1-480703-0

Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) Product Facts ■ Power circuit connector with 5.0 mm contact centerline ■ Wire-to-board connectors consisting of plug housings for wires and PCB header assemblies ■ With a clear clicking sound, contact insertions can be made easier. The double lock plate provides for complete loading of contacts ■ Locking levers are surrounded by walls, which protect levers and prevent tangling with wires ■ Connector is designed to release bubbles created by the process of potting (PC board coating) ■ Housing lances also help prevent tangling of wired contacts ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 5.0 mm Power Key Connectors are for power circuits of home appliances, especially targeting gas appliances. The connector features four kinds of keying per housing. R ■ Certified by Canadian Standards Association, File No. LR7189 R Only color-coding of housings limited the efficiency of blind mating where you could not see connectors. However, the new keying mechanism not only improves assembly efficiency but also helps prevent mismating. Part numbers involved can be reduced so that purchasing and stock level control can be made simpler. Performance Characteristics Technical Documents Voltage Rating—300 VAC1 Current Rating—10A max.2 Operating Temperature— -30°C ~ +105˚C Applicable Wire—24-16 AWG Applicable PC Board Thickness— 1.6 mm Product Specification 108-5699 Application Specification 114-5292 5.0 mm Power Key Connectors .197 [5.00] Centerline Compact design with 19.4 mm mated height Standard Density ■ 1 Excludes header tyne round space. Usable for 150 VAC applications when the round dimensions are 3 mm or less. 2 Specified values vary according to the number of contacts and the wire used. The 10 A maximum value applies to 16 AWG wire used with 2 contacts. 135 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Quick Reference Chart for Mating Part Numbers Type of Keying/Color Part Number Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow 1376388-1 1-1376388-2 2-1376388-3 3-1376388-4 1376389-1 1-1376389-2 2-1376389-3 3-1376389-4 1376390-1 1-1376390-2 2-1376390-3 3-1376390-4 1376391-1 1-1376391-2 2-1376391-3 3-1376391-4 Applicable Double Lock Plate Part Number 1376394-1 1376394-1 1376294-1 1376394-1 1376395-1 1376395-1 1376395-1 1376395-1 1376396-1 1376396-1 1376396-1 1376396-1 1376397-1 1376397-1 1376397-1 1376397-1 Type A/Natural Type B/Red Type C/Blue Type D/Yellow Type A/Natural Type B/Red Type C/Blue Type D/Yellow 1376392-1 1-1376392-2 2-1376392-3 3-1376392-4 1376393-1 1-1376393-2 2-1376393-3 3-1376393-4 1376394-1 1376394-1 1376394-1 1376394-1 1376395-1 1376395-1 1376395-1 1376395-1 Plug Housing No. of Pos. 2 3 4 6 Mating Header Assy. Part Number 1376382-1 1-1376382-2 2-1376382-3 3-1376382-4 1376383-1 1376421-1 1-1376383-2 1-1376421-2 2-1376383-3 2-1376421-3 3-1376383-4 3-1376421-4 1376384-1 1-1376384-2 2-1376384-3 3-1376384-4 1376385-1 1-1376385-2 2-1376385-3 3-1376385-4 1376386-1 1-1376386-2 2-1376386-3 3-1376386-4 1376387-1 1-1376387-2 2-1376387-3 3-1376387-4 Standard Density 2 Row 4 6 *Included in Header Assy. line are Tube Stick version. Refer to the appropriate description in the catalog. 5.0 mm Power Key Connectors .197 [5.00] Centerline Note: All part numbers are RoHS Compliant. Note: Dimensions shown are metric. 136 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Receptacle Contacts Material and Finish Pre-tinned Copper Alloy Section X-X Wire Ins. Dia. Receptacle Contact Part No. Applicator Part No. 1.89~2.7 2.0~3.1 1376348-1 (Strip Form) 1376347-1 (Strip Form) * * Standard Density Wire Range AWG mm2 24~20 0.22~0.53 20~16 0.5~1.25 * Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Number. Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 5.0 mm Power Key Connectors .197 [5.00] Centerline Double Lock Plates Material and Finish UL94V-0, 6/6 Nylon, glass filled, Black No. of Pos. 2 3 4 6 Dimensions (Double Lock Plate) A 13.5 18.5 23.5 33.5 B 5 10 15 25 Double Lock Plate Part No. Applicable Plug Part No. 1376394-1 1376395-1 1376396-1 1376397-1 첸-1376388-첸 첸-1376392-첸 첸-1376389-첸 첸-1376393-첸 첸-1376390-첸 첸-1376391-첸 * Contact the Tooling Assistance Center (TAC) for Applicator Part Number. Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 137 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housings (For Receptacle Contacts) Material and Finish Housing—6/6 Nylon, glass filled Related Product Data Receptacle Contacts—page 137 Double Lock Plates—page 137 Mating Headers—page 140 Standard Density Section X-X 5.0 mm Power Key Connectors .197 [5.00] Centerline Type of Keying/Color No. of Pos. 2 Plug Housing Part No. Type of Keying/Color Dimensions A B 15 — Type A Natural 1376388-1 Type B Red 1-1376388-2 Type C Blue 2-1376388-3 Type D Yellow 3-1376388-4 Applicable Double Lock Plate Part Number 1376394-1 3 20 10 1376389-1 1-1376389-2 2-1376389-3 3-1376389-4 1376395-1 4 6 25 35 15 25 1376390-1 1376391-1 1-1376390-2 1-1376391-2 2-1376390-3 2-1376391-3 3-1376390-4 3-1376391-4 1376396-1 1376397-1 Mating Header Assy. Part Number 첸-1376382-첸 첸-1376383-첸 첸-1376421-첸 첸-1376384-첸 첸-1376385-첸 Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 138 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Plug Housing (2 Rows) (For Receptacle Contacts) Material and Finish Housing—6/6 Nylon, glass filled Related Product Data Receptacle Contacts—page 137 Double Lock Plates—page 137 Mating Headers—page 141 Section X-X Standard Density Type of Keying/Color 5.0 mm Power Key Connectors .197 [5.00] Centerline No. of Pos. 4 6 Plug Housing Part No. Type of Keying/Color Dimensions A B 15 20 — 10 Type A Type B Natural Red 1376392-1 1-1376392-2 1376393-1 1-1376393-2 Type C Blue 2-1376392-3 2-1376393-3 Type D Yellow 3-1376392-4 3-1376393-4 Applicable Double Lock Plate Part Number Mating Header Assy. Part Number 1376394-1 1376395-1 씲-1376386-씲 씲-1376387-씲 Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 139 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header Assembly Material and Finish Housing—6/6 Nylon, glass filled Tab Contacts -Copper Alloy, Tin plated Related Product Data Mating Plug Housings—page 138 Standard Density Section X-X 5.0 mm Power Key Connectors .197 [5.00] Centerline Type of Keying/Color PC Board Layout No. of Pos. Dimensions A B 2 11.6 — 3 16.6 10 4 21.6 15 6 31.6 25 2* 16.6 10 Loose Piece Tube (Qty.) L.P Tube L.P Tube L.P Tube L.P Tube L.P Tube Type A Natural 1376382-1 1376437-1 (40) 1376383-1 1376439-1 (25) 1376384-1 1376440-1 (20) 1376385-1 1376441-1 (15) 1376421-1 1376444-1 (25) Vertical Header Assy. Part No. Type of Keying/Color Type B Type C Red Blue 1-1376382-2 2-1376382-3 1-1376437-2 (40) 2-1376437-3 (40) 1-1376383-2 2-1376383-3 1-1376439-2 (25) 2-1376439-3 (25) 1-1376384-2 2-1376384-3 1-1376440-2 (20) 2-1376440-3 (20) 1-1376385-2 2-1376385-3 1-1376441-2 (15) 2-1376441-3 (15) 1-1376421-2 2-1376421-3 1-1376444-2 (25) 2-1376444-3 (25) Type D Yellow 3-1376382-4 3-1376437-4 (40) 3-1376383-4 3-1376439-4 (25) 3-1376384-4 3-1376440-4 (20) 3-1376385-4 3-1376441-4 (15) 3-1376421-4 3-1376444-4 (25) Mating Plug Housing Part Number 씲-1376388-씲 씲-1376389-씲 씲-1376390-씲 씲-1376391-씲 씲-1376389-씲 *10 mm centerline Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 140 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP 5.0 mm Power Key Connectors (5.0 PKC) (Wire-to-Board) (Continued) Vertical Header Assembly (2 Rows) Material and Finish Housing—6/6 Nylon, glass filled Tab Contacts—Copper Alloy, Tin plated Related Product Data Mating Plug Housings—page 139 Section X-X Standard Density Type of Keying/Color 5.0 mm Power Key Connectors .197 [5.00] Centerline PC Board Layout No. of Pos. Dimensions A B 4 11.6 — 6 16.6 10 Loose Piece Tube (Qty.) L.P Tube L.P Tube Type A Natural 1376386-1 1376442-1 (40) 1376387-1 1376443-1 (25) Vertical Header Assy. Part No. Type of Keying/Color Type B Type C Red Blue 1-1376386-2 2-1376386-3 1-1376442-2 (40) 2-1376442-3 (40) 1-1376387-2 2-1376387-3 1-1376443-2 (25) 2-1376443-3 (25) Type D Yellow 3-1376386-4 3-1376442-4 (40) 3-1376387-4 3-1376443-4 (25) Mating Plug Housing Part Number 씲-1376392-씲 씲-1376393-씲 Note: Dimensions shown are metric. Note: All part numbers are RoHS Compliant. 141 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 142 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors Product Facts ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ R ■ R Technical Documents The .093 Commercial Pin and Socket Connectors performance characteristics found on pages 143-144 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Application Specification 114-49000 .093 Commercial Pin and Socket Connectors Product Specification 108-1038 .093 Commercial Pin and Socket Connectors .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline ■ Performance Characteristics Standard Density ■ Polarized Cavity identification Low contact-mating force Dual locking lances Detent and positive locking Contacts available in brass and phosphor bronze with tin and gold plating Panel mounting and freehanging styles “F” crimp contacts Applicator and hand tool available Economical commercialgrade connectors Compatible with high-speed application machinery and competitive soft shells Wire range 24 to 14 AWG [0.2 to 2 mm2] Accepts wires with insulation diameters as large as .180 [4.57] Housings available in 1 to 15 positions .093 plug and receptacle housings accept pin or socket contacts. The preferred convention is to use socket contacts with receptacle housings Not for interrupting current Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR 7189 Thermal Shock— -55°C to +105°C Temperature-Humidity Cycling— +25°C to +65°C at 90–95% RH Corrosion—48 hr. at 5% salt concentration Vibration—10-55-10 cycles per minute at .06 [1.52] total excursion Physical Shock—18 shocks, 50 Gs sawtooth in 11 milliseconds Durability—50 mating cycles Dielectric Withstanding Voltage— 1.0 kVAC Insulation Resistance— 1000 megohms min. initial Voltage Rating—250 V AC or DC Connector Mating— 2.5 lb. [11.1 N] max. per contact Connector Unmating— 1.5 lb. [6.7 N] min. per contact Contact Retention— 10 lb. [44.5 N] min. 143 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Performance Characteristics (continued) Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Maximum Current—Maximum current rating of .093 Commercial Pin and Socket Connectors is limited by the maximum operating temperature of the housings which is 105°C including the temperature rise of the contacts which is a maximum of 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Wire-to-Wire .093 Commercial Pin and Socket Connectors — Calculated Current Table Number of Circuits 2 3 4 In-Line 4 Matrix 5 6 9 12 15 Wire AWG 14 13.00 13.00 11.00 11.00 10.00 10.00 9.00 8.00 7.00 16 12.00 11.00 10.00 10.00 9.00 9.00 7.00 7.00 6.00 18 11.00 10.00 9.00 9.00 8.00 8.00 6.00 6.00 5.00 20 8.00 8.00 7.00 7.00 6.00 6.00 5.00 4.00 4.00 22 6.00 6.00 5.00 5.00 5.00 4.00 4.00 3.00 3.00 24 6.00 5.00 4.00 4.00 4.00 4.00 3.00 3.00 3.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested and this chart contains interpolated and extrapolated values. Connector Size—In general, the more circuits in a connector, the less current can be carried. Standard Density Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. Related Product Data Product Specification — 108-1038 Minimum Wire Lengths for T-Rise vs. Current Testing AWG 30 28 26 24 20 Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline Note: If wire lengths used are less than those listed above, the currentcarrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size AWG mm2 24 22 20 18 16 14 0.2 0.3–0.4 0.5–0.6 0.8–0.9 1.25–1.4 2 Termination Resistance Test Current (Amps) 2.0 3.0 4.5 6.0 8.0 10.0 Resistance Milliohms (Max. Init.) 4.0 4.0 4.0 3.5 3.5 3.0 Contact Crimp Tensile Force Force (Min.) lbs. N 8 10 15 25 25 30 35.6 44.5 66.7 111.2 111.2 133.4 Note: This is the total resistance between wire crimps of a mated pin and socket. 144 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Contacts Pin Diameter .093 [2.36] Material .780 [19.81] .780 [19.81] .010 [0.25] Stock Thickness Pin and socket contacts can be used in either plug or receptacle housings. Related Product Data Socket Pin Product Specification — 108-1038 .973 [24.71] .973 [24.71] Pin Part No. 770385-1 Socket Part No. 770383-1 Wire Size AWG mm2 24–18 0.2–0.9 Ins. Dia. .110 2.79 20–14 Contact Insertion Tool (For Pins and Sockets) Part No. 91002-1 IS 408-7347 0.6–2 18–14 0.8–2 or or 2 2 (18) (0.8–0.9) Brass, Pre-tin Brass, Gold2 Brass Select Gold1 Brass, Pre-tin Brass, Select Gold1 Phos. Brz., Pre-tin HDM Contact Part Numbers Applicator Hand Tool Pin Socket Part Part No. Strip Form Loose Piece Strip Form Loose Piece No. 350418-1 770147-1 — — 350418-51 770147-51 350416-1 770145-1 350417-1 770146-1 466656-15 350417-32 770146-32 466656-25 90872-1 466656-35 350417-51 770146-51 350415-1 .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline .140 3.56 Material & Finish Standard Density Application Specification 114-49000 Performance Characteristics— pages 143-144 Housings .198 [5.03] Centerline—pages 146-147 .250 [6.35] Centerline—pages 148-149 Panel Cutouts .198 [5.03] Centerline Housings— page 147 .250 [6.35] Centerline Housings— page 148 Technical Documents—pages 143 and 205-206 Application Tooling—pages 207-210 770144-1 466878-15 350416-51 770145-51 350415-51 770144-51 466878-25 90871-1 466878-35 — — 350415-6 770144-6 .180 4.57 Brass, Pre-tin 770530-14 — 770529-14 — .180 4.57 (per wire) Brass, Pre-tin Phos. Brz., Pre-tin 770385-13 — — — — — 770383-13 — 567337-36 567337-46 567337-66 — 567273-27 567273-37 567273-47 — 1Select Gold — .000030 [.000762] min gold in mating area over .000050 [.00127] min nickel. [.000762] min gold in mating area, overall gold flash over .000050 [.00127] min nickel. 3These contacts have a .0125 [.318] stock thickness and accept two wires, each with maximum .180 [4.57] insulation diameters. They can be used only with the following housing part numbers: 770364-1, 770365-1, 770450-1, 770451-1, 770452-1, and 770453-1 (see page 143). 4Contact length is .875 [22. 23] 5HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 6HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used on AMP-O-LECTRIC Model K Machine, -6 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 7HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 2Gold — .000030 Contact Extraction Tool Part No. 318837-1 IS 408-4375 Note: Phosphor bronze contacts should be used in high-temperature/humidity cycling applications. Note: All part numbers are RoHS Compliant. 145 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Housings 1 Circuit Free-Hanging or Panel Mount .360 [9.14] .198 [5.03] Centerline spacing Material Housing —Nylon, natural color Flammability Rating— UL94-V-2 .240 [6.10] .245 [6.22] 1.000 [25.40] Related Product Data .970 [24.64] Receptacle Plug Contacts —page 145 Product Specification —108-1038 2, 3, and 4 Circuit, In-Line Panel-Mount Flange .198 [5.03] Typ. A A Standard Density 198 Typ. 5.03] .340 [8.64] .240 [6.10] 1.125 [28.58] .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline Receptacle No. of Circuits 1 2 3 4 (In-Line) 4 (Matrix) 5 6 (In-Line) 6 (Matrix) 9 12 15 A Dimension Receptacle Plug — .540 13.72 .670 17.02 .870 22.10 .443 11.25 1.070 27.18 1.268 32.21 .435 11.05 .670 17.02 .870 22.10 1.070 27.18 — .640 16.26 .770 19.56 .970 24.64 .540 13.71 1.170 29.72 1.378 35.00 .535 13.59 .770 19.56 .970 24.64 1.170 29.72 1.095 [27.81] Plug Receptacle Part Numbers Panel Mount Free-Hanging Without With Without With Detents Detents Detents Detents — — — 770063-1 770065-11,5 — 770066-11,5 — 7702661,3,5 770070-1 — 770071-1 — 770264-13 Plug Part Numbers Panel FreeMount Hanging — 770064-1 770068-11 770069-11 770073-1 770074-1 — 770076-1 — 770075-1 770077-1 770078-1 — — — 770843-1 — 770842-1 — — — 770083-1 794015-13 — 770084-1 — — — 770782-14 — 770892-14 770085-1 770087-1 770088-1 770086-1 770089-1 770090-1 770096-1 770091-1 770093-1 770094-1 770092-1 770095-12 770108-1 770097-1 770099-1 770100-1 770098-1 770101-1 770102-1 770103-1 — 770105-1 — 770106-1 770107-1 1.248 [6.30] centerline. ears at wire end. removable. 4Positive lock. 5600 V AC or DC 2Mounting 3Tool Note: All part numbers are RoHS Compliant. 146 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Housings 5 Circuit, In-Line Free-Hanging or Panel Mount .198 [5.03] Centerline spacing Material Housing —Nylon, natural color Flammability Rating — UL94V-2 .198 [5.03] Typ. .198 [5.03] Typ. 1.070 [27.18] 1.170 [29.72] Related Product Data Contacts —page 145 1.125 [28.58] .240 [6.10] Product Specification —108-1038 .340 [8.64] 1.095 [27.81] Receptacle (Free-Hanging) Plug (Free-Hanging) 4, 6, 9, 12, and 15 Circuit, Matrix .198 [5.03] .198 [5.03] Standard Density .198 [5.03] .198 [5.03] .535 ± .010 [13.59 ± 0.25] .430 [10.92] 1.000 ± .010 [25.4 ± 0.25] .630 [16.0] .735 ± .010 [18.67 ± 0.25] Recommended Panel Cutouts .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline Receptacle .970 ± .010 [24.64 ± 0.25] Plug A No. of Circuits Maximum panel thickness is .090 [2.29]. 2 3 B 4 (In-Line) 6 9 12 15 A .312 7.92 .312 7.92 .312 7.92 .600 15.24 .725 18.42 .725 18.42 .655 16.64 Panel Cutout Dimensions Receptacle B A .725 .375 18.42 9.53 .840 .375 21.34 9.53 1.038 .375 26.37 9.53 .718 .695 18.24 17.65 .828 .660 21.03 16.76 1.050 .760 26.67 19.30 1.240 .760 31.50 19.30 Plug B .800 20.32 .933 23.70 1.131 28.73 .750 19.05 .937 23.80 1.155 29.34 1.343 34.11 Note: The panel should be punched so that the housing enters in the same direction as the punch. 147 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Housings 3 Circuit, In-Line Free-Hanging or Panel Mount Panel-Mount Flange .250 [6.35] Centerline spacing Material Housing —Nylon, natural color Flammability Rating — UL94V-2 Voltage Rating—600 V AC or DC Panel-Mount Flange .250 [6.35] .250 [6.35] Typ. .765 [19.43] .862 [21.89] .255 [6.48] Max. Related Product Data Contacts —page 145 1.140 [28.96] .350 [8.89] Receptacle Product Specification —108-1038 Plug 4 Circuit, In-Line Panel-Mount Flange 250 Typ. 6.35] Panel-Mount Flange .250 [6.35] Typ. 1.112 [28.24] 1.005 [25.53] Standard Density 1.100 [27.94] .255 [6.48] 1.140 [28.97] .350 [8.89] Max. Receptacle 1.100 [27.94] Plug 6 Circuit, Matrix 545 3.84] Max. 1.105 [28.07] .250 [6.35] 1.145 [29.08] .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline .250 [6.35] Typ. .790 20.07] .886 [22.50] .250 [6.35] Typ. Panel-Mount Flange Panel-Mount Flange .641 [16.28] .250 [6.35] Receptacle Recommended Panel Cutouts A Plug Receptacle Part Numbers Panel FreeMount Hanging 770269-1 770339-1 770771-11 770329-1 770337-1 770372-1 770360-1 No. of Circuits Maximum panel thickness is .062 [1.57]. 3 4 6 Note: The panel should be punched so that the housing enters in the same direction as the punch. B 1Pre-bent 4 6 770338-1 770276-1 770330-1 770373-1 770336-1 770361-1 mounting ears. No. of Circuits 3 Plug Part Numbers Panel FreeMount Hanging Panel Cutout Dimensions Receptacle Plug A B A .310 .920 .365 7.87 23.37 9.27 .310 1.168 .365 7.87 29.67 9.27 .608 .946 .658 15.44 24.03 16.71 B 1.022 25.96 1.270 32.26 1.048 26.62 Note: All part numbers are RoHS Compliant. 148 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .093 [2.36] Commercial Pin and Socket Connectors (Continued) Housings Dual Wire Free-Hanging or Panel Mount 2 Circuit, In-Line .250 [6.35] Centerline spacing .555 [14.10] .248 [6.30] .248 [6.30] .545 [13.84] Material Housing —Nylon, natural color Flammability Rating — UL94V-2 Voltage Rating —600 V AC or DC .650 [16.51] .445 [11.30] 1.245 [31.62] 1.250 [31.57] Receptacle Plug Related Product Data Contacts —page 145 3 Circuit, In-Line .350 [8.89] Product Specification —108-1038 .255 [6.48] Max. Panel-Mount Flange .250 [6.35] Typ. Panel-Mount Flange .250 [6.35] .765 [19.43] .862 [21.89] 1.315 [33.40] .500 [12.70] Receptacle No. of Circuits 2 3 2See Plug Receptacle Part Numbers Panel FreeMount Hanging — 770364-11 770453-12 770451-1 Plug Part Numbers Panel FreeMount Hanging — 770365-11 770452-12 770450-1 [6.30] centerline. panel cutout dimensions on page 58. .093 [2.36] Commercial Pin and Socket Connectors .198 [5.03] Centerline 1.248 1.275 [32.39] Standard Density .500 [12.70] Positive Lock 2, 3 and 4 Circuit, In-Line .248 [6.30] .248 [6.30] .536 [13.61] .666 [16.92] .255 [6.48] 1.073 [27.25] 1.041 [26.44] Receptacle No. of Circuits 2 3 4 1.248 Plug Receptacle Part Numbers Free-Hanging 770424-11 770785-1 770784-1 Plug Part Numbers Free-Hanging 770425-11 770783-1 770810-1 [6.30] centerline. Note: All part numbers are RoHS Compliant. 149 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 150 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors Product Facts Fully polarized nylon housings ■ Easy cavity identification ■ Locking devices are integral part of design. Connector halves will hold together under severe conditions of vibration and shock ■ Built-in contact stabilization and self-aligning features ■ Hot side egg-crate design for safety ■ Precision molded to exacting tolerances ■ Contacts accept a wire size range of 30-14 AWG [.05-2.0 mm2] ■ Keying plug available ■ “Clean” design contact — no sharp projections to impede insertion or damage housings ■ Low insertion/extraction forces ■ Contacts available in pre-tin or gold over nickel plated to fit the application requirements Wire-to-PC Board capability using pin or socket headers ■ Solderability—Headers meet MIL-STD 202 method 208 ■ Four circuit PC Board-to-PC Board capability available by mating vertical socket header with either vertical, right-angle or surface mount pin header ■ Four circuit insulation displacement connector (IDC) available ■ Ultraviolet (UV) stable housings available in 1, 2 and 3 circuit ■ Not for interrupting current ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Technical Documents The Commercial MATE-N-LOK Connector performance characteristics found on pages 151-152 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage— 1.5 KVAC between adjacent circuits Insulation Resistance— 500 megohms minimum initial between adjacent circuits Voltage Rating—250 V AC or DC Connector Mating— 4 lb. max. per circuit Connector Unmating— 0.7 lb. min. per circuit Contact Retention—15 lb. min. per contact Durability—50 cycles, mating and unmating Product Specifications 108-1000 Commercial MATE-N-LOK Connectors 108-1077 Commercial MATE-N-LOK PC Board Headers 108-49000 IDC Connectors Application Specifications 114-1012 Commercial MATE-N-LOK Contacts 114-49001 IDC Connectors Commercial MATE-N-LOK Connectors .200 [5.08] Centerline ■ Performance Characteristics Standard Density ■ Instruction Sheets 408-7209, 408-7166, 408-7200, 408-7201, 408-7215, 408-3186, 408-7300 R ■ Certified by Canadian Standards Association, File No. LR 7189A R 151 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Performance Characteristics (Continued) Maximum Current—Maximum current rating of Commercial MATE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 105°C including the temperature rise of the contacts which is a maximum of 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size—In general, the more circuits in a connector, the less current can be carried. Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. Standard Density Printed Wiring Board Conductor Size—The finished trace conductor width and thickness should be maximized to allow for the greatest currentcarrying capacity and heat dissipation. Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Wire-to-Wire Motor Mount Calculated Current Table Number of Circuits 6 8 10 12 16 Wire Gauge 14 13.00 12.00 11.00 10.50 9.50 Vibration—10-55-10 cycles per minute at .06 inch total excursion Commercial MATE-N-LOK Connectors .200 [5.08] Centerline Physical Shock—18 drops, 50 G sawtooth at 11 milliseconds Housing Panel Mount Retention— 40 lb. min. 3 and 4 circuit 65 lb. min. 6, 9, 12, and 15 circuit Housing Lock Strength with Positive Locking Devices Engaged— 25 lb. min. Thermal Shock— -55°C to +85°C 18 9.50 8.50 8.00 7.50 7.00 20 7.50 7.00 6.50 6.00 5.50 22 6.00 5.50 5.00 5.00 4.50 24 5.00 4.50 4.50 4.00 3.50 30 2.50 2.50 2.00 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Calculated Current Table Wire Gauge Number of Circuits 14 16 18 20 22 24 30 1 2 3 4 6 Matrix 8 9 10 12 15 19.00 18.00 16.00 15.00 13.00 12.50 11.00 12.00 10.50 9.50 15.50 14.50 13.00 12.50 10.50 10.50 9.00 9.50 8.50 8.00 14.00 13.00 12.00 11.00 9.50 9.00 8.00 8.50 7.50 7.00 11.00 10.50 9.50 9.00 7.50 7.50 6.50 7.00 6.00 5.50 9.00 8.50 7.50 7.00 6.00 6.00 5.50 5.50 5.00 4.50 7.50 7.00 6.50 6.00 5.00 5.00 4.50 4.50 4.00 4.00 4.00 4.00 3.50 3.00 3.00 2.50 2.50 2.50 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Wire-to-Board Commercial MATE-N-LOK connectors also will withstand the following tests: 16 10.50 9.50 9.00 8.50 8.00 Minimum Wire Lengths for T-Rise vs. Current Testing Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Temperature-Humidity Cycling— 25°C to 65°C at 95 RH AWG 30 28 26 24 20 Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 Product Specifications 108-1000 Commercial MATE-N-LOK Connectors 108-1077 Commercial MATE-N-LOK PC Board Headers Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Termination Resistance/Contact Crimp Tensile Force Wire Size AWG mm2 Corrosion—48 hr. at 5% salt concentration Related Product Data AWG 18 16 14 12 10 30 28 26 24 22 20 18 16 14 .05 .08 .12 .2 .3 .5 .8 1.2 2.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) .50 .75 1.00 1.5 3 4.5 6 8 10 4.00 3.50 3.50 3.50 3.50 3.00 3.00 2.75 2.75 Contact Crimp Tensile Force Force (Min.) lbs. N 2 9 3 13 7 31 10 44 15 67 20 89 30 133 30 133 35 156 Note: This is the total resistance between wire crimps of a mated pin and socket. 