1-208979-4

Power Connectors & Interconnection Systems Convenience Outlets Product Facts ■ Panel-mount connector snaps in without the use of tools and holds securely without retention hardware ■ Terminates solid copper wire using stripless insulation displacement terminals ■ Terminates wire end or allows wire to feed thru ■ Alternate connection uses FASTON 205 Series tabs (see Catalog 82004) ■ Panel-mount connectors available in two sizes: 14-12 AWG [2-3 mm2 ] 18-16 AWG [0.8-1.4 mm2 ] ■ Rated under the Component Recognition Program of Underwriters Laboratories Inc., File No. E146448, except for 213727-1 R Designed to UL Performance Std. 498 ■ Certified by Canadian Standards Association, File No. LR-7189A 15 A, 12-14 AWG [3-2 mm2 ] 13 A, 16 AWG [1.4 mm2 ] 10 A, 18 AWG [0.8 mm2 ] R ■ File No. LR-7189A (213727-1 only) R NRTL/C The convenience outlets offer a fast and easy way to add an AC power outlet to a variety of electrical and/or electronic equipment. The connectors are available to snap-in to panels or to be mounted on a printed circuit board. The end applications vary from use in applications such as multiple outlet strips and uninterruptible power supplies to industrial applications where a convenient AC power outlet is needed to be installed to the equipment in order to power external devices. The panel-mount connectors use insulation displacement technology to terminate the contacts to solid wires (from 18 AWG to 12 AWG). The printed circuit mounted connectors include both outlet jacks which are touch-safe and input jacks, which accept custom molded power cord receptacles. AC Inputs ■ Technical Documents Instruction Sheets 408-6669 — 14-12 AWG [2-3 mm 2 ] IDC version 408-6698 — 18-16 AWG [0.8-1.4 mm 2 ] IDC version For more information, request Catalog 82067. 219 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Convenience Outlets — Panel-Mount Current Rating — 14-12 AWG — 15A 16 AWG — 13A 18 AWG — 10A No. of Contacts 2 Plus Ground Material Housing — thermoplastic Contact — Copper alloy 205 Series FASTON Tab Part Number 62531-1* 2 (No Ground) 0 (Blank) Part Numbers 14-12 AWG [2-3 mm2] 18-16 AWG 0.8-1.4 mm2] Panel Plug 208979-2 208979-4 1-208979-0 1-208979-1 1-208979-2 1-208979-4 213878-1 — 208697-2 208697-4 — — — — — — — — — — — — — 796285-1 Housing Color Black Almond Platinum Gray Orange Putty White Black Black Part Number 213878-1 Specifications Wire Range — 18-14 AWG [0.8-2 mm2] Insulation Diameter — .120-.150 [3.05-3.81] Material and Finish — Brass, tin plated 26.92 ± 0.38 [1.060 ± .015] 26.92 ± 0.38 [1.060 ± .015] 24.26 [.955] Max. 5.21 [.205] Max. 25.15 [.990] Max. 30.35 [1.195] Ref. *Reverse reeled for use in Model "K" Terminating Machine Part Number 585435-5 using Heavy Duty Miniature (HDM) Applicator Part Number 567069-2 or in Leadmakers using HDM Applicator Part Number 567069-1 AC Inputs 24.59 ± 0.25 [.968 ± .010] 24.59 ± 0.25 [.968 ± .010] 24.26 [.955] Max. Recommended Panel Cutout Panel Thickness — 0.76-1.78 [.030-.070] 205 Series FASTON Tab Part Number 62531-1** 6.35 [.250] Specifications 6.35 [.250] Wire Range — 18-14 AWG [0.8-2 mm 2 ] Insulation Diameter — .120-.150 [3.05-3.81] Material and Finish — Brass, tin plated 5.26 [.207] 3.18 [.125] 1.78 [.070] Dia. Hole 2.36 [.093] 3.99 [.157] 0.51± 0.025 [.020 ± .001] **Reeled for use in Model "G" and Model "K" Terminating Machine using Heavy Duty Miniature Applicator Part Number 567069-1 Note: All part numbers are RoHS compliant. 