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Product Specification 108-2112 28 SEP 2016 Rev D2 VAL-U-LOK* Connectors 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for VAL-U-LOK* Connectors. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Successful qualification testing on the subject product line was completed on 25Jul03. The Qualification Test Report number for this testing is 501-534. This documentation is on file at and available from Engineering Practices and Standards (EPS). 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. 2.2.   TE Connectivity (TE) Documents 114-13172: Application Specification (VAL-U-LOK* Series Headers and Connectors) 501-534: Qualification Test Report (VAL-U-LOK* Connector) Industry Document EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications 2.3. Reference Document 109-197: Test Specification (Tyco Electronics Test Specifications vs EIA and IEC Test Methods) 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. VDE Agency Approval details: TE Manufacturing location code: T007 (mark of origin for company 5011703, Chaogui Science and Technology (Shenzhen) Co. Ltd.) © 2016 TE Connectivity family of companies All Rights Reserved | Indicates Change This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 8 108-2112 3.4. 3.5.    Ratings Voltage: 600 volts AC Current: 9 amperes maximum, 2 position application Temperature: -40 to 105°C Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions. 3.6. Test Requirements and Procedures Summary Test Description Requirement Procedure Initial examination of product. Meets requirements of product drawing and Application Specification 114-13172. EIA-364-18. Visual and dimensional (C of C) inspection per product drawing. Final examination of product. Meets visual requirements. EIA-364-18. Visual inspection. ELECTRICAL Low Level Contact Resistance (LLCR). 10 milliohms maximum. EIA-364-23. Subject specimens to 100 milliamperes maximum and 20 millivolts maximum open circuit voltage. Insulation resistance. 1000 megohms minimum. EIA-364-21. 500 volts DC, 2 minute hold. Test between adjacent contacts. Withstanding voltage. One minute hold with no breakdown EIA-364-20, Condition I. or flashover. 1500 volts AC at sea level. Test between adjacent contacts. Temperature rise vs current. 30°C maximum temperature rise at specified current. See Figure 3 for Rating Curves on #18 AWG lead wire. EIA-364-70, Method 1. Stabilize at a single current level until 3 readings at 5 minute intervals are within 1°C MECHANICAL Sinusoidal vibration. No discontinuities of 1 microsecond EIA-364-28, Test Condition I. or longer duration. Subject mated specimens to 10 to See Note. 55 to 10 Hz traversed in 1 minute with 1.5 mm maximum total excursion. Two hours in each of 3 mutually perpendicular planes. Mechanical shock. No discontinuities of 1 microsecond EIA-364-27, Condition A. or longer duration. Subject mated specimens to 50 G's half-sine shock pulses of 11 See Note. milliseconds duration. Three shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. Figure 1 (cont’d) Rev D2 2 of 8 108-2112 Test Description Requirement Procedure Durability. See Note. EIA-364-9. Mate and unmate specimens with H-04 hardness for 50 cycles, and specimens with H-06 hardness for 30 cycles at a maximum rate of 10 cycles per minute. Crimp pull-out force. 88 N minimum for 16 AWG wire; 88 N minimum for 18 AWG wire; 59 N minimum for 20 AWG wire; 39 N minimum for 22 AWG wire; 29 N minimum for 24 AWG wire; 20 N minimum for 26 AWG wire. EIA-364-29. Measure force necessary to remove the wire from the crimp at a maximum rate of 12.7 mm per minute. Locking force. 41.2 N maximum for 6 position. EIA-364-13. Measure force necessary to mate specimens at a maximum rate of 12.7 mm per minute. Unlocking force. 2.4 N minimum for 6 position. EIA-364-13. Measure force necessary to unmate specimens at a maximum rate of 12.7 mm per minute. Terminal insertion. 15 N maximum. EIA-364-5. Measure force necessary to properly seat the terminal into the housing at a maximum rate of 12.7 mm per minute. Terminal retention. 30 N minimum. EIA-364-5. Measure force necessary to remove the terminal from the housing at a maximum rate of 12.7 mm per minute. ENVIRONMENTAL Thermal shock. See Note. EIA-364-32. Subject mated specimens to 5 cycles between -55 and 105°C with 30 minute dwells at temperature extremes and 1 minute transition between temperatures. Humidity, steady state. See Note. EIA-364-31. Subject specimens to 40°C and 90 to 95% RH for 96 hours. Heat resistance. See Note. EIA-364-17. Subject mated specimens to 105°C for 96 hours. Cold resistance. See Note. EIA-364-59, Condition 3, Duration D. Subject mated specimens to -40°C for 96 hours. Figure 1 (cont’d) Rev D2 3 of 8 108-2112 Salt spray. See Note. EIA-364-26, Condition B. Subject mated specimens to a 5% salt spray at 35°C for 48 hours. SO2 gas. See Note. Subject mated specimens to 50 ppm of SO2 gas to 40°C for 24 hours. NOTE Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2. Figure 1 (end) 3.7. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 1 2 3 4 5 6 7 Test Sequence (b) Initial examination of product 1 LLCR 1 1 2,4 2,4 1 1 1 2,5 2,4,6,8,10 2,4 Insulation resistance 2,5 Withstanding voltage 3,6 Temperature rise vs current 5 Sinusoidal vibration 3 Mechanical shock 4 3 Durability 3 Crimp pull-out force 6 Locking force 3 Unlocking force 4 Terminal insertion 2 Terminal retention 5 Thermal shock 7 Humidity, steady state 4 Heat resistance 5 Cold resistance 9 Salt spray 3 SO2 gas Final examination of product NOTE (a) (b) 1 3 7 5 5 7 6 11 6 See paragraph 4.1.A. Numbers indicate sequence in which tests are performed. Figure 2 Rev D2 4 of 8 108-2112 3.8. Current Rating Curv (#18 AWG Stranded Lead Wire) Figure 3 (cont’d) Rev D2 5 of 8 108-2112 Figure 3 (cont’d) Rev D2 6 of 8 108-2112 Figure 3 (end) Rev D2 7 of 8 108-2112 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Specimen Selection Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Each test group shall consist of a minimum of 5 specimens. B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Rev D2 8 of 8