152 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Commercial MATE-N-LOK Connector Mating Combinations Connector Part Number Number of Circuits Flammability Style Rating Housing Type Connector Part No. Socket: FH 1-480349-0 Socket: FH UV Stable 1-480400-0 Housing Part No. Housing Type 1-480350-0 1 UL94V-2 In-Line Socket: FH 2 UL94V-2 In-Line Socket: FH UV Stable Socket: FH Positive Lock 3 UL94V-2 In-Line 1-480303-0 1-480304-0 Socket: FH Positive Lock 1-480721-0 Socket: FH Positive Lock Socket: PM Positive Lock Pin: PM Positive Lock 8 UL94V-2 Dual Row Socket: FH Positive Lock UL94V-2 Matrix Pin: PM Positive Lock 10 UL94V-2 Dual Row Socket: FH Positive Lock 12 Dual Row Socket: MM Positive Lock Matrix Pin: PM Positive Lock UL94V-2 15 UL94V-2 Matrix Pin: PM Positive Lock 16 UL94V-2 Dual Row Socket: MM Positive Lock — — — — — — — 1-480319-0 Pin: FH Pre-tin Duplex1 350209-1 1586512-2 350422-1 — 794120-1 — — — — — 1-480498-1 Pin: FH UV Stable Pin: FH 794012-1 Positive Lock 1-480305-0 Pin: FH — — — 1-480387-0 — — — — — — — — — Pre-tin Duplex1 Pre-tin Duplex1 — Pre-tin Duplex1 350539-1 1586530-2 350210-1 1586514-2 — 350541-1 1586532-2 350540-1 — 350423-1 — — 350542-1 — — — 643488-1 — — — — — — — — — — — — — — — — — — — — — — 350425-1 — — — 1586526-2 — — — — — — — — — — — — — 350641-1 — — — 350576-1 — 350426-1 — — — 1586528-2 — — — — — — — 350642-1 — 350577-1 — 350219-1 — — — — — — — 350220-1 1586524-2 — — — — 350427-1 1586529-2 — — — — — — — — — — 350643-1 — 350644-1 — — — — — 350578-1 — 350579-1 — — — Pin: FH — — UV Stable See next page for 4 position mating combinations Pin: FH 1-480340-0 Positive Pre-tin 1-380999-0 Lock 1-480270-0 Pin: MM 1 1-480271-0 Duplex 2-1586546-0 Positive Lock Pre-tin — Pin: PM 1-480273-0 1-480276-0 Positive Lock Duplex1 — Pre-tin — Socket: PM 1-480276-0 1-480273-0 Positive Lock Duplex1 — Pin: FH 1-480345-0 Positive Pre-tin 350212-1 Lock 1-480283-0 Pin: MM 1-480284-0 Duplex1 1586518-2 Positive Lock Pre-tin — Socket: PM 1-480277-0 1-480274-0 Positive Lock Duplex1 — Pin: FH 1-480339-0 Positive Pre-tin 1-380991-0 Lock 1-480285-0 Pin: MM 1 1-480286-0 Duplex 2-1586544-0 Positive Lock Pre-tin 350213-1 Pin: MM 1-480287-0 1-480288-0 Positive Lock Duplex1 1586520-2 Pre-tin — Socket: PM 1-480278-0 1-480275-0 Positive Lock Duplex1 — Pre-tin — Socket: PM 1-480324-0 1-480323-0 Positive Lock Duplex1 — Pre-tin 350214-1 Pin: MM 1-480438-0 1-480439-0 Positive Lock Duplex1 1586522-2 1-480388-0 — Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 9 1-480351-0 Standard Density Matrix 1-480720-0 Socket: FH 4 UL94V-2 1-480393-1 Socket: PM Socket: FH UV Stable 6 1-480318-0 Pin: FH Pin: FH Positive Lock Pin: FH 1-480401-1 UV Stable Mating Connector Part Number PC Board Headers Vertical Vertical Pin Socket Right-Angle Plating Pin Standard Long Standard Long Tail Tail Tail Tail — — — — — — FH: Free-Hanging PM: Panel Mount MM: Motor Mount 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. Note: All part numbers are RoHS Compliant. 153 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 Right-Angle Pin Header 770827-1 794132-1 794036-1 794036-2 794036-3 794036-4 1-641737-1 794132-1 1-480426-0 770156-2 770156-3 770156-4 770156-5 770526-1 Insulation Displacement Connector (IDC) 770827-1 1-480426-0 770997-1 794287-12 Socket Header Socket Housing Insulation Displacement Connector (IDC) 3-480425-0 3-480426-0 Pin Housing Detent Lock High Temp 1-480425-0 1-480424-0 1-480426-0 — Housing Part No. Socket — Pin Pin Pin Socket High Temp Socket PM Socket Pin — Housing Type Pre-tin Pre-tin Pre-tin Duplex1 Pre-tin Pre-tin — Duplex1 Pre-tin Duplex1 Pre-tin Pre-tin Duplex1 Plating Socket Connectors 794036-1 794036-2 794036-3 794036-4 — — — — — — — 770156-2 770156-3 770156-4 770156-5 770526-1 — — — 18 20 22 16 — — — — — — — 22 18 20 16 18 — — — Insulation Displacement AWG Connector — — — — — — — — 770997-1 794287-12 — — — — PC Board Vertical Socket Header 794236-1 — — 1586515-2 350211-1 350211-1 — — — 1586515-2 770328-13 350211-1 350543-1 1586534-2 Vertical Standard Tail Note: All part numbers are RoHS Compliant. 1Duplex — — — 1586525-2 350424-1 350424-1 — — — 1586525-2 350424-1 350544-1 1586536-2 Long Tail — — — — 770829-1 770829-1 — — — — 770829-1 — — Surface Mount — 1-641737-1 1-641737-1 — 641737-1 770846-1 641737-1 770846-1 — — — — 770846-1 641737-1 — — Standard PC Board Pin Headers (Note: These connectors are used by the disk drive industry.) Mating Connector Part Number PM: Panel Mount Finish — Plated with .000030 [.000762] min. gold in matting area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Surface Mount Compatible. 3With Drainholes UL94V-0 UL94V-2 1-480424-0 Socket Housing Detent Lock 1-480426-0 1-480772-0 Socket Housing Positive Lock Pin Housing Detent Lock Connector Part No. Connector Type Connector Part Number Flammability Rating Standard Density Commercial MATE-N-LOK 4 Position In-Line Mating Combinations Commercial MATE-N-LOK Connectors .200 [5.08] Centerline — — — — 174804-1 174804-1 — — — — 174804-1 — — Right-Angle W/Fixed Belt — — — — 174552-1 174552-1 — — — — 174552-1 — — W/Fixed Belt Reverse Pol. Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) 154 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Contacts Pin diameter .084 [2.13] Stock thickness .012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors .805 [20.44] Application Specification 114-1012 Commercial MATE-N-LOK Contacts Performance Characteristics— pages 151-152 Housings—pages 157-159 Technical Documents—pages 151 and 205-206 Application Tooling—pages 207-210 .695 [17.65] Pin Socket Contact Part Numbers Ins. Dia. Range 30-22 [.05-.3] .040-.075 1.02-1.91 24-18 [.2-.8] .060-.100 1.52-2.54 20-14 [.5-2.0] .100-.130 2.54-3.30 Material & Finish Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Phos. Brz., Select Gold2 Brass, Select Gold2 Brass, Pre-tin Phos. Brz., Pre-tin Brass, Gold1 Phos. Brz., Gold1 Brass, Select Gold2 Strip Form 350079-1 350079-4 350079-5 61116-1 61116-4 61116-5 61116-6 61116-7 61118-1 61118-4 61118-5 61118-6 61118-7 Loose Piece 61174-1 — 61174-5 60618-1 60618-4 60618-5 60618-6 — 60620-1 60620-4 60620-5 — — Brass, Pre-tin Phos. Brz., Pre-tin 350558-1 350558-4 350639-1 — Socket Strip Form Loose Piece 350078-1 61173-1 350078-4 61173-4 350078-5 61173-5 61314-1 60617-1 61314-4 60617-4 61314-5 60617-5 61314-6 60617-6 61314-7 — 61117-1 60619-1 61117-4 60619-4 61117-5 60619-5 61117-6 60619-7 61117-7 — 350557-1 350557-4 — 350638-4 HDM Applicator Part No. Hand Tool Part No. 466426-13 466426-23 466426-33 91515-1 466320-13 466320-23 466320-43 91512-1 91528-14 687763-13 687763-23 687763-63 91504-1 687898-13 687898-23 687898-43 91504-1 Commercial MATE-N-LOK Connectors .200 [5.08] Centerline (2) 18 [.8] or (2) .115 Max. (1) 18 [.8] and 2.92 (1) 16 [1.2] (stacked) Pin Standard Density Wire Size Range AWG [mm2] 1Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine; -3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 4Use Hand Tool No. 91528-1 for .043-.075 [1.09-1.90] insulation diameter. Notes: 1. Extraction Tools: Pins — No. 1-305183-1 (IS 408-7158); Sockets — No. 1-305183-2 (IS 408-7158); Pins and Sockets — No. 465644-1 (IS 408-7211) 2. Insertion Tools: No. 455830-1 (IS 408-7984) 2Select Commoning Tabs .170 [4.32] Material and Finish Number of Holes 2 A Brass, tin plated Stock thickness .008 [.203] 2 B .008 [.203] 3 3 Dimensions A .377 9.58 .355 9.02 .579 14.71 .550 13.97 B .203 5.16 .195 4.95 .203 5.16 .195 4.95 Part Number 60843-1 350444-1 60842-1 350444-2 Note: Commoning tabs are designed to be used with pin housings. Note: All part numbers are RoHS Compliant. 155 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Contacts PC Board Contacts Pin diameter .084 [2.13] Stock thickness .012 [.305] These contacts are to be used in Commercial MATE-N-LOK housings only. L L Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Application Specification 114-1012 Commercial MATE-N-LOK Contacts Performance Characteristics— pages 151-152 Housings—pages 157-159 Technical Documents—pages 151 and 205-206 Application Tooling—pages 207-210 Socket Pin PC Board 1For 2For Part Numbers L Dim. Type of Contact Material & Finish Pin Loose Piece Socket Loose Piece Pin Socket 1.110 [28.19] 1.010 [25.65] Phos. Brz., Pre-tin 61518-11 61320-11 1.210 [30.73] 1.110 [28.19] Phos. Brz., Pre-tin 350074-12 350073-12 .062 [1.57] max. board thickness — Board hole size .057 [1.45] .125 [3.14] max. board thickness — Board hole size .057 [1.45] Grounding Pin .900 [22.86] (.095 [2.41] longer than standard pin) Commercial MATE-N-LOK Connectors .200 [5.08] Centerline Standard Density (Mate first, break last, not for interrupting current) Wire Size Range AWG [mm2] Ins. Dia. Range Material & Finish 24-18 [.2-.8] .060-.100 1.52-2.54 Brass, Pre-tin Contact Part Numbers Strip Form Loose Piece 61527-2 — HDM Applicator Part No. 466320-11 466320-21 466320-41 Hand Tool Part No. 91512-1 1HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine; -3, -4, or -6 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. Keying Plug 1.000 [2.54] IS 408-7582 Material Part Number 200821-1 Note: Keying plug snaps into socket housing Housing — Nylon, natural color Flammability Rating — UL94V-2 Note: All part numbers are RoHS Compliant. 156 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Housings 1 Circuit Free-Hanging .200 [5.08] Centerline spacing Material B Housing —Nylon, natural color E A D Socket Housing (Plug) Pin Housing (Cap) Detent Lock Flammability Rating —UL94V-2 Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics— pages 151-152 Contacts—pages 155-156 Commoning Tabs—page 155 Keying Plug—page 156 Technical Documents—pages 151 and 205-206 Mating Pin Headers—pages 161-164 Mating Socket Headers—page 162 Mating IDC—page 163 B A Pin Housing (Cap) Positive Lock 2, 3 and 4 Circuit, In-Line B C E F .200 [5.08] A D Number of Circuits 1 3 4 B 1.200 30.48 1.240 31.49 1.325 33.65 .930 23.62 .930 23.62 .930 23.62 .930 23.62 .930 23.62 — — Dimensions C D .260 — 6.60 .260 — 6.60 .260 — 6.60 .330 .530 8.38 13.46 .330 .530 8.38 13.46 .325 .825 8.25 20.95 .325 .825 8.25 20.95 .330 1.030 8.38 26.16 1.030 — 26.16 Socket Housing (Plug) E .870 22.10 .870 22.10 .995 25.27 .860 21.84 .860 21.84 .850 21.60 .850 21.60 .850 21.60 .850 21.60 Part Numbers Socket Housing (Plug) F Pin Housing (Cap) — 1-480350-01 1-480349-0 — 1-480351-02 1-480349-0 — 1-480401-01,3 1-480400-03 .295 7.49 .295 7.49 .290 7.37 .290 7.37 .310 7.88 .310 7.88 1-480319-01,5 1-480318-05 1-480498-11,3,5 1-480393-13,5 1-480305-01,5 1-480303-05 1-480387-01,3,5 1-480388-03,5 1-480426-01,5,6 1-480424-05,6 794132-14,5,6 770827-14,5,6 Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 2 A .300 7.62 .300 7.62 .300 7.62 .610 15.49 .610 15.49 .810 20.57 .810 20.57 1.010 25.65 Standard Density Pin Housing (Cap) 1Detent lock lock Stable black color 4Housing Material UL94V-0 rated 5Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. 6Used by the disk drive industry. 2Positive 3UV Note: All part numbers are RoHS Compliant. 157 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Housings Free-Hanging, Positive Lock 2, 3, and 4 Circuit, In-Line .850 [21.59] .375 [9.52] .200 [5.08] Centerline spacing A Material .200 [5.08] Housing —Nylon, natural color Flammability Rating —UL94V-2 .150 [3.81] Socket Housing (Plug) Number of Circuits A Dim. 2 .435 11.04 .630 16.00 .830 21.09 3 4 1Used Socket Housing (Plug) Part Numbers Mates with Pin Headers Mates with Cap Housing 1-480720-0 350539, 350540 794012-1 1-480721-0 350541 — 1-480722-01 3505431, 3505441 — by the disk drive industry. 6 Circuit, Dual Row .930 [23.62] .785 [19.94] .850 [21.59] .725 [18.41] .195 [4.95] Standard Density A D .360 [9.14] Socket Housing (Plug) Pin Housing (Cap) Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 8 and 10 Circuit, Dual Row .725 [18.42] .850 [21.60] .930 [23.62] .785 [19.94] .195 [4.95] A D .360 [9.14] Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics— pages 151-152 Contacts—pages 155-156 Commoning Tabs—page 155 Keying Plug—page 156 Technical Documents—pages 151 and 205-206 Mating Headers—pages 161-164 Pin Housing (Cap) Number of Circuits 6 8 10 1Housing Socket Housing (Plug) Dimensions A .705 17.91 .900 22.86 1.095 27.81 D .610 15.49 .805 20.44 1.000 25.40 Pin Housing (Cap) Part Numbers Socket Housing (Plug) 1-480340-0 1-480270-01 1-480345-0 1-480283-01 1-480339-0 1-480285-01 accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. Note: All part numbers are RoHS Compliant. 158 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Housings 3 and 4 Circuit, In-Line Panel Mount, Positive Lock E .850 [21.59] .930 [23.62] .200 [5.08] .310 [7.87] Material Housing —Nylon, natural color G F Flammability Rating —UL94V-2 Related Product Data Product Specification 108-1000 Commercial MATE-N-LOK Connectors Performance Characteristics— pages 151-152 Contacts—pages 155-156 Commoning Tabs—page 155 Keying Plug—page 156 Technical Documents—pages 151 and 205-206 Mating Socket Headers—page 162 Mating IDC—page 163 Recommended Panel Cutout for Panel Mount Socket Housing Pin Housing (Cap) 6, 9, 12 and 15 Circuit, Matrix .850 [21.59] F G Pin Housing (Cap) 6 — 9 — 12 — 15 — Part Numbers Pin Housing (Cap) Socket Housing (Plug) 1-480305-02 1-480304-0 1-480426-02,4 3-480426-01,2,4 1-480425-04 3-480425-01,4 1-480276-03 1-480273-0 1-480277-03 1-480274-0 1-480278-03 1-480275-0 1-480324-03 1-480323-0 1Housing material has 125°C temperature rating lock 3Positive lock 4Used by disk drive industry 2Detent Note: All part numbers are RoHS Compliant. 6, 9, 12 and 15 Circuit, Matrix .219 [5.56] .660 [16.76] C B 4 3 Dimensions F G .810 .630 20.57 16.00 1.010 .825 25.65 20.96 .665 .555 16.89 14.10 .905 .795 22.99 20.19 1.145 1.045 29.08 26.54 1.382 1.280 35.10 32.51 C A Number Circuits 3 .218 [5.54] 4 6 A .015 R Max. [.381] All Corners Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 1. Recommended panel thickness— .025-.065 [.635-1.65]. 2. Both locking legs are to be squeezed together and the housing is to be inserted “straight-in”, as opposed to a rocking manner. 3. The panel should be punched so that the housing enters the panel in the same direction as the punch. 4. The panel must not have any material (paint, porcelain, etc.) applied in the mounting hole area that would decrease the retention of the housing in the panel. 5. If the two items above are not complied with, the “A” dimension should be reduced .020 [5.08] for proper retention. E .325 8.26 .330 8.38 Socket Housing (Plug) Standard Density Number of Circuits .275 [6.98] .650 [16.51] .202 [5.130] Mounting Information .215 [5.46] .850 [21.59] .930 [23.62] .240 [6.09] View is from socket housing entry side 3 and 4 Circuit, In-Line Socket Housing (Plug) 9 B D 12 15 D .015 R Max. [.381] All Corners Dimensions A B .890 .645–.635 22.61 16.38–16.13 1.100 .845–.835 27.94 21.46–21.21 .840 .575–.570 21.34 14.61–14.48 1.075 .815–.810 27.31 20.70–20.57 1.320 1.055–1.050 33.53 26.80–26.67 1.550 1.290–1.285 39.37 32.77–32.64 Note: Dimensions “C” and “D” are to be equal. 159 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) Motor Mount, Positive Lock 6, 8, 10, 12 and 16 Circuit, Dual Row .785 [19.94] .725 [18.41] .850 [21.59] .930 [23.62] F E .195 [4.95] .360 [9.14] Pin Housing (Cap) 8 Standard Density 10 12 16 Part Numbers Pin Housing (Cap) Socket Housing (Plug) UL94V-2 Nylon, Natural Color Dimensions E F Number of Circuits 6 Socket Housing (Plug) .705 17.90 .900 22.86 1.095 27.81 1.290 32.77 1.680 42.67 .610 15.49 .805 20.45 1.000 25.4 1.195 30.35 1.585 40.26 1-480271-0 1-480270-01 1-480284-0 1-480283-01 1-480286-0 1-480285-01 1-480288-0 1-480287-0 1-480439-0 1-480438-0 1Housing accepts double wire applications where individual insulation diameters do not exceed .115 [2.92]. Commercial MATE-N-LOK Connectors .200 [5.08] Centerline Note: All part numbers are RoHS Compliant. Recommended Panel Cutout for Motor Mount Pin Housing .015 R Max. [.381] All Corners 6 A E A View is from pin housing entry side. Number of Circuits 8 R 10 12 A .585 [14.86] T 16 Section A-A A Dim. .715 18.16 .910 23.11 1.105 28.07 1.300 33.02 1.690 42.93 Mounting Information Note: Motor mount housings may be used in flat panels 1. Recommended panel thickness “E” is .040-.100 [1.02-2.54] and is dependent on “T” and “R”. 2. The pin housing must be inserted in a rocking manner. 3. The panel must be punched so that the housing enters the panel in the same direction as the punch. 160 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) PC Board Vertical Pin Headers 2, 3, and 4 Circuit, In-Line .330 [8.38] Material Housing — Nylon, natural color Flammability Rating — UL94V-2 Contacts — Phosphor bronze Solder tail diameter .062 [1.57] Related Product Data Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers Performance Characteristics— pages 151-152 Technical Documents—pages 151 and 205-206 Mating Socket Housings— pages 157-160 Mating Socket Headers—page 162 Mating IDC—page 163 .375 [9.52] .330 [3.38] .375 [9.52] .070 [1.78] Dia. Typ. .200 Typ. [5.08] A A Positive Lock Recommended PC Board Hole Layout Mounting Dimensions Detent Lock 6, 8, 10, 12 and 16 Circuit, Dual Row .070 Dia. Typ. [1.78] .375 [9.14] .785 [19.93] .360 [9.14] A Recommended PC Board Hole Layout Mounting Dimensions Positive Lock A Dim. 2 .515 13.09 Type Lock Positive Detent Positive 3 .715 18.17 Detent Positive Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin .915 23.24 Detent 6 .705 17.91 Positive 8 .900 22.86 Positive 10 1.095 27.81 Positive 12 1.290 32.77 Positive 16 1.680 42.68 Positive Post-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Part Numbers Standard2 Long3 Tail Tail 350539-1 350540-1 1586530-2 — 350209-1 350422-1 1586512-2 — 350541-1 350542-1 1586532-2 — 350210-1 350423-1 1586514-2 — 350544-15 350543-15 1586534-25 1586536-25 350211-15 350424-15 794236-15,8 1586627-15,6 1-1586627-15,6,7 1586515-25 1586525-25 1-380999-0 350425-1 2-1586546-0 1586526-2 350212-1 350426-1 1586518-2 1586528-2 1-380991-0 350219-1 2-1586544-0 — 350213-1 350220-1 1586520-2 1586524-2 350214-1 350427-1 1586522-2 1586529-2 Mates with Socket Housing Part Number 1-480720-0 1-480318-0 1-480721-0 1-480303-0 1-480722-05 Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 4 Finish Standard Density Number of Circuits .195 Typ. [4.95] 1-480424-04,5 1-480270-0 1-480283-0 1-480285-0 1-480287-0 1-480438-0 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use standard tail for .062 [1.57] thick PC Board. 3Use long tail for .125 [3.18] thick PC Board. 4Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 5Used by the disk drive industry. 6With drain holes. 7Tube loaded. 8Housing material UL94V-0 rated. Note: All part numbers are RoHS Compliant. 161 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) PC Board Surface Mount Right-Angle Pin Header .375 [9.53] 4 Circuit, In-Line .484 [12.30] Housing 1.000 [25.40] 1 2 3 4 Housing — Nylon, black color Flammability Rating — UL94V-2 Contact — Phosphor bronze, pre-tin Solder tail width .052 [1.32] .100 .100 [2.54] [2.54] Contact Material and Finish .330 [8.38] .120 [3.05] .100 Dia. [2.54] .440 [11.18] .824 [2093] .170 [4.32] .070 Dia. Typ. [1.78] .200 Typ. [5.08] Recommended PC Board Hole Layout .062 [1.57] thick PC Board 1 A Recommended PC Board Layout .062 [1.57] thick PC Board 4 .200 [5.08] Typ. Material .015 [0.38] Note: .010 [.25] min. thick solder paste, 63/27 tin 3 .245 [6.22] .100 [2.54] Typ. 2 4 Circuit, In-Line .150 Min. [3.8] See Note .153 [3.89] Notes: 1. Mating parts include socket housings, a vertical PC Board socket header below and the insulation displacement connectors (IDC). 2. Used by the disk drive industry. Housing — Nylon, natural color Flammability Rating — UL94V-2 Contacts—Phosphor bronze Solder tail diameter .062 [1.57] .125 Dia. [3.18] 2 Plcs. .075 .350 .300 [1.91] [8.89] [7.62] .300 [7.62] Part Number 770829-1 PC Board Vertical Socket Headers .375 [9.53] Standard Density 6, 9, 12 and 15 Circuit, Matrix .070 [1.78] Dia. Typ. 15 14 13 12 11 10 .240 Typ. [6.09] A 9 8 7 6 5 4 Commercial MATE-N-LOK Connectors .200 [5.08] Centerline 3 2 .645 [16.38] .470 [11.94] Recommended PC Board Hole Layout .062 [1.57] thick PC Board Part Numbers Standard Tail5 Long Tail6 Mates with Pin Housing Part Number Number of Circuits A Dim. Finish 4 1.000 25.40 Pre-tin 6 .720 18.29 Pre-tin Duplex1 9 .960 24.39 Pre-tin 350642-1 350577-1 1-480277-0 12 1.200 30.49 Pre-tin 350643-1 350578-1 1-480278-0 15 1.440 36.58 Pre-tin 350644-1 350579-1 1-480324-0 Related Product Data Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers Performance Characteristics— pages 151-152 Technical Documents—pages 151 and 205-206 Mating Pin Housings—pages 157-160 Mating Pin Headers—pages 161-164 Mating Socket Housings— pages 157-160 Mating Socket Headers—page 162 Mating IDC—page 163 .202 [5.13] 1 770997-13 794285-13,7 794287-13,4,8 350641-1 1586539-2 — — — 350576-1 — 1-480426-02,3 1-480276-0 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Other mating connectors include vertical, right-angle and surface mount PC Board pin headers. 3Used by the disk drive industry. 4Surface mount compatible. 5Use standard tail for .062 [1.57] thick PC Board. 6Use long tail for .125 [3.18] thick PC Board. 7Low Mating Force 8High Temperature Note: All part numbers are RoHS Compliant. 162 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin Headers 2, 3, and 4 Circuit, In-Line 2, 3, and 4 Circuit .345 [.876] .484 [12.29] .300 [7.62] .157 [3.99] 2 Plc. Material and Finish Contact — Phosphor bronze, pre-tin Solder tail width .052 [1.32] A .140 Typ. [3.55] Number of Circuits 3 .600 15.24 .800 20.32 4 1.000 25.40 2 C B .100 Dia. [2.54] (2 Plcs.) .400 [10.16] .100 [2.54] .200 [5.08] Typ. .060 Dia. [1.524] (4 Plcs.) Recommended PC Board Hole Layout .062 [1.57] thick PC Board Dimensions B C A .100 [2.54] .100 [2.54] 2 Plc. .100 [2.54] .060 [1.52] 2 Plc. .200 [5.08] .157 Dia. [3.98] (2 Plcs.) D .150 [3.81] Dia. Mates with Socket Housing Part Number Part Numbers Housing Material D — UL94V-2 Nylon Natural Color 794120-1 1-480318-0 .150 3.81 .300 7.62 .300 7.62 .600 15.24 UL94V-0 Nylon 643488-1 1-480303-0 .200 5.08 .400 10.16 .800 20.32 UL94V-2 Nylon, Natural Color 641737-13 770846-11,3 1-480424-02,3 — UL94V-0 Nylon 1-641737-13 770827-12,3 1Surface Mount Compatible. 2Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). 3Used by the disk drive industry. Dust Covers .325 Max. [8.25] Material .505 Max. [12.82] Flammability Rating — UL94V-2 .142 Max. [3.60] .760 [19.30] .142 [3.60] Max. For Feed-To Wiring Part Number 770232-1 Standard Density .505 Max. [12.82] Housing — Polyester, white color .760 [19.30] For Feed-Through Wiring Part Number 770233-1 Note: These parts are used with the insulation displacement connectors below. Insulation Displacement Connectors (IDC) 4 Circuit, In-Line Material .200 [5.08] Housing — Nylon Contact — Phosphor bronze .830 [21.08] Max. .643 [16.33] Max. .390 [9.90] Related Product Data Commercial MATE-N-LOK Connectors .200 [5.08] Centerline .994 [25.24] Socket Assembly (Plug) Used by the disk drive industry. Product Specifications 108-1077 Commercial MATE-N-LOK PC Board Headers 108-49000 IDC Connectors Application Specification 114-49001 IDC Connectors Performance Characteristics— pages 151-152 Technical Documents— pages 151 and 205-206 Mating Socket Housings— pages 157-160 Mating Pin Housings— pages 157160 Mating Pin Headers— pages 161-164 Wire Size Range AWG [mm2] Part Number UL94V-2 UL94V-0 Color Code Finish Red Pre-tin 770156-2 794036-3 22 [.3] 20 [.5] 18 [.8] Yellow Pre-tin 770156-4 794036-2 Orange Pre-tin 770156-3 794036-1 16 [1.2] Blue Pre-tin 770156-5* 794036-4 Mates with Part Numbers 1-480426-0** 350211-1 350211-2 350424-1 350424-2 641737-1 1-641737-1 770827-1 770829-1 770846-1 *Application Tooling: Arbor Tool 91085-2 uses head 231920-2. **Pin Housing Notes: 1. Insulation diameter .095 [2.41] max. 2. Application Tooling Power Unit No. 91112-2 (IS 408-7763) uses Head No. 231920-2 (IS 408-9330) and Hand Tool Handle No. 58074-1 (IS 408-6790) uses Terminating Head No. 231894-1(IS 408-3186) Note: All part numbers are RoHS Compliant. 163 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Commercial MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin Header with Fix Belt 4 Circuit, In-Line .996 [25.30] .217 [5.50] 2 1 .167 [4.23] .200 [5.08] Related Product Data Used by the disk drive industry 3 Housing — Thermoplastic Flammability Rating — UL94V-2 Contacts — Copper Alloy 4 Material .453 [11.50] .402 [10.20] .016 Ref. [.400] .346 [8.80] Product Specification 108-5155 .161 [4.10] .150 [3.80] .400 [10.16] .600 [15.24] .933 [23.70] .933 [23.70] Part No. 174552-1 Notes: Mates with socket housing Part No. 1-480424-0. Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). .209 [5.30] .215 [5.45] .091 [2.30] .059 [1.50] .400 [10.15] .200 [5.08] .167 [4.23] .600 [15.24] Recommended PC Board Hole Layout .062 [1.57] thick PC Board Standard Density PC Board Right-Angle Pin Headers with Fix Belt Reverse Polarization 4 Circuit, In-Line .996 [25.30] .217 [5.50] Ref. Material and Finish Commercial MATE-N-LOK Connectors .200 [5.08] Centerline Housing — Nylon Flammability Rating — UL94V-2 Contacts — Tin plated, Copper alloy 4 .167 [4.23] .200 [5.08] 3 2 .362 .346 .512 [9.20] [8.80] [13.00] A Ref.* 1 .161 [4.10] .400 [10.16] Related Product Data Used by the disk drive industry .600 [15.24] .933 [23.70] Product Specification 108-5155 .209 [5.30] .933 [23.70] Part No. 174804-1 .090 [2.30] 2 Plcs. .059 [1.50] 4 Plcs. .400 [10.16] .453 [11.50] .402 [10.20] .016 Ref. [.400] .200 [5.08] .215 [5.45] .167 [4.23] A Dim.* .150 3.80 Description Long Clamp with Kink .600 [15.24] Part No. 174804* Recommended PC Board Hole Layout .062 [1.57] thick PC Board Notes: Mates with socket housing Part No. 1-480424-0. Other mating connectors include a vertical PC Board socket header and the insulation displacement connectors (IDC). Note: All part numbers are RoHS Compliant. 164 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .140 MATE-N-LOK Connectors (Large Insulation), .240 Centerline Product Facts Available in 2, 3 and 9 circuit configurations for panel mounting; 4 and 9 circuit configurations for free-hanging applications ■ Standard natural nylon housings ■ Housings fully polarized ■ Contacts fully protected in housings ■ Contacts accept wire size range 20-10 AWG [.5-5.0 mm2] with insulation diameters from .100 [2.54] to .180 [4.57] ■ Low insertion/extraction forces ■ Dual locking lances provide optimum contact stability ■ Extraction tool removes both pins and sockets ■ Contacts are on .240 [6.09] centerline spacing ■ Not for interrupting current ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 ■ R Certified by Canadian Standards Association, File No. LR 7189A R Performance Characteristics Dielectric Withstand Voltage— 3.0 KVAC between adjacent circuits Insulation Resistance— 1000 megohms minimum initial between adjacent circuits Voltage Rating—600 V AC or DC Connector Mating—4.5 lb. max. per circuit Connector Unmating—.8 lb. min. per circuit Contact Retention—30 lb. min. Durability—25 cycles, mating and unmating Thermal Shock— -55°C to +85°C Temperature-Humidity Cycling— 25°C to 65°C at 95 RH Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. Connector Size—In general, the more circuits in a connector, the less current can be carried. Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. Technical Documents Product Specification 108-1032 .140 Diameter MATE-N-LOK Connectors Application Specification 114-1007 .140 Diameter MATE-N-LOK Contacts Wire Size AWG mm2 20 18 16 14 12 10 .5 .8 1.2 2.0 3.0 5.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) 4.5 6 8 10 12 14 3.0 2.5 2.5 2.0 1.5 1.5 Contact Crimp Tensile Force Force (Min.) lbs. N 20 89 30 133 45 200 50 222 60 267 65 289 .140 MATE-N-LOK Connectors (Large Insulation) .240 [6.10] Centerline The .140 MATE-N-LOK Connector performance characteristics found on this page are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Maximum Current—Maximum current rating of .140 MATE-N-LOK Connectors is limited by the maximum operating temperature of the housings which is 105°C and the temperature rise of the contacts which is 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Standard Density ■ Note: This is the total resistance between wire crimps of a mated pin and socket. Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Wire-to-Wire .140 MATE-N-LOK Connector Calculated Current Table Number of Circuits 2 3 9 10 28.00 25.00 18.50 12 23.00 21.00 15.00 Wire AWG 14 16 18.50 15.00 17.00 13.50 12.00 10.00 18 13.50 12.00 9.00 20 10.50 9.50 7.