1-6450830-0

Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems Board-Mount Connectors Board-to-Board Products Product Facts ■ Single-piece molded housings ■ Custom configurable modular design ■ AC and DC power in the same connector — Meets UL safety requirements ■ Current Interrupt ratings per UL 1977 — for “Hot-Plug” applications ■ Compact size — suitable for distributed DC power applications ■ Molded-in guide pins provide generous blindmateability ■ Up to 3 levels of contact sequencing: ■ 1st — Pwr/Gnd ■ 2nd — Pwr & Signals ■ 3rd — Trigger Signals ■ Low Mating and Un-mating force ■ Solder or press-fit termination to PCB ■ Meets SSI power connector requirements for DPS, MPS and HPS applications ■ ■ 30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability All MULTI-BEAM XL and MULTI-BEAM XLE products in this section are RoHS compliant The MULTI-BEAM XL and MULTI-BEAM XLE modules are a blind-mateable boardto-board power distribution connector system. With a variety of available power contacts and a modular design, customers are able to customize this connector to their exact needs. In addition to selecting the number of power and signal contacts, customers are also able to choose the mating sequence of contacts they need for their specific application. MULTI-BEAM XL connectors feature dual-beam and four-beam power contacts, rated at 35A. The new MULTI-BEAM connector features a true hot-plug designed three-beam contact, rated at 43A. The product is also available in versions complying with the Server Systems Infrastructure (SSI) Standard. MULTI-BEAM XL and MULTI-BEAM XLE products offer high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. They are ideal for blind-mating in modular and rack mounted systems. The high perform- ance design and heavy gold plated contacts meet requirements across many applications including power distribution for compact (1U) computer servers through high-end servers, fault-tolerant computers, networking equipment, telecommunication switches, medical instrumentation, and industrial control equipment. The compact design also meets the I/O standard of modern modular and hot-swappable redundant (N+1) power supplies and uninterruptible power supplies. Technical Documents Product Specification 108-1973 Application Specification 114-13038 File # E28476 R R File # LR7189 For More Information Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 10 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued) MULTI-BEAM XL Connector ■ ■ ■ ■ ■ ■ ■ ■ Features new 3-beam power contact Two hot-pluggable power contacts to choose from: ■ 50A High power contact (35% increase compared to MULTI-BEAM XL connector) ■ 20A Low power contact (occupies 50% less PCB space than MULTI-BEAM XL power contact) Slimmer housing design allows 40% more current in the same space Over 40% lower mating force than original MULTI-BEAM XL connector Vented housing allows for better air flow Board-to-Board Products ■ MULTI-BEAM XLE Connector Expandable length to accommodate up to 36 power contacts Contact spacings are expandable to accommodate higher voltages and/or higher current requirements 4-beam or dual beam power contacts available Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials Evolution of MULTI-BEAM Power Contacts Power Contacts Dual-Beam Contact ■ Original design ■ .017" thick stock Contact Wipe 4-Beam Contact ■ .017" thick stock ■ 35A current rating ■ Features eight independent beams ■ Parallel current paths yield a lower contact resistance ■ Tuned beam design provides lower mating forces and higher durability life cycles Contact Type Power (or GND) Contact Power Contact Signal Contact Signal (trigger) Contact 3-Beam Contact ■ Offered on new MULTI-BEAM XLE connector ■ .020" Thick Stock ■ 50A Current Rating ■ Improved design offers lowest mating force available in MULTI-BEAM product line ■ True hot-plug design preserves the separable contact interface to provide long term reliability after hot-mate and un-mate cycles Description Make First Break Last (MFBL) Standard Standard Make Last Break First (MLBF) Signal Contacts Sequence Minimum Wipe 1 0.200′′ [5.08 mm] 2 2 0.150′′ [3.81 mm] 0.150′′ [3.81 mm] 3 0.100′′ [2.54 mm] The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2. Product Configurations and Part Numbers The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and