1643916-1 1643915-1 1643914-1 1643922-1 1643921-1 Note: PCB tail contacts are non-removable. Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size “L” + .020 [0.51] Wire Size AWG inches 0.210 0.270 0.270 0.500 0.500 0.600 #20 #24 - #20 #16 #20 - #16 #12 #14 - #12 #8 #10* - #8 #4 #6* - #4 #0 #2* - #0 *Ref: MS3348 “Contact Bushing, Electric, Wire Barrel” mm 5.33 6.86 6.86 12.70 12.70 15.24 Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size Type Crimp Tool Turret head/locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator 12 - 24 8 - 10 4 0 MIL-STD M22520/1-01 M22520/1-02 M22520/23-01 M22520/23-02 M22520/23-09 M22520/23-01 M22520/23-04 M22520/23-11 M22520/23-01 M22520/23-05 M22520/23-13 Part Number 601967-1 601967-2 — — — — — — — — — Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. Contact Size #20 #16 #12 #8 #4 #0 Note: (1) Wire Range AWG 20 - 24 16 - 18 12 - 14 10 - 8 4 (1) 1/0 mm2 0.241 - 0.616 0.963 - 1.23 1.94 - 2.98 4.74 - 8.61 21.60 53.00 Consult Tyco Electronics for smaller wire sizes in #4 contacts Note: All part numbers are RoHS compliant. 67 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Cable Mounted Products ELCON Drawer Product Specifications Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot-Plug Crown contacts Polyester, 30% glass-filled, UL 94V-0 black High conductivity copper alloy Brass 305 corrosion resistant steel Beryllium copper Beryllium copper Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 Hot-Plug hoods and pin contacts Socket Contact Hoods (when applicable) Gold plated over nickel Silver plated over nickel Gold plated over nickel Passivated Mechanical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Insertion Forces of individual contacts Typical Extraction Forces of individual contacts 0.2 2.3 2.9 2.9 4.4 3.8 4.7 4.8 0.1 0.7 1.9 1.9 2.4 3.0 3.0 3.5 lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. 0.09 1.04 1.32 1.32 2.00 1.72 2.13 2.18 0.05 0.32 0.86 0.86 1.07 1.36 1.36 1.59 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Electrical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Voltage drop of individual contacts Insulator dielectric strength 1.7 mV at 5A 3 mV at 15A 4.2 mV at 35A 4.7 mV at 35A 6.5 mV at 75 A 8.4 mV at 125A 6.3 mV at 200A 5.6 mV at 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001 Regulatory Agency Evaluations Contacts AWG AWG AWG AWG AWG #20 #16 #12 Top Drawer #12 Others #12 with sockets CSA-22.2 No. 0-M91 182.30 M1987 (CNR) 4A / 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V Size #12 hot-plug 25A / 250V Size Size Size Size 55A / 250V 150A / 250V — 100A / 250V #8 #0 with single or double Crown #0 using bus bar #4 UL 498 and UL 1977 (USR) 5A / 250V 15A / 250V 35A / 600V 35A / 250V 35A / 250V 25A / 250VAC 35A / 120V 75A / 250V 200A / 250V 200A / 250V 125A / 250V 68 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Mini Drawer Cable Mounted Products Dimensions — 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 / 16 x 6 contacts Size 20 x 16 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648110-1 1648111-1 1648112-1 1648115-1 1648116-1 1648117-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648206-1 1648207-1 1648208-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Lower Drawer Dimensions — 3.26" x 1.34" (82.8 x 34.0 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 / 16 x 8 contacts Size 20 x 21 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers 1648203-1 1648204-1 1648205-1 Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Note: All part numbers are RoHS compliant. 69 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 75A Middle Drawer Cable Mounted Products Dimensions — 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts Current Rating — Up to 75 Amps per size 8 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float-Mount Part Number 1648162-1 PCB-Mount Part Number 1648163-1 Float-Mount Part Number 6648167-1 PCB-Mount Part Number 1648168-1 Base Housing Part Numbers Pin Housing 1648162-1 Float-Mount 1648163-1 PCB-Mount Socket Housing Float-Mount w/ reinforced housing 1648168-1 PCB-Mount 6648167-1 Note: All part numbers are RoHS compliant. 70 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 125A Middle Drawer Cable Mounted Products Dimensions — 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts Current Rating — Up to 125 Amps per size 4 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float-Mount Part Number 1648151-1 PCB-Mount Part Number 1648152-1 Float-Mount Part Number 1648156-1 PCB-Mount Part Number 1648157-1 Base Housing Part Numbers Pin Housing 1648151-1 Float-Mount 1648152-1 PCB-Mount Socket Housing 1648156-1 Float-Mount 1648157-1 PCB-Mount Note: All part numbers are RoHS compliant. 71 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 200A Middle Drawer Cable Mounted Products Dimensions — 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts Current Rating — Up to 125 Amps per size 4 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648134-1 Socket Housing 1648135-1 Square Drawer Dimensions — 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 4 contacts Size 20 x 36 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648132-1 Socket Housing 1648133-1 Note: All part numbers are RoHS compliant. 72 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) Top Drawer Pin Side Cable Mounted Products Dimensions — 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts Current Rating — Up to 200 Amps per size 0 contact Contact Features — Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Socket Side Base Housing Part Numbers Pin Housing 1648183-1 Socket Housing 1648186-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Double Drawer Dimensions — 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts Current Rating — Up to 200 Amps per size 0 contact Contact Features — Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648552-1 Socket Housing 1648578-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 73 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) DualPower Drawer Cable Mounted Products Dimensions — 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 2 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648549-1 Socket Housing 1648575-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. QuadPower Drawer Dimensions — 2.50" x 1.60" (63.5 x 40.7 mm) Housing Variations — Various guide pin configurations available. Guides and Polarization — Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts — Size 0 x 4 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648548-1 Socket Housing 1648574-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 74 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) In-Line QuadPower Drawer Front View Cable Mounted Products Dimensions — 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 0 x 4 contacts Current Rating — Up to 200 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 0: Crimp and internal/external thread Front View Base Housing Part Numbers Pin Housing 6651493-1 Socket Housing 6651494-1 W5 Power Drawer Dimensions — 3.00" x 1.18" (76.2 x 30.0 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 5 contacts Current Rating — Up to 100 Amps per contact Contact Features — Probe-proof size 0 contact option Contact Sequencing — Standard only Contact Terminations — Size 4: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 6651457-1 Socket Housing 6651458-1 Note: All part numbers are RoHS compliant. 