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Minimum Wire Lengths for T-Rise vs. Current Testing Note: If wire lengths used are less than those listed, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. 165 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .140 MATE-N-LOK Connectors (Large Insulation), .240 Centerline (Continued) Contacts .995 [25.27] Pin diameter .140 [3.57] Stock thickness .014 [.357] .795 [20.19] Related Product Data Product Specification 108-1032 .140 Diameter MATE-N-LOK Connectors Application Specification 114-1007 .140 Diameter MATE-N-LOK Contacts Performance Characteristics— page 159 Keying Plug— none Housings— pages 166-167 Technical Documents— pages 165 and 205-206 Application Tooling— pages 207-210 Pin Wire Size Ins. Dia. Range AWG [mm2] Range Material & Finish Socket Contact Part Numbers Pin Socket Strip Form Loose Piece Strip Form Loose Piece Brass. pre-tin 61627-1 350389-1 20-14 .100-.180 [.5-2.0] 2.54-4.5 Phos. Brz., pre-tin 61627-2 — 61626-1 61626-2 350388-1 — Brass. pre-tin 350201-1 350391-1 14-10 .100-.180 [2.0-5.0] 2.54-4.5 Phos. Brz., pre-tin 350201-2 350391-2 350200-1 350200-2 350390-1 350390-2 HDM Applicator Part No. 567306-1 567306-2 567306-3 567309-1 567309-2 567309-3 Hand Tool Part No. 90247-1 69710-12 1HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 2Hand Tool No. 69710-1 uses die set No. 58374-1 for 14-12 AWG and No. 58373-1 for 10 AWG. Housings Free-Hanging Contact Extraction Tool Part No. 318845-1 IS 408-4378 .240 [6.09] Centerline spacing Standard Density Material Nylon, natural color Flammability Rating — UL94V-2 4 Circuit 1.130 [28.70] Cavity Identification (Rear View) 1.065 [27.05] 1.180 [29.97] .565 [14.35] .240 [6.09] .240 [6.09] Cap .140 MATE-N-LOK Connectors (Large Insulation) .240 [6.10] Centerline .580 [14.73] .950 [24.13] 1.350 [34.29] .775 [19.68] .865 [21.97] Socket Housing (Plug) Part No. 1-480510-0 Pin Housing (Cap) Part No. 1-480512-0 Part No. 794700-1 (Black Color High Temp.) Plug 9 Circuit, Matrix .845 [21.46] 1.130 [28.70] Cap .755 [19.17] .240 [6.09] .950 [24.13] .755 [19.17] .755 [19.17] .845 [21.46] .240 [6.09] Pin Housing (Cap) Part No. 1-480586-0 Plug Socket Housing (Plug) Part No. 1-480585-0 Note: All part numbers are RoHS Compliant. 166 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .140 MATE-N-LOK Connectors (Large Insulation), .240 Centerline (Continued) Housings 2 and 3 Circuit, In-Line Panel Mount .240 [6.09] .240 [6.09] Centerline spacing .515 [13.08] Material .815 [20.70] .965 [24.51] .515 [13.08] Housing — Nylon, natural color Flammability Rating — UL94V-2 .275 [6.98] .950 [24.13] Cavity Identification (Rear View) 1.130 [28.70] .365 [9.27] Pin Housing (Cap) Part No. 1-350345-0 Part No. 1586305-1 (Black Color High Temp.) Socket Housing (Plug) Part No. 1-350344-0 Part No. 794699-1 (Black Color High Temp.) .240 [6.09] Plug .755 [19.17] Cap 1.205 [26.79] 1.055 [26.79] .275 [6.98] .950 [24.13] .755 [19.17] 1.130 [28.70] .365 [9.27] Socket Housing (Plug) Part No. 1-350346-0 Pin Housing (Cap) Part No. 1-350347-0 Part No. 794061-1 (Black Color High Temp.) 9 Circuit, Matrix Plug Cap .950 [24.13] 1.130 [28.70] .910 [23.11] .240 [6.09] .950 [24.13] .755 [19.17] .240 [6.09] .240 [6.09] Plug .910 [23.11] .140 MATE-N-LOK Connectors (Large Insulation) .240 [6.10] Centerline Socket Housing (Plug) Part No. 1-480672-0 Part No. 1586305-1 (Black Color High Temp.) Pin Housing (Cap) Part No. 1-480673-0 Part No. 794683-1 (Black Color High Temp.) Recommended Panel Cutouts View is from housing entry side 2 and 3 Circuit Cap 9 Circuit Related Product Data Product Specification 108-1032 .140 Diameter MATE-N-LOK Connectors Application Specification 114-1007 .140 Diameter MATE-N-LOK Contacts Performance Characteristics— page 165 Keying Plug— none Contacts— page 166 Technical Documents— pages 165 and 205-206 C1 X .0502 [1.27] .475 [12.06] 1.025 [26.03] .765 [19.43] .190 [4.82] Y .288 [7.31] X 2 .050 [1.27] 12 Circuit-.725 [18.42] 3 Circuit- .965 [24.51] 2.050 x .050 [1.27-1.27] tabs in corners of outlet are optional to reduce housing float in panel. Notes: 1. Panel thickness .040-.070 [1.02-1.78]. 2. "X" and "Y" dimensions must be within .005 [.127] of each other. 3. Panel should be punched so that the housing enters the panel in the same direction as the punch for ease of assembly. 1.025 .765 [19.43] [26.03] .190 [4.82] Note: All part numbers are RoHS Compliant. 167 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Standard Density .755 [19.17] .240 [6.09] Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 168 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors Product Facts ■ Pins and sockets can be intermixed in the same housing ■ Positive polarization ■ Rear cavity identification ■ Contacts completely enclosed in housings ■ Positive locking housings ■ Insulation capability to .200 [5.08] diameter ■ Removable, crimp snap-in contacts Low contact mating force ■ Contacts accept 30-10 AWG [.05-5.0 mm2] wire sizes ■ Contacts available with pretin or gold plating ■ Dual locking lances provide optimum contact stability ■ Panel mount or free-hanging ■ Mate with Universal MATE-N-LOK II Housings ■ Available in UL 94V-O flame retardant material. Meets the material requirements of table 25.1 of U.L. Standard 1410 (television receivers and video products) ■ Not for interrupting current ■ Harness to PC Board capability using pin or socket headers Pin and socket headers are available in both vertical and right-angle style ■ Solderability — headers meet MIL-STD 202 Method 208 ■ Contacts are on .250 [6.35] centerline spacing ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Technical Documents The Universal MATE-N-LOK Connector performance characteristics found on pages 169-170 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage— 5.0 KVAC or 5.0 KVDC between adjacent circuits Insulation Resistance— 1000 megohms minimum initial between adjacent circuits Voltage Rating—600 V AC or DC Contact Insertion Force— 5.0 lb. max. per contact Contact Retention—15 lb. min. per contact Durability—50 cycles, mating and unmating Product Specifications 108-1031 Universal MATE-N-LOK Connectors 108-1053 Universal MATE-N-LOK PC Board Headers Application Specification 114-1010 Universal MATE-N-LOK Contacts Instruction Sheet 408-7714 Plug, Cap, Headers, Pin, Socket and Accessories Universal MATE-N-LOK Connectors .250 [6.35] Centerline ■ Performance Characteristics Standard Density ■ R ■ ■ Certified by Canadian Standards Association, File No. LR 7189 R Passed test by VDE under their Registration Number 3980/Continuous Surveillance 169 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Performance Characteristics (Continued) Maximum Current—Maximum current rating of Universal MATE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 125°C for 94V-2 housings and 120°C for 94V-0 housings including the temperature rise of the contacts which is a maximum of 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current carrying capabilities since the wire conducts heat away from the connector. Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Wire-to-Wire Calculated Current Table Number of Circuits 2 3 4 5 6 In-Line 6 Matrix 8 9 10 12 15 AWG 30 28 26 24 20 Standard Density Printed Wiring Board Conductor Size—The finished trace conductor width and thickness should be maximized to allow for the greatest current carrying capacity and heat dissipation. Physical Shock—18 drops, 50 G sawtooth at 10 milliseconds Housing Panel Retention— 75 lb. min. 14 17.00 15.50 15.00 14.00 13.50 13.00 13.00 11.50 12.50 11.00 10.00 16 14.50 13.00 12.50 12.00 11.50 11.00 10.50 9.50 10.00 9.00 8.50 Wire Gauge 18 20 13.00 10.00 12.00 9.00 11.00 8.50 10.50 8.00 10.00 8.00 9.50 7.50 9.50 7.50 8.50 6.50 9.00 7.00 8.00 6.00 7.50 6.00 22 8.00 7.50 7.00 6.50 6.50 6.00 6.00 5.50 5.50 5.00 4.50 24 6.50 6.00 5.50 5.50 5.00 5.00 5.00 4.50 4.50 4.00 4.00 26 5.50 5.00 4.50 4.50 4.00 4.00 4.00 3.50 3.50 3.00 3.00 30 3.50 3.00 3.00 3.00 2.50 2.50 2.50 2.00 2.50 2.00 2.00 Minimum Wire Lengths for T-Rise vs. Current Testing Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. Vibration—10-55-10 cycles per minute at .06 inch total excursion 12 18.00 16.50 15.50 15.00 14.50 14.00 14.00 12.50 13.00 12.00 11.50 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Connector Size—In general, the more circuits in a connector, the less current can be carried. Universal MATE-N-LOK connectors also will withstand the following tests: 10 19.00 17.50 16.50 16.00 15.50 15.00 14.50 13.50 14.00 12.50 12.00 Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Universal MATE-N-LOK Connectors .250 [6.35] Centerline Housing Lock Strength—30 lb. min. Thermal Shock— -55°C to +85°C Temperature-Humidity Cycling— 25°C to 65°C at 95 RH Corrosion—48 hr. at 5% salt concentration Related Product Data Product Specifications 108-1031 Universal MATE-N-LOK Connectors 108-1053 Universal MATE-N-LOK Headers Wire Size AWG mm2 30 28 26 24 22 20 18 16 14 12 10 .05 .08 .12 .2 .3 .5 .8 1.2 2.0 3.0 5.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) — — — 1.5 3 4.5 6 8 10 — — — — — 3.50 3.50 3.00 3.00 2.75 2.75 — — Contact Crimp Tensile Force Force (Min.) lbs. N 2 9 3 13 6 27 8 36 14 62 14 62 30 133 45 200 50 222 60 267 70 311 Note: This is the total resistance between wire crimps of a mated pin and socket. 170 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Universal MATE-N-LOK Connector Mating Combinations Connector Part Number7 Number Flammability Style of Rating Circuits 1 UL94V-2 UL94V-0 — — Plug Part Number2 Cap Part Number2 1-350867-0 350865-1 770421-1 350866-1 UL94V-2 In-Line 1-480698-0 794814-13 Plating Standard Tail — — — — 1-480699-0 Pre-tin 350428-1 794815-13 Duplex1 350428-4 2 UL94V-0 In-Line 350777-1 UL94V-2 In-Line6 1-480700-0 794901-13 Pre-tin 350786-1 350778-1 Duplex1 350786-3 1-480701-0 Pre-tin 350429-1 794900-13 Duplex1 350429-4 3 UL94V-0 In-Line 350766-1 Pre-tin 350789-1 350767-1 Duplex1 UL94V-2 In-Line 1-480702-0 794899-13 4 UL94V-0 In-Line 350779-1 UL94V-2 In-Line 1-480763-0 5 6 UL94V-0 In-Line 350809-1 UL94V-2 In-Line 640585-1 UL94V-0 In-Line 640581-1 1-480704-0 UL94V-2 Matrix6 794535-13 794096-15 Matrix 350715-1 UL94V-2 In-Line 640586-1 UL94V-0 In-Line 640582-1 8 UL94V-2 Matrix 1-480706-0 794537-13 UL94V-0 Matrix 1-480705-0 Pre-tin 350431-1 794536-13 Duplex1 350431-4 Pre-tin Duplex1 Pre-tin 926308-1 Duplex1 Pre-tin 926308-3 Duplex1 1-480707-0 Pre-tin 794538-13 Duplex1 350781-1 9 350720-1 926302-1 UL94V-0 In-Line 926302-3 UL94V-2 Matrix 1-480708-0 794851-13 UL94V-0 Matrix Pre-tin 350712-1 350782-1 Duplex1 350712-4 Pre-tin — 926309-1 — Duplex1 Pre-tin — 926309-3 Duplex1 — 1-480709-0 Pre-tin 350433-1 794727-13 Duplex1 350433-4 12 350735-1 Pre-tin 350713-1 350783-1 Duplex1 UL94V-26 Matrix 1-480710-0 794546-13 15 UL94V-0 Matrix 350736-1 350713-4 1-480711-0 Pre-tin 350434-1 794545-13 Duplex1 350434-4 Pre-tin 350714-1 350784-1 Duplex1 350714-4 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Universal MATE-N-LOK Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the mating component. Long Tail Pin Socket — — 350986-4 — — — — — — — — — 350831-1 1-350942-0 — 350987-4 — 3-350942-0 — — 350832-1 1-350943-0 643228-1 350832-4 350988-4 350988-5 350833-1 350833-4 — — — — — — — — 3-350943-0 1-350948-0 — 1-350944-0 3-350944-0 1-350949-0 — 1-350945-0 3-350945-0 640587-1 — 640583-1 640583-3 3-643228-0 — — 643230-1 3-643230-0 — — 643232-1 3-643232-0 — — 643234-1 3-643234-0 — — — — 643226-1 — — — 641969-1 — 350585-1 350585-4 350762-4 350762-5 643423-1 — 350989-4 350989-5 641970-1 641970-3 — — 643410-1 643410-3 641971-1 641971-3 641972-1 1-641972-14 641972-3 — — — — 641973-1 — 641974-1 1-641974-14 641974-3 641975-1 — 641976-1 641976-4 350732-1 350732-4 770143-1 — — — 350586-1 350586-4 350827-1 350827-4 — — — — 350763-4 350763-5 643424-1 643424-3 — — — — 643425-1 — 350834-1 350834-4 — — — — 350990-4 350990-5 350742-1 350828-1 643426-1 350835-1 — — 350742-4 — — — — 350587-1 350587-4 350828-4 — — — — 350764-4 350764-5 643426-3 — — — — — — 350835-4 — — — — 350991-4 350991-5 — — — — — — — — — — — — — — 350737-1 350829-1 643428-1 350836-1 — — 350737-4 350588-1 350588-4 350738-1 350738-4 350829-4 350765-4 350765-5 350830-1 350830-4 — 643429-1 — 643430-1 — 350836-4 350992-4 — 350837-1 350837-4 — — — — — — — — — — — — — — — — — — 640584-1 643236-1 640584-3 3-643236-0 — — — — Universal MATE-N-LOK Connectors .250 [6.35] Centerline UL94V-2 In-Line 10 350711-1 350711-4 641825-1 — 641828-1 — 350432-1 350432-4 Right-Angle2 Standard Density UL94V-0 350789-3 1-480703-0 Pre-tin 350430-1 794707-13 Duplex1 350430-4 Pre-tin 350792-1 350780-1 Duplex1 350792-3 1-480764-03 Pre-tin 640466-1 794863-13 Duplex1 640466-3 Pre-tin 640900-1 350810-1 Duplex1 640900-3 Pre-tin 641832-1 926307-1 Duplex1 641832-3 Pre-tin 641831-1 926307-3 Duplex1 641831-3 Mating Connector Part Number PC Board Headers7 Vertical Pin2 Vertical Socket2 Standard Standard Long Standard Tail Tail Tail Tail Polarized Polarized — — — — — — — — 641963-1 350582-1 350759-4 643411-1 641963-3 350582-4 350759-5 — 641964-1 350787-1 350824-1 643412-1 1-641964-15 641964-3 350787-3 350824-4 643412-3 641965-1 350583-1 350760-4 643413-1 — 350583-4 350760-5 — 641966-1 350790-1 350825-1 643414-1 1-641966-14 — 350790-3 350825-4 643414-3 641967-1 350584-1 350761-4 643415-1 — 350584-4 350761-5 — 641968-1 350793-1 350826-1 643416-1 — 350793-3 350826-4 — 643405-1 — 640467-1 — — — 640467-3 — 643406-1 — 640901-1 — — — 640901-3 — 643407-1 — — — — — — — 643408-1 — 770262-1 — — — 770262-3 — 3Housing material has 125°C temperature rating. 4Black in color. 5Tool Removable 6UV Resistant housing material available. 7European glow wire housing material available. Note: All part numbers are RoHS Compliant. 171 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Contacts Related Product Data Solid pin diameter .084 [2.13] Stock thickness .012 [.305] unless otherwise noted. These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Performance Characteristics— pages 169-170 Technical Documents— pages 169 and 205-206 Application Tooling— pages 207-210 Housings—page 174 Wire Size Range AWG [mm2] Ins. Dia. Range 30-26 [.05-.12] .032-.057 .813-1.45 Standard Density 24-18 [.2-.8] .040-.100 1.02-2.54 Solid Pin Contact Part Numbers L Dim. Pin Socket Material & Finish .790 .760 20.06 19.30 Pin Brass, Pre-tin Phos. Brz., Gold2 Strip Form 350924-1 350924-6 Loose Piece 770672-1 770672-6 Brass, Pre-tin 350561-1 350690-1 Brass, Gold2 350561-2 350690-2 Brass, Select Gold3 350561-7 350690-7 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 Brass, Pre-tin Brass, Gold2 Brass, Select Gold3 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 Brass, Pre-tin Brass, Gold2 Brass, Select Gold3 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 350561-3 — 350218-1 350218-2 350218-7 350218-3 350218-6 350538-1 350538-2 350538-7 350538-3 350538-6 350690-3 — 350547-1 350547-2 350547-7 350547-3 350547-6 350552-1 350552-2 350552-7 350552-3 350552-6 Socket Strip Form Loose Piece 350925-1 770673-1 350925-6 — 350851-1 350689-11 350570-11 350851-2 640347-2 350689-21 350570-21 350851-7 350689-71 350570-71 1 350570-3 350689-31 350570-61 — 350536-1 350550-1 350536-2 350550-2 350536-7 350550-7 350536-3 350550-3 350536-6 350550-6 350537-1 350551-1 350537-2 350551-2 350537-7 350551-7 350537-3 350551-3 350537-6 350551-6 Brass, Pre-tin Phos. Brz., Pre-tin 350873-1 350873-3 — 350918-3 350874-1 350874-3 — 350919-3 Phos. Brz., Pre-tin 350922-3 640309-3 350923-3 640310-3 Phos. Brz., Select Gold3 350922-6 640309-6 350923-6 640310-6 .790 .760 20.06 19.30 20-14 [.5-2.0] .060-.130 1.52-3.30 .790 .760 20.06 19.30 20-14 [.5-2.0] or 2@18 [.8] .130-.200 3.30-5.08 .810 .780 20.57 19.81 18-144 [.8-2.0] .130-.200 3.30-5.08 .810 .780 20.57 19.81 12-10 [3.0-5.0] .200 max.5 5.08 .810 .780 20.57 19.81 Socket HDM Applicator Part No. Hand Tool Part No. 466616-26 466616-36 58439-1 466320-16 466320-26 466320-46 91510-1 687763-16 687763-26 687763-66 91500-1 687926-16 687926-26 687926-66 91508-17 91506-17 466588-16 466588-26 466588-36 466597-16 466597-26 466597-36 91508-17 91506-17 69710-17 Contact — .010 [.254] stock thickness Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 4Recommended for predominant use of 14 AWG wire. 5There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. 6HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 7Hand Tool No. 91508-1 is for wire size 20-18 AWG. Hand Tool No. 91506-1 is for wire size 16-14 AWG. Hand Tool No. 69710-1 use die set No. 58380-1 for 12 AWG and No. 58380-2 for 10 AWG. Note: Phosphor bronze material contacts should be used in high temperature/humidity cycling applications. Note: All part numbers are RoHS Compliant. Universal MATE-N-LOK Connectors .250 [6.35] Centerline 1Socket 2Gold 3Select Contact Retention Test Tool Part No. 1586701-1 IS 408-10003 Contact Extraction Tool Part No. 318851-1 IS 408-4371 Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 91002-1 IS 408-7347 172 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Contacts Split Pins Split pin diameter .086 [2.18] Stock thickness .012 [.305] These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Related Product Data Wire Size Range AWG [mm2] Ins. Dia. Range L Dim. 24-18 [.2-.8] .040-.100 1.02-2.54 .790 20.06 20-14 [.5-2.0] .060-.130 1.52-3.30 .790 20.06 20-14 [.5-2.0] or 2@18 [.8] .130-.200 3.30-5.08 .810 20.57 Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Performance Characteristics— pages 169-170 Technical Documents— pages 169 and 205-206 Application Tooling— pages 207-210 Housings—page 174 Material & Finish Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Contact Part Number Strip Form Loose Piece 350699-1 350699-2 350699-7 350687-1 350687-2 350687-7 350700-1 350700-2 350700-7 350706-1 350706-2 350706-7 350705-1 350705-2 350705-7 350707-1 350707-2 350707-7 HDM Applicator Part No. Hand Tool Part No. 466320-13 466320-23 466320-43 91510-1 687763-13 687763-23 687763-63 91500-1 687926-13 687926-23 91508-14 687926-63 91506-14 1Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. 2Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 4Hand Tool No. 91508-1 for wire size 20-18 AWG. Hand Tool No. 91506-1 for wire size 16-14 AWG. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics. Grounding Pins (.100 [2.54] longer than standard pin) Ins. Dia. Range L Dim. Material & Finish 24-18 [.2-.8] .060-.130 1.52-3.30 .890 22.60 Brass, Pre-tin 20-14 [.5-2.0] .060-.130 1.52-3.30 .890 22.60 Brass, Pre-tin 12-10 [3.0-5.0] .200 max.1 5.08 .910 23.11 Phos. Brz., Pre-tin HDM Contact Part Number Tool Applicator Hand No. Part Strip Form Loose Piece Part No. 567216-22 — 770210-1 — 567216-32 2 687763-1 350654-1 350669-1 687763-22 91500-1 687763-62 466597-12 770234-3 — 466597-22 — 466597-32 Universal MATE-N-LOK Connectors .250 [6.35] Centerline Wire Size Range AWG [mm2] Standard Density (Mate first, break last, not for interrupting current) 1There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 2HDM Programmable Connector Contact (Socket with 110 Series Special FASTON Tab) Material and Finish Brass, pre-tin .048 [1.22] Dia. .805 [20.45] Part Number 350877-1 Note: This contact will accept a 110 Series FASTON Receptacle — Part No. 350871-1 (strip form) allowing simple field wiring or wiring changes. Note: All part numbers are RoHS Compliant. 173 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Housings Free-Hanging or Panel Mount 2, 3, 4, 5, 6, 8 and 10 Circuit, In-Line .250 [6.35] Centerline spacing .300 [7.62] .300 [7.62] 1.080 [27.43] 1.080 [27.43] .580 [14.73] Plug .620 [15.75] Cap 6 Circuit, Matrix 1 Circuit, Free-Hanging .290 [7.37] .290 [7.37] .460 [11.68] .550 [13.97] .550 [13.97] .460 [11.68] 1.080 [27.43] Plug 1.080 [27.43] 1.080 [27.43] Plug .460 [11.68] 1.080 [27.43] Cap .800 [20.32] 1.120 [28.45] .380 [9.65] 9, 12 and 15 Circuit, Matrix 1.080 [27.43] .380 [9.65] Cap .460 [11.68] .800 [20.32] 1.080 [27.43] Standard Density Related Product Data Product Specification 108-1031 Universal MATE-N-LOK Connectors Universal MATE-N-LOK Connectors .250 [6.35] Centerline Performance Characteristics— pages 169-170 Contacts—pages 172-173 Panel Cutout Recommendations— page 175 Keying Plug— page 175 Strain Reliefs— pages 175-176 Technical Documents— pages 169 and 205-206 Mating Headers—pages 182-183 and 185 Other Mating Connectors Universal MATE-N-LOK II Housings— pages 193-194 Note: See charts on page 182 to order Plug and Cap Housings in colors. Number of Circuits A Dim. 1 — .550 13.97 .800 20.32 1.050 26.67 1.300 33.02 1.550 39.37 2 3 4 5 6 — 8 9 10 12 15 2.050 52.07 .800 20.32 2.550 64.77 1.050 26.67 1.300 33.02 1.080 [27.43] .800 [20.32] 1.080 [27.43] Plug Cap 1.120 [28.45] Housing Part Numbers UL94V-2 Nylon, Natural Color2 UL94V-0 Nylon3 Plug Cap Plug Cap 1-350867-0 770421-1 350865-1 350866-1 1-480698-01 1-480699-01 350777-11 350778-11 1-480700-01 1-480701-01 350766-11 350767-11 1-480702-01 1-480703-01 350779-11 350780-11 1-480763-01 1-480764-01 350809-11 350810-11 640585-11 926307-11 640581-11 926307-31 350715-1 350781-1 640582-11 926308-31 350720-1 350782-1 926302-31 926309-31 1-480704-0 794096-14 640586-11 1-480706-0 926302-11 1-480705-0 926308-11 1-480707-0 926309-11 1-480708-0 1-480709-0 350735-1 350783-1 1-480710-0 1-480711-0 350736-1 350784-1 1In-Line style. material has 125°C temperature rating. 3Housing material has 120°C temperature rating. 4Tool Removable. 2Housing Note: All part numbers are RoHS Compliant. 174 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Recommended Cap Housing Panel Cutouts Style Number of Circuits A .565 14.35 .815 20.70 1.065 27.05 1.315 33.40 1.567 39.80 2.067 52.50 2.567 65.20 .565 14.35 .815 20.70 1.065 27.05 1.315 33.40 2 View is from cap entry side 3 Refer to Application Specification 114-1010 4 5 In-Line 6 8 10 6 9 Matrix 12 15 B .340 8.64 .340 8.64 .340 8.64 .340 8.64 .154 3.91 .154 3.91 .154 3.91 .480 12.19 .480 12.19 .480 12.19 .480 12.19 Dimensions C .095 2.41 .095 2.41 .095 2.41 .095 2.41 .189 4.80 .189 4.80 .189 4.80 .275 6.99 .275 6.99 .275 6.99 .275 6.99 D .530 13.46 .530 13.46 .530 13.46 .530 13.46 .531 13.49 .531 13.49 .530 13.46 1.030 26.16 1.030 26.16 1.030 26.16 1.030 26.16 E .250 6.35 .250 6.35 .250 6.35 .250 6.35 .394 10.0 .394 10.0 .394 10.0 .250 6.35 .250 6.35 .350 8.89 .350 8.89 Notes: 1. Recommended panel thickness — .030-.090 [.762-2.286]. Panel must be punched so that housing enters panel in same direction as the punch. 2. Optional — Do not remove this material when keying cap housing to panel. 3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit Matrix housings. 4. Circuit #1 location when using panel keying with 2, 3, 4, 5, 6, 8 and 10 circuit In-Line housings. 5. .175 [4.45] dimension is .125 [3.18] for 6, 8 and 10 circuit In-Line housings. Keying Plugs IS 408-3320 Standard Density Part Numbers UL94V-2 Nylon material, natural color — 1-640415-1 UL94V-0 Nylon material — 1-640415-0 Note: Keying plug snaps into plug or cap housing 6, 9, 12 and 15 Circuit, Matrix 2, 3, 4, 5, 6 and 8 Circuit, In-Line Plug Housing Strain Reliefs 2 Req’d/Assy. See Note IS 408-3320 Wire Bundle Dia.— .500 Max. [12.7] Wire Bundle Dia.— .312 Max. [7.92] Universal MATE-N-LOK Connectors .250 [6.35] Centerline 2 Req’d/Assy. See Note .600 [15.24] .600 [15.24] Related Product Data Plug Housings— page 174 Technical Documents— pages 169 and 205-206 1.375 [34.93] 1.375 [34.93] (2) #6x5 ⁄ 8 Lg Type B Pan head sheet metal screws (not supplied) (2) #6x5 ⁄ 8 Lg Type B Pan head sheet metal screws (not supplied) .530 [13.46] Part Numbers UL94V-2 Nylon material, natural color — 1-350589-0 UL94V-0 Nylon material — 350811-1 .530 [13.46] Part Numbers UL94V-2 Nylon material, natural color — 1-350590-0 UL94V-0 Nylon material — 350812-1 Note: Strain relief part number represents one half of a strain relief. Two strain reliefs required per housing. Note: All part numbers are RoHS Compliant. 175 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Plug or Cap Housing Strain Reliefs Cap Connector 2, 3, 4, 5, 6, 8, 9, 12 and 15 Circuit (Enclosed) IS 408-3320 Related Product Data Adapter Note 4 Housings— page 174 Technical Documents— pages 169 and 205-206 Enclosed Strain Relief 2 Req’d/Assy. Note 3 (2) #6x5/8 Lg Type B Pan head sheet metal screws (not supplied) 2 Req’d/Assy. Note 3 1.300 [33.02] Cap Housing Adapters Note 2 These adapters are designed to anchor the cap housing strain reliefs to the housings and prevent the strain relief halves from “drawing in” when the screws are being torqued down to clamp the cable. 2 Req’d/Assy. Note 3 1.300 [33.02] Note 2 Note 1 (2) #6x3/8 Lg Type B Pan head sheet metal screws (not supplied) In-Line Matrix Insert IS 408-3320 For All Positions Except 2, 6 and 8 Circuit Cap Housings Style Standard Density .630 [16.0] Number of Circuits A Dim. 2 .960 24.38 3 .550 [13.97] 4 In-Line 1.140 28.96 1.325 33.65 UL94V-2 Nylon material, natural color — 641777-1 5 Universal MATE-N-LOK Connectors .250 [6.35] Centerline UL94V-0 Nylon material — 641778-1 For 2 In-Line and 6 Matrix Circuit Cap Housings Only 6 Note 5 .630 [16.0] 8 Note 5 6 .480 [12.19] 9 Matrix 12 15 UL94V-2 Nylon material, natural color — 643182-1 UL94V-0 Nylon material — 643182-2 1.530 38.86 1.780 45.21 2.280 56.08 1.030 26.16 1.030 26.16 1.280 32.51 1.530 38.86 Insert Supplied Single Wire Dia. Range Wire Bundle Dia. Range Part Numbers UL94V-2 Nylon, UL94V-0 Nylon Natural Color .040-.190 1.02-4.83 — 1-640719-0 640713-1 No — .200-.350 5.08-8.89 1-640719-1 640713-2 Yes .040-.190 1.02-4.83 — 1-640720-0 640714-1 No — .200-.350 5.08-8.89 641763-1 641945-1 Yes .040-.190 1.02-4.83 — 641775-1 641776-1 No — .200-.350 5.08-8.89 641775-2 641776-2 Yes .040-.190 1.02-4.83 — 643030-3 643030-1 No — .200-.350 5.08-8.89 643030-2 643030-4 Yes .040-.190 1.02-4.83 — 643585-1 643313-1 No — .200-.350 5.08-8.89 643585-2 643313-2 Yes .040-.190 1.02-4.83 — — 643314-1 No — — 643314-2 Yes — 1-640721-0 640715-1 Yes — 1-640722-0 640716-1 Yes — 1-640723-0 640717-1 Yes — .200-.350 5.08-8.89 .120-.650 3.05-16.51 .120-.650 3.05-16.51 .150-.750 3.81-19.05 .200-.850 5.08-21.59 1-640724-0 640718-1 Yes Notes: 1. Cable clamping insert comes attached to strain relief. It can be used to provide additional adjustment for small wire bundles or discarded. 2. Insert to be positioned as shown by dotted lines. 3. Strain relief part number represents one-half of a strain relief. Two strain reliefs required per housing. 4. Must use cap housing adapters when attaching strain reliefs to a cap housing. Two adapters required per housing. 5. Strain reliefs for 6 and 8 circuit In-Line fits plug housings only. Note: All part numbers are RoHS Compliant. 