voltage ratings are shown below. ACP 0.300′′ [7.62 mm] spacing 300 Volts* P 0.250′′ [6.35 mm] spacing 200 Volts* HDP 0.200′′ [5.08 mm] spacing Connection to same voltage* LP .115′′ [3.81 mm] spacing 200 Volts* S 0.100′′ [2.54 mm] grid 60 Volts* * With circuit board designed to UL 1950, IEC 60950 11 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems Board-Mount Connectors Board-to-Board Products Right-Angle Receptacles Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 3ACP/24S/6P 5P/24S/6P 7P/32S/7P 8P/28S 8P/32S/8P 3ACP 8P 14P/32S 16S/4P 24S/6P 24S/8P Part Number 6450160-3 1-6450160-0 6450570-2 6450170-8 6450160-5 6450560-4 6450172-2 6450160-1 6450173-1 6450163-2 6450172-1 6450161-1 6450161-2 6450161-6 Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal SSI “MPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length ′′ and [mm] 1.925′′ [48.90 mm] 2.250′′ [57.15 mm] 2.750′′ [69.85 mm] 3.650′′ [92.71 mm] 4.350′′ [110.49 mm] 4.350′′ [110.49 mm] 3.350′′ [85.09 mm] 5.450′′ [138.43 mm] 1.550′′ [39.37 mm] 2.650′′ [67.31 mm] 4.950′′ [125.73 mm] 2.050" [52.07 mm] 2.750" [69.85 mm] 3.250" [82.55 mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Press-fit Solder Solder Press-fit Solder Solder Solder Solder Solder Solder Solder Solder Power Contact Sequencing No No Yes Yes No No Yes No Yes No Yes No No No * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Vertical Receptacles Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/4P 4P/24S/3ACP 5P/24S/6P 6P/24S/6P 10P/24S/12P 3P 3ACP 4P 6P 7P 8P/28S 14P/32S 24S/6P 24S/3ACP 24S/8P Part Number 6450540-1 6450140-5 1-6450140-0 6450150-6 6450150-3 6450540-2 4-6450550-5 3-6450550-2 6450543-1 6450543-6 6450543-5 6450553-2 6450543-3 6450142-3 6450152-1 6450551-1 6450151-3 6450541-5 Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal DC Power AC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length ′′ and [mm] 1.925′′ [48.90 mm] 2.250′′ [57.15 mm] 2.750′′ [69.85 mm] 3.350′′ [85.09 mm] 3.150′′ [80.01 mm] 4.350′′ [110.49 mm] 4.250′′ [107.95 mm] 5.800" [147.32 mm] 1.400′′ [35.56 mm] 1.550" [39.37 mm] 1.650" [41.91 mm] 2.050′′ [52.07 mm] 2.400′′ [60.96 mm] 3.350′′ [85.09 mm] 4.950′′ [125.73 mm] 2.750" [69.85 mm] 2.200" [55.88 mm] 3.250" [82.55 mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Solder Solder Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Solder Press-fit Solder Press-fit Power Contact Sequencing No No No Yes Yes No No Yes No No No Yes No No Yes Yes Yes No * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 12 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems (Continued) Board-Mount Connectors Right-Angle Plugs 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/3ACP 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 6P/24S/6P 8P/32S/8P 10P/24S/12P 16S/4P 24S/6P 24S/3ACP 3ACP 3P 4P 6P 7P 8P/28S 14P/32S Part Number 6450330-1 6450120-2 6450130-6 6450130-4 1-6450130-4 6450230-1 2-6450120-4 2-6450120-7 6450120-1 4-6450130-6 6450231-1 6450131-7 6450121-3 6450123-3 6450123-1 6450123-2 6450523-2 6450123-5 6450132-3 6450132-4 Application SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Overall Length " and [mm] 1.925" [48.90 mm] 2.250" [57.15 mm] 2.750" [69.85 mm] 3.150" [80.01 mm] 3.650" [92.71 mm] 4.350" [110.49 mm] 3.950" [100.33 mm] 4.250" [107.95 mm] 5.450" [138.43 mm] 5.800" [147.32 mm] 2.050" [52.07 mm] 2.750" [69.85 mm] 2.200" [55.88 mm] 1.550" [39.37 mm] 1.400" [35.56 mm] 1.650" [41.91 mm] 2.050" [52.07 mm] 2.400" [60.96 mm] 3.350" [85.09 mm] 4.950" [125.73 mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Press-fit Solder Solder Solder Board-to-Board Products Configuration * Signal Contact Sequencing Yes No Yes Yes Yes Yes No No No Yes Yes Yes No N/A N/A N/A N/A N/A Yes Yes * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Vertical Plugs Configuration * 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/32S/7P 24S/8P 3ACP 8P Part Number 6600333-9 6600330-4 1-6600333-0 1-6600333-2 6600333-7 1-6600333-1 6600333-6 6600333-1 6600330-5 6600323-2 6450503-3 6600303-1 Application Distributed DC Power + Signal SSI “DPS” Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power Overall Length " and [mm] 1.650" [41.91 mm] 1.925" [48.90 mm] 2.150" [54.61 mm] 2.250" [57.15 mm] 2.650" [67.31 mm] 3.150" [80.01 mm] 3.350" [85.09 mm] 4.350" [110.49 