75 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P3S0 Drawer Cable Mounted Products Dimensions — 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations — See Part Numbers Cable Socket to Panel-Mount Pin Guides and Polarization — Polarization only Available Contacts — Size 12 x 3 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp only Base Housing Part Numbers Pin Housing 1766447-1 Socket Housing 1766448-1 P4S0 Drawer Dimensions — 1.34" x .76" (34.0 x 19.4 mm) Housing Variations — See Part Numbers Cable Pin to PCB-Mount Socket Guides and Polarization — Polarization only Available Contacts — Size 12 x 4 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Sequencing — Standard only Contact Terminations — Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts Base Housing Part Numbers Pin Side Kit 6766014-1 Socket Side Kit 6766015-1 Note: All part numbers are RoHS compliant. 76 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) HV8P Drawer Cable Mounted Products Dimensions — 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations — See Part Numbers 600 V High Voltage Design Guides and Polarization — Built in Available Contacts — Size 12 x 8 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648127-1 Socket Housing 1648128-1 P10S0 Drawer Dimensions — 2.96" x 1.00" (75.0 x 25.4 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 10 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power Contact Terminations — Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648568-1 Socket Housing 1648596-1 Note: All part numbers are RoHS compliant. 77 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P6S18 Drawer Cable Mounted Products Dimensions — 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 4 x 6 contacts Size 20 x 18 contacts Current Rating — Up to 100 Amps per size 4 contact Contact Features — Standard Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6766615-1 Socket Housing 6651810-1 P10S22 Drawer Dimensions — 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 12 x 10 contacts Size 20 x 22 contacts Current Rating — Up to 35 Amps per size 12 contact Contact Features — Hot-Plug size 12 contact option Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648211-1 Socket Housing 1648212-1 Note: All part numbers are RoHS compliant. 78 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P12S12 Drawer Cable Mounted Products Dimensions — 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 16 x 12 contacts Size 20 x 12 contacts Current Rating — Up to 15 Amps per size 16 contact Contact Features — Standard only Contact Sequencing — Multi-level for power and signal Contact Terminations — Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1651202-1 Socket Housing 1651203-1 P0S30 Drawer Dimensions — 3.22" x 0.70" (81.8 x 17.8 mm) Housing Variations — See Part Numbers Guides and Polarization — Built in Available Contacts — Size 20 x 30 contacts Current Rating — Up to 5 Amps per size 20 contact Contact Features — Standard only Contact Sequencing — Multi-level for signal Contact Terminations — Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651204-1 Socket Housing 6651205-1 Note: All part numbers are RoHS compliant. 79 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts The ELCON drawer series connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers. Cable Mounted Products Pin Side Contacts Contact Size #20 — For use in most drawer connectors Contact Size #20 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1650155-1 1650161-1 1650162-2 1650283-1 1650065-1 1650226-1 A Dimensions in 0.32 0.47 0.27 0.32 0.47 0.27 mm [8.12] [11.93] [6.85] [8.12] [11.93] [6.85] Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12 Contact Size #16 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1766194-1 1766198-1 1766199-1 1766222-1 1766223-1 1766818-1 A Dimensions in 0.33 0.48 0.29 0.33 0.48 0.29 mm [8.38] [12.19] [7.36] [8.38] [12.19] [7.36] Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22 Contact Part Number Gold Plated Silver Plated 1650153-2 1766193-1 1650156-2 1766195-1 1650158-2 1766196-1 1650060-2 1766245-1 1650074-3 1766250-1 1650073-3 1766249-1 Termination Type Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate Contact Size #12 A Dimensions in 0.43 0.46 0.39 0.43 0.46 0.39 mm [10.92] [11.68] [9.90] [10.92] [11.68] [9.90] Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended. Contact Size #8 - For use in 75A and 200 A Middle Drawer Contact Size #8 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate A Dimensions 1766192-1 1766197-1 1766821-1 in 0.43 0.48 0.33 mm [10.92] [12.19] [8.38] PCB tail, standard 1766262-1 0.43 [10.92] PCB tail, premate 1766263-1 0.48 [12.19] Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer Termination Type Contact Part Number Crimp, Standard Dimensions A in mm 1766232-1 0.51 [12.95] 1/4 - 20 x .050 DP External Thread 1766812-1 0.51 [12.95] M5 x 0.8 x 9.6 mm DP M5 Internal Thread 1766283-1 0.51 [12.95] Contact Size #4 Note: All part numbers are RoHS compliant. 80 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Pin Side Contacts (Continued) Contact Size #0 Probe-proof Termination Type Contact Part Number Crimp Dimensions A in mm 1766811-1 0.495 [12.57] Probe-proof crimp2 1766819-1 0.430 [10.92] 1/4 - 20 x .050 DP Internal thread 1766230-1 0.495 [12.57] M6 x 1 x 12.7 mm DP Internal thread 1766274-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/internal thread2 1766269-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1766275-1 0.430 [10.92] 1/4 - 20 x .050 DP External thread 1766268-1 0.495 [12.57] M6 x 1 x 12.7 mm DP External thread 1766231-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/external thread 2 1766270-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/external thread2 1766276-1 0.430 [10.92] Notes: Cable Mounted Products Contact Size #0 Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower 1Contact 2Use Tyco Electronics for alternate contact terminations. only with probe-proof socket contacts. and threaded contact are insertable/removable. 3Crimp Socket Side Contacts Contact Size #20 Contact Size #20 Termination Type Contact Part Number Crimp 1648325-1 PCB Tail 1648382-1 Contact Size #16 Termination Type Contact Part Number Crimp 6648319-1 PCB Tail 6648383-1 Contact Size #16 Contact Size #12 Contact Size #12 Termination Type Contact Part Number Crimp Hot-Plug Crimp PCB Tail Hot-Plug PCB Tail 6648318-1 1648384-1 6648374-1 1648387-1 Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80). Note: All part numbers are RoHS compliant. 