176 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Flanged Cap Housings with Twist and Lock Feature Product Facts Available in a 6, 9, and 12 circuit design ■ Designed for household appliances where a bulkhead connector system is needed in conjunction with foam-in insulation ■ Mates with standard Universal MATE-N-LOK plug housings (page 174) ■ Accepts Universal MATE-N-LOK pin and socket contacts (page 167) ■ Designed to utilize the Splash Proof/Sealed Universal MATE-N-LOK seals for additional sealing protection (pages 174-175) ■ .115 [2.92] 1.365 Dia. [34.67] .010 [0.25] Material and Finish Housing—Nylon, UL 94V-0 or UL 94V-2 rated Contacts—Phosphor Bronze or Brass Plating—Pre-tin or Gold .185 [4.69] 1.145 Dia. [29.08] Standard Density .290 [7.36] Related Product Data Recommended Panel Cutout (for 6 and 9 Pos. Housings) Contacts—pages 172-173 Plug Housings—page 174 Seals—page 180 .800 [20.32] 2.000 Dia. [50.80] .675 [17.15] Radius 2 Plc. Universal MATE-N-LOK Flanged Cap Housings .250 [6.35] Centerline .550 [13.97] .510 [12.95] Notes: 1. Recommended Panel Thickness: 0.76-2.29 [.030-.090] 2. Panel must be punched so that the housing enters the panel in the same direction as the punch. 3. Asymmetrical panel cutout provides polarization for Pin 1 location. Number of Circuits 1.080 [27.43] Cap Housing Part Numbers UL 94V-0 UL 94V-2 6 794760-1 794714-1 9 794761-1 794715-1 12 794762-1 794716-1 Note: All part numbers are RoHS Compliant. 177 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Sealed Connectors Bulkhead (Continued) Connectors Product Facts ■ ■ ■ ■ ■ ■ ■ ■ ■ Standard Density ■ ■ Bulkhead mount Universal MATE-N-LOK connector that facilitates sealed panel mounting and works with existing Universal MATE-N-LOK seals to provide a fully-sealed interconnection system Available in 4, 6, 9 and 12 positions Sealed, flange mount design Mates to standard Universal MATE-N-LOK plug housings Accepts standard Universal MATE-N-LOK contacts Works with standard Universal MATE-N-LOK connector interface and wire seals Anti-rotation feature aids installation Rear mount flange design enables use in wire harnesses Pins and sockets can be intermixed in the same housing UL Recognized, File No. E28476 CSA Certified, File No. 1030930 Applications Vending Machines Industrial Machinery ■ Lighting ■ HVAC Equipment ■ Universal MATE-N-LOK Sealed Bulkhead Connectors .250 [6.35] Centerline ■ R Performance Characteristics Technical Documents Dielectric Withstanding Voltage— 5.0 KVAC or 5.0 KVDC between adjacent circuits Insulation Resistance— 1000 megohms minimum initial between adjacent circuits Voltage Rating—600 V AC or DC Durability—50 cycles, mating and unmating Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Instruction Sheet 408-10017 Universal MATE-N-LOK Bulkhead Connectors 178 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Sealed Connectors Bulkhead (Continued) Connectors (Continued) Connector Housings 4 Position Connector Housing (shown) Material and Finish Housing—Nylon, UL 94V-0 rated Contacts—Brass with pre-tin or gold plating O-ring Seal—Neoprene Locking Nut—Steel, zinc plated 1.050 [26.67] 1.160 [29.46] .750 [19.05] .980 [24.89] .300 [7.62] 1.500 [38.10] 1.680 [42.67] 1.480 [37.59] Ø1.320 [33.53] No. of Pos. 4 6 9 12 Ø1.660 [42.16] Recommended Panel Cut-Out for 12 Position Product Only Style In Line Matrix Matrix Matrix Housing Part Number 1604256-1 1604210-1 1604254-1 1604941-1 Note: All part numbers are RoHS Compliant. 179 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Universal MATE-N-LOK Sealed Bulkhead Connectors .250 [6.35] Centerline Recommended Panel Cut-Out for 4, 6 & 9 Position Product Only Standard Density 1.000 [25.40] Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Sealed Connectors Connectors (Continued) Splash Proof Seals Material Silicone rubber, blue color Technical Documents Product Facts Economical splash proof/ immersible sealed connector system ■ No design changes to existing Universal MATE-N-LOK product ■ Existing applications utilizing Universal MATE-N-LOK connectors can be upgraded to a splash proof system ■ Wire range is 20-14 AWG [.5-2.0] with insulation diameter range .060-.130 [1.52-3.30] ■ .110-.130 [2.79-3.30] insulation diameter passed European IP sealing level 5/6 + 7 (swirling dust/ immersion to 1 meter for 30 minutes) Standard Density Universal MATE-N-LOK II keying plug can be used to seal unused circuits ■ Primary application is for wire-to-wire; wire-to-board application must use a closed bottom header .300 [7.62] Wire Cap Housing Wire Seal Interface Seal Pin Contact Silos Back Side (Wire End) Number of Circuits 2 3 4 6 9 12 15 Sealing Plug Part Number 770377-1 A Dim .550 .800 1.050 — .800 1.050 1.300 Interface Seal Part Number 794269-1 794271-1 794273-1 794275-1 794277-1 794279-1 794281-1 Interface Seal Low Mating Force* 794991-1 794992-1 — 794993-1 794994-1 — — Wire Seal Part Number 794270-1 794272-1 794274-1 794276-1 794278-1 794280-1 794282-1 Note: One interface seal and two wire seals required per mated assembly. *Low mating force interface seals do not meet IP 5/6 IP 5/7 requirements. Note: All part numbers are RoHS Compliant. 6 Circuit, Matrix .300 [7.62] 9, 12, and 15 Circuit, Matrix .550 [13.97] .400 [10.16] .030 [.762] interface Wire .800 [20.32] .800 [20.32] .800 [20.32] A .400 [10.16] Wire Seal Contact Cavity 2, 3, 4 Circuit, In-Line A Mating End Plug Housing .060-.110 [1.52-2.79] insulation diameter passed European IP sealing level 5/5 + 7 (swirling dust/ heavy seas) ■ Note: For proper use of this product, customer should make sure that Instruction Sheet 408-3392 is available for review. Instruction Sheet 408-3392 Universal MATE-N-LOK Splash Proof Seals Utilizes two wire seals and one interface seal ■ ■ Universal MATE-N-LOK Sealed Connectors .250 [6.35] Centerline Product Specification 108-1031-1 Splash Proof Seal, Universal MATE-N-LOK Connectors Contacts—page 175 Housings—page 174 ■ A .550 [13.97] .800 [20.32] .030 [.762] interface Wire A .030 [.762] .400 [10.16] interface 180 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Sealed Connectors Connectors (Continued) (Continued) Contacts (used with Splash Proof Seals) Solid pin diameter .084 [2.13] Split pin diameter .086 [2.18] Stock thickness .012 [.305] unless otherwise noted. These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Solid Pin Split Pin Socket Related Product Data Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Grounding Pin Performance Characteristics— pages 169-170 Technical Documents— pages 169 and 205-206 Application Tooling— pages 207-210 Housings—page 174 Wire Size Ins. Dia. Range AWG [mm2] Range 20-14 [.5-2.0] .060-.130 1.52-3.30 (.100 [2.54] longer than standard pin) (Mate first, break last, not for interrupting current) L Dim. Pin Socket .790 20.06 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Phos. Brz., Pre-tin .760 19.30 Phos. Brz., Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 — Brass, Pre-Tin Style Solid Split Grounding Contact Part Numbers Pin Socket Strip Form Loose Piece Strip Form Loose Piece 350218-1 350547-1 350536-1 350550-1 350218-2 350547-2 350536-2 350550-2 350218-7 350547-7 350536-7 350550-7 350218-3 350547-3 350536-3 350550-3 350218-6 350547-6 350536-6 350550-6 350687-1 350705-1 — — 350687-2 350705-2 — — 350687-7 350705-7 — — 350654-1 HDM Applicator Hand Tool Part No. Part No. 687763-13 687763-23 687763-63 91500-1 Standard Density .890 22.60 Material & Finish 350669-1 1Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics. 3. 18-24 AWG contacts (page 166) can be used with splash proof seals if insulation diameter range is .060-.100 [1.52-2.54]. 2Select .940 [23.88] .130 [3.30] IS 408-3392 Universal MATE-N-LOK Sealed Connectors .250 [6.35] Centerline Universal MATE-N-LOK II Keying Plug/Splash Proof Sealing Plug Part Number UL94V-0 Nylon material — 770377-1 Related Product Data Housings— page 174 Technical Documents— pages 169 and 205-206 Seal Latch Tool Part No. 794381-1 IS 408-3392 Contact Extraction Tool Part No. 318851-1 IS 408-4371 Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 91002-1 IS 408-7347 Note: All part numbers are RoHS Compliant. 181 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) PC Board Vertical Pin Headers 2, 3, 4, 5, 6 and 8 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing .175 Standard Tail [4.45] .235 Long Tail [5.97] Material Housing — UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts — Phosphor bronze Number of Circuits A Dim. Flammability Pin Rating Finish Solder tail diameter .062 [1.57] 2 Related Product Data Performance Characteristics— pages 169-170 Recommended PC Board Hole Layout— page 184 Technical Documents— pages 169 and 205-206 3 350786-1 Duplex1 Pre-tin UL94V-2 Duplex1 350786-3 350429-1 350429-4 Pre-tin 350789-1 Duplex1 350789-3 350430-1 770351-15 350430-4 350792-1 350792-3 640466-1 640466-3 640900-1 640900-3 641832-1 641831-1 641825-1 641828-1 — .800 20.32 UL94V-2 1.050 26.67 UL94V-0 Mating Connectors Universal MATE-N-LOK Plug Housings — page 174 UL94V-2 5 Universal MATE-N-LOK II Plug Housings — pages 193-194 Standard Density Pre-tin UL94V-0 4 6, 9, 12 and 15 Circuit, Matrix 1.300 33.02 UL94V-0 6 1.550 39.37 8 2.050 52.07 Number of Circuits A Dim. UL94V-2 UL94V-0 UL94V-2 UL94V-0 UL94V-0 .175 Standard Tail [4.45] .235 Long Tail [5.97] 350431-1 350431-4 Pre-tin 350711-1 Duplex1 Pre-tin UL94V-2 Duplex1 350711-4 350432-1 350432-4 UL94V-0 .550 [13.97] 9 .800 [20.32] 12 .800 20.32 Pre-tin 350712-1 Duplex1 Pre-tin UL94V-2 Duplex1 350712-4 350433-1 350433-4 Pre-tin 350713-1 Duplex1 Pre-tin UL94V-2 Duplex1 Pre-tin UL94V-0 Duplex1 350713-4 350434-1 350434-4 350714-1 350714-4 UL94V-0 1.050 26.67 UL94V-0 15 Note: Header Housings on pages 182-185 are available in colors listed on page 188. Call Technical Support for exact Part Numbers. 1.300 33.02 Standard Tail2 Pre-tin .550 13.97 Standard Tail Polarized2 641963-1 641963-3 641964-1 1-641964-14 641964-3 641965-1 — 641966-1 1-641966-14 — 641967-1 — — 641968-1 — 643405-1 — 643406-1 — 643407-1 643408-1 — 643410-1 643410-3 Long Tail3 350582-1 350582-4 Standard Tail Polarized2 641969-1 — — 641970-1 1-641970-14 641970-3 641971-1 641971-3 641972-1 1-641972-14 641972-3 641973-1 — 641974-1 1-641974-14 641974-3 641975-1 — 641976-1 641976-4 Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II 1-480698-0 350787-1 350777-1 350787-3 350583-1 350583-4 1-480700-0 350790-1 350766-1 350790-3 350584-1 — 350584-4 350793-1 350793-3 — — — — — — 770143-1 770272-1 770272-3 1-480702-0 350779-1 1-480763-0 Pin Header Part Numbers Duplex1 UL94V-2 6 Pre-tin Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Pre-tin Pre-tin Pre-tin Duplex1 Flammability Pin Rating Finish Polarizing feature Universal MATE-N-LOK Connectors .250 [6.35] Centerline Pre-tin UL94V-2 Duplex1 UL94V-0 .300 [7.62] Pin Header Part Numbers Standard Tail2 350428-1 350428-4 .550 13.97 Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers .550 [13.97] Long Tail3 350732-4 350586-1 350586-4 350742-1 350742-4 350587-1 350587-4 350737-1 350737-4 350588-1 350588-4 350738-1 350738-4 770017-1 — 770018-1 — 770019-1 — 350809-1 770016-1 640585-1 640581-1 640586-1 640582-1 — — — — — — Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II 350585-1 643749-15 1-480704-0 350585-4 350732-1 — 350715-1 1-480706-0 350720-1 1-480708-0 350735-1 1-480710-0 350736-1 — 770020-1 — 770021-1 — 770022-1 — 770023-1 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 4Black in color. 5No drain holes, used w/ seals, page 180. Note: All part numbers are RoHS Compliant. 182 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) PC Board Vertical Socket Headers 2, 3, 4, 5, and 6 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing .175 Standard Tail [4.45] .235 Long Tail [5.97] Material Housing — UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts — Phosphor bronze Number of Circuits Solder tail diameter .062 [1.57] A Dim. Flammability Rating UL94V-2 Related Product Data 2 UL94V-0 Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers Performance Characteristics— pages 169-170 Recommended PC Board Hole Layout— page 184 Technical Documents— pages 169 and 205-206 .550 13.97 UL94V-2 3 .800 20.32 UL94V-0 UL94V-2 4 1.050 26.67 UL94V-0 UL94V-2 Mating Connectors 5 Universal MATE-N-LOK Plug Housings — page 174 Universal MATE-N-LOK II Plug Housings — pages 193-194 6 1.300 33.02 1.550 39. 37 6, 9, 12 and 15 Circuit, Matrix UL94V-0 UL94V-0 Socket Finish Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Pre-tin Pre-tin Duplex1 Standard Tail Polarized2 643411-1 — 643412-1 643412-3 643413-1 — 643414-1 643414-3 643415-1 — 643416-1 — — — — — 350986-4 — 350831-1 — 350987-4 — 350832-1 350832-4 350988-4 350988-5 350833-1 350833-4 — — — — Duplex1 770262-3 — — Flammability Rating .800 20.32 UL94V-0 UL94V-2 1.050 26.67 UL94V-0 UL94V-2 15 1-480698-0 350777-1 1-480700-0 350766-1 1-480702-0 350779-1 1-480763-0 — 770017-1 — 770018-1 — 770019-1 — 350809-1 770016-1 640581-1 — 1.300 33.02 UL94V-0 Socket Finish Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 .550 [13.97] .800 [20.32] Socket Header Part Numbers Standard Tail2 350762-4 350762-5 350827-1 350827-4 350763-4 350763-5 350828-1 350828-4 350764-4 350764-5 350829-1 350829-4 350765-4 350765-5 350830-1 350830-4 Standard Tail Polarized2 643423-1 — 643424-1 643424-3 643425-1 — 643426-1 643426-3 — — 643428-1 — 643429-1 — 643430-1 — Long Tail3 350989-4 350989-5 350834-1 350834-4 350990-4 350990-5 350835-1 350835-4 350991-4 350991-5 350836-1 350836-4 350992-4 — 350837-1 350837-4 Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II 1-480704-0 350715-1 1-480706-0 350720-1 1-480708-0 350735-1 1-480710-0 350736-1 — Universal MATE-N-LOK Connectors .250 [6.35] Centerline .550 13.97 UL94V-2 12 Long Tail3 Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II Standard Density A Dim. UL94V-0 9 Socket Header Part Numbers Polarizing feature UL94V-2 6 .300 [7.62] Standard Tail2 350759-4 350759-5 350824-1 350824-4 350760-4 350760-5 350825-1 350825-4 350761-4 350761-5 350826-1 350826-4 640467-1 640467-3 640901-1 640901-3 .175 Standard Tail [4.45] .235 Long Tail [5.97] Number of Circuits .550 [13.97] 770020-1 — 770021-1 — 770022-1 — 770023-1 1Duplex Note: Header Housings on pages 182-185 are available in colors listed on page 188. Call Technical Support for exact Part Numbers. Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. Note: All part numbers are RoHS Compliant. 183 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) Recommended PC Board Hole Layouts for Pin and Socket Vertical Headers .250 Typ. [6.35] .070 Dia. Typ. [1.78] .175 [4.45] 2, 3, 4, 5, 6 and 8 Circuit, In-Line olarizing Hole See Note No. 1 Position 2 Circuit 3 Circuit Related Product Data 4 Circuit Vertical Headers—pages 182-183 5 Circuit 6 Circuit 8 Circuit 6, 9, 12 and 15 Circuit, Matrix Polarizing Hole See Note Polarizing Hole See Note .175 [4.45] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] No. 2 Circuit No. 2 Circuit .250 Typ. [6.35] .250 Typ. [6.35] No. 1 Circuit No. 1 Circuit .070 Dia. Typ. [1.78] .070 Dia. Typ. [1.78] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] .175 [4.45] Polarizing Hole See Note Polarizing Hole See Note 250 Typ. .35] No. 2 Circuit No. 2 Circuit .070 Dia. Typ. [1.78] .250 Typ. [6.35] No. 1 Circuit No. 1 Circuit .070 Dia. Typ. [1.78] Note: Polarizing hole .070 [1.78] Dia. required for polarized headers only. Standard Density PC Board Vertical Pin Headers with ACTION PIN Contacts .250 [6.35] A Material and Finish Housing — PBT, black Flammability Rating — UL94V-0 .299 [7.59] Contacts — Copper alloy, plated with tin over nickel on entire contact Related Product Data Number of Circuits Universal MATE-N-LOK Connectors .250 [6.35] Centerline Performance Characteristics— pages 169-170 Technical Documents — pages 169 and 205-206 Product Specification 108-5222 ACTION PIN Universal MATE-N-LOK Header Assembly .200 ± .004 Typ. [5.08 ± 0.10] A Dim. Part Number .750 19.05 1.000 25.40 1.250 31.75 2 3 4 173924-1 173925-1 173926-1 .630 Max. [16.00] Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II 1-480698-0 770017-1 350777-1 1-480700-0 770018-1 350766-1 1-480702-0 770019-1 350779-1 Note: Install in PC Board with arbor tool. Note: All part numbers are RoHS Compliant. Mating Connectors .062 Ref. [1.57] Universal MATE-N-LOK Plug Housings — page 174 4 Circuit 3 Circuit 2 Circuit Universal MATE-N-LOK II Plug Housings — pages 193-194 .100 ± .004 [2.54 ± 0.10] Note: Header Housings on pages 182-185 are available in colors listed on page 188. Call Technical Support for exact Part Numbers. Dia. After Reflow .032 ± .002 [0.81 ± 0.05] .200 ± .004 [5.08 ± 0.10] Recommended PC Board Hole Layout .001-.003 [0.03-0.08] .038 ± .001 [0.97 ± 0.03 ] .0003-.0012 [0.01-0.03] PC Board Hole Dimensions 184 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin and Socket Headers 2, 3, 4, 5, 6 and 8 Circuit, In-line .505 [12.83] .250 [6.35] Centerline spacing .060 Dia. Typ. [1.52] .150 Dia. [3.81] 2 Places .680 [17.27] Material Housing — Nylon .250 [6.35] Typ. No. 1 Circuit Contacts — Phosphor bronze Solder tail width .052 [1.32] .290 [7.37] .250 Typ. [6.35] Related Product Data Use 6-32 UNC Pan Head Screw 3/8 [9.53] long for mounting (Not Supplied) Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers Performance Characteristics— pages 169-170 Technical Documents— pages 169 and 205-206 Mating Connectors Universal MATE-N-LOK Plug Housings — page 174 Universal MATE-N-LOK II Plug Housings — pages 193-194 Note: Header Housings on pages 182-185 are available in colors listed on page 188. Call Technical Support for exact Part Numbers. .100 [2.54] .360 [9.14] .160 [4.06] Dimensions No. of Circuits A B UL94V-2 C Contact Finish Pin 2 .550 13.97 3 .800 20.32 4 1.050 26.67 5 1.300 33.02 6 1.550 39.37 8 2.050 52.07 Recommended PC Board Hole Layout .062 [1.57] Board Thickness Socket Right-Angle Header Part Numbers UL94V-0 Mates with — — — 1.245 .830 Pre-tin 31.62 21.08 Duplex1 — — — — — 1.495 1.080 Pre-tin — 37.97 27.43 Duplex1 — — — 1.745 1.330 Pre-tin 1-350948-0 1-480702-0 44.32 33.78 Duplex1 — — — 1.995 1.580 Pre-tin 1-350949-0 1-480763-0 50.67 40.13 Duplex1 — — 2.245 1.830 Pre-tin 640587-1 643235-1 640585-1 57.02 46.48 Duplex1 — — 2.745 2.330 Pre-tin 643237-1 640586-1 69.72 59.18 Duplex1 — Pin 1-350942-0 770994-12 3-350942-0 1-350943-0 3-350943-0 1-350944-0 3-350944-0 1-350945-0 3-350945-0 640583-1 640583-3 640584-1 640584-3 Mates with Universal Universal MATE-N-LOK MATE-N-LOK II 643226-1 — 350777-1 770017-1 — 643228-1 350766-1 770018-1 3-643228-0 643230-1 350779-1 770019-1 3-643230-0 643232-1 350809-1 770016-1 3-643232-0 643234-1 640581-1 — 3-643234-0 643236-1 640582-1 — 3-643236-0 Socket Standard Density 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 2Black in color. [.00127] min. nickel underplate on entire contact. Test Connectors (with spring loaded contacts) 2, 3, 4 and 5 Circuit, In-Line Material Plug Housing — Nylon Related Product Data 6, 9, 12 and 15 Circuit, Matrix Mating Connectors — Housings and headers having the same number of circuits. The housings can have pin or socket contacts, or a combination of both. Mating Housings — page 174 Mating Headers — pages 182-185 Other Mating Connectors Universal MATE-N-LOK II Housings— pages 193-194 Notes: 1. Test probes have 5 amp maximum current rating. 1,000,000 cycles. 2. Test Connector housings are of the same configuration as standard housings. Refer to page 23 for dimensional specifications. .084 [2.13] Dia. Pin Mates with Universal MATE-N-LOK Sockets Plug Number of Circuits 2 3 4 5 6 9 12 15 Universal MATE-N-LOK Connectors .250 [6.35] Centerline Flammability Rating — UL94V-0 Cap Cap Part Numbers Plug 350848-2 350848-3 350848-4 350848-5 350848-6 350848-9 1-350848-2 1-350848-5 Cap 350849-2 350849-3 350849-4 350849-5 350849-6 350849-9 1-350849-2 1-350849-5 Note: All part numbers are RoHS Compliant. 185 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Circular Connectors Connectors (Continued) Product Facts Unique product designed to accommodate the specific needs of the lighting industry ■ Circular design allows the connector to pass through 7/8 inch knock-out holes in electrical fixtures and boxes ■ 6-position accommodates most major electrical industry requirements ■ Universal MATE-N-LOK connector centerline spacing maintains UL and CSA approvals ■ Uses standard Universal MATE-N-LOK contacts and application tooling ■ Positive polarized housing helps prevent incorrect mating ■ UL Recognized, File No. E28476 ■ CSA Certified, File No. LR7189 ■ R Applications Primary applications are in the Lighting, Vending, and Appliance industries ■ Applications where use of a completed harness that will pass through a 7/8 inch knock-out is required ■ Provides the capability to quickly disconnect individual fixtures from sensitive environmental areas and perform maintenance at other sites ■ Not for interrupting current Universal MATE-N-LOK Circular Connectors .250 [6.35] Centerline Standard Density ■ Performance Characteristics Technical Documents Voltage—600 V AC or DC Current—20 amps maximum per UL-1977 (6 position, fully energized) Dielectric Withstanding Voltage— 5 KVAC or KVDC Insulation Resistance—1000 MΩ max. between adjacent circuits Durability—50 cycles mating and unmating Contact Retention— 15 lb. minimum per contact Product Specification 108-2069 Universal MATE-N-LOK Circular Connector Application Specification 114-1010 Universal MATE-N-LOK Connectors 186 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Circular Connectors Connectors (Continued)(Continued) Plug 45˚ 2 Plc. Part No. 794911-1 1.080 [27.43] .460 [11.68] .820 [20.83] Ref. .810 [20.57] Ref. Cap 45˚ 2 Plc. Part No. 794912-1 1.080 [27.43] .820 [20.83] Standard Density .810 [20.57] Material and Finish Housings—Nylon, UL 94V-2 rated Universal MATE-N-LOK Circular Connectors .250 [6.35] Centerline Related Product Data Contacts—pages 172-173 Note: All part numbers are RoHS Compliant. 187 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Connectors (Continued) — Available in Colors Note: See corresponding Universal MATE-N-LOK Plug and Cap Housing Base Part Numbers on page 175. Universal MATE-N-LOK Connectors — Available in Colors .250 [6.35] Centerline Standard Density Header Housings on pages 182-185 are also available in colors. Call Technical Support for exact Part Numbers. Base Part Number 480698 480699 480700 480701 480702 480703 480763* 480764* 480704 480705 480706 480707 480708 480709 480710 480711 350777 350778 350766 350767 350799 350780 350809 350810 350715 350781 350720 350782 350735 350783 350736 350784 Dash Number 1-xxxxxx-0 1-xxxxxx-1 1-xxxxxx-2 1-xxxxxx-3 1-xxxxxx-4 1-xxxxxx-5 1-xxxxxx-6 1-xxxxxx-8 1-xxxxxx-9 No. of Circuits 2 2 3 3 4 4 5 5 6 6 9 9 12 12 15 15 2 2 3 3 4 4 5 5 6 6 9 9 12 12 15 15 Housing Plug Cap Plug Cap Plug Cap Plug* Cap* Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Plug Cap Material V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-2 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 Color Natural Brown Red Orange Yellow Green Blue Gray Black * Special for Base Part Numbers 480763 and 480764 Dash Number xxxxxx-1 1-xxxxxx-1 1-xxxxxx-2 1-xxxxxx-3 1-xxxxxx-4 1-xxxxxx-5 1-xxxxxx-6 1-xxxxxx-8 1-xxxxxx-9 Color Natural Brown Red Orange Yellow Green Blue Gray Black 188 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors Product Facts ■ High reliability ■ For use where repair or replacement would be difficult ■ Pins and sockets can be intermixed in the same housing ■ Available in 2 through 15 circuit sizes for freehanging or panel mount wire-to-wire connection ■ Mate with standard Universal MATE-N-LOK Housings and PC Board Headers ■ Uses standard Universal MATE-N-LOK panel cutouts and strain reliefs ■ Polarized housings available in UL94V-0 flammability rated material ■ Enclosed contacts for shock protection ■ F-Crimp terminals accept 30-10 AWG [.05 -5.0 mm2] wire sizes ■ Contacts available in strip and loose form Technical Documents The Universal MATE-N-LOK II Connector performance characteristics found on pages 189-190 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Product Specification 108-1090 Universal MATE-N-LOK II Connectors Application Specification 114-1043 Universal MATE-N-LOK II Connectors Instruction Sheet 408-3200 Housing, Contacts and Accessories ■ Lanceless contacts for tangle-free handling ■ Insulation capability to .200 [5.08] diameter ■ Connector design provides for complete contact insertion Dielectric Withstanding Voltage— 5.0 KV AC or DC between adjacent circuits initially ■ Three-point stabilization precisely controls contact alignment, minimizing stubbing Insulation Resistance— 1000 megohms minimum between adjacent circuits ■ Tin or duplex gold plated contacts Voltage Rating—600 V AC or DC ■ Contacts are on .250 [6.35] centerline spacing ■ Not for interrupting current ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Universal MATE-N-LOK II Connectors .250 [6.35] Centerline ■ Certified by Canadian Standards Association, File No. LR 7189 Connector Mating— Split Pin — 1.5 lb. max. per circuit Connector Unmating— Split Pin — .5 lb. min. per circuit Contact Insertion Force—3.0 lb. max. per contact unassembled Contact Retention—35 lb. min. per contact R ■ Standard Density Performance Characteristics Durability—50 cycles, mating and unmating R Passed test by VDE under their Registration Number 3980/Continuous Surveillance 189 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Performance Characteristics (Continued) Maximum Current—Maximum current rating of Universal MATE-N-LOK II connectors is limited by the maximum operating temperature of the housings which is 120°C including the temperature rise of the contacts which is a maximum of 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current carrying capabilities since the wire conducts heat away from the connector. Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Wire-to-Wire Calculated Current Table Number of Circuits 2 3 4 5 6 Matrix 8 9 10 12 15 10 19.00 17.50 16.50 16.00 15.00 14.50 13.50 14.00 12.50 12.00 12 18.00 16.50 15.50 15.00 14.00 14.00 12.50 13.00 12.00 11.50 14 17.00 15.50 15.00 14.00 13.00 13.00 11.50 12.50 11.00 10.00 16 14.50 13.00 12.50 12.00 11.00 10.50 9.50 10.00 9.00 8.50 Wire Gauge 18 20 13.00 10.00 12.00 9.00 11.00 8.50 10.50 8.00 9.50 7.50 9.50 7.50 8.50 6.50 9.00 7.00 8.00 6.00 7.50 6.00 22 8.00 7.50 7.00 6.50 6.00 6.00 5.50 5.50 5.00 4.50 24 6.50 6.00 5.50 5.50 5.00 5.00 4.50 4.50 4.00 4.00 26 5.50 5.00 4.50 4.50 4.00 4.00 3.50 3.50 3.00 3.00 30 3.50 3.00 3.00 3.00 2.50 2.50 2.00 2.50 2.00 2.00 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Connector Size—In general, the more circuits in a connector, the less current can be carried. Minimum Wire Lengths for T-Rise vs. Current Testing Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. AWG 30 28 26 24 20 Universal MATE-N-LOK II connectors also will withstand the following tests: Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Vibration—10-55-10 cycles per minute at .06 inch total excursion Standard Density Physical Shock—18 drops, 50 g sawtooth at 10 milliseconds Housing Panel Retention—75 lb. min. Wire-to-Board Housing Lock Strength—35 lb. min. Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Thermal Shock— -55°C to +85°C Temperature-Humidity Cycling— 25°C to 65°C at 95 RH Corrosion—48 hr. at 5% salt concentration Termination Resistance/Contact Crimp Tensile Force Wire Size AWG mm2 Universal MATE-N-LOK II Connectors .250 [6.35] Centerline Related Product Data Product Specification 108-1090 Universal MATE-N-LOK II Connectors 30 28 26 24 22 20 18 16 14 12 10 .05 .08 .12 .2 .3 .5 .8 1.2 2.0 3.0 5.