mm] 4.350" [110.49 mm] 3.250" [82.55 mm] 1.550" [39.37 mm] 2.650" [67.31 mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Signal Contact Sequencing Yes Yes Yes Yes Yes No Yes Yes No No N/A N/A * Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 13 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector Systems (Continued) Board-Mount Connectors Specifications Performance Specifications Materials Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field. Maximum Continuous Operating Temperature — 105°C. Contact Resistance — 0.7 milli-ohm Durability — 250 cycle Radial Mis-alignment Capability — ± 0.075″ [1.91 mm] Minimum of 0.100″ [2.45 mm] of contact wipe on shortest signal contact Board-to-Board Products Housing — High temperature thermoplastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze Finish Power and Signal Contacts — 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors Performance @ 30 Amps per Contact 30 Temperature Rise °C TemperatureRise Rise°CC Temperature 80 70 60 50 40 30 20 10 25 20 15 10 5 0 0 1 0 5 10 15 20 25 30 35 40 45 Current per Contact (Amps) 1 Contact 8 Adjacent Contacts 50 55 2 4 6 8 10 Power Contacts on .250" [6.35mm] See Cable Connectors on Pages 19-28 14 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors NEW Product Facts Two NEW hot-pluggable power contacts to choose from: ■ 50 Amp high power contact ■ 20 Amp low power contact ■ Over 35% lower mating force than original MULTI-BEAM XL connectors ■ Over 40% more current in the same over all PCB space ■ Low-wear contact design passes Telcordia environmental exposure requirements ■ New design allows more angular mis-alignment Board-to-Board Products ■ Tyco Electronics’ new MULTI-BEAM XLE connectors are the latest addition to the MULTI-BEAM XL power connector product family. MULTI-BEAM XLE connectors feature a new 3-beam contact, made from a thicker/higher conductivity material than the original single beam or 4-beam designs. The new 3-beam design allows for a greater angular mis-alignment between mating connectors and offers a lower mating force. In addition, MULTIBEAM XLE connectors offer a slimmer housing design that reduces the overall PCB footprint and has the option of using a low power contact — the industry proven Universal Power Module (UPM) contact. Applications The new contacts and housing design allows more power in the same footprint — over 35% more current in the same space. MULTI-BEAM XLE connectors are as modular as the original MULTI-BEAM XL connectors in that they can be designed to fit specific customer needs. Equipment ■ ■ ■ ■ ■ Modular Hot-Swappable Power Supplies 1U / 2U Servers High-end Computer & Telecommunications Power Distribution Circuit Boards Power Distribution Cable Assemblies 15 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems “NEW” MULTI-BEAM XLE Connectors (Continued) Specifications Materials Part Number 6450830-2 Right-Angle Plug Board-to-Board Products Housing — High temperature thermoplastic, UL 94V-0 Power Contacts — High conductivity Copper alloy Signal Contacts — Copper alloy Boardlocks — Phosphor bronze Part Number 6450880-1 Right-Angle Receptacle 2.530 ± .100 [64.26 ± 2.54] Finish Power and Signal Contacts — 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations .820 [20.83] .470 [11.94] .930 [23.62] MULTI-BEAM XLE Connector Part Numbers Available Configurations 1P/24S/1P 2LP/8S/2LP 6LP/24S/3P 2P/32S/2LP 2P/24S/2P 3P/245/3P 3P/32S/3P 32S/4LP 6LP/24S/10P 12P/48S/8LP 4ACP/48S/12HDP Right-Angle Plugs 6450840-7 6450830-1 6450830-2 6450830-4 6450830-5 6450830-9 6450820-3 6450831-1 1-6450830-0 6450840-3 6450840-4 Part Numbers Vertical Plugs 6450820-2 — — — — — — — — — 6450810-1 Overall Length of Plug 1.54′′ [39.12 mm] 1.175′′ [29.84 mm] 2.555′′ [64.89 mm] 2.020’ [51.30 mm] 2.040′′ [51.81 mm] 2.54′′ [64.52 mm] 2.79′′ [70.87 mm] 1.750′′ [44.45 mm] 3.86′′ [97.92 mm] 5.600′′ [142.24 mm] 5.390′′ [136.90 mm] Mating Part Numbers Right-Angle Vertical Receptacle Receptacle 6450870-5 6450850-3 — 6450860-1 6450880-1 6450850-2 6450870-1 — 6450870-3 — 6450870-4 — 6450870-8 — 6450871-1 — — 6450860-5 6450880-4 6450860-3 6450880-3 6450860-2 Electrical Current Carrying Capacity: ■ 50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product) ■ 20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact) Contact resistance: 0.7 milliohm