81 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Socket Side Contacts Cable Mounted Products Contact Size #8 Termination Type Contact Part Number Crimp 6648317-1 PCB Tail 6648400-1 Contact Size #8 Contact Size #4 Contact Size #4 Termination Type Contact Part Number Crimp, Standard 6648434-1 1/4 - 20 x .050 DP External Thread 6648435-1 M5 x 0.8 x 9.6 mm DP M5 Internal Thread 6648335-1 Contact Size #01 Termination Type Contact Part Number Crimp 6648405-1 Probe-proof crimp2 6648418-1 1/4 - 20 x .050 DP Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP Probe-proof/internal thread2 M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1/4 - 20 x .050 DP External thread M6 x 1 x 12.7 mm DP External thread 1/4 - 20 x .050 DP Probe-proof/external thread2 M6 x 1 x 12.7 mm DP Probe-proof/external thread2 Contact Size #0 Contact Size #0 Probe-proof 6648416-1 6648428-1 6648419-1 6648429-1 6648417-1 6648430-1 6648420-1 6648431-1 Notes: 1Contact Tyco Electronics for alternate contact terminations. 2Use only with probe-proof Pin contacts. 3Crimp and threaded contact are insertable/removable. Non-Standard Contacts Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog. Note: All part numbers are RoHS compliant. 82 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Miniature Power Drawer (MPD) Connectors Product Facts High mating cycle life Low Mating and Un-mating force (< 0.2lbs per contact) ■ Single-piece molded housing ■ Molded-in guide pins provide generous blind-mateability ■ Sizes: 3 – 10 positions ■ Compact size is ideal for distributed DC power applications ■ Two Levels of contact sequencing ■ One contact for either solder or press-fit termination ■ Hardware — Less or traditional shoulder bolt mounting ■ Minimum of 3 mm contact wipe on shortest power contact ■ All MPD connectors in this section are RoHS compliant ■ ■ Up to 16 Amps per contact 250 mating cycle durability +/- 1.25 mm radial mis-alignment capability. (Total float is 2.5 mm!) 1.6 mm sequencing distance — ideal for modular sheet metal construction applications Minimum of 3 mm contact wipe on shortest power contact Maximum continuous operating temperature — 105°C UL 94 V-0 High-temperature thermoplastic housings Cable Mounted Products Specifications The miniature power drawer connector combines a high density power interface in a blind-mateable wire-toboard connector. The MPD contact interface has been previously qualified to requirements similar to BellCore GR-1217 in boardto-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on 14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 hot-plug requirements for up to 7.8 Amps at 48VDC. The connection consists of a vertical pcb mountable receptacle and a panelmounted floating plug. The vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications. The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume. The compact design is ideal for bringing power to small rack-mounted devices such as 1U computer servers and telecommunications switches. The 3 mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC. Technical Documents Product Specification 108-1998 Application Specification 114-13067 83 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP Miniature Power Drawer (MPD) Connectors (Continued) Crimp Contacts Insulation Barrel Current Ratings Plug Contact Standard Power — 10 Amps High Power — 16 Amps Material and Finish Cable Mounted Products Standard Power: Crimp Blade Contacts — Brass Receptacle Contacts — Phos. Bronze. Finish — 0.38µm Gold over 1.27µm Nickel High Power: Blades — High Conductivity Cu Alloy Receptacle — High Conductivity Cu Alloy Finish — 1.27µm Gold over 1.27µm Nickel Contact Mating Length (Min.) — Type A — 4.6 mm Type B — 3.0 mm Hot-Pluggability (With High Current Contacts only) — 250 Cycles — 7.8 Amps @ 48VDC Note: All contacts are Sn plated in the crimp barrel or Sn in pcb interface Plugs and Receptacles Wire Barrel PRO-CRIMPER Hand Tool Part Number 91363-1 Locking Lance Crimp Blade Contacts Wire Size 16-20 AWG Type Cycles Standard Power 100 High Power 250 Mating Length A B A B Part Number Strip Form 1489128-8 1489128-7 1-1489128-0 1489128-9 Applicator Hand Tool 1385248-3 91363-1 Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2 Back of Plug Assembly Terminated Plug Contacts Plug Housing Materials PC Board Receptacle Assembly UL 94V-0 Thermoplastic 105°C Max. Operating temperature Locking Lance Note: Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts. Polarization Feature Number of Positions 3 4 5 6 7 8 9 10 Part Number Panel-Mount Plug PCB-Mount Receptacles Snap-In Shoulder Bolt Standard Power High Current 1489127-1 — 1489715-1 1-1489715-1 1489127-2 1489701-1 1489715-2 1-1489715-2 1489127-3 — 1489715-3 1-1489715-3 1489127-4 — 1489715-4 1-1489715-4 1489127-5 — 1489715-5 1-1489715-5 1489127-6 — 1489715-6 1-1489715-6 1489127-7 — 1489715-7 1-1489715-7 1489127-8 — 1489715-8 1-1489715-8 Note: All part numbers are RoHS compliant. 84 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors Product Facts High current circuits and signal circuits can be mixed in the same connector ■ High current circuits use MIC connector contacts located at four corners of the housing ■ Signal circuits use Standard Drawer Connector contacts ■ 24 positions ■ Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity Cable Mounted Products ■ Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system. hermaphroditic crimp snapin contacts that are used in the Standard Drawer Connector. High current circuits use MIC connector contacts which are located at the four corners of the housing. The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity. Signal circuits use the same Performance Specifications Voltage Rating — 250 VAC Current Rating (Max.) — Signal Circuit (Drawer); 4 Amps — 24 AWG [0.2 mm2] Wire 5 Amps — 22 AWG [0.3-0.4 mm2] Wire 7 Amps — 20 AWG [0.5-0.6 mm2] Wire Power Circuit (MIC); 10 Amps Low Level Resistance — Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC); 3 milliohms (Initial) 6 milliohms (Final) Dielectric Withstanding Voltage — 5000 milliohms (Initial) 2000 milliohms (Final) Operating Temperature — –20°C to +120°C 85 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors (Continued) Housings (Hermaphroditic), 24 Positions Signal Circuits Power Circuits (4 corners) Housing — Glass-filled polybutylene terephthalate (PBT), blue Bushing — Brass, zinc-plated B13 Material A2 A1 A11 B14 .441 [11.22] B23 2.756 [70.00] 1.181 [30.00] .197 Pitch [5.00] 1.771 [45.00] A13 A14 B1 .440 [11.80] 2.394 [60.80] A23 B2 Performance Specifications — page 85 MIC Contacts — page 87 Crimp Snap-In Contacts — page 87 B11 Note: Reverse figures show circuit numbers. Technical Documents A1 (Example = Product Specification 108-5371 The hole used for No. 1 circuit is B13 Cable Mounted Products Related Product Data used for No. 13 on the reverse side.) 0.24 [6.10] 0.70 [17.9] 1.15 [29.1] Panel Mounting Position (Front Mounting) Housing Part Numbers Floating of Bushing Up- and downward = 0.05 [.002] Circumferential = 0.14 [.006] Up- and downward = 0.30 [.012] Circumferential = 0.80 [.031] 5176916-1 5176916-2 Upward and downward = Axial clearance Circumferential = Floating Recommended Panel Cutout 2.835 [72.00] 2.394 [60.80] 2.157 [54.80] .481 [12.22] .130 Dia. [3.300] .378 [9.60] 1.953 [49.60] 1.260 [32.00] .480 [12.18] .197* [5.00] .197* [5.00] .098 R* [2.50] R1 All Corners *Dimensions applicable for rear mounting. Note: All part numbers are RoHS compliant. 