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) — — — 1.5 3 4.5 6 8 10 — — — — — 3.50 3.50 3.00 3.00 2.75 2.75 — — Contact Crimp Tensile Force Force (Min.) lbs. N 1.5 7 3 13 5 22 7 31 12 53 17 66 30 133 45 200 50 222 60 267 70 311 Note: This is the total resistance between wire crimps of a mated pin and socket. 190 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Universal MATE-N-LOK II Connector Mating Combinations Connector Part Number Number Flammability Style of Rating Circuits Plug Kit Part Number2 Cap Kit Part Plating Number2 2 UL94V-0 In-Line 770017-1 770024-1 3 UL94V-0 In-Line 770018-1 770025-1 4 UL94V-0 In-Line 770019-1 770026-1 5 UL94V-0 In-Line 770016-1 — 6 UL94V-0 Matrix 770020-1 770027-1 9 UL94V-0 Matrix 770021-1 770028-1 12 UL94V-0 Matrix 770022-1 770029-1 15 UL94V-0 Matrix 770023-1 770030-1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Mating Connector Part Number PC Board Headers Vertical Pin2 Vertical Socket2 Standard Standard Standard Long Standard Tail Tail Tail Tail Tail Polarized Polarized 350786-1 350786-3 350789-1 350789-3 350792-1 350792-3 640900-1 640900-3 350711-1 350711-4 350712-1 350712-4 350713-1 350713-4 350714-1 350714-4 641964-1 641964-3 641966-1 — 641968-1 — 643406-1 — 641970-1 641970-3 641972-1 641972-3 641974-1 641974-3 641976-1 641976-4 350787-1 350787-3 350790-1 350790-3 350793-1 350793-3 — — 350732-1 350732-4 350742-1 350742-4 350737-1 350737-4 350738-1 350738-4 350824-1 350824-4 350825-1 350825-4 350826-1 350826-4 640901-1 640901-3 350827-1 350827-4 350828-1 350828-4 350829-1 350829-4 350830-1 350830-4 643412-1 643412-3 643414-1 643414-3 643416-1 — — — 643424-1 643424-3 643426-1 643426-3 643428-1 — 643430-1 — Right-Angle2 Long Tail 350831-1 — 350832-1 350832-4 350833-1 350833-4 — — 350834-1 350834-4 350835-1 350835-4 350836-1 350836-4 350837-1 350837-4 Pin Socket 1-350942-0 643226-1 3-350942-0 — 1-350943-0 643228-1 3-350943-0 3-643228-0 1-350944-0 643230-1 3-350944-0 3-643230-0 1-350945-0 643232-1 3-350945-0 3-643232-0 — — — — — — — — — — — — — — — — 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Universal MATE-N-LOK II Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the mating component. Note: All part numbers are RoHS Compliant. Standard Density Universal MATE-N-LOK II Connectors .250 [6.35] Centerline 191 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Contacts Related Product Data Split pin diameter .086 [2.18] Stock thickness .012 [.305] These contacts can be used in either Universal MATE-N-LOK II Plug or Cap housings. Product Specification 108-1090 Universal MATE-N-LOK II Connectors Application Specification 114-1043 Universal MATE-N-LOK II Contacts L L Performance Characteristics— pages 189-190 Housings— pages 193-194 Technical Documents— pages 189 and 205-206 Application Tooling— pages 207-210 Socket Pin Contact Part Numbers Wire Size Range AWG [mm2] Ins. Dia. Range 30 -26 [.05 -.12] .032 -.057 .813 -1.45 24 -18 [.2 -.8] L Dim. Pin Socket 1.005 25.53 .980 24.90 .040 -100 1.02 -2.54 1.005 25.53 .980 24.90 .060 -.130 1.52 -3.30 1.005 25.53 .980 24.90 .130 -.200 3.30 -5.08 .995 25.27 .970 24.63 .200 max.3 5.08 1.005 25.53 .980 24.90 20 -14 [.5 -2.0] 12 -10 [3.0 -5.0] Pin Material & Finish Socket Strip Form Loose Piece Strip Form 770011-6 770512-6 Brass. Pre-tin Brass. Duplex2 Phos. Brz. Pre-tin Phos. Brz. Duplex2 Brass. Pre-tin Brass. Duplex2 Phos. Brz. Pre-tin Phos. Brz. Duplex2 Brass. Pre-tin Brass. Duplex2 Phos. Brz. Pre-tin Phos. Brz. Duplex2 770009-1 1-770009-0 — — 770007-1 1-770007-0 — — 770005-1 1-770005-0 770005-3 1-770005-1 770252-1 1-770252-0 — — 770250-1 1-770250-0 — — 770248-1 1-770248-0 — — — — — — 770010-3 770253-3 1-770010-0 1-770253-0 — — — — 770008-3 770251-3 1-770008-0 1-770251-0 — — — — 770006-3 770249-3 1-770006-0 1-770249-0 Phos. Brz. Pre-tin Phos. Brz. Duplex2 770003-3 1-770003-0 770246-3 1-770246-0 770004-3 770247-3 1-770004-0 1-770247-0 Phos. Brz. Gold1 770012-6 Loose Piece 770416-6 HDM Applicator Part No. Hand Tool Part No. 567252-16 567252-46 58439-1 567214-16 567214-26 567214-46 91510-1 567213-16 567213-26 567213-46 91500-1 567212-16 567212-26 567212-46 91508-14 91506-14 567211-16 567211-26 567211-46 69710-1 5 1Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. 2Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000050 [.00127] min. tin in crimp area over .000050 [.00127] min. nickel underplate on entire contact. Standard Density 3There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. Use of strain relief is recommended with these contacts. 4Use Hand Tool No. 91508-1 for 20 – 18 AWG and No. 91506-1 for 16 – 14 AWG. 5Hand Tool No. 69710-1 uses die set No. 58380-1 for 12 AWG and No. 58380-2 for 10 AWG. 6HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. Grounding Pin (Mate first, break last, not for interrupting current) Universal MATE-N-LOK II Connectors .250 [6.35] Centerline Solid pin diameter .084 [2.13] .100 [2.54] longer than standard pin Stock thickness .012 [.304] These contacts can be used in either Universal MATE-N-LOK II Plug or Cap housings only. L Wire Size Range AWG [mm2] 20 -14 [.5 -2.0] Contact Part Numbers Strip Form Loose Piece Ins. Dia. Range L Dim. Material & Finish .060 -.130 1.52-3.30 1.105 25.53 Brass. Pre-tin Brass. Duplex1 770193-1 1-770193-0 770254-1 1-770254-0 .130-.200 3.30-5.08 1.085 27.56 Brass. Pre-tin Brass. Duplex1 770194-1 1-770194-0 770255-1 1-770255-0 HDM Applicator Part No. 567213-13 567213-23 567213-43 567212-13 567212-23 567212-43 Hand Tool Part No. 91500-1 91508-12 91506-12 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000050 [.00127] min. tin in crimp area over .000050 [.00127] min. nickel underplate on entire contact. AWG and No. 91506-1 for 16 –14 AWG. -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information. 2Use Hand Tool No. 91508-1 for 20 –18 3HDM Applicator part number ending in Latch Disengaging Tool Part No. 58382-1 IS 408-9436 Contact Extraction Tool (For extracting contacts crimped on 24 AWG or smaller wire) Part No. 318851-1 IS 408-4371 Note: All part numbers are RoHS Compliant. Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 91002-1 IS 408-7347 192 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Housing Kits 2 Circuit, In-line Free-Hanging or Panel Mount .250 [6.35] Centerline spacing .550 [13.97] .550 [13.97] Material — Nylon Flammability Rating — UL 94V-0 .845 [21.46] Max. .580 [14.73] .300 [7.62] Related Product Data Performance Characteristics— pages 189-190 Contacts— page 192 Panel Cutout Recommendations— page 195 Keying Plug— page 196 Strain Reliefs— page 196 Kit Components— page 195 Technical Documents— pages 189 and 205-206 Other Mating Connectors Universal MATE-N-LOK Housings — page 175 Universal MATE-N-LOK Headers — pages 182-183 and 185 Universal MATE-N-LOK Test Connectors — page 185 Plug Front Plug Rear Product Specification 108-1090 Universal MATE-N-LOK II Connectors .905 [22.98] .550 [13.97] .550 [13.97] .905 [22.98] .845 [21.46] Max. .300 [7.62] Cap Front .580 [14.73] Cap Rear 3, 4 and 5 Circuit, In-Line A A .845 [21.46] Max. .580 [14.73] .905 [22.98] .300 [7.62] Plug Rear Plug Front Standard Density A A .905 [22.98] .845 [21.46] Max. .300 [7.62] Cap Rear Number of Circuits 2 3 4 5 Note: All part numbers are RoHS Compliant. Universal MATE-N-LOK II Connectors .250 [6.35] Centerline Cap Front .580 [14.73] A Dim. — .800 20.32 1.050 26.67 1.300 33.02 Kit Part Numbers (Includes Front and Rear) Plug Cap 770017-1 770024-1 770018-1 770025-1 770019-1 770026-1 770016-14 — Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Page 195. 3. Packaging: Bulk — 250 each component per poly bag/box. 4. Mates with standard Universal MATE-N-LOK cap housing P/N 350810-1 and 640900-X or 640901-X Vertical headers. 193 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Housing Kits 6 Circuit, Matrix Free-Hanging or Panel Mount .250 [6.35] Centerline spacing Material — Nylon Flammability Rating — UL 94V-0 .800 [20.32] 1.080 [27.43] .845 [21.46] Max. .550 [13.97] Related Product Data Product Specification 108-1090 Universal MATE-N-LOK II Connectors Performance Characteristics— pages 189-190 Contacts— page 192 Panel Cutout Recommendations— page 195 Keying Plug— page 196 Strain Reliefs— page 196 Kit Components— page 195 Technical Documents— pages 189 and 205-206 Plug Front Plug Rear .800 [20.32] 1.020 [25.91] 1.080 [27.43] .845 [21.46] Max. .550 [13.97] .905 [22.99] Cap Front Other Mating Connectors Universal MATE-N-LOK Housings — page 176 Universal MATE-N-LOK Headers — pages 182-183 and 185 Universal MATE-N-LOK Test Connectors — page 185 .550 [13.97] Cap Rear 9, 12 and 15 Circuit, Matrix .800 [20.32] 1.080 [27.43] .845 [21.46] Max. A .905 [22.99] A Plug Rear Standard Density .905 [22.99] .550 [13.97] Plug Front .800 [20.32] 1.020 [25.91] Universal MATE-N-LOK II Connectors .250 [6.35] Centerline .905 [22.99] 1.080 [27.43] .845 [21.46] Max. A Cap Front Number of Circuits 6 9 12 15 A Dim. — .800 20.32 1.050 26.67 1.300 33.02 A Cap Rear Kit Part Numbers (Includes Front and Rear) Plug Cap 770020-1 770027-1 770021-1 770028-1 770022-1 770029-1 770023-1 770030-1 Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Page 195. 3. Packaging: Bulk — 250 each component per poly bag/box. Note: All part numbers are RoHS Compliant. 194 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Housing Components Free-Hanging or Panel Mount Rear Housing Section .250 [6.35] Centerline spacing Material — Nylon Flammability Rating — UL 94V-0 Related Product Data Rear Housing Section Product Specification 108-1090 Universal MATE-N-LOK II Connectors Performance Characteristics— pages 189-190 Contacts— page 192 Illustrations and Dimensions— pages 193-194 Panel Cutout Recommendations— page 195 Keying Plug— page 196 Strain Reliefs— page 196 Technical Documents— pages 189 and 205-206 Other Mating Connectors Universal MATE-N-LOK Connectors — page 176 Universal MATE-N-LOK Headers — pages 182-183 and 185 Universal MATE-N-LOK Test Connectors — page 185 Front Housing Section Plug Housing Cap Housing Kit Component Part Numbers Number of Circuits Plug Front 770031-1 770033-1 770035-1 770319-1 770037-1 770039-1 770041-1 770043-1 Kit 770017-1 770018-1 770019-1 770016-1 770020-1 770021-1 770022-1 770023-1 2 3 4 5 6 9 12 15 Rear 770032-1 770034-1 770036-1 770320-1 770038-1 770040-1 770042-1 770044-1 Kit 770024-1 770025-1 770026-1 — 770027-1 770028-1 770029-1 770030-1 Cap Front 770045-1 770047-1 770049-1 — 770051-1 770053-1 770055-1 770057-1 Rear 770046-1 770048-1 770050-1 — 770052-1 770054-1 770056-1 770058-1 Notes: 1. Kits consist of a front and rear component. 2. Kit components can be purchased separately. Note: All part numbers are RoHS Compliant. Number of Circuits .110 [2.79] D .175 [4.45] B 2 3 Note 3 Refer to Application Specification 114-1043 4 E .100 [2.54] Note 2 A 6 12 Note 4 C .175 [4.45] 15 B .340 8.63 .340 8.63 .340 8.63 .480 12.19 .480 12.19 .480 12.19 .480 12.19 Dimensions C .095 2.41 .095 2.41 .095 2.41 .275 6.99 .275 6.99 .275 6.99 .275 6.99 D .530 13.46 .530 13.46 .530 13.46 1.030 26.16 1.030 26.16 1.030 26.16 1.030 26.16 E .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .350 8.89 .350 8.89 Universal MATE-N-LOK II Connectors .250 [6.35] Centerline 9 A .565 14.35 .815 20.70 1.065 27.05 .565 14.35 .815 20.70 1.065 27.05 1.315 33.40 Standard Density Recommended Cap Housing Panel Cutouts View is from cap entry side Front Housing Section Notes: 1. Recommended panel thickness — .030-.090 [.762-2.286]. Panel must be punched so that housing enters panel in same direction as the punch. 2. Optional — Do not remove this material when keying cap housing to panel. 3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit housings. 4. Circuit #1 location when using panel keying with 2, 3, and 4 circuit housings. 195 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK II Connectors (Continued) Plug or Cap Housing Strain Reliefs 2, 3, 4, 5, 6, 9, 12 and 15 Circuit (Enclosed) Insert Note 2 IS 408-3320 Insert Note 2 Material — Nylon Flammability Rating — UL 94V-0 1.300 [33.02] 1.300 [33.02] A A 2 Req’d/Assy. Note 3 2 Req’d/Assy. Note 3 (2) #6x3/8 Lg. Type B Pan head sheet metal screws (not supplied) (2) #6x3/8 Lg. Type B Pan head sheet metal screws (not supplied) In-Line Style Matrix Number of Circuits A Dim. 2 .960 24.38 3 Insert Supplied 1.140 28.96 In-Line 4 5 Standard Density 6 Matrix 9 12 15 1.340 34.04 1.530 38.86 1.030 26.16 1.030 26.16 1.280 32.51 1.530 38.86 Single Wire Dia. Range .040 – .190 1.02 – 4.83 Wire Bundle Dia. Range Strain Relief Part Numbers — 640713-1 No — .200 – .350 5.08 – 8.89 640713-2 Yes .040 – .190 1.02 – 4.83 — 640714-1 No — .200 – .350 5.08 – 8.89 641945-1 Yes .040 – .190 1.02 – 4.83 — 641776-1 No — .200 – .350 5.08 – 8.89 641776-2 Yes .040 – .190 1.02 – 4.83 — 643030-1 No — 643030-4 Yes — Yes — Yes — Yes — .200 – .350 5.08 – 8.89 .120 – .650 3.05 – 16.51 .120 – .650 3.05 – 16.51 .150 – .750 3.81 – 19.05 .200 – .850 5.08 – 21.59 Yes 640715-1 640716-1 640717-1 640718-1 Universal MATE-N-LOK II Connectors .250 [6.35] Centerline Notes: 1. Insert comes attached to strain relief. It can be used to provide additional adjustment for small wire bundles or discarded. 2. Insert to be positioned as shown by dotted lines. 3. Strain relief part number represents one-half of a strain relief. Two of a part number are required for one connector. Keying Plug .940 [23.88] .130 [3.30] IS 408-3200 Related Product Data Housings— pages 193-194 Technical Documents— pages 189 and 205-206 Part Number UL94V-0 Nylon material — 770377-1 Note: All part numbers are RoHS Compliant. 196 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors PC Board Vertical Pin Headers 2, 3, 4 and 5 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing .175 Standard Tail [4.45] .235 Long Tail [5.97] Material Housing — Nylon Flammability Rating — UL94V-0 Contacts — Phosphor bronze Solder tail diameter .062 [1.57] .300 [7.62] .550 [13.97] Number of Circuits A Dim. Pin Finish Pin Header Part Numbers Standard Standard Tail Long Tail3 2 Polarized2 Tail 2 .550 13.97 Pre-tin 350786-1 Duplex1 350786-3 Pre-tin 350789-1 Duplex1 350789-3 350792-1 350792-3 640900-1 640900-3 Related Product Data Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers 3 Performance Characteristics— pages 189-190 Recommended PC Board Hole Layout— page 199 Technical Documents— pages 189 and 205-206 .800 20.32 4 1.050 26.67 5 1.300 33.02 Pre-tin Duplex1 Pre-tin Duplex1 641964-1 1-641964-14 641964-3 641966-1 1-641966-14 — 641968-1 — 643406-1 — 350787-1 Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK II MATE-N-LOK 770017-1 350777-1 770018-1 350766-1 770019-1 350779-1 770016-1 350809-1 350787-3 350790-1 350790-3 350793-1 350793-3 — — 1Duplex Mating Connectors Universal MATE-N-LOK II Plug Housings — pages 193-194 Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 4Black in color. 2Use Universal MATE-N-LOK Plug Housings — page 175 6, 9, 12 and 15 Circuit, Matrix Polarizing feature Pin Finish 6 .550 13.97 Pre-tin Duplex1 350711-1 350711-4 9 .800 20.32 Pre-tin 350712-1 Duplex1 350712-4 15 1.050 26.67 1.300 33.02 Pre-tin 350713-1 Duplex1 Pre-tin Duplex1 350713-4 350714-1 350714-4 641970-1 641970-3 641972-1 1-641972-14 641972-3 641974-1 1-641974-14 641974-3 641976-1 641976-4 350732-1 350732-4 350742-1 Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK II MATE-N-LOK 770020-1 350715-1 770021-1 350720-1 770022-1 350735-1 770023-1 350736-1 Universal MATE-N-LOK Headers .250 [6.35] Centerline A Dim. 12 .800 [20.32] .550 [13.97] Pin Header Part Numbers Standard Standard Tail Long Tail3 Polarized2 Tail2 Number of Circuits Standard Density .175 Standard Tail [4.45] .235 Long Tail [5.97] 350742-4 350737-1 350737-4 350738-1 350738-4 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 4Black in color. Note: All part numbers are RoHS Compliant. 197 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors (Continued) PC Board Vertical Socket Headers 2, 3, 4 and 5 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing Material .175 Standard Tail [4.45] .235 Long Tail [5.97] Housing — Nylon Flammability Rating — UL94V-0 .550 [13.97] .300 [7.62] Contacts — Phosphor bronze Solder tail diameter .062 [1.57] Number of Circuits A Dim. Socket Finish 2 .550 13.97 3 .800 20.32 4 1.050 26.67 5 1.300 33.02 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Socket Header Part Numbers Standard Standard Tail Long Tail3 Polarized2 Tail2 Related Product Data Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers Performance Characteristics— pages 189-190 Recommended PC Board Hole Layout— page 199 Technical Documents— pages 189 and 205-206 Mating Connectors 350824-1 350824-4 350825-1 350825-4 350826-1 350826-4 640901-1 640901-3 643412-1 643412-3 643414-1 643414-3 643416-1 — — — 350831-1 — 350832-1 350832-4 350833-1 350833-4 — — Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK II MATE-N-LOK 770017-1 350777-1 770018-1 350766-1 770019-1 350779-1 770016-1 350809-1 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. Universal MATE-N-LOK II Plug Housings — pages 193-194 Universal MATE-N-LOK Plug Housings — page 175 Standard Density 6, 9, 12 and 15 Circuit, Matrix Polarizing feature Universal MATE-N-LOK Headers .250 [6.35] Centerline .175 Standard Tail [4.45] .235 Long Tail [5.97] Number of Circuits A Dim. Socket Finish 6 .550 13.97 9 .800 20.32 12 1.050 26.67 15 1.300 33.02 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 .550 [13.97] .800 [20.32] Socket Header Part Numbers Standard Standard Tail Long Tail3 Polarized2 Tail2 350827-1 350827-4 350828-1 350828-4 350829-1 350829-4 350830-1 350830-4 643424-1 643424-3 643426-1 643426-3 643428-1 — 643430-1 — 350834-1 350834-4 350835-1 350835-4 350836-1 350836-4 350837-1 350837-4 Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK II MATE-N-LOK 770020-1 350715-1 770021-1 350720-1 770022-1 350735-1 770023-1 350736-1 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 2Use Note: All part numbers are RoHS Compliant. 198 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors (Continued) Recommended PC Board Hole Layouts for Pin and Socket Vertical Headers 2, 3, 4 and 5 Circuit, In-Line .250 Typ. [6.35] .070 Dia. Typ. [1.78] .175 [4.45] Polarizing Hole See Note No. 1 Position 2 Circuit Related Product Data 3 Circuit 4 Circuit Vertical Headers — pages 197-198 5 Circuit 6, 9, 12 and 15 Circuit, Matrix Polarizing Hole See Note Polarizing Hole See Note .175 [4.45] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] No. 2 Circuit No. 2 Circuit .250 Typ. [6.35] .250 Typ. [6.35] No. 1 Circuit No. 1 Circuit .070 Dia. Typ. [1.78] .070 Dia. Typ. [1.78] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] .175 [4.45] Polarizing Hole See Note Polarizing Hole See Note 250 Typ. .35] No. 2 Circuit No. 2 Circuit .250 Typ. [6.35] No. 1 Circuit .070 Dia. Typ. [1.78] No. 1 Circuit .070 Dia. Typ. [1.78] Note: Polarizing hole .070 [1.78] Dia. required for polarized headers only. PC Board Vertical Pin Headers with ACTION PIN Contacts .250 [6.35] A Material and Finish .299 [7.59] Flammability Rating — UL94V-0 .200 ± .004 Typ. [5.08 ± 0.10] Contacts — Copper alloy, plated with tin over nickel on entire contact Number of Circuits 2 Product Specification 108-5222 ACTION PIN Universal MATE-N-LOK Header Assembly 3 4 Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK II MATE-N-LOK Part Number .750 19.05 1.000 25.40 1.250 31.75 173924-1* 770017-1 350777-1 173925-1* 770018-1 350766-1 173926-1* 770019-1 350779-1 Universal MATE-N-LOK Headers .250 [6.35] Centerline Performance Characteristics— pages 189-190 Technical Documents— pages 189 and 205-206 .630 Max. [16.00] A Dim. Related Product Data Standard Density Housing — PBT, black *Install in PC Board with arbor tool. Note: All part numbers are RoHS Compliant. .062 Ref. [1.57] 4 Circuit 3 Circuit Mating Connectors Universal MATE-N-LOK II Plug Housings — pages 193-194 Universal MATE-N-LOK Plug Housings — page 175 2 Circuit .100 ± .004 [2.54 ± 0.10] Dia. After Reflow .032 ± .002 [0.81 ± 0.05] .200 ± .004 [5.08 ± 0.10] Recommended PC Board Hole Layout .001-.003 [0.03-0.08] .038 ± .001 [0.97 ± 0.03 ] .0003-.0012 [0.01-0.03] PC Board Hole Dimensions 199 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors (Continued) PC Board Right-Angle Pin and Socket Headers 2, 3, 4 and 5 Circuit, In-line .505 [12.83] .250 [6.35] Centerline spacing .060 Dia. Typ. [1.52] .150 Dia. [3.81] 2 Places .680 [17.27] Material Housing — Nylon Flammability Rating — UL 94V-0 Contacts — Phosphor bronze Solder tail width .052 [1.32] No. 1 Circuit .290 [7.37] .250 Typ. [6.35] .250 [6.35] Typ. .100 [2.54] Use 6-32 UNC Pan Head Screw 3/8 [9.53] long for mounting (Not Supplied) Related Product Data Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers Performance Characteristics— pages 189-190 Technical Documents— pages 189 and 205-206 .360 [9.14] .160 [4.06] A Dimensions B C 2 .550 13.97 1.245 31.62 .830 21.08 Universal MATE-N-LOK II Plug Housings — pages 193-194 3 .800 20.32 1.495 37.97 1.080 27.43 Universal MATE-N-LOK Plug Housings — page 175 4 1.050 26.67 1.745 44.32 1.330 33.78 5 1.300 33.02 1.995 50.67 1.580 40.13 Number of Circuits Mating Connectors Recommended PC Board Hole Layout .062 [1.57] Board Thickness Contact Finish Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Part Numbers Right-Angle Header Mates with Plug Housing Universal Universal Pin Socket MATE-N-LOK II MATE-N-LOK 1-350942-0 643226-1 770017-1 350777-1 3-350942-0 — 1-350943-0 643228-1 770018-1 350766-1 3-350943-0 3-643228-0 1-350944-0 643230-1 770019-1 350779-1 3-350944-0 3-643230-0 1-350945-0 643232-1 770016-1 350809-1 3-350945-0 3-643232-0 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. Universal MATE-N-LOK Headers .250 [6.35] Centerline Standard Density Note: All part numbers are RoHS Compliant. 200 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors (Continued) High Current Contacts The Louvertac bands have the versatility of being designed into contact dimensions used in existing AMP connectors. Plug Part No. 770020-1 Universal MATE-N-LOK II High Current contacts have been designed to fit into an existing Universal MATE-N-LOK II housing. An initial T-Rise test of a fully energized 4 circuit connector with 10 gage wires has shown a 31 amp capability per line with a 30° T-rise. Cap Part No. 770027-1 Cable-to-Cable Material Contacts Body — Copper Alloy Louvertac Band — Beryllium Copper Finish — Silver Contact Extraction Tool No. 318851-1 Latch Disengaging Tool No. 58382-1 Contact Part Numbers Pin Socket Wire Size AWG 10 193796-1 193797-1 12-14 193841-1 193842-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP1013 or AMP P/N 356337-1 Note: High Current contacts are not intermateable with any other Universal MATE-N-LOK contact. ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Standard MATE-N-LOK II Pin Connector Housings R ■ ■ Certified by Canadian Standards Association, File No. LR7189 Standard MATE-N-LOK II Socket 2 3 4 5 6 9 12 15 R Passed test by VDE under their Registration Number 3980/Continuous Surveillance Kit Part Numbers Plug Cap No. of CircuIts High Current Socket Part No. 193797-1 770017-1 770018-1 770019-1 770016-1 770020-1 770021-1 770022-1 770023-1 770024-1 770025-1 770026-1 — 770027-1 770028-1 770029-1 770030-1 Design Objective —108-1583 Standard Density Application Specification— 114-16021 High Current Pin Part No. 193796-1 Cable-to-Right-Angle Board Right-Angle Receptacle Part No. 193839-3 Material ■ Plug Part No. 770019-1 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Connector Housings No. of CircuIts R ■ ■ Certified by Canadian Standards Association, File No. LR7189 2 3 4 5 R Passed test by VDE under their Registration Number 3980/Continuous Surveillance Design Objective —108-1594 Universal MATE-N-LOK Headers .250 [6.35] Centerline Housing — UL 94V-0 Nylon Contact Body — Copper Alloy Louvertac Band — Beryllium Copper Finish — Silver Socket Header 193839-1 193839-2 193839-3 193839-4 Part Numbers Mates with Plug Housing 770017-1 770018-1 770019-1 770016-1 Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. Additional information on connectors is available in AMP High Current Products Catalog 65141. 3. Additional information on contacts is available in AMP Precision Pin and Socket Contacts Catalog 65910. Note: All part numbers are RoHS Compliant. 201 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Universal MATE-N-LOK Headers for UMNL II Connectors (Continued) High Current Vertical Pin Headers .35 [8.89] High Current Universal MATE-N-LOK II Vertical Pin Headers are designed to accept Universal MATE-N-LOK II Plugs with High Current Socket contacts. All housings are polarized in order to allow proper circuit board placement. Eight versions are available from 2 circuit to 15 circuits. .250 Typ. [6.35] .250 Typ. [6.35] .55 [13.97] .03 [.76] .03 [.76] .17 [4.32] 2 Circuit Part No. 194009-1 Housing — UL 94V-0 Nylon Contacts — Copper Alloy Finish — Silver .30 [7.62] Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 .55 [13.97] .80 [20.32] .55 [13.97] Material ■ .55 [13.97] .55 [13.97] .17 [4.32] 6 Circuit Part No. 194002-1 .80 [20.32] .55 [13.97] .25 Typ. [6.35] .80 [20.32] .25 Typ. [6.35] .80 [20.32] R ■ ■ .03 [.76] Certified by Canadian Standards Association, File No. LR7189 R .03 [.76] .17 [4.32] 3 Circuit Part No. 194017-1 Passed test by VDE under their Registration Number 3980/Continuous Surveillance .30 [7.62] .55 [13.97] .17 [4.32] 9 Circuit Part No. 194012-1 .80 [20.32] .55 [13.97] .25 Typ. [6.35] .25 Typ. [6.35] Design Objective —108-1594 Standard Density 1.05 [26.67] 1.05 [26.67] .03 [.76] .03 [.76] .17 [4.32] 4 Circuit Part No. 194010-1 Universal MATE-N-LOK Headers .250 [6.35] Centerline .30 [7.62] .55 [13.97] .17 [4.32] 12 Circuit Part No. 194014-1 .80 [20.32] .55 [13.97] .25 Typ. [6.35] .25 Typ. [6.35] 1.30 [33.02] 1.30 [33.02] .03 [.76] .03 [.76] .17 [4.32] 5 Circuit Part No. 194018-1 .17 [4.32] 15 Circuit Part No. 194013-1 Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. Additional information on connectors is available in AMP High Current Products Catalog 65141. 