220 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Convenience Outlets — PCB-Mount 15 Amps Material and Finish Part Numbers Housing Color 213598-1 213598-2 Gray Black Housing — Nylon Contacts — Brass plated .000100 [0.00254] min. tin-lead for a minimum length of .195 [4.95] on end opposite mating face, over .000050 [0.00127] min. nickel on entire contact 32.54 ± 0.38 [1.281 ± .015] + .127 31.12 – .203 3.18 [.125] + .005 [1.225– .008 ] 2.67± 0.51 Typ. [ .105 ± .020 ] + 0.05 25.50– 0.15 31.12± 0.38 [1.225 ± .015] 24.00 Max. [ .945 ] + .002 [1.004– .006] Mating Face + 0.05 25.50– 0.15 2.03 [.080 ] + .002 [1.004– .006] CL of Panel Cutout 6.35 [.250 ] 6.35 [.250 ] 3.38 [.133 ] 25.63± 0.08 [1.009 ± .003] 2.41 – 2.54 Dia. [ .095 –.100] 4.19 [.165 ] 25.63± 0.08 [1.009 ± .003] Recommended Panel Cutout 31.12± 0.38 [1.225 ± .015] AC Inputs 20 Amps Part Number 213727-1 Recommended Hole Pattern 32.54 ± 0.38 [1.281 ± .015] 3.18 [.125] 2.67± 0.51 Typ. [ .105 ± .020 ] + 0.05 Material and Finish Housing — Nylon, Gray Contacts — Brass plated .000100 [0.00254] min. tin-lead for a minimum length of .195 [4.95] on end opposite mating face, over .000050 [0.00127] min. nickel on entire contact 25.50– 0.15 31.12± 0.38 [1.225 ± .015] + .002 [1.004– .006] Mating Face + 0.05 25.50– 0.15 2.03 [.080 ] + .002 [1.004– .006] 10.31 [.406 ] 2.41 – 2.54 Dia. [ .095 –.100 ] CL of Panel Cutout 0.81 [.032 ] 25.63± 0.08 [1.009 ± .003] 3.48 [.137 ] 5.59 [.220 ] CL of Panel Cutout 2.57 [.101] 8.89 [.350] 25.63± 0.08 [1.009 ± .003] Recommended Panel Cutout Recommended Hole Pattern Note: All part numbers are RoHS compliant. 221 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches Convenience Outlets Product Facts ■ ■ ■ ■ ■ ■ PCB Mountable 15A Output (outlet) Jacks 7A Input Jacks Connectors feature PCB retention features Horizontal or Vertical Mount Combination Jacks ideal for compact inverters — saves space vs. separate input/output connectors For specific part numbers, contact Tyco Electronics AC Output Jack Panel-Mount with Solder Tabs Part Number 1775640-1 AC Output Jack PCB-Mount Part Number 1775643-1 Bottom View AC Inputs AC Input Jack PCB-Mount Part Number 1775641-1 Combination Input/Output Jack PCB-Mount Part Number 1775642-1 (UL94 V-1) Part Number 1-1775642-1 (UL94 V-0) Bottom View Note: All part numbers are RoHS compliant. 222 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CORCOM EMI/RFI Filter Products Product Facts Broad range of single and three phase power line filters, IEC power inlet filters and power entry modules ■ Wide range of current ratings ■ Power line filters (up to 400 amps) ■ IEC power inlet filters (up to 20 amps) ■ Power entry modules (up to 15 amps) ■ Various termination options including: ■ Standard receptacle (IEC) ■ Quick connect ■ Stud termination ■ DIN type terminal block ■ Safety agency approvals ■ Complimentary screen room testing ■ Consultation services ■ Custom solutions available ■ Technical support line to answer customer inquiries ■ CORCOMTechHelp@ tycoelectronics.com ■ 847-573-6597 As electronic equipment becomes more complex, the need for proper filtering increases. Tyco Electronics offers a complete line of CORCOM filter products for controlling EMI/RFI in practically