1-305183-5

Instruction Sheet 408-- 1216 Extraction Tools 305183, 305183- 4, - 6, - 7, - 8, and - 13 03 MAY 11 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-- use, production operations is available. Plastic and Steel Tool with all other components made of steel. The second style illustrated in Figure 1 has an aluminum push rod button with all other components made of steel. The part number determines the style of the tool. Sleeve 3. EXTRACTION PROCEDURE Handle Push Rod Button Aluminum and Steel Tool CONTACT EXTRACTION TOOL TYPE SIZE 305183--0 D II, III, III(+), VI, X, and Subminiature Coaxial All Sizes 305183--4 D I 14 305183--6 I 10 305183--7 I 8 I 12 Miniature Coaxial 20 I 10 305183 8 305183--8 D 1--305183--3--0 D Plastic and Steel — All Others: Aluminum and Steel Refer to Figure 1, and select the appropriate extraction tool according to the contact type and contact size, to be removed. Proceed as follows: 1. For smaller wire, use Insertion Tool 91002--1 to “unseat” the contact retention spring from the housing contact cavity retention ledge by exerting a small amount of force on the back of the contact. For larger wire with sufficient column strength, push on the contact wire. 2. Align the sleeve of the tool with the contact to be removed. See Figure 2. 3. Holding the tool handle, insert the sleeve straight into the contact cavity until it bottoms. To determine if the extraction tool is fully seated on the housing retention ledge; thereby ensuring that the retention tines are fully retracted, a mark can be placed on the tool sleeve when it comes to rest on the retention ledge of an empty housing contact cavity. Allow the push rod button to “back out” of the handle as shown in Figure 3. Figure 1 Pin Contact (Ref) 1. INTRODUCTION The extraction tools listed in Figure 1 are designed to remove pin and socket contacts from Multimate connectors. Read these instructions thoroughly before starting. NOTE i Dimensions on this instruction sheet are in millimeters [with inch equivalents in brackets]. Illustrations are for identification only and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. Sleeve Figure 2 Rotate Handle 2. DESCRIPTION Each tool features a handle and sleeve to release the contact locking lance, and a push rod button to eject the contact. There are two styles of tools. The first style illustrated in Figure 1 has a plastic handle and push rod button E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1--800--722--1111 PRODUCT INFORMATION 1--800--522--6752 Depress Push Rod Button Sleeve Bottomed in Cavity Figure 3 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 2 LOC B 408- 1216 4. Rotate the tool handle to ensure contact locking lance has released. Store the tool in a clean, dry place. Clean the tool with a soft, lint--free cloth. 5. Keep the tool sleeve firmly bottomed in the contact cavity, and depress the push rod button. The contact will eject as the button is depressed. 5. REPLACEMENT AND REPAIR If the contact becomes lodged in the contact cavity and excessive force must be used to extract the contact, verify that all of the contact retention tines are still attached to the contact after removal and have not been embedded in the contact cavity. NOTE i The tool is not repairable and should be replaced when worn or damaged. Order tools through your representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to: CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105--3608 6. Remove the tool from the contact cavity. 4. MAINTENANCE AND INSPECTION To ensure proper operation, it is recommended that the tool be inspected immediately on arrival and at regularly scheduled intervals. Plastic and Steel Tool A D 6. REVISION SUMMARY Revisions to this instruction sheet include: S Changed company logo E C B Aluminum and Steel Tool E D A C B EXTRACTION TOOL DIMENSION A B C D E 305183--0 2.92 [.115] 3.28 [.129] 30.73 [1.21] 81.28 [3.20]{ 115.06 [4.53] 305183--4 4.11 [.162] 4.55 [.179] 25.65 [1.01] 71.88 [2.83] 104.90 [4.13] 305183--6 5.77 [.227] 6.38 [.251] 25.65 [1.01] 71.88 [2.83] 104.90 [4.13] 305183--7 6.50 [.256] 7.21 [.284] 25.65 [1.01] 71.88 [2.83] 104.90 [4.13] 305183--8 5.18 [.204] 5.69 [.224] 29.21 [1.15] 79.76 [3.14] 112.01 [4.41] 1--305183--3--0 5.77 [.227] 6.17 [.243] 25.65 [1.01] 71.88 [2.83] 104.90 [4.13] {This dimension was 76.2 [3.00] prior to tool Rev R. 2 of 2 Figure 4 Rev D