86 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Blind-Mate Drawer Connectors (Continued) MIC Contacts (Used for Power Circuits) Material and Finish .827 [21.00] Phosphor bronze, plated .000030 [0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel Performance Specifications— page 85 Housings—page 86 Technical Documents Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 0.5-2.0 Part Numbers Receptacle Contact Hand Tool Strip Form Loose Piece 755338-1* 170286-4 170289-3 755339-1 Cable Mounted Products Related Product Data Applicator 567151-X** *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. **Call Tyco Electronics for applicators. Extraction Tool Part Number 723735-1 Instruction Sheets 408-089J, 408-369J, 408-370J .126 [3.20] Crimp Snap-In Contacts (Hermaphroditic, Used for Signal Circuits) .791 [20.10] Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel Related Product Data Performance Specifications— page 85 Housings—page 86 Technical Documents Instruction Sheets 408-097J, 408-151J .146 [3.700] Wire Size Range AWG mm2 Insulation Diameter 24-20 0.2-0.6 20-16 0.5-1.4 .060-.077 1.50-1.95 .071-.130 1.80-3.30 Part Numbers Applicator for AMP-O-LECTRIC Machine* Contact Strip Form Loose Piece Hand Tool 170311-1 170313-1 567324-2 91591-1 170484-1 170485-1 567241-2 91590-1 *Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: For applicable wire, use wire specified in UL 1015 or 1007. Extraction Tool Part Number 723986-1 Tab Contacts Material and Finish .118 [3.00] Brass, plated .000030 [0.00076] gold in contact area, with entire contact underplated nickel .984 [25.00] Related Product Data Performance Specifications— page 85 Housings—page 86 Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 Technical Documents Instruction Sheets 408-144J, 408-369J, 408-370J 0.5-2.0 Part Numbers Tab Contact Strip Form Loose Piece 170221-4 170222-3 Hand Tool 755338-1* 755339-1 *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. Extraction Tool Part Number 724763-1 Note: All part numbers are RoHS compliant. 87 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (uses AMP-LEAF Contacts) Cable Mounted Products Product Facts ■ Blind-mate connectors accept AMP-LEAF crimp snap-in and solder dip contacts ■ Contacts are phosphor bronze, gold-over-nickel plated ■ 6 and 10 positions ■ Housings made of polybutylene terephthalate (PBT) Special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities. These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action. Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering. 6-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) 6-Position PC Board Header Housing (Fully loaded with AMP-LEAF Solder Dip Contacts) Performance Specifications Current Rating — 4 Amps (max.) — 26-22 AWG [0.12-0.4 mm2] wire 10-Position Header Housing (Accepts AMP-LEAF Crimp Snap-In and Solder Dip Contacts) 10-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) Voltage Rating — 50 VDC Temperature Rating — –10°C to +80°C Mounting Screw (2 Required per Socket Housing) 2.17 [5.50] .102 [2.60] .220 [5.60] Part Number 343404-1 .354 [9.00] Material and Finish Steel, plated bright zinc chromate M 3 x 0.5 Thread .197 [5.00] Note: All part numbers are RoHS compliant. 88 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 6 Positions .354 [9.00] Part Number 343886-1 .177 [4.50] 1.009 [25.62] .670 [17.00] Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 583990-3 (loose piece) Part Number 583204-2 (strip form) .630 [16.00] Cable Mounted Products Contacts must be ordered separately. .187 [4.75] Recommended Panel Cutout .413 [10.50] Material Glass-filled polybutylene terephthalate (PBT), black 1.441 [36.60] .965 [24.50] .187 [4.75] .693 [17.60] .728 [18.50] .594 [15.10] .354 [9.00] .496 [12.60] 1.009 [25.62] PC Board Header Housing, 6 Positions with Board Retention .482 [12.25] .632 [16.06] .322 [8.44] .052 Dia. [1.32] .300 [7.62] .450 [11.43] Part Number 343887-1 .160 [4.06] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 Contacts must be ordered separately; refer to contact specification pages for details. .965 [24.50] .157 Dia. [4.00] Recommended PC Board Layout .150 [3.80] .343 [8.70] .965 [24.50] .850 [21.60] Material Glass-filled polybutylene terephthalate (PBT), black .450 [11.43] .150 [3.80] Position No. 1 .039 [1.00] .965 [24.50] .559 [14.20] .701 [17.80] .150 [3.80] Note: All part numbers are RoHS compliant. 89 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Socket Housing, 10 Positions .156 [3.96] .929 [23.60] .413 [10.50] .130 Dia. [3.30] Part Number 343348-1 R3 Accepts the following AMP-LEAF Crimp Snap-In Contacts: Cable Mounted Products 1.240 [31.50] .354 .807 [9.00] [20.50] Part Number 343371-1 (strip form) Part Number 583204-2 (strip form) Contacts must be ordered separately. R5 1.299 [33.00] Recommended Panel Cutout .748 [19.00] Material Glass-filled polybutylene terephthalate (PBT), black 1.240 [31.50] .874 [22.20] .217 [5.50] .413 .591 [15.00] [10.50] .315 [8.00] .850 [21.60] .313 [7.95] .205 [5.20] .728 [18.50] .374 [9.50] .276 [7.00] .772 [19.60] 1.299 [33.00] 1.732 [44.00] R4 .354 [9.00] .787 [20.00] Header Housing, 10 Positions .187 [4.75] .965 [24.50] .412 [10.47] Part Number 343347-1 .433 [11.00] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 .272 [6.92] .290 [7.37] Contacts must be ordered separately: refer to contact specification pages for details. Material Glass-filled polybutylene terephthalate (PBT), black .619 [15.71] .419 [10.63] .126 [3.20] Recommended Panel Cutout 1.240 [31.50] 1.008 [25.60] .590 [15.00] .211 [5.35] .720 [18.30] .160 [4.00] .850 [21.60] .984 .413 [10.50] [25.00] 1.181 [30.00] .126 x .433 [3.20 x 11.00] 1.535 [39.00] .709 [18.00] .118 [3.00] .354 [9.00] Note: All part numbers are RoHS compliant. 90 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Special Blind-Mate Drawer Connectors (Continued) Crimp, Snap-In Contacts Material and Finish Wire Barrel Crimp Insulation Support Cable Mounted Products Phosphor bronze, plated as follows: Plating A — .000100-.000200 [0.00254-0.00508] tin (lubricant must be used) Plating B — .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating C — .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating D — .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel Plating E — .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Plating F — .