202 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .156 MATE-N-LOK Connectors Product Facts ■ Positive polarized nylon housings ■ Panel mount or free-hanging ■ Numbered cavities for easy circuit identification ■ Removable, crimp snap-in contacts ■ Contacts accept 20-10 AWG wire sizes ■ Pin contacts are used in cap housings, socket contacts are used in plug housings ■ Not for interrupting current ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R ■ Certified by Canadian Standards Association File No. LR7189 .925 [2.35] Pin diameter .156 [3.96] Pin Socket Used in Caps Used in Plugs Contact Part Number Pin Socket Strip Form Loose Piece Strip Form Loose Piece Wire Size Range AWG [mm2] Ins. Dia. Range 20-14 [.5-2.0] .125 max. 61086-1 61251-1 61085-1 61250-1 12-10 [3.0-6.0] .185 max. 61234-1 61253-1 61233-1 61252-1 Material and Finish Contacts— Brass, Pre-tin plated Stock thickness .018 [.457] 1To HDM1 Applicator Part No. 466462-1 466462-2 466462-3 687765-2 687765-3 Standard Density Contacts .760 [1.93] Hand Tool Part No. 58631-1 58632-1 be used with appropriate application machine. See pages 201-204 for further information. Note: All part numbers are RoHS Compliant. .156 MATE-N-LOK Connectors .390 [9.91] Centerline Insertion Tool Part No. 91002-1 (IS 408-7347) Extraction Tool Part No. 691458-1 (Pins) Part No. 691458-2 (Sockets) (IS 408-4322) 203 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP .156 MATE-N-LOK Connectors (Continued) Housings 1.220 [30.99] Free-Hanging or Panel Mount 1.220 [30.99] Related Product Data Contacts—page 203 Product Specification 108-8002 Application Specification 114-1109 A A .390 [9.91] .390 [9.91] .430 [10.92] .430 [10.92] Pin Housing (Cap) Free-Hanging Part Number 794117-1 Material Pin Housing (Cap) Panel Mount Part Number 794118-1 Housings— Nylon, Natural Color Flammability Rating—UL94V-2 .180 [4.57] A .390 [9.91] .460 [11.68] 1.020 [25.91] Socket Housing (Plug) Part Number 794116-1 .450 .370 [9.40] [11.43] Ref. 1.91 [48.51] Ref. R .225 [5.72] 4 Plc. .430 [10.92] 1.17 [29.72] .480 [12.19] .210 [5.33] Panel Mount Cutout Note: Panel must be punched in the same direction as the housing will be inserted. Number of Circuits A Dim. Plug 3 .048 1.210 .063 1.590 4 Cap Free-Hanging Panel Mount 794412-1 794413-1 — 794116-1 794117-1 794118-1 .156 MATE-N-LOK Connectors .390 [9.91] Centerline Standard Density Note: All part numbers are RoHS Compliant. 204 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Technical Documents Related Product Data Connectors 2.5 mm Signal Double Lock (SDL)— pages 9-16 Grace Inertia Connectors (GIC) 3.5—pages 49-52 .062 Commercial Pin and Socket—pages 53-57 Power Double Lock (PDL)— pages 59-81 Mini Universal MATE-N-LOK— pages 83-94 Mini Universal MATE-N-LOK 2— pages 99-107 (MR) Miniature Rectangular— pages 109-118 VAL-U-LOK Connector System— pages 119-124 AMP-DUAC—pages 125-133 5.0 mm Power Key Connectors (PKC)—pages 135-141 .093 Commercial Pin and Socket—pages 143-149 Commercial MATE-N-LOK— pages 151-162 .140 MATE-N-LOK—pages 165-167 Universal MATE-N-LOK— pages 169-188 Universal MATE-N-LOK II— pages 189-195 .156 MATE-N-LOK—pages 203-204 Technical Documents Micro MATE-N-LOK 3 mm— pages 17-47 Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1000 Commercial MATE-N-LOK Connectors 108-1022 (MR) Miniature Rectangular Connectors 108-1031 Universal MATE-N-LOK Connectors 108-1031-1 Splash Proof Seal, Universal MATE-N-LOK Connectors 108-1032 .140 Diameter MATE-N-LOK Pin and Socket Connectors 108-1037 .062 Commercial Pin and Socket Connectors 108-1037-1 .062 Commercial Pin and Socket Contacts 108-1038 .093 Commercial Pin and Socket Connector 108-1053 Universal MATE-N-LOK Printed Circuit Board Headers 108-1077 Commercial MATE-N-LOK Printed Circuit Board Headers 108-1078 (MR) Miniature Rectangular Printed Circuit Board Headers 108-1090 Universal MATE-N-LOK II Connectors 108-1542 Mini-Universal MATE-N-LOK Connectors 108-1542-2 Splash Proof Seals for Mini-Universal MATE-N-LOK Connectors 108-1543 Mini-Universal MATE-N-LOK Headers 108-1594 Universal MATE-N-LOK Headers with High Current Contacts 108-1693 Mini-Universal MATE-N-LOK II Connectors 108-1694 Mini-Universal MATE-N-LOK II Headers 108-1699 AMP-DUAC Headers 108-1836 Micro MATE-N-LOK 3 mm Connectors 108-2069 Universal MATE-N-LOK Circular Connector 108-5138 Mini-Universal MATE-N-LOK Connectors (UL 94V-0) 108-5151 Mini-Universal MATE-N-LOK Connectors (UL 94V-2) 108-5155 Commercial MATE-N-LOK Pin Header Assembly 108-5222 Universal MATE-N-LOK Headers with ACTION PIN Contacts 108-5410 Power Double Lock (PDL) Connectors 108-5439 Power Double Lock (PDL) Connectors (SMT) 108-5459 2.5 mm Signal Double Lock (SDL) Connectors 108-5699 5.0 mm Power Key Connectors (PKC) 108-5810 Grace Inertia Connectors (GIC) 3.5 108-8002 .156 Diameter MATE-N-LOK Connectors 108-19099 AMP-DUAC Receptacles 108-49000 Commercial MATE-N-LOK IDC Insulation Displacement Connectors Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-1007 .140 Diameter MATE-N-LOK Contacts 114-1010 Universal MATE-N-LOK Connectors 114-1012 Commercial MATE-N-LOK Contacts 114-1013 .062 Commercial Pin and Socket Connectors 114-1014 (MR) Miniature Rectangular Contacts 114-1043 Universal MATE-N-LOK II Connectors (housings, contacts and strain reliefs) 114-1109 .156 Diameter MATE-N-LOK Connectors 114-1111 Mini-Universal MATE-N-LOK 2 Connectors 114-5175 Power Double Lock (PDL) Connectors 114-5203 2.5 mm Signal Double Lock (SDL) Connectors 114-5292 5.0 mm Power Key Connectors (PKC) 114-5306 Grace Inertia Connectors (GIC) 3.5 114-6067 AMP-DUAC Crimping Contacts 114-13000 Micro MATE-N-LOK 3 mm Connectors 205 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Technical Documents (Continued) Application Specifications (Continued) Technical Documents 114-13089 114-16017 114-19048 114-49000 114-49001 Mini-Universal MATE-N-LOK Sealed Connectors Mini-Universal MATE-N-LOK Connectors AMP-DUAC Receptacles (Use of) .093 Commercial Pin and Socket Connectors Commercial MATE-N-LOK IDC Insulation Displacement Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-3186 Terminating Head (PN 231894-1) (Commercial MATE-N-LOK IDC Connector) 408-3200 Universal MATE-N-LOK II Connectors (Housings, Contacts and Accessories) 408-3231 (MR) Miniature Rectangular Connectors (Pin Housing, Socket Housing, Contacts, and Accessories) 408-3234 Mini-Universal MATE-N-LOK Connectors 408-3320 Universal MATE-N-LOK Strain Relief Assembly and Keying Plug 408-3392 Universal MATE-N-LOK Splash Proof Seals 408-3393 Mini-Universal MATE-N-LOK 2 Connectors 408-4118 Contact Extraction Tool (PN 189727-1) 408-4322 Contact Extraction Tools [PN 691458-1 (Pins) and 691458-2 (Sockets)] 408-4370 Contact Extraction Tool (PN 318831-1) 408-4371 Contact Extraction Tool (PN 318851-1) 408-4375 Contact Extraction Tool (PN 318837-1) 408-4378 Extraction Tool (PN 318845-1) 408-6790 Hand Tool Handle (PN 58074-1) 408-7158 Contact Extraction Tools [PN 1-305183-1 (Pins) and 1-305183-2 (Sockets)] 408-7166 Commercial MATE-N-LOK Panel Mount Connector 408-7200 Commercial MATE-N-LOK Free-Hanging Connector 408-7201 Commercial MATE-N-LOK Detent Engagement Connectors, 2 and 3 circuit 408-7209 Commercial MATE-N-LOK Commoning Tabs 408-7211 Pin and Socket Extraction Tool (PN 465644-1) 408-7215 Commercial MATE-N-LOK Single Circuit Connector 408-7300 MATE-N-LOK Contact and Housing Selection Charts 408-7347 Contact Insertion Tool (PN 91002-1) 408-7582 Commercial MATE-N-LOK Keying Plug 408-7714 Universal MATE-N-LOK Connectors 408-7763 Power Unit (PN 91112-2) 408-7984 Contact Insertion Tool (PN 455830-1) 408-9330 Head (PN 231920-2) (Used with Arbor Tool PN 91085-2) 408-9436 Latch Disengaging Tool (PN 58382-1) 408-9570 Contact Extraction Tool (PN 455822-2) 408-10003 Contact Retention Test Tool (PN 1586700-1) 408-10017 Universal MATE-N-LOK Sealed Bulkhead Connectors 411-5105 Mini-Universal MATE-N-LOK Connectors 411-5638 Power Double Lock (PDL) Connectors 206 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Application Tooling Semiautomatic Machines AMP-O-LECTRIC Model “G” Terminating Machines, 354500-1, -9, -11 AMP 3K/40 and AMP 5K/40 Terminators Specifications Width—18.7-25.3 [475-643] depending on applicator type Depth—21.5-28.1 [546-713] depending on applicator type Height—20 [508] Weight—240 lb [110 kg] Electrical—120 or 220 VAC, 50 or 60 Hz Air—90-110 psi [6.21-7.59 bar], 6 scfm [0.00282 m3/s] when required with air-feed applicators Wire Range—26-10 AWG [0.12-6 mm2] solid or stranded, depending on product applied For more information, request Catalog 65828, Catalog 82275 [Crimp Quality Monitor (CQM)]. AMP-O-MATIC Stripper-Crimper Machine, 854040-3, -4 Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. Specifications Width—14 [355] Depth—18 [457] Height—33 [838] without reel Weight—150 lb [68 kg] Electrical—120 VAC, 50 or 60 Hz, .5 A Air—80-100 psi [5.52-6.90 bar], 3.5 scfm [0.00165 m3/s] Wire Range—32-14 AWG [0.03-2 mm2] For more information, request Catalog 65004. Application Tooling Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style applicators. As value oriented terminators, the AMP 3K/40 and AMP 5K/40 are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Optional Stripping Module for the AMP 3K/40, AMP 5K/40 and AMP-O-LECTRIC Model G Terminators The combination of the Stripping Module with the AMP-O-LECTRIC Model G Terminator or the AMP 3K/40, 5K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor the Stripping Module does the rest, improving placement accuracy. For more information, request Catalog 1309085. Crimp Quality Monitor This system measures the crimp height of each termination as it is made. It also evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also features ports for printing and networking. For use with AMP-O-LECTRIC Model “G” and AMP-O-MATIC Stripper- Crimper Machines, the monitor is mounted to the machine. For use with AMPOMATOR CLS IV+ Machines, it is integrated into the machine’s operating system, with the displays appearing on the machine’s touch screen. For more information, request Catalog 82275. Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 207 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Application Tooling (Continued) Automatic Machines System III Applicator Application Tooling AMPOMATOR System III Leadmaker The AMPOMATOR System III Leadmaker is designed for the demands of low-volume/ high-mix manufacturing and precision quality. This leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the System III Applicator to offer significant advantages for higher throughput and efficiencies. Request Catalog 1654956-5. AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 EDGE Electronic Applicator Counter The System III Applicator introduces several new technologies into the applicator including a precision servoelectric motorized feeding system, a built-in data module for storing terminal crimp and set-up information, a precision fit round ram, and a newly designed terminal depressor. It still utilizes the proven quality of the HD-M crimper and anvil tooling. Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-to-follow, menudriven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. Specifications The new, versatile EDGE applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set Width—159 [4 039] Depth—68 [1 730] Height—90 [2 285] min., with 24 [610] dia. reel Weight—2 000 lb [907 kg] Electrical—220 VAC, 50 or 60 Hz, 1 ∅, 20 A with neutral and ground Air—90 psi [6.21 bar], 15 scfm [0.00708 m3/s] sustained Wire Range—26-10 AWG [0.12-6 mm2] stranded, 26-16 AWG [0.12-1.4 mm2] solid Lead Lengths—3-90 [76.2-2 286], 90-1 000 [2 286-25 400] with long lead conveyors For more information, request Catalog 124324. limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog 1773385. 208 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Application Tooling (Continued) End- and Side-Feed HeavyDuty Miniature (HDM) Applicators Applicator Styles ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ For use with AMP-O-MATIC Stripper-Crimper Machines Terminate a wide variety of open-barrel products Quickly interchangeable to run different products Easily repaired Simple dial-in settings to handle similar products and various wire sizes CQM applicators are available Applicator and Hand Tool Selection Guide Density Related Product Data Contacts 2.5 mm Signal Double Lock (SDL)—page 12 Micro MATE-N-LOK 3 mm—page 22 Grace Inertia Connectors (GIC) 3.5—page 50 .062 Commercial Pin and Socket—page 55 Power Double Lock (PDL)—page 61 Mini Universal MATE-N-LOK—page 84 Mini Universal MATE-N-LOK 2—pages 100-101 (MR) Miniature Rectangular—page 112 VAL-U-LOK Connector System—page 120 AMP-DUAC—pages 126-127 5.0 mm Power Key Connectors (PKC)—page 137 .093 Commercial Pin and Socket—page 145 Commercial MATE-N-LOK—pages 155-156 .140 MATE-N-LOK—page 166 Universal MATE-N-LOK—pages 172-173 Universal MATE-N-LOK II—page 192 .156 MATE-N-LOK—page 203 Mechanical Hand Tools Crimp Quality Monitor (CQM) Applicators ■ ■ ■ Product Line A * X * X * X X X X X X * X X X X X X Application Tooling Stripper-Crimper (SCA) Applicators Handle a wide variety of products Used with both semi- and fully-automatic machines Quickly interchangeable to run different products Easily repaired Simple dial-in settings to handle similar products and various wire sizes Same basic features as regular HDM and SCA applicators Recommended for use with machines featuring manual or automatic precision-adjust Use two built-in sensors to provide the Crimp Quality Monitor with data to measure crimp height, and evaluate the quality of each crimp Applicators B * X * X * X X X X X * X X X X X - C * X * X * X X X X * X X X X X - Hand Tools D E X X X X X X X X X X X X X X X X X X X X X X X - 2.5 mm Signal Double Lock (SDL) Micro MATE-N-LOK 3 mm Grace Inertia Connectors (GIC) 3.5 .062 Commercial Pin and Socket Power Double Lock (PDL) High Mini-Universal MATE-N-LOK Sealed Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK 2 (MR) Miniature Rectangular VAL-U-LOK Connector System AMP-DUAC 5.0 mm Power Key Connectors (PKC) .093 Commercial Pin and Socket Commercial MATE-N-LOK Standard .140 MATE-N-LOK Universal MATE-N-LOK Universal MATE-N-LOK II .156 MATE-N-LOK A—Heavy Duty Miniature (HDM) Applicators B—Stripper-Crimper Applicators (SCA) C—Crimp Quality Monitor (CQM) Applicators D—CERTI-CRIMP Hand Tool E—PRO-CRIMPER III Commercial Hand Tool * Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Numbers. CERTI-CRIMP II Straight Action Hand Tools (SAHT) 91501-1, 91502-1 Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg] For more information, request Catalog 65780. Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 209 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Application Tooling (Continued) Hand Tools CERTI-CRIMP II Hand Tool PRO-CRIMPER III Hand Tool Related Product Data Application Tooling Contacts 2.5 mm Signal Double Lock (SDL)—page 12 Micro MATE-N-LOK 3 mm—page 22 Grace Inertia Connectors (GIC) 3.5—page 50 .062 Commercial Pin and Socket—page 55 Power Double Lock (PDL)—page 61 Mini Universal MATE-N-LOK— page 86 Mini Universal MATE-N-LOK 2— pages 100-101 (MR) Miniature Rectangular— page 112 VAL-U-LOK Connector System— page 120 AMP-DUAC—pages 126-127 5.0 mm Power Key Connectors (PKC)—page 137 .093 Commercial Pin and Socket—page 145 Commercial MATE-N-LOK— pages 155-156 .140 MATE-N-LOK—page 166 Universal MATE-N-LOK— pages 172-173 Universal MATE-N-LOK II—page 192 .156 MATE-N-LOK—page 203 Catalog 65780 Features Field Repair/Prototyping OEM Applications/Low Volume Production Ratchet Control Brush/Bellmouth Control Precision Crimp Height Control Little/No Operator Training Insulation Adjustment Repairable Density Product Line 2.5 mm Signal Double Lock (SDL) Micro MATE-N-LOK 3 mm Grace Inertia Connectors (GIC) 3.5 .062 Commercial Pin & Socket Power Double Lock (PDL) High Mini-Universal MATE-N-LOK and Sealed Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK 2 (MR) Miniature Rectangular VAL-U-LOK Connector System AMP-DUAC 5.0 mm Power Key Connectors (PKC) .093 Commercial Pin & Socket Commercial MATE-N-LOK .140 MATE-N-LOK Standard Universal MATE-N-LOK and Universal MATE-N-LOK II .156 MATE-N-LOK Catalog 82276 CERTI-CRIMP Hand Tool X X X X X X X X CERTI-CRIMP Hand Tool Part Number Instruction Sheet 234603-1 411-5735 234604-1 411-5736 91501-1 408-8547 91502-1 408-8547 1596277-1 411-78101 — — — — 91567-1 408-8547 91569-1 408-8547 91529-1 408-8547 91522-1 408-8547 91594-1 408-8547 90717-2 408-4443 91529-1 408-8547 91522-1 408-8547 91594-1 408-8547 90717-2 408-4443 91534-1 408-8547 91526-1 408-8547 — — — — 90714-1 408-4385 734202-2 — — — — — — — 91515-1 408-8547 91512-1 408-8547 91504-1 408-8547 91552-1 408-8547 408-2095 69710-11 58373-12 408-9442 58374-12 408-9442 58439-1 408-9591 91510-1 408-8547 91500-1 408-8547 91508-1 408-8547 91506-1 408-8547 69710-11 408-2095 58380-12 408-9433 58380-2 2 408-9433 58631-1 408-4341 58632-1 408-4340 PRO-CRIMPER III Hand Tool X — X X X — — — PRO-CRIMPER III Hand Tool Part Number Instruction Sheet — — — — — — — — — — 90870-1 408-9965 90869-1 408-9964 — — — — 90758-1 408-9938 90759-1 408-9962 90760-1 408-9963 — — — — — — — — — — 58514-1 408-9973 58514-1 408-9973 91387-1 408-8917 91388-1 408-8918 — — — — — — 90872-1 408-9967 90871-1 408-9966 — — 90574-1 408-9886 90575-1 408-9887 — — — — — — — — — — 90548-1 408-9885 90546-1 408-9883 90547-1 408-9884 90547-1 408-9884 — — — — — — — — — — 1Hand tool requires die set. 2Die set. Note: This listing is for reference purposes only. To obtain part numbers for specific applications call Technical Support. 210 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Applicator Options Strip Form Contact Part Number Pin 2.5 mm Signal Double Lock (SDL) Contacts Micro MATE-N-LOK 3 mm Connector System .062 Commercial Pin and Socket Contacts Power Double Lock (PDL) Mini-Universal MATE-N-LOK Contacts Mini-Universal MATE-N-LOK 2 Contacts (MR) Miniature Rectangular Contacts 917683-1 917684-1 1-794608-0 1-794608-1 1-794608-2 1-794609-0 1-794609-1 1-794609-2 — — — — — — 1565080-1 1612335-1 — — — — — — 794606-1 1-794606-1 1-794606-2 794607-1 1-794607-1 1-794607-2 1565079-1 1612334-1 1385194-2 1385194-3 1385194-1 — 1385377-2 1385377-3 1385377-1 — 680893-2 680893-3 680893-1 — 680894-2 680894-3 680894-1 — * * * * * * * * 466686-3 466686-1 466955-1 687996-3 687996-1 — * * * * * * * * * * * * 567418-2 567418-3 567418-1 — 567066-4 567066-5 567066-3 466990-2 567067-2 567067-3 567067-1 466986-1 680582 567251-1 680582 567902-1 567418-2 567418-3 567418-1 — 567066-4 567066-5 567066-3 466990-2 680854-2 680854-3 680854-1 466986-1 680582-2 680582-3 — 567902-1 466352-2 466352-3 466352-1 — 466351-2 466351-4 466351-1 466913-1 466351-2 466351-4 466351-1 466913-1 640391-1 640391-5 — — 350629-1 — 350629-5 — — 640392-1 640392-5 466686-2 640392-2 794046-1 350628-1 350628-2 350628-5 687996-2 350628-6 794103-1 177914-1 * 177916-1 177914-2† * 177915-1 * 177917-1 177915-2† * † High contact pressure type. 770835-1 1-770835-0 770901-1 1-770901-0 770903-1 1-770903-0 171636-1 — 770834-1 1-770834-0 770902-1 1-770902-0 770904-1 1-770904-0 171637-1 171637-3 794216-1 1-794216-0 794218-1 1-794218-0 794220-1 1-794220-0 794222-1 1-794222-0 794217-1 1-794217-0 794219-1 1-794219-0 794221-1 1-794221-0 794223-1 1-794223-0 350968-1 350968-2 350967-1 350967-2 350969-1 350969-2 794000-1 794000-2 641294-1 641294-2 — — Applicator Options Grace Inertia Connectors (GIC) 3.5 Socket 917764-1 917765-1 Heavy-Duty Miniature Applicator Part Numbers Used on Bench Top Terminators Used on Automatic Leadmaking Used on Equipment (AMPOMATOR CLS AMP-O-LECTRIC AMP-O-LECTRIC AMP-O-MATIC Machine with T or G Terminators) Stripper-Crimper Machine Model K Machine Model G Machine * * * * * * * * Note: Stripper Crimper (SCA) and Crimp Quality Monitor Applicators may be available. Call Technical Support for Part Numbers. * Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Numbers. Note: All part numbers are RoHS Compliant. 211 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Applicator Options (Continued) Strip Form Contact Part Number Applicator Options VAL-U-LOK Connector System AMP-DUAC Pin Socket 794955-1 794955-2 794955-3 794955-4 794957-1 794957-2 794957-3 794957-4 794576-1 — — 794956-1 794956-2 794956-3 794956-4 794958-1 794958-2 794958-3 794958-4 106529-2 1-794138-3 106528-2 1-794139-3 1-794140-3 794418-1 1376347-1 1376348-1 350418-1 — 350418-5 350416-1 350416-5 770530-1 770385-1 — 350079-1 350079-4 350079-5 61116-1 61116-4 61116-5 61116-6 61116-7 61118-1 61118-4 61118-5 61118-6 61118-7 350558-1 350558-4 61527-2 350417-1 350417-3 350417-5 350415-1 350415-5 770529-1 770383-1 — 350078-1 350078-4 350078-5 61314-1 61314-4 61314-5 61314-6 61314-7 61117-1 61117-4 61117-5 61117-6 61117-7 350557-1 350557-4 — 61627-1 61627-2 350201-1 350201-2 350924-1 350924-6 350561-1 — 350561-2 — 350561-7 — 350561-3 — 61626-1 61626-2 350200-1 350200-2 350925-1 350925-6 350851-1 350570-1 350851-2 350570-2 350851-7 350570-7 350570-3 350570-6 794578-1 — 5.0 mm Power Key Connectors (PKC) .093 Commercial Pin and Socket Contacts Commercial MATE-N-LOK Contacts .140 MATE-N-LOK Contacts Universal MATE-N-LOK Contacts Heavy-Duty Miniature Applicator Part Numbers Used on Bench Top Terminators Used on Automatic Leadmaking Used on Equipment (AMPOMATOR CLS AMP-O-LECTRIC AMP-O-LECTRIC AMP-O-MATIC Model K Machine Model G Machine Machine with T or G Terminators) Stripper-Crimper Machine 1385817-2 1385817-3 1385817-1 — 1385448-2 1385448-3 1385448-1 — 680308-2 680308-3 — 567959-1 680307-2 680307-3 — 567960-1 680350-2 680350-3 — — * * * * * * * * 466656-2 466656-3 466656-1 466922-1 466878-2 466878-3 466878-1 466959-1 567337-4 567337-6 567337-3 — 567273-2 567273-4 567273-3 — 466426-2 466426-3 466426-1 — 466320-2 466320-4 466320-1 466917-1 687763-2 687763-6 687763-1 466920-1 687898-2 687898-4 687898-1 — 466320-2 466320-4 466320-1 466917-1 567306-2 567306-3 567306-1 — 567309-2 567309-3 587309-1 — 466616-2 466616-3 — — 466320-2 466320-4 466320-1 466917-1 Note: Stripper Crimper (SCA) and Crimp Quality Monitor Applicators may be available. Call Technical Support for Part Numbers. * Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Numbers. Note: All part numbers are RoHS Compliant. 212 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Applicator Options (Continued) Strip Form Contact Part Number Universal MATE-N-LOK Contacts (Continued) .156 MATE-N-LOK Contacts Socket 350536-1 350536-2 350536-7 350536-3 350536-6 350537-1 350537-2 350537-7 350537-3 350537-6 350874-1 350874-3 350923-3 350923-6 350923-4 — — — — — — — — — — — — 770012-6 — — 770010-3 1-770010-0 — — 770008-3 1-770008-0 — — 770006-3 1-770006-0 770004-3 1-770004-0 — — — — 61086-1 61234-1 61085-1 61233-1 687763-2 687763-6 687763-1 466920-1 687926-2 687926-6 687926-1 466989-1 466588-2 466588-3 466588-1 — 466597-2 466597-3 466597-1 — 466320-2 466320-4 466320-1 466917-1 687763-2 687763-6 687763-1 466920-1 687926-2 687926-6 687926-1 466989-1 567216-2 687763-2 466597-2 — 567216-3 687763-6 466597-3 567252-4 567216-1 687763-1 466597-1 567252-1 — 567214-4 567214-1 567914-1 — 567213-4 567213-1 567913-1 — 567212-4 567212-1 — — 567211-4 567211-1 — — 567213-4 567213-1 567913-1 — 567212-4 567212-1 — 466462-1 687765-2 466462-3 687765-2 466462-1 — — — Applicator Options Universal MATE-N-LOK II Contacts Pin 350218-1 350218-2 350218-7 350218-3 350218-6 350538-1 350538-2 350538-7 350538-3 350538-6 350873-1 350873-3 350922-3 350922-6 350922-4 350699-1 350699-2 350699-7 350687-1 350687-2 350687-7 350700-1 350700-2 350700-7 770210-1 350654-1 770234-3 770011-6 770009-1 1-770009-0 — — 770007-1 1-770007-0 — — 770005-1 1-770005-0 — 1-770005-1 770003-3 1-770003-0 770193-1 1-770193-0 770194-1 1-770194-0 Heavy-Duty Miniature Applicator Part Numbers Used on Bench Top Terminators Used on Automatic Leadmaking Used on Equipment (AMPOMATOR CLS AMP-O-LECTRIC AMP-O-LECTRIC AMP-O-MATIC Model K Machine Model G Machine Machine with T or G Terminators) Stripper-Crimper Machine 466920-1 — Note: Stripper Crimper (SCA) and Crimp Quality Monitor Applicators may be available. Call Technical Support for Part Numbers. * Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Numbers. Note: All part numbers are RoHS Compliant. 