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Application Specification 114-- 13038 MULTI- BEAM XL* Connectors 06 APR 11 Rev J All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. NOTE i 1. INTRODUCTION This specification covers the requirements for application of MULTI--BEAM XL connectors onto printed circuit (pc) boards for use in power supplies. These connectors consist of vertical receptacle assemblies, right--angle receptacle assemblies, vertical header assemblies, and right--angle header assemblies. The connectors are available with either precision formed press--fit (compliant pin) contacts or solder type contacts. Each connector consists of a housing with power modules containing one power contact and signal modules containing 4 rows of signal contacts, either pin or socket. The signal pin contacts (only in header assemblies) are available in two contact mating lengths: standard and mate--last break--first (MLBF) (post mate), and the power contacts (only in receptacles) are available in two contact mating lengths: standard and mate--first break--last (MFBL) (pre--mate) for sequencing applications. The amount of power and signal contacts in a connector is customer specified. Any connector configuration can be designed to meet customer requirements—provided it is within the limitations stated in this document. NOTE i When corresponding with TE Connectivity Personnel, use the terminology provided in this specification to facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1. Vertical Receptacle Assembly (2P+24S+2P)G End Module Guide Post (2 Places) Solder Contact Right- Angle Receptacle Assembly (5P+24S+1M+6P)G Cored Lance (1 Per Power Module) Convection Window (1 Per Power Module) Housing Press-- Fit Contact Standoff (1 Per Contact) Power Module End Module Hold-- Down Clip (2 Places, Typ) Signal Module Signal (Socket) Contact Vertical Header Assembly With Guide Holes (2P+24S+2P)G Key Slot (2 Places) Housing With Latch Receivers (24S+6P)G Standoff (1 Per Contact) Guide Hole (2 Places) Power Contact Signal (Pin) Contact Signal (Pin) Contact Power Contact Latch Receiver (2 Places) Mounting Hole (2 Places) Hold-- Down Clip (2 Places, Typ) G ‘P’ stands for power module, ‘S’ stands for signal contacts, ‘ACP’ stands for power module with contact centerline spacing of 7.62 [.300], ‘HDP’ stands for high density power module with contact centerline spacing of 5.08 [.200], and ‘M’ stands for center module. Figure 1 (Cont’d) E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 TE logo is a trademark. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 1 of 15 LOC B 114- 13038 End Module With Guide Holes (2P+24S+2P)G Cored Lance (1 Per Power Module) Solder Right- Angle Header Assembly With Latch Receivers (2P+24S+2P)G Housing Latch Receiver (2 Places) Contact Convection Window (1 Per Power Module) Guide Hole (2 Places) Power Contact Power Contact Signal (Pin) Contact Hold-- Down Clip (2 Places, Typ) Signal (Pin) Contact Key Slot (2 Places) G ‘P’ stands for power module, ‘S’ stands for signal contacts, ‘ACP’ stands for power module with contact centerline spacing of 7.62 [.300], ‘HDP’ stands for high density power module with contact centerline spacing of 5.08 [.200], and ‘M’ stands for center module. Figure 1 (End) The maximum overall length allowed for the connector is 203 [8]. Combinations of up to 36 power contacts and 148 signal contacts can be used—provided the maximum allowable length is not exceeded. Power modules are available with contact centerline spacing of 5.08 [.200], 6.35 [.250], 7.62 [.300], 9.53 [.375], and 10.8 [.425], and signal modules have a contact centerline spacing of 2.54 [.100]. End modules and center modules are available with features that provide blind mating, misalignment, and polarization. End modules contain a guide post, guide hole, or latch receiver with key slot and a hold--down clip, and/or mounting hole, and center modules contain a hold--down clip or mounting hole. End modules without guides are also available. Guides (posts on receptacles and holes in headers) have rounded edges for ease of mating and are offset to prevent improper mating of connectors. The latch receiver with key slot ensures proper orientation of connectors when mating and that the connectors do not accidentally back--out. The hold--down clips help to align the connector to the pc board for installation then secure the connector for soldering. The mounting holes (which accept commercially--available standard screws) are also used to secure the connector to the pc board. The mounting holes are available with 3.10 [.122] or 3.81 [.150] diameter. The connectors feature standoffs (one located at each contact) to facilitate pc board cleaning after soldering. Convection windows and cored lances located on the housing provide air flow for power modules. The connectors are supplied in tray form for manual placement. These connectors mate with MULTI--BEAM XL cable receptacle assemblies (covered in Application Specification 114--13112) and MULTI--BEAM XL cable plug assemblies (covered in 114--13164). 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include: S Updated document to corporate requirements and new logo S Clarified hold--down clip hole dimension in Figure 4 and changed hole dimensions in Figure 8 2.2. Customer Assistance Reference Product Part Number 6450120 and Product Code E655 are representative of MULTI--BEAM XL connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Representative or, after purchase, by calling PRODUCT INFORMATION at the number at the bottom of page 1. 2 of 15 Rev J 114- 13038 2.3. Drawings Customer Drawings for product part numbers are available from the service network. If there is a conflict between the information contained in the Customer Drawings and this specification or with any other technical documentation supplied, call PRODUCT INFORMATION at the number at the bottom of page 1. 2.4. Manuals Manual 402--40 can be used as a guide to soldering. This manual provides information on various flux types and characteristics with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 2.5. Specifications Product Specification 108--1973 provides product performance and test information. Test Specification 109--11 provides solderability requirements and evaluation methods. Workmanship Specification 101--21 provides solder fillet requirements. Application Specifications (114--series) provides product description and application requirements. Application specifications available which pertain to this product are: 114--13112 114--13164 MULTI--BEAM XL Cable Receptacle Assemblies MULTI--BEAM XL Cable Plug Assemblies 2.6. Instructional Material Instruction Sheets (408--series) provide assembly instructions and Customer Manuals (409--series) provide machine setup and operation procedures. Documents available which pertain to this product are: 408--8883 Seating Tool Assembly 1725769--[ ] 2.7. Standards These connectors comply to Electronic Industries Alliance (EIA)--364, “Electrical Connector Test Procedures Including Environmental Classifications.” These connectors are compatible with Military Standard (MIL--STD)--2166, “Connectors, Electrical, Compliant Pin.” 3. REQUIREMENTS 3.1. Safety Do not stack product shipping containers so high that the containers buckle or deform. 3.2. Limitations The connectors are designed to operate in a temperature range of --20_ to 105_C [--4_ to 221_F]. Voltage ratings for these connectors are based upon a circuit pad diameter of 1.60+0.064 [.063+.0025] and UL Material Group IIIb. This material group has a comparative tracking index (CTI) of 100