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Terminal Stop Locking Lance Part Numbers Wire Range AWG/mm2 Insulation Range Single Double Wire Wire 26-22 0.12-0.4 .050-.064 1.27-1.63 — 22-18 0.3-0.9 .055-.080 1.40-2.03 .120 3.05 Max. 16 1.25-1.40 .108 2.74 Max. .080-.160 2.03-4.06 Contact Loose Strip Piece Form 583990-3 583204-2 — 343371-1 — 583361-2 583989-3 583361-3 583989-4 583361-4 — 583555-4 — 583555-6 583991-3 60151-6 Applicator for Contact AMP-O-LECTRIC Finish Machine* B D A B C E F B Hand Tool 466366-2 90028-3 466367-2 90017-3 (1 #22-20) 90028-3 (2 #22) 90101-3 (1 #20) 466368-2 90031-8 (2 #18) 90101-3 (2 #20) 90101-3 (1 #16) *Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult Tyco Electronics. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult Tyco Electronics. Hand Crimping Tool Contact Extraction Tool Technical Documents Product Specifications 108-9013, 108-9043 Application Specification 114-9003 Instruction Sheets 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626 Crimp Inspection Sheet CI 8050-33 Dummy Contact Plain Finish— Part Number 66084-1 Tin Finish— Part Number 66084-2 Gold Finish— Part Number 66084-3 Material Phosphor bronze Part Number Extraction Used with Tool Housings 480110-2, -5 480142-2, -3 582140-5 582147-5 582264-2 582500-2 582963-2 583167-3 465195-1 583280-1 583617-1 583680-1 583685-1 583722-1 583723-1 583724-1 583725-1 583726-1 465195-2 480133-2 Technical Documents Instruction Sheet 408-7037 Note: All part numbers are RoHS compliant. 91 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors Cable Mounted Products Product Facts ■ Designed for rack and panel applications ■ Durable—withstands multiple mating/unmating ■ Low insertion and withdrawal force ■ Hermaphroditic contacts ■ Accepts signal and power contacts ■ Provides excellent creep distance ■ Mated connectors dust-proof ■ Configurations available in 8, 12, 16, 20 and 24 positions ■ Contacts accept wire sizes 24-14 AWG [0.2-2.0 mm2] ■ Accept wire insulation diameter — .059-.154 [1.5-3.9] ■ Recognized under the Component Program of the Underwriters Laboratories Inc. R Drawer connectors are designed as an economical rack and panel connector. They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment. Blind-mate drawer connectors feature excellent durability and provide low insertion and withdrawal force. Leaf-type hermaphroditic contacts ensure reliable, positive contact. Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90]. Housings are made of UL 94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating. Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof. Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools. Performance Specifications Voltage Rating — 250 VAC Current Rating — 4 Amps — 24 AWG [0.2 mm2] Wire 5 Amps — 22 AWG [0.3-0.4 mm2] Wire 7 Amps — 20 AWG [0.5-0.6 mm2] Wire 8 Amps — 18 AWG [0.8-0.9 mm2] Wire 12 Amps — 16 AWG [1.25-1.4 mm2] Wire 15 Amps — 14 AWG [2.0 mm2] Wire Contact Resistance — 10 milliohms max. (Initial) 20 milliohms max. (Final) Insulation Resistance — 5000 milliohms min. (Initial) 2000 milliohms min. (Final) Dielectric Withstanding Voltage — 2000 VAC/1 minute Operating Temperature — –20°C to +120°C (Includes T-Rise) Insertion/Extraction Force — Insertion—4 kg max. (Initial) — 16-position Extraction—0.7 kg min. (Initial) — 16-position Durability — Tested to 1000 Mate/Unmate cycles 92 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Plug Connectors, PCB-Mount .524 [13.30] Material and Finish Circuit No. .260 [6.60] 1.280 [32.5] .984 [25.0] Last Circuit No. 5.0xE=D .197 [5.00] C B A Cable Mounted Products Housing — Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Contacts — Phosphor bronze, plated gold in contact area over nickel underplating; board-mount tails are brass, plated tin over steel underplating 1.035 [26.3] Related Product Data: Performance Specifications — page 92 Mating Receptacles — page 94 .260 [6.60] Technical Documents Product Specification 108-5125 Application Specification 114-5044 No. of Pos. 8 12 16 Dimensions B C 1.500 1.055 38.0 26.8 1.890 1.449 48.0 36.8 2.283 1.843 58.0 46.8 A 2.016 51.2 2.409 61.2 2.803 71.2 D .197 5.00 .591 15.0 .984 25.0 E Plug Connector Part Numbers 1 172653-2 3 172653-3 5 172653-1 Note: To ensure proper contact alignment, connectors must be mated during the soldering process. .027±.003 [0.68±0.08] .169±.012 .197±.003 [5.00±0.08] .315±012 [8.00±0.30] [4.30±0.30] Dia. (2 Plcs.) .390±.003 [9.90±0.08] .390±.003 [9.90±0.08] .524±.012 [13.3±0.30] .260±.003 .059±.005 [6.60±0.08] [1.50±0.13] Dia. (Typ.) .260±.003 [6.60±0.08] .197±.003 [5.00±0.08] Recommended PC Board Layout Note: All part numbers are RoHS compliant. 93 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Housings for Crimp Snap-In Contacts .756 [19.2] .984 [25.0] Material .260 [6.60] .524 [13.3] .559 [14.2] Polybutylene terephthalate (PBT), blue, 94V-O rated D Related Product Data A Performance Specifications — page 92 Crimp Snap-In Contacts — page 95 Panel Cutout—page 95 Cable Mounted Products 1.035 [26.3] C B 5xE=F .260 [6.60] .886 [22.5] Technical Documents Product Specification 108-5125 Application Specification 114-5044 .197 Pitch [5.60] Floating Bushing Receptacle .984 [25.0] .886 [22.5] .559 [14.2] D .756 [19.2] C A B .524 [13.3] 1.035 [26.3] Plug Dimensions C D No. of Pos. A B 8 1.858 47.20 1.055 26.80 2.016 51.20 2.252 57.20 1.449 36.80 16 2.657 67.20 Receptacle E F 1.500 38.00 1 .197 5.00 2.410 61.20 1.890 48.00 3 1.843 46.80 2.803 71.20 2.283 58.00 5 .984 25.00 20 3.039 77.20 2.236 56.80 3.197 81.20 2.677 68.00 7 1.378 35.00 24 3.433 87.20 2.630 66.80 3.591 91.20 3.071 78.00 9 1.772 45.00 12 .591 15.00 Floating Bushing Size .118 3.00 .157 4.00 .118 3.00 .157 4.00 .118 3.00 .157 4.00 .157 4.00 .118 3.00 .157 4.00 Plug Part Panel-Mount Numbers Hole Diameter .130 5172070-1 3.30 .169 5172070-3 4.30 .130 5172069-1 3.30 .169 5172069-3 4.30 .130 5172068-1 3.30 .169 5172068-3 4.30 .169 5173033-3 4.30 .130 5172625-1 3.30 .169 5172625-3 4.30 Part Numbers 172063-1 172063-3 172061-1 172061-3 172059-1 172059-3 173032-3 172624-1 172624-3 Note: All part numbers are RoHS compliant. 94 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Standard Blind-Mate Drawer Connectors (Continued) Crimp Snap-In Contacts (Hermaphroditic) .126 [3.20] Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel .791 [20.1] Performance Specifications — page 92 Housings — page 94 .146 [3.70] Cable Mounted Products Related Product Data CERTI-CRIMP Hand Tool Part Number 91591-1 Technical Documents Instruction Sheets 408-097J, 408-098J, 408-151J Wire Size Range Insulation Dia. Range AWG mm2 24-20 0.2-0.6 20-16 0.5-1.4 18-14 0.8-2.0 Part Numbers Applicator for AMP-O-LECTRIC Loose Piece Machine* Contact Strip Form .059-.077 1.50-1.95 .071-.130 1.80-3.30 .091-.154 2.30-3.90 Hand Tool Numbers 170311-1 170313-1 567324-2 91591-1 170484-1 170485-1 567241-2 91590-1 170312-1 170314-1 567325-2 2063849-1 *Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines. Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007. Notes: 2. Contacts for 18-14 AWG [0.8-2.0 mm2] wire are used at the four corners of the connector as power contacts (8 required per assembly). Extraction Tool Part Number 723986-1 Recommended Panel Cutout .209±.012 [5.30±0.30] (2 Plcs.) .106±.012 [2.70±0.30] (2 Plcs.) No. of Pos. 8 ±.012 L[±.0.30] J ±.012 K[±.0.30] 12 .008 [0.20R] Max. 16 20 .169±.012 [4.30±0.30] or .209±.012 [5.30±0.30] Dia. (2 Plcs.) .524±.012 [13.30±0.30] 24 Rear Panel-Mount Dimensions J K L 1.913 1.500 1.110 48.60 38.00 28.20 2.307 1.890 1.504 58.60 48.00 38.20 2.701 2.283 1.898 68.60 58.00 48.20 3.094 2.677 2.291 78.60 68.00 58.20 3.488 3.071 2.685 88.60 78.00 68.20 .209 [5.30] .941±.012 [23.90±0.30] Rear Panel-Mount Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout. Note: All part numbers are RoHS compliant. 95 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors Cable Mounted Products Product Facts ■ Combine signal circuits and power circuits into one connector ■ Power circuits can be used for high current of up to 15A ■ Signal circuits accept CT connector in the back, reducing harnessing costs ■ Power circuits use crimptype tab and receptacle contacts ■ Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment. Creepage distance on active power side: 5 mm Spatial distance on active power side: 4.5 mm Technical Documents Product Specification 108-60022 Application Specification 114-5182 Hybrid mini-drawer connectors are designed for use in rack and panel application to serve as an I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past. A major design feature of these hybrid mini-drawer connectors is that minidrawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector. Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector. The housing has an integrated guide-pin and socket to facilitate mating of the connector halves. Provision is also made to prevent dust from entering. This product line includes: ■ 12-position connector (4 positions for power and 8 positions for signal circuits) ■ 24-position connector (4 positions for power and 20 positions for signal circuits) ■ 32-position connector (4 positions for power and 28 positions for signal circuits) Performance Data Voltage Rating — 250V AC (power) 30V AC (signal) Current Rating — 15A max. (power) 2A max. (signal) Contact Resistance — 10 mm Ω max. (power) 40 mm Ω max. (signal) Insulation Resistance — 100M Ω max. Dielectric Withstanding Voltage — 1.8KV AC/min. (power) 1.0KV AC/min. (signal) Durability — 3,000 cycles min. Drawer connectors are available in the following types depending on application: (For details contact our sales department) ■ Mini-drawer connectors ■ Standard drawer connectors ■ High current drawer connectors 96 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Standard Width Plugs Cable Mounted Products Receptacles Type Plug Receptacle Plug Receptacle Part Number 292180-1 292184-1 1-292183-2 1-292186-2 Number of Power Contacts 2 2 6 6 Number of Signal Contacts 4 4 12 12 1.299 1.299 2.638 2.638 Part Number 1-292187-2 2-292190-2 3-292187-2 4-292190-2 2-292189-3 1-292192-3 Number of Power Contacts 3 3 4 4 3 3 Number of Signal Contacts 5 5 5 5 7 7 1.870 1.713 2.146 1.988 2.028 1.870 L [33.00] [33.00] [67.00] [67.00] W .646 .646 .748 .748 [16.40] [16.40] [19.00] [19.00] Slim Width Plugs Receptacles Type Plug Receptacle Plug Receptacle Plug Receptacle L [47.50] [43.50] [54.50] [50.50] [51.50] [47.50] W .591 .472 .531 .472 .591 .472 [15.00] [12.00] [13.50] [12.00] [15.00] [12.00] Note: All part numbers are RoHS compliant. 97 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Power Contacts Material Copper alloy For finish, see table below. Finish Codes Cable Mounted Products 1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 Part No. 934199-1 (411-5662) AWG #16-20 Part No. 934198-1 (411-5661) Receptacle Wire Range AWG mm2 Tab Wire Ins. Dia. 24-20 0.2-0.5 1.4-2.6 20-16 0.5-1.25 1.6-2.8 Plating Code 1 2 1 2 Receptacle Part Number Strip Form 179317-2 1-179317-2 179316-2 1-179316-2 Tab Part Number Strip Form 179322-2 1-179322-2 179321-2 1-179321-2 Receptacle Assembly Material and Finish Housing — Thermoplastic, black Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate. Section X-X Section Y-Y No. of Pos. (Power/ Signal) A B C D E F G H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 31.8 43.8 51.8 31.4 43.4 51.4 38.0 50.0 58.0 32.4 44.4 52.4 292185-8 2-292185-0 2-292185-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions Note: All part numbers are RoHS compliant. 98 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) Plug Assembly Material and Finish Housing — Thermoplastic, black UL94V-0 Contact — Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate. Cable Mounted Products No. of Pos. (Power/ Signal) A B C D E F G 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 36.0 48.0 56.0 31.4 43.4 51.4 33.4 45.4 53.4 H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 38.0 50.0 58.0 292182-8 2-292181-0** 2-292181-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions *12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits. **Optional part numbers offer sequential mating – see customer drawings for details. Note: All part numbers are RoHS compliant. 99 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts Receptacle Assemblies (Wire Application Side) Material and Finish Cable Mounted Products Housing — UL94V-0 rated, glassfilled P.B.T. see chart below for color. Contact — Pre-tinned phosphor bronze Wire Size — AWG #28-26 (0.08-0.15 mm2) Insulation Dia. — 0.85-1.05 mm Wire Size — AWG #24 (0.20-0.22 mm2) Insulation Dia — 0.95-1.05 mm2 (For AWG #24 wire, see notes under the table) 4-15 Positions Dimensions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 3 Position 2 Position Part Number Receptacle Assembly** AWG #28-26* AWG #24*** 173977-2 2-179694-2 173977-3 2-179694-3 173977-4 2-179694-4 173977-5 2-179694-5 173977-6 2-179694-6 173977-7 2-179694-7 173977-8 2-179694-8 173977-9 2-179694-9 1-173977-0 3-179694-0 1-173977-1 3-179694-1 1-173977-2 3-179694-2 1-173977-3 3-179694-3 1-173977-4 3-179694-4 1-173977-5 3-179694-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department ** For wire to be used, contact our Sales Department as there are wires that have been tested by Tyco Electronics and can be recommended for your use. *** The color of housing is gray. Note: All part numbers are RoHS compliant. 100 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Contacts to Mate with Signal Circuit Termination with Crimp Type Contacts Receptacle Contact Wire Size AWG (mm2) Insulation Dia. (mm) 30-26 (0.05-0.12) 26-22 (0.12-0.35) 0.65-1.35 0.93-1.5 Material and Finish Phosphor bronze (0.20 mm thickness), tin plated Strip Form Part Number Loose Piece 179609-1 — 179227-1 179518-1 Hand Tool 234169-1 (411-5711) 91572-1 (408-8547) Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. There is a slit at the root of each contact and it can be snapped off easily. Cable Mounted Products 2 Position 3 Position Receptacle Housing Material UL94-0 rated, 66 nylon, natural color (white) 4 Position 4-15 Positions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Dimensions A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 Part Number Receptacle Assembly* 179228-2 179228-3 179228-4 179228-5 179228-6 179228-7 179228-8 179228-9 1-179228-0 1-179228-1 1-179228-2 1-179228-3 1-179228-4 1-179228-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department Note: All part numbers are RoHS compliant. 