213 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Product Feature Comparisons High Density 2.5 mm Signal Double Lock (SDL) Micro MATE-N-LOK 3 mm Grace Inertia Connectors (GIC) 3.5 .062 Commercial Pin & Socket Power Double Lock (PDL) 20 26 20 30 18 26 18 30 16 26 Product Feature Comparisons Wire AWG — Maximum Minimum Current Rating — 10 AWG Wire 14 AWG Wire 16 AWG Wire 18 AWG Wire 20 AWG Wire Max. Operating Voltage (AC or DC) Flammability Rating — UL 94V-0 UL 94V-2 Approvals — UL CSA VDE Contact Material — Brass Phos. Bronze Plating Finish — Tin Plating Gold Plating — — — — 3 — ** — — — 7 — — 17 Sealed MiniMiniUniversal Universal MATE-N-LOK MATE-N-LOK — — 14 — — MiniUniversal MATE-N-LOK 2 (MR) Miniature Rectangular VAL-U-LOK Connector System AMPDUAC 18 26 18 26 — — — 9 — — — — 9 — 16 30 18 26 16 30 18 26 — — — — 9 9 10.5 6 50 250 300 250 300 600 600 600 250 600 600 Yes No Yes No Yes No No Yes Yes No Yes Yes* Yes No Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes — Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Submitted Submitted Submitted Yes Yes No Yes Yes — Yes Yes No No Yes Yes Yes Yes No Yes Yes Yes No Yes Yes Yes Yes Yes No No Yes Yes Yes — Yes Yes No Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes .098 [2.50] .118 [3.00] .137 [3.50] .163 [4.14] .163 [4.14] .163 [4.14] .165 [4.20] .165 [4.20] .165 [4.20] No Yes Yes Yes Yes No No Yes Yes No No Yes Yes No No Yes Yes No Yes Yes No Yes Yes No No Yes No Yes Yes Yes Yes No Yes Yes Yes Yes Yes No No Yes Yes Yes Yes No No No No Yes No No Yes Yes Yes Yes Yes Yes Yes Yes No No Yes No Yes Yes Yes Yes No Yes Yes No Yes Yes Yes Yes Yes Yes No No No No No No No Yes No No No No No Yes No No Yes Yes Yes No Yes Yes No Yes No Yes Yes No No No No Yes No No Vertical Yes Yes No No Yes Yes Yes Yes Yes Yes Blindmate No No No No No Yes Yes No Yes No Right-Angle Planned Yes No No No Yes Yes Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK No Yes Yes Positions — Minimum Maximum 2 13 2 24 2 6 1 9 1 12 1 24 2 10 2 24 2 36 2 24 2 24 Centerline Spacing — Housings — Panel Mount Free-Hanging Secondary Locking Latches Contact Position Control In-Line Config. Dual Row Config. Matrix Config. Accessories — Strain Relief Keying Plug Seals Headers — Yes No .156 [3.96] .145 256 [6.50] [3.68] .312 [7.92] .512 [13.00] * Wire-to-Wire Only. ** 5 A on 20 AWG* 214 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Product Feature Comparisons (Continued) Standard Density 5.0 mm Power Key Connectors (PKC) Centerline Spacing — Commercial MATE-N-LOK .140 MATE-N-LOK Universal MATE-N-LOK Universal MATE-N-LOK II .156 MATE-N-LOK 14 24 14 30 10 20 10 30 10 30 10 20 19 13 15 19 16 24 — — 10 — — 300 — — 250 28 — — — — 600 600 600 32.5 — — — — 600 — — 250 Yes No No Yes Yes Yes No Yes Yes Yes Yes No No Yes Yes Yes No Yes Yes No Yes Yes No Yes Yes No Yes Yes Yes Yes Yes Yes Yes No No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes .198 [5.03] .250 [6.35] .248 [6.30] Yes Yes Yes Yes Yes No .250 [6.35] .250 [6.35] .390 [9.91] Yes Yes Yes Yes Yes No Yes Yes Yes Yes No Yes No No .197 [5.00] Yes Yes Yes No .200 [5.08] .240 [6.10] x .202 [5.13] .240 [6.10] .195 [4.95] x .360 [9.14] Housings — Panel Mount Free-Hanging Secondary Locking Latches Contact Position Control In-Line Config. Dual Row Config. Matrix Config. Accessories — No No Yes No Yes Yes No Yes Yes No No Yes No Yes Yes Yes No No Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes No No Yes No Yes Strain Relief Yes No No No Yes Keying Plug Seals Headers — No No No No Yes No No No Yes Yes Vertical Yes No Yes No Yes Blindmate No No No No No Right-Angle No No Yes No Yes Universal MATE-N-LOK No Universal MATE-N-LOK Positions — Minimum Maximum 2 6 1 15 1 16 2 9 1 15 2 15 Universal MATE-N-LOK Yes No Product Feature Comparisons Wire AWG— Maximum Minimum Current Rating — 10 AWG Wire 14 AWG Wire 16 AWG Wire 18 AWG Wire 20 AWG Wire Max. Operating Voltage (AC or DC) Flammability Rating — UL 94V-0 UL 94V-2 Approvals — UL CSA VDE Contact Material — Brass Phos. Bronze Plating Finish — Tin Plating Gold Plating .093 Commercial Pin & Socket No No No No No No 3 4 * Wire-to-Wire Only. ** 5 A on 20 AWG* 215 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant Part Number 350209-2 350210-2 350211-2 350211-3 350212-2 350213-2 350214-2 350220-2 1-350375-0 1-350376-0 1-350377-0 1-350378-1 1-350379-1 1-350380-1 350424-2 350425-2 350426-2 350428-2 350429-2 350430-2 350431-2 350432-2 350433-2 350434-2 350539-2 350541-2 350543-2 350544-2 350582-2 350583-2 350584-2 350585-2 350586-2 350587-2 350588-2 350641-2 350711-2 350712-2 350713-2 350714-2 350714-3 350732-2 350737-2 350738-2 350742-2 350759-3 350760-3 350761-3 350762-3 350763-3 350764-3 350765-3 350786-2 350787-2 350789-2 350790-2 350792-2 350793-2 350824-2 350825-2 350826-2 RoHS Compliant Part Number 1586512-2 1586514-2 1586515-2 1586515-3 1586518-2 1586520-2 1586522-2 1586524-2 2-350375-0 2-350376-0 2-350377-0 2-350378-1 2-350379-1 2-350380-1 1586525-2 1586526-2 1586528-2 350428-4 350429-4 350430-4 350431-4 350432-4 350433-4 350434-4 1586530-2 1586532-2 1586534-2 1586536-2 350582-4 350583-4 350584-4 350585-4 350586-4 350587-4 350588-4 1586539-2 350711-4 350712-4 350713-4 350714-4 350714-5 350732-4 350737-4 350738-4 350742-4 350759-5 350760-5 350761-5 350762-5 350763-5 350764-5 350765-5 350786-3 350787-3 350789-3 350790-3 350792-3 350793-3 350824-4 350825-4 350826-4 Non-Compliant Part Number 350827-2 350828-2 350829-2 350830-2 350832-2 350833-2 350834-2 350835-2 350836-2 350837-2 2-350942-0 2-350943-0 2-350944-0 2-350945-0 350988-3 350989-3 350990-3 350991-3 1-380935-0 1-380936-0 1-380937-0 2-380991-0 2-380999-0 640466-2 640467-2 640497-2 640497-4 640498-2 640498-4 640499-2 640499-4 640500-2 640500-4 640501-2 640501-4 640502-2 640502-4 640503-2 640503-4 640504-2 640504-4 640505-2 640505-4 640506-2 640506-4 640583-2 640584-2 640900-2 640901-2 641831-2 641832-2 641963-2 641964-2 641970-2 641971-2 641972-2 641974-2 641976-2 643228-2 643230-2 643232-2 RoHS Compliant Part Number 350827-4 350828-4 350829-4 350830-4 350832-4 350833-4 350834-4 350835-4 350836-4 350837-4 3-350942-0 3-350943-0 3-350944-0 3-350945-0 350988-5 350989-5 350990-5 350991-5 2-380935-0 2-380936-0 2-380937-0 2-1586544-0 2-1586546-0 640466-3 640467-3 2-640497-2 2-640497-4 2-640498-2 2-640498-4 2-640499-2 2-640499-4 2-640500-2 2-640500-4 2-640501-2 2-640501-4 2-640502-2 2-640502-4 2-640503-2 2-640503-4 2-640504-2 2-640504-4 2-640505-2 2-640505-4 2-640506-2 2-640506-4 640583-3 640584-3 640900-3 640901-3 641831-3 641832-3 641963-3 641964-3 641970-3 641971-3 641972-3 641974-3 641976-4 3-643228-0 3-643230-0 3-643232-0 Non-Compliant Part Number 643234-2 643236-2 643410-2 643412-2 643414-2 643424-2 643426-2 770003-4 770004-4 770005-2 770005-4 770006-4 770007-2 770008-4 770010-4 770166-1 770166-2 770170-1 770170-2 770174-1 770174-2 770178-1 770178-2 770182-1 770182-2 770186-1 770186-2 770190-1 770190-2 770193-2 770194-2 770246-4 770247-4 770248-2 770249-4 770250-2 770251-4 770252-2 770254-2 770255-2 770262-2 770328-1 1-770328-1 770621-1 770621-2 770743-1 770743-2 770834-3 770834-6 770835-3 770858-1 770858-2 770859-1 770859-2 770872-1 770872-2 770873-1 770873-2 770874-2 770875-1 770875-2 RoHS Compliant Part Number 3-643234-0 3-643236-0 643410-3 643412-3 643414-3 643424-3 643426-3 1-770003-0 1-770004-0 1-770005-0 1-770005-1 1-770006-0 1-770007-0 1-770008-0 1-770010-0 1-770166-0 1-770166-1 1-770170-0 1-770170-1 1-770174-0 1-770174-1 1-770178-0 1-770178-1 1-770182-0 1-770182-1 1-770186-0 1-770186-1 1-770190-0 1-770190-1 1-770193-0 1-770194-0 1-770246-0 1-770247-0 1-770248-0 1-770249-0 1-770250-0 1-770251-0 1-770252-0 1-770254-0 1-770255-0 770262-3 1586627-1 1-1586627-1 1-770621-0 1-770621-1 1-770743-0 1-770743-1 1-770834-0 1-770834-1 1-770835-0 1-770858-0 1-770858-1 1-770859-0 1-770859-1 1-770872-0 1-770872-1 1-770873-0 1-770873-1 1-770874-1 1-770875-0 1-770875-1 Non-Compliant Part Number 770876-1 770876-2 770901-3 770902-3 770902-6 770903-3 770903-6 770904-3 770904-6 770966-1 770966-2 770967-1 770967-2 770968-1 770968-2 770969-1 770969-2 770970-1 770970-2 770971-1 770971-2 770972-1 770972-2 770973-1 770973-2 770974-1 770974-2 770985-3 770986-3 770987-3 770988-3 794040-1 794040-2 794058-3 794059-3 794065-1 794065-2 794066-1 794066-2 794067-1 794067-2 794068-1 794068-2 794069-1 794069-2 794070-1 794070-2 794071-1 794071-2 794072-1 794072-2 794073-1 794073-2 794074-1 794074-2 794075-2 794076-1 794076-2 794077-1 794077-2 794078-1 RoHS Compliant Part Number 1-770876-0 1-770876-1 1-770901-0 1-770902-0 1-770902-1 1-770903-0 1-770903-1 1-770904-0 1-770904-1 1-770966-0 1-770966-1 1-770967-0 1-770967-1 1-770968-0 1-770968-1 1-770969-0 1-770969-1 1-770970-0 1-770970-1 1-770971-0 1-770971-1 1-770972-0 1-770972-1 1-770973-0 1-770973-1 1-770974-0 1-770974-1 1-770985-0 1-770986-0 1-770987-0 1-770988-0 1-794040-0 1-794040-1 1-794058-0 1-794059-0 1-794065-0 1-794065-1 1-794066-0 1-794066-1 1-794067-0 1-794067-1 1-794068-0 1-794068-1 1-794069-0 1-794069-1 1-794070-0 1-794070-1 1-794071-0 1-794071-1 1-794072-0 1-794072-1 1-794073-0 1-794073-1 1-794074-0 1-794074-1 1-794075-1 1-794076-0 1-794076-1 1-794077-0 1-794077-1 1-794078-0 216 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Non-Compliant to RoHS Compliant Part Number Cross Reference (Continued) RoHS Compliant Part Number 1-794078-1 1-794079-0 1-794079-1 1-794105-0 1-794105-1 1-794106-0 1-794106-1 1-794107-0 1-794107-1 1-794108-0 1-794108-1 1-794126-0 1-794130-1 1-794136-1 1-794137-1 1-794138-3 1-794139-3 1-794140-3 1-794141-3 1-794142-3 1-794143-3 1-794181-1 1-794181-2 1-794216-0 1-794217-0 1-794218-0 1-794219-0 1-794220-0 1-794221-0 1-794222-0 1-794223-0 1-794224-0 1-794225-0 1-794226-0 1-794227-0 1-794228-0 1-794229-0 1-794230-0 1-794231-0 1-794302-1 1-794302-2 1-794303-1 1-794303-2 1-794304-1 1-794304-2 1-794305-1 1-794305-2 1-794306-1 1-794306-2 1-794307-1 1-794307-2 1-794308-1 1-794308-2 1-794309-1 1-794309-2 1-794310-1 1-794310-2 1-794311-1 1-794311-2 1-794312-1 1-794312-2 Non-Compliant Part Number 794313-1 794313-2 794325-1 794326-2 794327-1 794327-2 794328-1 794330-2 794349-1 794349-2 794350-1 794350-2 794351-1 794351-2 794352-1 794352-2 794353-1 794353-2 794354-1 794354-2 794355-1 794355-2 794356-1 794356-2 794357-1 794357-2 794358-1 794358-2 794359-1 794359-2 794360-1 794360-2 794374-1 794374-2 794406-3 794407-3 794415-1 794415-2 794429-1 794429-2 794448-1 794449-1 794453-1 794453-2 794454-1 794454-2 794455-1 794455-2 794466-1 794466-2 794467-1 794467-2 794468-1 794468-2 794469-1 794469-2 794470-1 794470-2 794471-1 794471-2 794472-1 RoHS Compliant Part Number 794313-3 794313-4 1-794325-0 1-794326-1 1-794327-0 1-794327-1 1-794328-0 1-794330-1 1-794349-1 1-794349-2 1-794350-1 1-794350-2 1-794351-1 1-794351-2 1-794352-1 1-794352-2 1-794353-1 1-794353-2 1-794354-1 1-794354-2 1-794355-1 1-794355-2 1-794356-1 1-794356-2 1-794357-1 1-794357-2 1-794358-1 1-794358-2 1-794359-1 1-794359-2 1-794360-1 1-794360-2 1-794374-0 1-794374-1 1-794406-0 1-794407-0 1-794415-1 1-794415-2 1-794429-1 1-794429-2 1-794448-1 1-794449-1 1-794453-1 1-794453-2 1-794454-1 1-794454-2 1-794455-1 1-794455-2 1-794466-1 1-794466-2 1-794467-1 1-794467-2 1-794468-1 1-794468-2 1-794469-1 1-794469-2 1-794470-1 1-794470-2 1-794471-1 1-794471-2 1-794472-1 Non-Compliant Part Number 794472-2 794484-1 794484-2 794485-1 794485-2 794486-1 794486-2 794487-1 794487-2 794488-1 794488-2 794489-1 794489-2 794490-1 794490-2 794491-1 794491-2 794492-1 794492-2 794493-1 794493-2 794494-1 794494-2 794507-1 794508-1 794509-1 794510-1 794511-1 794512-1 794513-1 794514-1 794515-1 794516-1 794526-1 794527-1 794528-1 794529-1 794530-1 794531-1 794532-1 794533-1 794534-1 794540-1 794540-2 794543-1 794543-2 794576-2 794578-2 794588-1 794589-1 794590-1 794606-2 794606-3 794607-2 794607-3 794608-1 794608-2 794608-3 794609-1 794609-2 794609-3 RoHS Compliant Part Number 1-794472-2 1-794484-1 1-794484-2 1-794485-1 1-794485-2 1-794486-1 1-794486-2 1-794487-1 1-794487-2 1-794488-1 1-794488-2 1-794489-1 1-794489-2 1-794490-1 1-794490-2 1-794491-1 1-794491-2 1-794492-1 1-794492-2 1-794493-1 1-794493-2 1-794494-1 1-794494-2 1-794507-1 1-794508-1 1-794509-1 1-794510-1 1-794511-1 1-794512-1 1-794513-1 1-794514-1 1-794515-1 1-794516-1 1-794526-1 1-794527-1 1-794528-1 1-794529-1 1-794530-1 1-794531-1 1-794532-1 1-794533-1 1-794534-1 1-794540-1 1-794540-2 1-794543-1 1-794543-2 794576-4 794578-4 1-794588-1 1-794589-1 1-794590-1 1-794606-1 1-794606-2 1-794607-1 1-794607-2 1-794608-0 1-794608-1 1-794608-2 1-794609-0 1-794609-1 1-794609-2 Non-Compliant Part Number 794610-2 794610-3 794611-2 794611-3 794612-1 794612-2 794612-3 794613-1 794613-2 794613-3 794618-2 794618-4 794618-6 794618-8 1-794618-0 1-794618-2 1-794618-4 1-794618-6 1-794618-8 2-794618-0 2-794618-2 2-794618-4 794619-2 794619-4 794619-6 794619-8 1-794619-0 1-794619-2 1-794619-4 1-794619-6 1-794619-8 2-794619-0 2-794619-2 2-794619-4 794620-2 794620-4 794620-6 794620-8 1-794620-0 1-794620-2 1-794620-4 1-794620-6 1-794620-8 2-794620-0 2-794620-2 2-794620-4 794621-2 794621-4 794621-6 794621-8 1-794621-0 1-794621-2 1-794621-4 1-794621-6 1-794621-8 2-794621-0 2-794621-2 2-794621-4 794622-2 794622-4 794622-6 RoHS Compliant Part Number 1-794610-1 1-794610-2 1-794611-1 1-794611-2 1-794612-0 1-794612-1 1-794612-2 1-794613-0 1-794613-1 1-794613-2 3-794618-2 3-794618-4 3-794618-6 3-794618-8 4-794618-0 4-794618-2 4-794618-4 4-794618-6 4-794618-8 5-794618-0 5-794618-2 5-794618-4 3-794619-2 3-794619-4 3-794619-6 3-794619-8 4-794619-0 4-794619-2 4-794619-4 4-794619-6 4-794619-8 5-794619-0 5-794619-2 5-794619-4 3-794620-2 3-794620-4 3-794620-6 3-794620-8 4-794620-0 4-794620-2 4-794620-4 4-794620-6 4-794620-8 5-794620-0 5-794620-2 5-794620-4 3-794621-2 3-794621-4 3-794621-6 3-794621-8 4-794621-0 4-794621-2 4-794621-4 4-794621-6 4-794621-8 5-794621-0 5-794621-2 5-794621-4 3-794622-2 3-794622-4 3-794622-6 Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant Part Number 794078-2 794079-1 794079-2 794105-1 794105-2 794106-1 794106-2 794107-1 794107-2 794108-1 794108-2 794126-1 794130-2 794136-3 794137-3 794138-3 794139-3 794140-3 794141-3 794142-3 794143-3 794181-1 794181-2 794216-3 794217-3 794218-3 794219-3 794220-3 794221-3 794222-3 794223-3 794224-3 794225-3 794226-3 794227-3 794228-3 794229-3 794230-3 794231-3 794302-1 794302-2 794303-1 794303-2 794304-1 794304-2 794305-1 794305-2 794306-1 794306-2 794307-1 794307-2 794308-1 794308-2 794309-1 794309-2 794310-1 794310-2 794311-1 794311-2 794312-1 794312-2 217 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Non-Compliant to RoHS Compliant Part Number Cross Reference (Continued) Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant Part Number 794622-8 1-794622-0 1-794622-2 1-794622-4 1-794622-6 1-794622-8 2-794622-0 2-794622-2 2-794622-4 794623-2 794623-4 794623-6 794623-8 1-794623-0 1-794623-2 1-794623-4 1-794623-6 1-794623-8 2-794623-0 2-794623-2 2-794623-4 794624-2 794624-4 794624-6 794624-8 1-794624-0 1-794624-2 1-794624-4 1-794624-6 1-794624-8 2-794624-0 2-794624-2 2-794624-4 794625-2 794625-4 794625-6 794625-8 1-794625-0 1-794625-2 1-794625-4 1-794625-6 1-794625-8 2-794625-0 2-794625-2 2-794625-4 794626-2 794626-4 794626-6 794626-8 1-794626-0 1-794626-2 1-794626-4 1-794626-6 1-794626-8 2-794626-0 2-794626-2 2-794626-4 794627-2 794627-4 794627-6 794627-8 RoHS Compliant Part Number 3-794622-8 4-794622-0 4-794622-2 4-794622-4 4-794622-6 4-794622-8 5-794622-0 5-794622-2 5-794622-4 3-794623-2 3-794623-4 3-794623-6 3-794623-8 4-794623-0 4-794623-2 4-794623-4 4-794623-6 4-794623-8 5-794623-0 5-794623-2 5-794623-4 3-794624-2 3-794624-4 3-794624-6 3-794624-8 4-794624-0 4-794624-2 4-794624-4 4-794624-6 4-794624-8 5-794624-0 5-794624-2 5-794624-4 3-794625-2 3-794625-4 3-794625-6 3-794625-8 4-794625-0 4-794625-2 4-794625-4 4-794625-6 4-794625-8 5-794625-0 5-794625-2 5-794625-4 3-794626-2 3-794626-4 3-794626-6 3-794626-8 4-794626-0 4-794626-2 4-794626-4 4-794626-6 4-794626-8 5-794626-0 5-794626-2 5-794626-4 3-794627-2 3-794627-4 3-794627-6 3-794627-8 Non-Compliant Part Number 1-794627-0 1-794627-2 1-794627-4 1-794627-6 1-794627-8 2-794627-0 2-794627-2 2-794627-4 794628-2 794628-4 794628-6 794628-8 1-794628-0 1-794628-2 1-794628-4 1-794628-6 1-794628-8 2-794628-0 2-794628-2 2-794628-4 794629-2 794629-4 794629-6 794629-8 1-794629-0 1-794629-2 1-794629-4 1-794629-6 1-794629-8 2-794629-0 2-794629-2 2-794629-4 794630-2 794630-4 794630-6 794630-8 1-794630-0 1-794630-2 1-794630-4 1-794630-6 1-794630-8 2-794630-0 2-794630-2 2-794630-4 794631-2 794631-4 794631-6 794631-8 1-794631-0 1-794631-2 1-794631-4 1-794631-6 1-794631-8 2-794631-0 2-794631-2 2-794631-4 794632-2 794632-4 794632-6 794632-8 1-794632-0 RoHS Compliant Part Number 4-794627-0 4-794627-2 4-794627-4 4-794627-6 4-794627-8 5-794627-0 5-794627-2 5-794627-4 3-794628-2 3-794628-4 3-794628-6 3-794628-8 4-794628-0 4-794628-2 4-794628-4 4-794628-6 4-794628-8 5-794628-0 5-794628-2 5-794628-4 3-794629-2 3-794629-4 3-794629-6 3-794629-8 4-794629-0 4-794629-2 4-794629-4 4-794629-6 4-794629-8 5-794629-0 5-794629-2 5-794629-4 3-794630-2 3-794630-4 3-794630-6 3-794630-8 4-794630-0 4-794630-2 4-794630-4 4-794630-6 4-794630-8 5-794630-0 5-794630-2 5-794630-4 3-794631-2 3-794631-4 3-794631-6 3-794631-8 4-794631-0 4-794631-2 4-794631-4 4-794631-6 4-794631-8 5-794631-0 5-794631-2 5-794631-4 3-794632-2 3-794632-4 3-794632-6 3-794632-8 4-794632-0 Non-Compliant Part Number 1-794632-2 1-794632-4 1-794632-6 1-794632-8 2-794632-0 2-794632-2 2-794632-4 794633-2 794633-4 794633-6 794633-8 1-794633-0 1-794633-2 1-794633-4 1-794633-6 1-794633-8 2-794633-0 2-794633-2 2-794633-4 794634-2 794634-4 794634-6 794634-8 1-794634-0 1-794634-2 1-794634-4 1-794634-6 1-794634-8 2-794634-0 2-794634-2 2-794634-4 794635-2 794635-4 794635-6 794635-8 1-794635-0 1-794635-2 1-794635-4 1-794635-6 1-794635-8 2-794635-0 2-794635-2 2-794635-4 794636-2 794636-4 794636-6 794636-8 1-794636-0 1-794636-2 1-794636-4 1-794636-6 1-794636-8 2-794636-0 2-794636-2 2-794636-4 794637-2 794637-4 794637-6 794637-8 1-794637-0 1-794637-2 RoHS Compliant Part Number 4-794632-2 4-794632-4 4-794632-6 4-794632-8 5-794632-0 5-794632-2 5-794632-4 3-794633-2 3-794633-4 3-794633-6 3-794633-8 4-794633-0 4-794633-2 4-794633-4 4-794633-6 4-794633-8 5-794633-0 5-794633-2 5-794633-4 3-794634-2 3-794634-4 3-794634-6 3-794634-8 4-794634-0 4-794634-2 4-794634-4 4-794634-6 4-794634-8 5-794634-0 5-794634-2 5-794634-4 3-794635-2 3-794635-4 3-794635-6 3-794635-8 4-794635-0 4-794635-2 4-794635-4 4-794635-6 4-794635-8 5-794635-0 5-794635-2 5-794635-4 3-794636-2 3-794636-4 3-794636-6 3-794636-8 4-794636-0 4-794636-2 4-794636-4 4-794636-6 4-794636-8 5-794636-0 5-794636-2 5-794636-4 3-794637-2 3-794637-4 3-794637-6 3-794637-8 4-794637-0 4-794637-2 Non-Compliant Part Number 1-794637-4 1-794637-6 1-794637-8 2-794637-0 2-794637-2 2-794637-4 794638-2 794638-4 794638-6 794638-8 1-794638-0 1-794638-2 1-794638-4 1-794638-6 1-794638-8 2-794638-0 2-794638-2 2-794638-4 794662-2 794662-4 794662-6 794662-8 1-794662-0 1-794662-2 1-794662-4 1-794662-6 1-794662-8 2-794662-0 2-794662-2 2-794662-4 794663-2 794663-4 794663-6 794663-8 1-794663-0 1-794663-2 1-794663-4 1-794663-6 1-794663-8 2-794663-0 2-794663-2 2-794663-4 794664-2 794664-4 794664-6 794664-8 1-794664-0 1-794664-2 1-794664-4 1-794664-6 1-794664-8 2-794664-0 2-794664-2 2-794664-4 794665-2 794665-4 794665-6 794665-8 1-794665-0 1-794665-2 1-794665-4 RoHS Compliant Part Number 4-794637-4 4-794637-6 4-794637-8 5-794637-0 5-794637-2 5-794637-4 3-794638-2 3-794638-4 3-794638-6 3-794638-8 4-794638-0 4-794638-2 4-794638-4 4-794638-6 4-794638-8 5-794638-0 5-794638-2 5-794638-4 1586489-2 1586489-4 1586489-6 1586489-8 1-1586489-0 1-1586489-2 1-1586489-4 1-1586489-6 1-1586489-8 2-1586489-0 2-1586489-2 2-1586489-4 1586490-2 1586490-4 1586490-6 1586490-8 1-1586490-0 1-1586490-2 1-1586490-4 1-1586490-6 1-1586490-8 2-1586490-0 2-1586490-2 2-1586490-4 1586491-2 1586491-4 1586491-6 1586491-8 1-1586491-0 1-1586491-2 1-1586491-4 1-1586491-6 1-1586491-8 2-1586491-0 2-1586491-2 2-1586491-4 1586492-2 1586492-4 1586492-6 1586492-8 1-1586492-0 1-1586492-2 1-1586492-4 218 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Non-Compliant to RoHS Compliant Part Number Cross Reference (Continued) RoHS Compliant Part Number 1-1586492-8 2-1586492-0 2-1586492-2 2-1586492-4 1586493-2 1586493-4 1586493-6 1586493-8 1-1586493-0 1-1586493-2 1-1586493-4 1-1586493-6 1-1586493-8 2-1586493-0 2-1586493-2 2-1586493-4 1586494-2 1586494-4 1586494-6 1586494-8 1-1586494-0 1-1586494-2 1-1586494-4 1-1586494-6 1-1586494-8 2-1586494-0 2-1586494-2 2-1586494-4 1586495-2 1586495-4 1586495-6 1586495-8 1-1586495-0 1-1586495-2 1-1586495-4 1-1586495-6 1-1586495-8 2-1586495-0 2-1586495-2 2-1586495-4 1586496-2 1586496-4 1586496-6 1586496-8 1-1586496-0 1-1586496-2 1-1586496-4 1-1586496-6 1-1586496-8 2-1586496-0 2-1586496-2 2-1586496-4 3-794677-2 3-794677-4 3-794677-6 3-794677-8 4-794677-0 4-794677-2 4-794677-4 4-794677-6 4-794677-8 Non-Compliant Part Number 2-794677-0 2-794677-2 2-794677-4 794678-2 794678-4 794678-6 794678-8 1-794678-0 1-794678-2 1-794678-4 1-794678-6 1-794678-8 2-794678-0 2-794678-2 2-794678-4 794679-2 794679-4 794679-6 794679-8 1-794679-0 1-794679-2 1-794679-4 1-794679-6 1-794679-8 2-794679-0 2-794679-2 2-794679-4 794680-2 794680-4 794680-6 794680-8 1-794680-0 1-794680-2 1-794680-4 1-794680-6 1-794680-8 2-794680-0 2-794680-2 2-794680-4 794681-2 794681-4 794681-6 794681-8 1-794681-0 1-794681-2 1-794681-4 1-794681-6 1-794681-8 2-794681-0 2-794681-2 2-794681-4 794682-2 794682-4 794682-6 794682-8 1-794682-0 1-794682-2 1-794682-4 1-794682-6 1-794682-8 2-794682-0 RoHS Compliant Part Number 5-794677-0 5-794677-2 5-794677-4 3-794678-2 3-794678-4 3-794678-6 3-794678-8 4-794678-0 4-794678-2 4-794678-4 4-794678-6 4-794678-8 5-794678-0 5-794678-2 5-794678-4 3-794679-2 3-794679-4 3-794679-6 3-794679-8 4-794679-0 4-794679-2 4-794679-4 4-794679-6 4-794679-8 5-794679-0 5-794679-2 5-794679-4 3-794680-2 3-794680-4 3-794680-6 3-794680-8 4-794680-0 4-794680-2 4-794680-4 4-794680-6 4-794680-8 5-794680-0 5-794680-2 5-794680-4 3-794681-2 3-794681-4 3-794681-6 3-794681-8 4-794681-0 4-794681-2 4-794681-4 4-794681-6 4-794681-8 5-794681-0 5-794681-2 5-794681-4 3-794682-2 3-794682-4 3-794682-6 3-794682-8 4-794682-0 4-794682-2 4-794682-4 4-794682-6 4-794682-8 5-794682-0 Non-Compliant Part Number 2-794682-2 2-794682-4 794704-1 1445050-2 1445050-3 1445050-4 1445050-5 1445050-6 1445050-7 1445050-8 1445050-9 1-1445050-0 1-1445050-1 1-1445050-2 1445051-2 1445051-3 1445051-4 1445051-5 1445051-6 1445051-7 1445051-8 1445051-9 1-1445051-0 1-1445051-1 1-1445051-2 1445052-2 1445052-3 1445052-4 1445052-5 1445052-6 1445052-7 1445052-8 1445052-9 1-1445052-0 1-1445052-1 1-1445052-2 1445053-2 1445053-3 1445053-4 1445053-5 1445053-6 1445053-7 1445053-8 1445053-9 1-1445053-0 1-1445053-1 1-1445053-2 1445054-2 1445054-3 1445054-4 1445054-5 1445054-6 1445054-7 1445054-8 1445054-9 1-1445054-0 1-1445054-1 1-1445054-2 1445055-2 1445055-3 1445055-4 RoHS Compliant Part Number 5-794682-2 5-794682-4 1586542-1 2-1445050-2 2-1445050-3 2-1445050-4 2-1445050-5 2-1445050-6 2-1445050-7 2-1445050-8 2-1445050-9 3-1445050-0 3-1445050-1 3-1445050-2 2-1445051-2 2-1445051-3 2-1445051-4 2-1445051-5 2-1445051-6 2-1445051-7 2-1445051-8 2-1445051-9 3-1445051-0 3-1445051-1 3-1445051-2 2-1445052-2 2-1445052-3 2-1445052-4 2-1445052-5 2-1445052-6 2-1445052-7 2-1445052-8 2-1445052-9 3-1445052-0 3-1445052-1 3-1445052-2 2-1445053-2 2-1445053-3 2-1445053-4 2-1445053-5 2-1445053-6 2-1445053-7 2-1445053-8 2-1445053-9 3-1445053-0 3-1445053-1 3-1445053-2 2-1445054-2 2-1445054-3 2-1445054-4 2-1445054-5 2-1445054-6 2-1445054-7 2-1445054-8 2-1445054-9 3-1445054-0 3-1445054-1 3-1445054-2 2-1445055-2 2-1445055-3 2-1445055-4 Non-Compliant Part Number 1445055-5 1445055-6 1445055-7 1445055-8 1445055-9 1-1445055-0 1-1445055-1 1-1445055-2 1445056-2 1445056-3 1445056-4 1445056-5 1445056-6 1445056-7 1445056-8 1445056-9 1-1445056-0 1-1445056-1 1-1445056-2 1445057-2 1445057-3 1445057-4 1445057-5 1445057-6 1445057-7 1445057-8 1445057-9 1-1445057-0 1-1445057-1 1-1445057-2 1445058-2 1445058-3 1445058-4 1445058-5 1445058-6 1445058-7 1445058-8 1445058-9 1-1445058-0 1-1445058-1 1-1445058-2 1445084-2 1445084-3 1445084-4 1445084-5 1445084-6 1445084-7 1445084-8 1445084-9 1-1445084-0 1-1445084-1 1-1445084-2 1445085-2 1445085-3 1445085-4 1445085-5 1445085-6 1445085-7 1445085-8 1445085-9 1-1445085-0 RoHS Compliant Part Number 2-1445055-5 2-1445055-6 2-1445055-7 2-1445055-8 2-1445055-9 3-1445055-0 3-1445055-1 3-1445055-2 2-1445056-2 2-1445056-3 2-1445056-4 2-1445056-5 2-1445056-6 2-1445056-7 2-1445056-8 2-1445056-9 3-1445056-0 3-1445056-1 3-1445056-2 2-1445057-2 2-1445057-3 2-1445057-4 2-1445057-5 2-1445057-6 2-1445057-7 2-1445057-8 2-1445057-9 3-1445057-0 3-1445057-1 3-1445057-2 2-1445058-2 2-1445058-3 2-1445058-4 2-1445058-5 2-1445058-6 2-1445058-7 2-1445058-8 2-1445058-9 3-1445058-0 3-1445058-1 3-1445058-2 2-1445084-2 2-1445084-3 2-1445084-4 2-1445084-5 2-1445084-6 2-1445084-7 2-1445084-8 2-1445084-9 3-1445084-0 3-1445084-1 3-1445084-2 2-1445085-2 2-1445085-3 2-1445085-4 2-1445085-5 2-1445085-6 2-1445085-7 2-1445085-8 2-1445085-9 3-1445085-0 Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant Part Number 1-794665-8 2-794665-0 2-794665-2 2-794665-4 794666-2 794666-4 794666-6 794666-8 1-794666-0 1-794666-2 1-794666-4 1-794666-6 1-794666-8 2-794666-0 2-794666-2 2-794666-4 794667-2 794667-4 794667-6 794667-8 1-794667-0 1-794667-2 1-794667-4 1-794667-6 1-794667-8 2-794667-0 2-794667-2 2-794667-4 794668-2 794668-4 794668-6 794668-8 1-794668-0 1-794668-2 1-794668-4 1-794668-6 1-794668-8 2-794668-0 2-794668-2 2-794668-4 794669-2 794669-4 794669-6 794669-8 1-794669-0 1-794669-2 1-794669-4 1-794669-6 1-794669-8 2-794669-0 2-794669-2 2-794669-4 794677-2 794677-4 794677-6 794677-8 1-794677-0 1-794677-2 1-794677-4 1-794677-6 1-794677-8 219 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Non-Compliant to RoHS Compliant Part Number Cross Reference (Continued) Non-Compliant to RoHS Compliant Part Number Cross Reference Non-Compliant Part Number 1-1445085-1 1-1445085-2 1445086-2 1445086-3 1445086-4 1445086-5 1445086-6 1445086-7 1445086-8 1445086-9 1-1445086-0 1-1445086-1 1-1445086-2 1445087-2 1445087-3 1445087-4 1445087-5 1445087-6 1445087-7 1445087-8 1445087-9 1-1445087-0 1-1445087-1 1-1445087-2 1445088-2 1445088-3 1445088-4 1445088-5 1445088-6 1445088-7 1445088-8 1445088-9 1-1445088-0 1-1445088-1 1-1445088-2 1445089-2 1445089-3 1445089-4 1445089-5 1445089-6 1445089-7 1445089-8 1445089-9 1-1445089-0 1-1445089-1 RoHS Compliant Part Number 3-1445085-1 3-1445085-2 2-1445086-2 2-1445086-3 2-1445086-4 2-1445086-5 2-1445086-6 2-1445086-7 2-1445086-8 2-1445086-9 3-1445086-0 3-1445086-1 3-1445086-2 2-1445087-2 2-1445087-3 2-1445087-4 2-1445087-5 2-1445087-6 2-1445087-7 2-1445087-8 2-1445087-9 3-1445087-0 3-1445087-1 3-1445087-2 2-1445088-2 2-1445088-3 2-1445088-4 2-1445088-5 2-1445088-6 2-1445088-7 2-1445088-8 2-1445088-9 3-1445088-0 3-1445088-1 3-1445088-2 2-1445089-2 2-1445089-3 2-1445089-4 2-1445089-5 2-1445089-6 2-1445089-7 2-1445089-8 2-1445089-9 3-1445089-0 3-1445089-1 Non-Compliant Part Number 1-1445089-2 1445090-2 1445090-3 1445090-4 1445090-5 1445090-6 1445090-7 1445090-8 1445090-9 1-1445090-0 1-1445090-1 1-1445090-2 1445091-2 1445091-3 1445091-4 1445091-5 1445091-6 1445091-7 1445091-8 1445091-9 1-1445091-0 1-1445091-1 1-1445091-2 1445092-2 1445092-3 1445092-4 1445092-5 1445092-6 1445092-7 1445092-8 1445092-9 1-1445092-0 1-1445092-1 1-1445092-2 1445093-2 1445093-3 1445093-4 1445093-5 1445093-6 1445093-7 1445093-8 1445093-9 1-1445093-0 1-1445093-1 1-1445093-2 RoHS Compliant Part Number 3-1445089-2 2-1445090-2 2-1445090-3 2-1445090-4 2-1445090-5 2-1445090-6 2-1445090-7 2-1445090-8 2-1445090-9 3-1445090-0 3-1445090-1 3-1445090-2 2-1445091-2 2-1445091-3 2-1445091-4 2-1445091-5 2-1445091-6 2-1445091-7 2-1445091-8 2-1445091-9 3-1445091-0 3-1445091-1 3-1445091-2 2-1445092-2 2-1445092-3 2-1445092-4 2-1445092-5 2-1445092-6 2-1445092-7 2-1445092-8 2-1445092-9 3-1445092-0 3-1445092-1 3-1445092-2 2-1445093-2 2-1445093-3 2-1445093-4 2-1445093-5 2-1445093-6 2-1445093-7 2-1445093-8 2-1445093-9 3-1445093-0 3-1445093-1 3-1445093-2 Non-Compliant Part Number 1445094-2 1445094-3 1445094-4 1445094-5 1445094-6 1445094-7 1445094-8 1445094-9 1-1445094-0 1-1445094-1 1-1445094-2 1445095-2 1445095-3 1445095-4 1445095-5 1445095-6 1445095-7 1445095-8 1445095-9 1-1445095-0 1-1445095-1 1-1445095-2 1445096-2 1445096-3 1445096-4 1445096-5 1445096-6 1445096-7 1445096-8 1445096-9 1-1445096-0 1-1445096-1 1-1445096-2 1445097-2 1445097-3 1445097-4 1445097-5 1445097-6 1445097-7 1445097-8 1445097-9 1-1445097-0 1-1445097-1 1-1445097-2 1445098-2 RoHS Compliant Part Number 2-1445094-2 2-1445094-3 2-1445094-4 2-1445094-5 2-1445094-6 2-1445094-7 2-1445094-8 2-1445094-9 3-1445094-0 3-1445094-1 3-1445094-2 2-1445095-2 2-1445095-3 2-1445095-4 2-1445095-5 2-1445095-6 2-1445095-7 2-1445095-8 2-1445095-9 3-1445095-0 3-1445095-1 3-1445095-2 2-1445096-2 2-1445096-3 2-1445096-4 2-1445096-5 2-1445096-6 2-1445096-7 2-1445096-8 2-1445096-9 3-1445096-0 3-1445096-1 3-1445096-2 2-1445097-2 2-1445097-3 2-1445097-4 2-1445097-5 2-1445097-6 2-1445097-7 2-1445097-8 2-1445097-9 3-1445097-0 3-1445097-1 3-1445097-2 2-1445098-2 Non-Compliant Part Number 1445098-3 1445098-4 1445098-5 1445098-6 1445098-7 1445098-8 1445098-9 1-1445098-0 1-1445098-1 1-1445098-2 1445099-2 1445099-3 1445099-4 1445099-5 1445099-6 1445099-7 1445099-8 1445099-9 1-1445099-0 1-1445099-1 1-1445099-2 1445100-2 1445100-3 1445100-4 1445100-5 1445100-6 1445100-7 1445100-8 1445100-9 1-1445100-0 1-1445100-1 1-1445100-2 1445101-2 1445101-3 1445101-4 1445101-5 1445101-6 1445101-7 1445101-8 1445101-9 1-1445101-0 1-1445101-1 1-1445101-2 RoHS Compliant Part Number 2-1445098-3 2-1445098-4 2-1445098-5 2-1445098-6 2-1445098-7 2-1445098-8 2-1445098-9 3-1445098-0 3-1445098-1 3-1445098-2 2-1445099-2 2-1445099-3 2-1445099-4 2-1445099-5 2-1445099-6 2-1445099-7 2-1445099-8 2-1445099-9 3-1445099-0 3-1445099-1 3-1445099-2 2-1445100-2 2-1445100-3 2-1445100-4 2-1445100-5 2-1445100-6 2-1445100-7 2-1445100-8 2-1445100-9 3-1445100-0 3-1445100-1 3-1445100-2 2-1445101-2 2-1445101-3 2-1445101-4 2-1445101-5 2-1445101-6 2-1445101-7 2-1445101-8 2-1445101-9 3-1445101-0 3-1445101-1 3-1445101-2 220 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Page 85, 88 85, 87 85, 87 85, 87 85, 87 85, 87 85, 88 85, 88 85, 88 85, 87 85, 87 85, 89 85, 89 85, 89 86 184, 199 184, 199 184, 199 85 85, 89 85 154, 164 86 60, 62, 71 60, 62, 71 60, 63, 71 60, 63, 71 60, 63, 71 60, 64, 71 60, 64, 71 60, 64, 71 60, 67, 71 60, 67, 71 60, 68, 71 60, 68, 71 60, 69, 71 60, 69, 71 60, 70-71 61, 211 61, 211 61, 211 61, 211 60, 71 60, 71 60, 71 60, 71 60, 65, 71 60, 65, 71 60, 66, 71 60, 66, 71 60, 66, 71 61 61 61 61 61, 72 61, 72 61, 73 61, 73 61, 74 61, 74 61, 79 Part No. 179847 179848 179849 179861 179862 179938 179939 179944 179945 193796 193797 193839 193841 193842 194002 194009 194010 194012 194013 194014 194017 194018 200821 306088 316061 316062 316063 316086 316087 316088 316089 316090 316091 316092 316094 316221 316222 316223 316224 316225 316226 316227 316299 316398 316399 316400 316401 316454 316455 316501 316502 316768 316769 316770 350020 350021 350022 350073 350074 350078 