any application. CORCOM brand products are recognized globally as effective solutions for bringing electrical/electronic products into compliance with safety agency standards for EMI emissions and protecting equipment from the effects of incoming electronic noise. Power line filters, IEC power inlet filters and power entry modules are available in a wide range of current ratings, termination styles and filtering performance. In addition to the extensive selection of catalog products, custom solutions are also available. All products are RoHS compliant and have safety agency approvals. For more detailed information on CORCOM brand products, visit our CORCOM website at www.corcom.com. AC Inputs ■ For more information, request Catalog 1654001. 223 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CORCOM DB Products Product Facts ■ Compact connector for highcurrent DC applications ■ Reliable performance in a compact assembly ■ 60A DC current rating ■ Polarized mating scheme ■ Easy customer termination of power source ■ Plug and receptacle available preterminated with standard wire lengths Standard and Specs RFI Filter ■ UL1283 Recognized ■ CSA Certified C22.2 No.8/TUV Certified EN60950-1 (Filter) Connector System ■ UL1977 Recognized/CSA 182.3 Certified (through UL) ■ TUV Certified EN61984 Application Tooling AC Inputs (Unterminated Contacts Only) ■ Insertion/Extraction tool recommended: Part Number 1643922-1 (for DBR/DBP only) ■ No hand tool available. Must crimp per Tyco Electronics’ application spec 114-13206 ■ Crimp tool: M22520/23-01 ■ Indenter head: M22520/23-04 ■ Locator: M22520/23-11 Applications ■ Telecom equipment ■ Automotive equipment ■ Data communications ■ Power distribution panels Tyco Electronics has expanded the CORCOM product line with a new power inlet filter. Available in four levels of filtering and an unfiltered version, these inlets are designed to accept up to 60 amps of current at 150 volts DC (UL/CSA) and 120 volts DC (TUV) in the filtered versions and 300 volts AC or DC in the unfiltered version. Filtered versions include the basic clean-up DBJ style through the higher performing DB style and DBX style which provides up to 68dB insertion loss within the 150kHz to 30Mhz frequency range. The DBF style uses feedthrough capacitors for improved high-frequency performance. Power input terminals are Tyco Electronics’ #4 AWG ELCON “drawer style” contacts. The filters’ load sides come prewired with #6 AWG hi-flex stranded wire. The unfiltered plugs and receptacles are available with pre-terminated, hi-flex wire of various lengths. Accessories ■ Connector system locking kit available. (Contact Tyco Electronics) Note: Tool required to disengage mated connector pair when using locking kit. WARNING: This is not approved for hot swap or current interruption in DC applications. Doing so will result in irreparable damage to contact. Note: All part numbers are RoHS compliant. 