101 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector Cable Mounted Products Product Facts ■ Right-angle and vertical mounts available ■ Low profile right-angle connector ≤ 8 mm above pcb ■ 2.5 mm2 (14 AWG) to 6 mm2 (10 AWG) wire range ■ Refer to current v temp rise graphs for current capability ■ Coding contacts for sense function ■ Positive metal latch retention ■ Up to 30 Amps per contact. See temperature rise charts on page 103 Description ■ Cable to pcb ■ Low profile Right Angle ■ Vertical Mount ■ High reliability interface ■ Excellent price to performance ratio Designed for low-profile power distribution units requiring small form factor connector with high current, the ET power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications. The connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. A unique feature of the ET power series is integrated coding contacts which allow different electronic functions such as sense and enable to be designed into the PDU electronics with activation on full insertion of the cable connector. Crimp contacts from the industry proven “Standard Power Timer” range for use with 2.5 mm2 (14 AWG), 4 mm2 (12 AWG) and 6 mm2 (10 AWG) wire. The cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100N. Material and Finish Housing ST Cable — Black glassfilled thermoplastic, UL 94V-0 rated Latch — Stainless Steel Housing ST & Right-angle PCB — Black glass-filled thermoplastic, UL 94V-0 rated Power Contacts — Copper alloy, 3.0 µm Ag min. Contact Detection — 0.8 µm gold min. in contact place; 1.27 µm nickel min. contact place Application ■ Power Distribution ■ Power Supplies ■ Telecoms Base Stations ■ Computer Servers and Storage Systems ■ Industrial Electronic Equipment Cabinets Technical Documents Product Specification 108-19346 Application Specification 114-19110 102 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector (Continued) Test Results Temperature Rise vs. Current Results Temperature Rise Vs. Current 2.5mm2 Wire T 80 70 60 50 40 30 Cable Mounted Products 20 10 0 5 0 10 20 I [A] 25 30 35 40 30 35 40 Temperature Rise Vs. Current 5mm2 Wire T 50 15 45 40 35 30 25 20 15 10 5 0 0 5 10 25 20 I [A] Temperature Rise Vs. Current 6mm2 Wire T 50 15 45 40 35 30 25 20 15 10 5 0 0 5 10 15 20 25 30 35 40 45 I [A] Contact Summary .260 [6.60] Refer to Standard Timer catalog 889759 for detailed information or Product/ Application Specification. Material .189 [4.80] Plating — Silver .016 [0.40] Wire Size Range mm2 0.2 – 0.5 0.5 – 1.0 >1.0 – 2.5 >2.5 – 4.0 >4.0 – 6.0 Part Number 927840-4 927831-4 927837-4 927829-5 963709-5 .098 [2.50] .016 [0.40] .130 [3.30] .177 [4.50] .177 [4.50] Technical Documents Product Specification 108-18025 Application Specification 114-18037 Note: All part numbers are RoHS compliant. 103 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ET Power Connector (Continued) ET Power Cable Connector Material and Finish Cable Mounted Products Housing — Thermoplastic, UL 94V-0 rated Latch — Stainless Steel Part Number 1982299-1 With Right Coding Key Only Part Number 1982299-2 With Left Coding Key Only Part Number 1982299-3 With Two Coding Keys Part Number 1982299-4 Without Coding Keys Right-Angle PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy Part Number 1982295-1 With Coding Contacts Part Number 1982295-2 Without Coding Contacts Part Number 2042274-1 With Coding Contacts Part Number 2042274-2 Without Coding Contacts Vertical PCB Header Material and Finish Housing — High temperature liquid crystal polymer, UL 94V-0 rated Contacts — Silver plated copper alloy Note: All part numbers are RoHS compliant. 104 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors Product Facts Wire to board connection system ■ Improved dual-action contact design — provides better contact lead-in and reduces contact mating force ■ Sequenced contacts available for mate-first break-last operation ■ 4-, 6- and 12-position right-angle headers and free hanging receptacles ■ 4.2 mm x 5.5 mm centerline ■ Receptacle contacts designed for 26-16 AWG stranded wire ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Cable Mounted Products ■ R ■ Certified by Canadian Standards Association, File No. LR7189 Technical Documents Product Specification 108-1646 Application Specification 114-6067-Crimping Contacts Qualification Test Report 501-394 Performance Data Voltage Rating — 600 VAC Current Rating — 9 Amps maximum in 2-position application Low Level Resistance — 10 megohms max. Dielectric Withstanding Voltage — 1500 VAC/min. Insulation Resistance — 1000 Megohms minimum Operating Temperature — -55°C to + 105°C [-67°F to +221°F] R The latest addition to the 4.2 mm Wire-to-Board Power Connectors is the AMP-DUAC PL Connector. This product uses the industry proven AMP-DUAC contacts with the addition of several housing improvements to offer significant overall improvements in connector reliability. The product is available in both component form and as fully assembled custom cable assemblies. The AMP-DUAC PL housings are designed to confirm that all electrical contacts are fully seated. The “PL” refers to “Positive Locking” of the contacts. It is also referred to as terminal position assurance. Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the contact lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting. Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity. All the housings are polarized to help prevent mis-mating. 105 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL PCB Headers Material Cable Mounted Products Housings — Nylon, UL 94V-0 Color, white Contacts — Brass, tin-lead Finish — 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel Recommended Mounting Hole Pattern For 1.78 Max. Thick PC Board Component Side Shown No. of Positions Mate-First Break-Last Position # Part Number 4 All Standard Length 3 6 All Standard Length 3 12 All Standard Length 4 5794172-2 5794172-3 5794173-2 5794173-3 5794176-2 5794176-3 Note: All part numbers are RoHS compliant. 106 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL Receptacles Completed Assembly Material Housings — Nylon, UL94V-0 Color, White Technical Documents — page 105 Contacts — page 113 Position Lock Cable Mounted Products Receptacle Connector L .384 [9.76] Ref. .077 ± .002 [1.95 ± 0.05] 2 Plcs. .772 [19.60] Ref. .348 [8.85] Ref. .134 Ref. [3.40] .469 [11.90] .594 ± .004 [15.10 ± 0.10] .327 [8.30] Standard Latch Assembly Extended Latch Assembly No. of Positions Dimension L Housing 4 6 12 15.9 20.1 28.6 794152-1* 794153-1 794156-1 Part Numbers Housing with Standard Latch Positive Lock 794318-1 794319-1 794150 794322-1 Extended Latch 794149 *Latch items ordered separately Optional keying plug — Part No. 794144-1 Note: Position Lock Required — use one per housing — Part No. 794145-3 Note: All part numbers are RoHS compliant. 