350079 350200 Page 61, 79 61, 80 61, 80 61, 75, 77 61, 76-77 61, 75, 77 61, 75, 77 61 61 201 201 201 201 201 202 202 202 202 202 202 202 202 156 14 60, 78 60, 78 60, 78 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 16 16 16 16 16 16 16 72 12 12 12 12 94 94 60, 62, 71 60, 67, 71 60, 62, 71 60, 65, 71 60, 71 116 116 116 156 156 155, 212 155, 212 166, 212 Part No. 350201 350209 350210 350211 350212 350213 350214 350218 350219 350220 350344 350345 350346 350347 350373 350374 350375 350376 350377 350378 350379 350380 350388 350389 350390 350391 350415 350416 350417 350418 350422 350423 350424 350425 350426 350427 350428 350429 350430 350431 350432 350433 350434 350444 350522 350523 350524 350536 350537 350538 350539 350540 350541 350542 350543 350544 350547 350550 350551 350552 350557 350558 Page 166, 212 153, 161 153, 161 154, 161, 163 153, 161 153, 161 153, 161 172, 181, 213 153, 161 153, 161 167 167 167 167 116 116 116 116 116 116 116 116 166 166 166 166 145, 212 145, 212 145, 212 145, 212 153, 161 153, 161 154, 161, 163 153, 161 153, 161 153, 161 171, 182 171, 182 171, 182 171, 182 171, 182 171, 182 171, 182 155 116 116 116 172, 181, 213 172, 213 172, 213 153, 158, 161 153, 158, 161 153, 158, 161 153, 161 154, 158, 161 154, 158, 161 172, 181 172, 181 172 172 155, 212 155, 212 Part Number Index Part No. Page 60617 155 60618 155 60619 155 60620 155 60842 155 60843 155 61085 203, 213 61086 203, 213 61116 155, 214 61117 155, 214 61118 155, 214 61173 155 61174 155 61233 203, 213 61234 203, 213 61250 213 61251 213 61252 213 61253 213 61314 155, 212 61320 156 61518 156 61527 156, 212 61626 166, 212 61627 166, 212 106527 126 106528 126, 212 106529 126, 212 171636 213 171637 213 171638 86 171639 86 172156 85, 87 172157 85, 87 172158 85, 87 172159 85, 87 172160 85, 87 172161 85, 88 172162 85, 88 172163 85, 88 172164 85, 87, 92 172165 85, 87, 90, 92, 103, 105 172166 85, 87, 90, 92, 103, 105 172167 85, 87, 90-92, 103-105 172168 85, 87, 90-92, 103-105 172169 85, 88, 90-92, 103-105 172170 85, 88, 90-92, 103-105 172171 85, 88, 90-92, 103-105 172233 85, 87 172234 85, 87 172327 85, 87 172328 85, 87 172329 85, 87 172330 85, 87 172331 85, 87 172332 85, 88 172333 85, 88 Part No. 172334 172335 172336 172337 172338 172339 172340 172341 172342 172343 172344 172807 172808 172809 172971 173924 173925 173926 173956 173957 173958 174552 174670 177898 177899 177900 177901 177902 177903 177904 177905 177906 177907 177908 177909 177911 177912 177913 177914 177915 177916 177917 177918 177919 177920 177921 179463 179464 179465 179466 179467 179592 179593 179594 179595 179838 179839 179840 179841 179843 179844 179846 221 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index (Continued) Part Number Index Part No. 350561 350570 350576 350577 350578 350579 350582 350583 350584 350585 350586 350587 350588 350589 350590 350591 350628 350629 350638 350639 350641 350642 350643 350644 350654 350669 350687 350689 350690 350699 350700 350705 350706 350707 350711 350712 350713 350714 350715 350720 350732 350735 350736 350737 350738 350742 350759 350760 350761 350762 350763 350764 350765 350766 350767 350777 350778 Page 172, 212 172, 212 153, 162 153, 162 153, 162 153, 162 171, 182 171, 182 171, 182 171, 182 171, 182 171, 182 171, 182 175 173 112 55, 211 55, 211 155 155 153, 162 153, 162 153, 162 153, 162 173, 181, 213 173, 181 173, 181, 213 172 172 173, 213 173, 213 173, 181 173 173 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 174, 182-183, 197-198 171, 174, 182-183, 197-198 171, 182, 191, 197 171, 174, 182-183, 197-198 171, 174, 182-183, 197-198 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 183 171, 183 171, 183 171, 183 171, 183 171, 183 171, 183 171, 174, 182-185, 197-200 171, 174 171, 174, 182-185, 197-200 171, 174 Part No. 350779 350780 350781 350782 350783 350784 350786 350787 350789 350790 350792 350793 350809 350810 350811 350812 350824 350825 350826 350827 350828 350829 350830 350831 350832 350833 350834 350835 350836 350837 350838 350848 350849 350851 350865 350866 350867 350871 350873 350874 350877 350918 350919 350922 350923 350924 350925 350942 350943 350944 350945 350948 350949 350967 350968 350969 350986 350987 350988 350989 Page 171, 174, 182-185, 197-200 171, 174 171, 174 171, 174 171, 174 171, 174 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 182, 191, 197 171, 174, 182-183, 185, 197-198 171, 174, 193 173 173 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 171, 183, 191, 198 112 185 185 172, 212 171, 174 171, 174 171, 174 173 172, 213 172, 213 173 172 172 172, 213 172, 213 172, 212 172, 212 171, 183, 191, 200 171, 183, 191, 200 171, 183, 191, 200 171, 183, 191, 200 171, 185 171, 185 106, 205 106, 205 106, 205 171, 183 171, 183 171, 183 171, 183 Part No. Page 350990 171, 183 350991 171, 183 350992 171, 183 353891 60, 78 380935 116 380936 116 380937 116 380991 153, 161 380999 153, 161 480270 153, 158, 160-161 480271 153, 160 480273 153, 159 480274 153, 159 480275 153, 159 480276 153, 159, 162 480277 153, 159, 162 480278 153, 159, 162 480283 153, 158, 160-161 480284 153, 160 480285 153, 158, 160-161 480286 153, 160 480287 153, 160-161 480288 153, 160 480303 153, 157, 161, 163 480304 153, 159 480305 153, 157, 159 480318 153, 157, 161, 163 480319 153, 157 480323 153, 159 480324 153, 159, 162 480339 153, 158 480340 153, 158 480345 153, 158 480349 153, 157 480350 153, 157 480351 153, 157 480387 153, 157 480388 153, 157 480393 153, 157 480400 153, 157 480401 153, 157 480424 154, 157, 165, 163-164 480425 154, 159 480426 154, 157, 165, 162-163 480438 153, 160-161 480439 153, 160 480498 153, 157 480510 166 480512 166 480585 166 480586 166 480594 116 480634 116 480672 167 480673 167 480698 171, 174, 182-184 480699 171, 174 480700 171, 174, 182-184 480701 171, 174 480702 171, 174, 182-185 480703 171, 174 480704 171, 174, 182-183 Part No. Page 480705 171, 174 480706 171, 174, 182-183 480707 171, 174 480708 171, 174, 182-183 480709 171, 174 480710 171, 174, 182-183 480711 171, 174 480720 153,158,161 480721 153,158,161 480722 158, 161 480763 171, 174, 182-183, 185 480764 171, 174 480772 154 640309 172 640310 172 640347 172 640391 55, 211 640392 55, 211 640415 173 640466 171, 182 640467 171, 183 640497 105, 112 640498 105, 112 640499 105, 112 640500 105, 112 640501 105, 112 640502 105, 112 640503 105, 112 640504 105, 112 640505 105, 112 640506 105, 112 640507 105, 107 640508 105, 107 640509 105, 107 640510 105, 107 640511 105, 108 640512 105, 108 640513 105, 108 640514 105, 108 640515 105, 108 640516 105, 108 640517 105, 107, 112 640518 105, 107, 112 640519 105, 107, 112 640520 105, 107, 112 640521 105, 108, 112 640522 105, 108, 112 640523 105, 108, 112 640524 105, 108, 112 640525 105, 108, 112 640526 105, 108, 112 640545 112 640579 112 640580 112 640581 171, 174, 182-183, 185 640582 171, 174, 182, 185 640583 171, 185 640584 171, 185 640585 171, 174, 182, 185 640586 171, 174, 182, 185 640587 171, 185 640713 180, 196 222 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index (Continued) Page 180, 196 180, 196 180, 196 180, 196 180, 196 176 176 176 176 176 176 171, 182, 191, 197 171, 183, 191, 198 171 106, 205 112 154, 163 176 176 180, 196 176 176 171, 182 171, 182 171, 182 171, 182 180, 196 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 171, 182 171, 182, 191, 197 180, 196 176 171, 183, 191, 200 171, 183, 191, 200 171, 183, 191, 200 171, 183, 191, 200 171, 185 185 171, 185 185 176 176 171, 182 171, 182, 191, 197 171, 182 171, 182 171, 182 171, 183 171, 183, 191, 198 171, 183 171, 183, 191, 198 Part No. 643415 643416 643423 643424 643425 643426 643428 643429 643430 643488 643585 643749 770003 770004 770005 770006 770007 770008 770009 770010 770011 770012 770016 770017 770018 770019 770020 770021 770022 770023 770024 770025 770026 770027 770028 770029 770030 770031 770032 770033 770034 770035 770036 770037 770038 770039 770040 770041 770042 770043 770044 770045 770046 770047 770048 770049 Page 171, 183 171, 183, 191, 198 171, 183 171, 183, 191, 198 171, 183 171, 183, 191, 198 171, 183, 191, 198 171, 183 171, 183, 191, 198 153, 163 176 182 192, 213 192, 213 192, 213 192, 213 192, 213 192, 213 192, 213 192, 213 192, 213 192, 213 194-195, 185, 191, 193, 195, 197-198 194-195, 191, 193, 195, 197-201 194-195, 191, 193, 195, 197-201 194-195, 191, 193, 195, 197-1201 194-195, 191, 194-195, 197-198, 201 194-195, 191, 194-195, 197-198, 201 194-195, 191, 194-195, 197-198, 201 194-195, 191, 194-195, 197-198, 201 191, 193, 195, 201 191, 193, 195, 201 191, 193, 195, 201 191, 194-195, 201 191, 194-195, 201 191, 194-195, 201 191, 194-195, 201 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 Part No. 770050 770051 770052 770053 770054 770055 770056 770057 770058 770063 770064 770065 770066 770068 770069 770070 770071 770073 770074 770075 770076 770077 770078 770083 770084 770085 770086 770087 770088 770089 770090 770091 770092 770093 770094 770095 770096 770097 770098 770099 770100 770101 770102 770103 770105 770106 770107 770108 770143 770144 770145 770146 770147 770156 770166 770170 770174 770178 770182 770186 770190 770193 Page 195 195 195 195 195 195 195 195 195 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 171, 182 145 145 145 145 154, 163 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 192, 213 Part No. 770194 770210 770232 770233 770234 770246 770247 770248 770249 770250 770251 770252 770253 770254 770255 770262 770264 770266 770269 770272 770274 770275 770276 770277 770278 770319 770320 770326 770329 770330 770331 770332 770333 770334 770335 770336 770337 770338 770339 770340 770341 770342 770343 770351 770353 770354 770355 770356 770360 770361 770364 770365 770372 770373 770377 770383 770385 770416 770419 770421 770424 770425 Page 192, 213 173, 213 163 163 173, 213 192 192 192 192 192 192 192 192 192 192 171, 183 146 146 148 182 56 56 148 56 56 195 195 56 148 148 56 56 56 56 56 148 148 148 148 56 56 56 56 182 56 56 56 56 148 148 145, 149 145, 149 148 148 180, 196 145, 212 145, 212 192 56 171, 174 149 149 Part Number Index Part No. 640714 640715 640716 640717 640718 640719 640720 640721 640722 640723 640724 640900 640901 641083 641294 641300 641737 641763 641775 641776 641777 641778 641825 641828 641831 641832 641945 641963 641964 641965 641966 641967 641968 641969 641970 641971 641972 641973 641974 641975 641976 643030 643182 643226 643228 643230 643232 643234 643235 643236 643237 643313 643314 643405 643406 643407 643408 643410 643411 643412 643413 643414 223 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index (Continued) Part Number Index Part No. Page 770426 56 770427 56 770428 56 770429 56 770433 56 770441 56 770442 56 770443 56 770450 145, 149 770451 145, 149 770452 145, 149 770453 145, 149 770512 192 770526 154 770529 145, 212 770530 145, 212 770579 85, 88, 90-93, 103-106 770580 85, 88, 90-93, 103-106 770581 85, 88, 90, 92, 103, 105 770582 85, 88, 90, 92, 103, 105 770583 85, 88, 90, 92, 103, 105 770584 85, 88, 90, 92, 103, 105 770585 85, 88, 90, 92, 103, 105 770586 85, 88, 90, 92, 103, 105 770587 85, 88, 90, 92, 103, 105 770621 85, 90, 103, 107 770672 172 770673 172 770743 85, 90, 103, 107 770771 148 770782 146 770783 149 770784 149 770785 149 770810 149 770827 154, 157, 163 770829 154, 162-163 770834 85, 211 770835 85, 211 770842 146 770843 146 770846 154, 163 770858 85, 90, 103, 107 770859 85, 90, 103, 107 770872 85, 90, 103, 107 770872 97 770873 85, 90, 103, 107 770874 85, 90, 103, 107 770875 85, 90, 103, 107 770876 85, 90, 103, 107 770892 146 770901 86, 96, 211 770902 86, 96, 211 770903 86, 96, 211 770904 86, 96, 211 770966 85, 91, 105, 107 770967 85, 91, 105, 107 770968 85, 91, 105, 107 770969 85, 91, 105, 107 770970 85, 91, 105, 107 770971 85, 91, 105, 107 770972 85, 91, 105, 107 Part No. 770973 770974 770983 770985 770986 770987 770988 770994 770997 794000 794001 794012 794015 794016 794017 794018 794019 794036 794040 794046 794058 794059 794061 794065 794066 794067 794068 794069 794070 794071 794072 794073 794074 794075 794076 794077 794078 794079 794096 794103 794105 794106 794107 794108 794116 794117 794118 794120 794132 794138 794139 794140 794141 794142 794143 794184 794185 794186 794187 794188 Page 85, 91, 105, 107 85, 91, 105, 107 53, 55 85, 96 85, 96 85, 96 85, 96 185 154, 162 106, 205 112 153, 158 146 55 55 55 55 154, 163 85, 90, 103, 107 55, 211 86 86 167 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 85, 90, 103, 107 171, 174 55, 211 85, 91, 105, 107 85, 91, 105, 107 85, 91, 105, 107 85, 91, 105, 107 214 214 214 153, 163 154, 157 126, 212 126, 212 126, 212 126 126 126 90, 92, 101, 103, 105, 107 101, 107 90, 92, 101, 103, 105, 107 101, 107 90-92, 99, 101-102, 107 Part No. Page 794189 101, 107 794190 90-92, 99, 101-102, 107 794191 101, 107 794192 90-91, 100-101, 105, 107 794193 101, 107 794194 90-91, 100-102, 107 794195 101, 107 794196 90-91, 100-105, 107 794197 101, 107 794198 90, 92, 100-101, 105, 107 794199 101, 107 794200 90-91, 100-102, 107 794201 101, 107 794202 90, 92, 100-101, 105, 107 794203 101, 107 794204 90-91, 100-102, 107 794205 101, 107 794206 90, 92, 100-101, 105, 107 794207 101, 107 794208 90, 92, 100-101, 105, 107 794209 101, 107 794210 90, 92, 100-101, 105, 107 794211 101, 107 794212 90, 92, 100-101, 105, 107 794213 101, 107 794214 90, 92, 100-101, 105, 107 794215 101, 107 794216 100, 211 794217 100, 211 794218 100, 211 794219 100, 211 794220 100, 211 794221 100, 211 794222 100, 211 794223 100, 211 794224 100 794225 100 794226 100 794227 100 794228 100 794229 100 794230 100 794231 100 794236 154, 161 794237 101, 107 794238 101, 107 794239 101, 107 794240 101, 107 794241 101, 107 794242 101, 107 794243 101, 107 794244 101, 107 794245 101, 107 794246 101, 107 794247 101, 107 794248 101, 107 794249 101, 107 Part No. 794250 794251 794252 794253 794254 794255 794256 794257 794258 794259 794260 794261 794262 794263 794264 794265 794266 794267 794268 794269 794270 794271 794272 794273 794274 794275 794276 794277 794278 794279 794280 794281 794282 794285 794287 794302 794303 794304 794305 794306 794307 794308 794309 794310 794311 794312 794313 794325 794326 794327 794328 794329 794330 794349 794350 794351 794352 794353 794354 794355 794356 794357 Page 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 101, 107 179 179 179 179 179 179 179 179 179 179 179 179 179 179 162 154, 162 128 128 128 129 129 130 130 131 131 132 132 133 85, 90, 104, 107 85, 90, 104, 107 85, 90, 104, 107 85, 90, 104, 107 85, 90, 104, 107 85, 90, 104, 107 128 128 128 129 129 130 130 131 131 224 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index (Continued) Page 132 132 133 101 94 85, 92 53, 55 86 86 214 214 132 126,212 126 94 131 85, 90, 104, 107 133 133 130 131 132 128 128 129 129 130 132 133 128 128 129 129 130 130 131 131 132 132 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 133 171 171 171 Part No. 794538 794540 794542 794543 794545 794546 794550 794576 794577 794578 794579 794588 794589 794590 794594 794598 794606 794606 794607 794608 794609 794610 794610 794611 794611 794612 794613 794615 794616 794617 794618 794619 794620 794621 794622 794623 794624 794625 794626 794627 794628 794629 794630 794631 794632 794633 794634 794635 794636 794637 794638 794657 794677 794678 794679 794680 794681 794682 794683 794699 794700 Page 171 128 127 128 171 171 127 121, 206 127 121, 206 127 133 133 133 127 127 19-22, 211 20 19-22, 211 19, 22, 211 19, 22, 211 19-22 20 19-22 20 19, 22 19, 22 19, 28 19, 27 19, 21, 24, 34-37, 43-47 21, 44 21, 44 21, 44 21, 46 21, 46 21, 46 21, 45 21, 45 21, 45 21, 47 21, 47 21, 47 21, 34 21, 34 21, 34 21, 36 21, 36 21, 36 21, 37 21, 37 21, 37 126 21, 43 21, 43 21, 43 21, 35 21, 35 21, 35 167 167 166 Part No. 794707 794714 794715 794716 794727 794758 794760 794761 794762 794772 794772 794781 794781 794805 794805 794814 794815 794821 794821 794824 794824 794851 794863 794894 794894 794895 794896 794899 794900 794901 794911 794912 794939 794940 794941 794942 794953 794954 794955 794956 794957 794958 794991 794992 794993 794994 794995 797607 917353 917354 917683 917684 917686 917687 917688 917689 917690 917691 917692 917693 917694 917695 Page 171 177 177 177 171 96 177 177 177 96 97 85, 96 97 85, 96 97 171 171 85, 96 97 96 97 171 171 85, 96 97 85, 96 85, 96 171 171 171 191 191 85, 96 85, 96 85, 96 85, 96 122 122 114, 206 114, 206 114, 206 114, 206 180 180 180 180 96 20 61, 81 61, 76-77 12-13, 205 12-13, 205 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 10, 12-13 Part No. 917696 917697 917698 917699 917700 917701 917702 917703 917704 917705 917706 917707 917708 917709 917722 917723 917724 917725 917726 917727 917728 917729 917730 917731 917732 917733 917745 917746 917747 917764 917765 917780 917781 917782 917783 917784 917785 917786 917787 917788 917789 917790 917791 917845 917894 917895 917896 917897 917898 917899 917900 926302 926307 926308 926309 1375618 1376294 1376347 1376348 1376382 1376383 1376384 Page 10, 12-13 10, 12-13 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 12 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 10, 16 61, 79 79 80 12, 14, 205 12, 14, 205 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 10, 15 61,73 15 15 15 15 15 15 15 171, 174 171, 174 171, 174 171, 174 126-127 136 137, 212 137, 212 136, 138, 140 136, 138, 140 136, 138, 140 Part Number Index Part No. 794358 794359 794360 794369 794370 794374 794380 794406 794407 794412 794413 794415 794418 794421 794423 794429 794432 794448 794449 794453 794454 794455 794466 794467 794468 794469 794470 794471 794472 794484 794485 794486 794487 794488 794489 794490 794491 794492 794493 794494 794507 794508 794509 794510 794511 794512 794513 794514 794515 794516 794526 794527 794528 794529 794530 794531 794532 794533 794534 794535 794536 794537 225 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Part Number Index (Continued) Part Number Index Part No. Page 1376385 136, 138, 140 1376386 136, 139, 141 1376387 136, 139, 141 1376388 136-138, 140 1376389 136-138, 140 1376390 136-138, 140 1376391 136-138, 140 1376392 136, 139, 141 1376393 136, 139, 141 1376394 136-139 1376395 136-139 1376396 136-138 1376397 136-138 1376421 136, 138, 140 1376437 140 1376439 140 1376440 140 1376441 140 1376442 140 1376443 140 1376444 140 1445022 19-20, 23, 30-33, 38-42 1445048 19, 26 1445049 19, 25 1445050 20, 30 1445051 20, 31 1445052 20, 32 1445053 20, 33 1445054 20, 38 1445055 20, 39 1445056 20, 40 1445057 20, 41 1445058 20, 42 1445084 20, 30 1445085 20, 31 1445086 20, 32 Part No. 1445087 1445088 1445089 1445090 1445091 1445092 1445093 1445094 1445095 1445096 1445097 1445098 1445099 1445100 1445101 1565079 1565080 1565081 1565082 1565083 1565084 1565085 1565086 1565087 1565088 1586000 1586017 1586018 1586019 1586022 1586023 1586024 1586025 1586026 1586027 1586037 Page 20, 33 20, 38 20, 39 20, 40 20, 41 20, 42 20, 30 20, 31 20, 32 20, 33 20, 38 20, 39 20, 40 20, 41 20, 42 50, 211 50, 211 51 51 52 52 51 51 52 52 122 122 122 122 121 121 121 121 121 121 123 Part No. 1586038 1586039 1586040 1586041 1586042 1586043 1586044 1586101 1586102 1586103 1586104 1586105 1586106 1586305 1586314 1586315 1586316 1586317 1586359 1586359 1586362 1586362 1586404 1586489 1586490 1586491 1586492 1586493 1586494 1586495 1586496 1586512 1586514 1586515 1586518 1586520 Page 123 123 123 123 123 123 123 121 121 121 121 121 121 167 121 121 121 121 97 96 96 97 96 128-133 128-133 128-133 128-133 128-133 128-133 128-133 128-133 153, 161 153, 161 154, 161 153, 161 153, 161 Part No. 1586522 1586524 1586525 1586526 1586528 1586529 1586530 1586532 1586534 1586536 1586539 1586544 1586546 1586585 1586586 1586587 1586588 1586627 1604210 1604254 1604256 1604941 1612334 1612335 1903486 1903487 1903720 1939343 1939344 2029030 2029047 2029056 2029058 2029102 2029104 Page 153, 161 153, 161 154, 161 153, 161 153, 161 153, 161 153, 161 153, 161 154, 161 154, 161 162 153, 161 153, 161 124 124 124 124 161 178 178 178 178 50, 211 50, 211 60, 78 60, 78 60 ,66 60 ,73, 78 60 20, 29 20, 29 97 97 20, 29 20, 29 226 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Tooling Part Number Index 91085 91112 91387 91388 91500 91501 Page 163, 206 166, 210 166, 210 172, 192, 210 192, 201, 206 172, 192, 210 210 203, 210 203, 210 209-210 166, 172, 192, 210 210 166 210 210 210 210 210 126,210 86, 100,210 210 210 210 55, 210 55, 210 145,210 145, 210 55, 86, 145, 172, 181, 192, 203, 206 163, 206 163, 206 120, 210 120, 210 172-173, 181, 192, 210 22, 209-210 Part No. 91502 91504 91506 91508 91510 91512 91515 91522 91526 91528 91529 91534 91536 91552 91567 91569 91594 188688 189727 231894 231920 234603 234604 234605 234912 234914 305183 318831 318837 318845 318851 354500 356114 356337 356500 Page 22, 209-210 155, 210 172-173, 192,210 172-173, 192,210 172-173, 192,210 155-156, 210 155, 210 86, 96, 100, 210 112, 210 155 86, 96, 100, 210 112, 210 86 210 61, 210 61, 210 100, 210 126 86, 206 163, 206 163, 206 12, 210 12, 210 12 61 61 155, 206 55, 206 145, 206 166, 206 172, 181, 192, 201, 206 207 201 201 208 Part No. 455822 455830 457306 465644 466320 466351 466352 466426 466462 466588 466597 466616 466656 466686 466878 466913 466917 466920 466922 466955 466959 466986 466989 466990 567066 567067 567211 567212 567213 567214 567216 567251 567252 567273 567306 Page 112, 206 112, 155, 206 116 155, 206 155-156, 172-173, 212-213 112, 211 112, 211 155, 212 203, 213 172, 213 172-173, 213 172, 212 145, 212 55, 211 145, 212 211 212-213 212-213 212 211 212 211 213 211 86, 96, 100, 211 86, 96, 211 192, 213 192, 213 192, 213 192, 213 173, 213 211 192, 213 145, 212 166, 212 Part No. 567309 567337 567418 567902 567913 567914 567959 567960 587309 680307 680308 680350 680582 680854 680893 680894 687763 687765 687898 687926 687996 691458 794381 843996 854040 1385194 1385377 1385448 1385817 1586343 1586344 1586700 1596277 Page 166, 212 145, 212 86, 100, 211 211 213 213 126-127, 212 126-127, 212 212 126-127, 212 126-127, 212 126, 212 86, 100, 211 100, 211 22, 211 22, 211 155, 172-173, 181, 212-213 155, 212 172-173, 213 55, 211 203, 206 181 22 207 22, 211 22, 211 120, 212 120, 212 120 22 172, 206 50, 210 Tooling Part Number Index Part No. 58074 58373 58374 58380 58382 58439 58514 58631 58632 65780 69710 82276 90247 90546 90547 90548 90574 90575 90714 90717 90758 90759 90760 90869 90870 90871 90872 91002 227 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 228 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 229 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Soft Shell Pin and Socket Connectors AMP Engineering Notes 230 Catalog 82181 Revised 4-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Global Contacts Americas Argentina – Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil – São Paulo Phone: +55-11-3611-1311 Fax: +55-11-3611-0397 Canada – Toronto Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: (Technical Support) Phone: +905-470-4425 Fax: +905-474-5525 Colombia – Bogota Phone: +57-1-231-9398 Fax: +57-1-660-0206 Mexico – Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083 United States – Harrisburg, PA Phone: +717-564-0100 Fax: +717-986-7575 Product Information Center: (Technical Support) Phone: +800-522-6752 Fax: +717-986-7575 Asia/ Pacific Australia – Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: (Technical Support) Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 Japan – Toyko Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information Center: (Technical Support) Phone: +81-44-844-8013 Fax: +81-44-812-3200 New Zealand – Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586 Singapore – Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Philippines – Makati City Phone: +632-848-0171 Fax: +632-867-8661 Thailand – Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505 India – Bangalore Phone: +91-80-285-40800 Fax: +91-80-285-40820 Korea – Seoul Phone: +82-2-3415-4500 Fax: +82-2-3486-3810 People’s Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Vietnam and Indochina – Ho Chi Minh City Phone: +84-8 930-5546 Fax: +84-8 930-3443 Indonesia – Jakarta Phone: +65-6482-0311 Fax: +65-6482-1012 Malaysia – Kuala Lumpur Phone: +60-3-78053055 Fax: +60-3-78053066 Shanghai Phone: +86-21-2407-1588 Fax: +86-21-2407-1599 Taiwan – Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Europe/ Middle East/Africa Austria – Vienna Phone: +43-1 90 5 60-0 Fax: +43-1 90 5 60-1333 Belgium – Kessel-Lo Phone: +32-16-35-23-00 Fax: +32-16-35-23-52 Germany – Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: (Technical Support) Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Bulgaria – Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Germany – Langen Phone: +49-6103-709-0 Fax: +49-6103-709-1223 Czech Republic – Kurim Phone: +420-5-41-162-111 Fax: +420-5-41-162-223 Germany – Speyer Phone: +49-6232-30-0 Fax: +49-6232-30-2243 Denmark – Glostrup Phone: +45-43-480-452 Fax: +45-43-441-414 Germany - HTS Division – Neunkirchen Phone: +49-2247-305-0 Fax: +49-2247-305-122 Egypt – Cairo Phone: +20-2-29 04 281 Fax: +20-2-41 92 334 Greece – Athens Phone: +30-210-9370-396/397 Fax: +30-210-9370-655 Estonia – Tartu Phone: +372-5138-274 Fax: +372-7400-779 Hungary – Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Finland – Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 France – Cergy-Pontoise Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: (Technical Support) Phone: +33-1-3420-8943 Fax: +33-1-3420-8623 Ireland – Dublin Phone: +353-1-820-3000 Fax: +353-1-820-9790 Israel – Yokneam Phone: +972-4-959-0508 Fax: +972-4-959-0506 Italy – Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031116 Lithuania – Vilnius Phone: +370-5-2131-402 Fax: +370-5-2131-403 Netherlands – ’s-Hertogenbosch Phone: +31-73-624-62-46 Fax: +31-73-621-23-65 Product Information Center: (Technical Support) Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway – Nesbru Phone: +47-66-77-8886 Fax: +47-66-77-8855 Poland – Warsaw Phone: +48-22-45-76-700 Fax: +48-22-45-76-720 Romania – Bucharest Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Russia – Moscow Phone: +7-495-926-5506/07/08/09 Fax: +7-495-926-5505 Russia – St. Petersburg Phone: +7-812-718-8192 Fax: +7-812-718-8193 Slovenia – Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 South Africa – Port Elizabeth Phone: +2741-503-4500 Fax: +2741-581-0440 Spain – Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Product Information Center: (Technical Support): Phone: +34-93-291-0330 Fax: +34-93-200-3779 Sweden – Upplands Väsby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland – Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey – Istanbul Phone: +90-212-281-8181/2/3 Fax: +90-212-281-8184 Ukraine – Kiev Phone: +380-044-206-2265 Fax: +380-044-206-2264 United Kingdom – Swindon Phone: +44-8706-080-208 Fax: +44-1793-572-516 Product Information Center: (Technical Support) Freephone GB: 0800-267-666 Phone: +44-8706-080-208 Fax: +44-208-420-8081 For Middle East/African Countries Not Shown Phone: +33-1-3420-8866 Fax: +33-1-3420-8300 231 82181–7.5M–MS–FP–4-08 0G3B Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com Catalog 82181 Revised 4-08 tycoelectronics.com 82181–7.5M–MS–FP–4-08–2–0G3B Soft Shell Pin and Socket Connectors Tyco Electronics Corporation Harrisburg, PA AMP Soft Shell Pin and Socket Connectors