224 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CORCOM DB Products (Continued) C A 6.0 Min. E 6.0 Min. A 2.087 0.297 0.375 (ref) 0.591 C 0.375 (ref) 0.277 E D F 0.965 1.04 Max. Red (RTN) 0.423 B Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) 0.150 Connector Dia. 0.140 Can Dia. D F Label Black (-VDC) B Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) Red (RTN) Label Black (-VDC) #4-40 Thread (2x) #6-32 Thread (4x) Part Number 60DBJ8 C Part Number 60DB8 and 60DBF8 A 6.0 Min. E 0.375 (ref) 0.277 0.297 D D E B 0.423 B A C Red (RTN) F F Label Black (-VDC) #4-40 Thread (2x) #6-32 Thread (4x) 0.150 Dia. 2x Black (-VDC) Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) Red (RTN) Part Number 60DBX8 1.370 34.79 R 0.118 (4x) 2.99 1.055 26.79 1.654 42.01 R 0.125 0.985 25.01 Front Mount Panel Cutout Tolerance ± .005 0.138 Dia. (2x) 3.50 A C D 1.3 33.02 (4x) 3.175 0.528 13.41 Part Number 60DBRL AC Inputs 0.138 Dia. (2x) 3.50 1.654 42.01 Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) E B F 0.493 12.52 Black (-VDC) Rear Mount Panel Cutout Tolerance ± .005 Red (RTN) Part Number 60DBRL and 60DBJ8 Panel Cutout Wire #6 AWG, 300V Extra Flexible IAW UL10198 (2 x) Part Number 60DBPL Product Offering Case Dimensions Part Number 60DBR — Connector housing, receptacle with retention clips Part Number 60DBP — Connector housing, plug with retention clips Part Number 60DBPL1 — Mating connector plug terminated with 1 foot cable Part Number 60DBPL3 — Mating connector plug terminated with 3 foot cable Part Number 60DBPL9 — Mating connector plug terminated with 9 foot cable Part Number 60DBRL1 — Receptacle terminated with 1 foot cable Part Number 60DBRL3 — Receptacle terminated with 3 foot cable Part Number 60DBJ8 — Filter assembly with 6 inch wire leads Part Number 60DB8 — Filter assembly with conventional wire leaded capacitors Part Number 60DBF8 — Filter assembly with feedthrough capacitors Part Number 60DBX8 — High performance filter assembly Part Number 60DBJ8 60DB8 60DBF8 60DBX 60DBRL 60DBPL A Max. B Max. 3.2 81.28 4.06 103.12 6.06 153.92 1.22* 30.98 1.695* 43.05 1.36 34.54 3.20 81.28 3.50 88.90 1.181* 29.99* .93* 23.62* C ±.025 ±0.635 1.181 29.997 1.45 36.83 1.45 36.83 2.087 53.009 2.08 52.832 Dimensions D E ±.025 ±.025 ±0.635 ±0.635 1.654 2.087 42.012 53.01 2.50 .875 63.50 22.23 2.876 .875 73.05 22.23 1.654 1.023 42.011 25.984 1.654 1.195 42.011 30.353 F ±.025 ±0.635 1.280 32.51 2.077 52.76 2.265 57.53 .591 15.01 .465 11.81 * ±.025 [±0.635] WARNING: This is not approved for hot swap or current interruption in DC applications. Doing so will result in irreparable damage to contact. Note: All part numbers are RoHS compliant. 225 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems CORCOM DB Products (Continued) Electrical Schematics Line-to-ground in 50 ohm circuit (Frequency MHz) Part Number 60DBJ8 0.01 — 0.015 — 0.5 — 1 1 5 13 10 21 20 30 30 40 50 30 100 20 Part Number 60DB8 60DBF8 60DBX8 0.05 2 15 — 0.1 7 22 10 0.15 10 25 16 0.5 23 35 40 1 30 42 48 3 48 50 54 5 38 58 60 10 28 54 51 20 20 38 40 30 16 36 36 1 26 53 34 70 3 36 30 40 54 5 34 30 44 50 10 26 24 44 60 20 20 20 48 54 30 16 18 52 50 Line-to-line in 50 ohm circuit (Frequency MHz) Part Number 60DBJ8 60DB8 60DBF8 60DBX8 0.05 — 20 9 31 0.1 5 26 15 30 0.15 8 29 18 30 0.5 19 43 30 70 -VDC (Black) Load Line Line Load -VDC (Black) RTN (Red) RTN (Red) AC Inputs Part Number 60DBJ8 Part Number 60DBX8 Line Load -VDC (Black) RTN (Red) Part Number 60DB8 Line Load -VDC (Black) RTN (Red) Part Number 60DBF8 WARNING: This is not approved for hot swap or current interruption in DC applications. Doing so will result in irreparable damage to contact. Note: All part numbers are RoHS compliant. 226 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666