107 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL-II Connectors Cable Mounted Products Product Facts ■ Wire-to-board connection system combining power and signal contacts ■ 10A power contacts ■ 4A signal contacts ■ High conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs ■ Dual action contact design — reduces mating forces by up to 50% compared to alternative designs ■ 9 power and 20 signal contacts ■ Positive Lock (PL) feature on both power and signal contacts ensures contacts remain in position in cable receptacle ■ Pin and receptacle contacts offered in three sizes: ■ 16 AWG ■ 18 AWG ■ 20-22 AWG ■ Wide 5.2 X 5.5 mm contact spacing allows for 300V applications. ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ® C US The AMP-DUAC PL-II Connectors bring both shielding and a power / signal mix to the popular AMP-DUAC product family. In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch AMP-DUAC product. The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable. Traditional signal connectors do not accept the range of wire sizes covered by the AMP-DUAC PL-II product. For applications involving higher voltage cabled power distribution, this product is the ideal solution. The AMP-DUAC PL-II connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability. The cable mounted receptacle uses the popular “Positive Lock” devices proven throughout the automotive industry to ensure all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature reduces the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment. Materials Product Specification 108-2218 Application Specification Contact Tyco Electronics Performance Data Voltage Rating — 600 VAC Current Rating — 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1000 Megohms minimum Operating Temperature — -40°C to +105°C Housing Material — PBT, UL 94V-0 Colors — Plugs and Receptacles — Black Positive Locks — White Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal. 108 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC PL-II Connectors (Continued) PCB Plug Part Number 6469602-3 1.161 Ref. [29.50] 1.268 Ref. [32.20] Cable Mounted Products 1.740 Ref. [44.20] .574 [14.58] Ref. .157 Ref. [4.00] .736 Ref. [18.70] Positive Lock For Signal Contacts Sold Separately Ref. Part Number 1600902-1 Shield Part Number 1469609-2 Free-Hanging Receptacle Shown with Positive Locks Part Number 1469606-1 Note: Other cable components required. Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly. Cable Clamp Part Number 1469610-1 Note: All part numbers are RoHS compliant. 109 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC UPC Connectors Cable Mounted Products Product Facts ■ Wire-to-wire connection system ■ High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs ■ Dual action contact design — reduces mating forces by up to 50% compared to alternative designs ■ Sequenced contacts for make-first-break-last operation ■ 48 and 66 position housings ■ 4.4 mm X 5.3 mm contact grid ■ Pin and Receptacle contacts offered in three sizes: ■ 16 AWG ■ 18 AWG ■ 20-22 AWG ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ® C US The latest addition to the AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. The UPC connector uses the original industry proven dual-action contact design along with very high conductivity copper alloys to improve the current carrying capacity. The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface. Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the AMP-DUAC / UPC connector allows up to 66 wires to be mated with less than a 20 lb mating force. The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings mate together easily. The use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches. Finally, the free-hanging receptacle uses the popular “Positive Lock” device to confirm all the contacts are fully seated. The “positive locks” are also referred to as “terminal position assurance”. If any one of the contacts is not properly/ completely installed into the housing, then the “Positive Lock” can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents Product Specification 108-2248 Application Specification 114-13195 Performance Data Voltage Rating — 600 VAC Current Rating — 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector Low Level Resistance — 10 milliohms max Insulation Resistance — 1.2 E16 ohms minimum Operating Temperature — -40°C to +105°C Materials Housing Material — PBT, UL 94V-0 Colors — Plugs and Receptacles — Black Positive Locks — White 110 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems AMP-DUAC UPC Connectors (Continued) Cable Mounted Products C B A 1.476 Ref. [37.50] 1.280 ± .005 [32.50 ± 0.13] .984 ± .005 [25.00 ± 0.13] Panel-Mount Plug (Accepts contacts on page 112) 1.449 ± .008 [36.80 ± 0.20] 1.512 Ref. [38.40] 1.280 ± .008 [32.50 ± 0.20] 1.606 Ref. [40.78] Free-Hanging Receptacle (Accepts contacts on page 113) Size (No. Circuits) Panel-Mount Plug 48 1934142-1 66 1934143-1 A 1.61 41.0 2.13 54.2 Dimensions B 1.85 47.0 2.37 60.2 C 2.22 56.4 2.74 69.6 Free-Hanging Receptacle* Positive Lock* 1934144-1 1469910-1 1934145-1 1934017-1 *Two (2) required for each receptacle housing. Not used in plug housings. Additional configurations possible. For information, please contact your Tyco Electronics sales engineer. Note: All part numbers are RoHS compliant. 111 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors Materials — High Conductivity Copper Alloy Finish — Pre-Tin or Gold Plated Cable Mounted Products .666 ± .008 [16.91 ± 0.20] Contacts, Male Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC AMP-DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating Part Number (Continuous Strip) Applicator .590–.094 [1.50–2.40] .087–.154 [2.20–3.90] .098–.173 [2.50–4.40] Gold 794576-4 680308-3 Gold 1934185-4 1852467-3 Gold 1934184-4 1852468-3 Application Equipment: Extraction Tool 1976132 *Made from Phosphor-Bronze material (low conductivity) Note: All part numbers are RoHS compliant. 112 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued) Materials — High Conductivity Copper Alloy Finish — Gold Plated .583 ± .002 [14.80 ± 0.05] Cable Mounted Products Contacts, Female Technical Documents Product Specification 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC AMP-DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating Part Number (Continuous Strip) Applicator .590–.094 [1.50–2.40] .087–.154 [2.20–3.90] .098–.173 [2.50–4.40] Gold 1934193-4 1852469-3 Gold 1934183-4 1852467-3 Gold 1934182-4 1852468-3 Application Equipment: Extraction Tool 1976382 Note: All part numbers are RoHS compliant. 113 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors Cable Mounted Products Micro MATE-N-LOK 3 mm Connector System ■ Wire-to-wire and wire-to-board, pin and receptacle connectors ■ 3.0 mm [.118] centerline spacing ■ 2-12 positions – single row ■ 2-24 positions – dual row ■ Ratings: 5A, 250 VAC ■ Accommodates 30-20 AWG wire ■ Panel-mount or free-hanging versions ■ Dual beam receptacle contact design for improved reliability ■ PCB-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions ■ Available in a low profile design (
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