per contact at rated current Configuration Description ACP .300′′ [7.62 mm] spacing 300 Volts P .250′′ [6.35 mm] spacing 200 Volts HDP .200′′ [5.08 mm] spacing 50 Volts LP .115′′ [2.92 mm] spacing 200 Volts S .100′′ [2.54 mm] spacing 50 Volts ACP indicates the high power contact on 300 VAC spacing. P indicates the high power contact on 200 VDC spacing. LP indicates the low power contact on 200 VDC spacing. S indicates the signal contact on 60 VDC spacing. Application Tooling Right-Angle Plugs: Flat-rock seating tools (no unique tools required) Right-Angle Receptacles: Flat-rock seating tools (no unique tools required) Vertical Plugs: Contact Tyco Electronics for required seating tools Vertical Receptacles: Flat-rock seating tools (no unique tools required) Note: All part numbers are RoHS compliant. 16 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Product Facts Combines PCB and cable mounted contacts ■ Ideal for separating AC input from DC input ■ Eliminates FASTON tab interface at the back of the connector housing ■ Requires less space than two housing designs ■ Terminates 12 AWG and 10 AWG wire ■ Mates with Tyco Electronics vertical and right-angle PCB plugs ■ High strength housing materials ■ RoHS Compliant Technical Documents Product Specification 108-1973 and 108-2157 Application Specification 114-13038 Board-to-Board Products ■ The Cable Pass-Thru MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL PCB mounted receptacles. The design includes a “terminal position assurance” (TPA) feature that confirms the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL PCB receptacles as a sort of “docking” connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating some circuits to be cable terminated and some to be PCB terminated it allows both high voltage (AC) and low voltage (DC) power to pass through the same connector. This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different PCB, through cables, yet passes through a single docking connector for ease in system design. The Cable Pass-Thru connector is offered in both right-angle or vertical PCBmount orientations and is supplied with either pressfit or solder pc tails. The connector is mate-able to either PCB mounted or cable mounted MULTI-BEAM XL or MULTI-BEAM XLE plugs. All MULTI-BEAM XL cable connectors are supplied pre-assembled by Tyco Electronics. 17 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued) Available Configurations Board-to-Board Products 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P 3CP/16S Part Numbers Pass-Thru Mating Pass-Thru Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles 6450178-1 6450130-2 — 6450178-2 2-6450130-6 — 1888179-1 2-6450330-6 — 6450578-1 1-6450132-3 6450558-1 — 1-6450130-4 6450558-2 1888132-1 — — 6450578-2 6-6450130-2 — 6450668-1 6450622-1 — Mating Vertical Plugs — — — 6600310-5 — — — — Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description CP ACP P HDP High Density AC Power AC Power DC Power Power Cable Power PCB-Mount PCB-Mount PCB-Mount .300" spacing .300" spacing .250" spacing .200" spacing S Signal PCB-Mount .100" grid MULTI-BEAM XL Coax Pass-Thru Connector — Combine power, coax and signal all in one connector Right-Angle Plug 292495-1 Cable Receptacle 292491-1 The following coax contacts may be used with the coax pass-thru housings: Pin Contact 5221980-5 Socket Contact 5221981-5 Note: All part numbers are RoHS compliant. 18 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Product Facts Single one-piece housing design ■ Terminal Position Assurance (TPA) Secondary Locks on contacts help prevent contact back-out ■ Pre-assembled made-toorder cable assemblies ■ Installation to panel provides float in X, Y and Z directions ■ Insulation crimp on all contacts ■ 30 microinch (.76 micrometers) gold plated contacts for high reliability ■ Touch-safe design passes UL1977 and IEC 60950 finger probe test ■ AC and DC power in the same connector — meets UL & IEC safety requirements ■ All MULTI-BEAM XL products in this section are RoHS compliant Board-to-Board Products ■ MULTI-BEAM XL Cable Assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. Expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel-mount applications and can terminate 8-16 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. These features eliminate the Technical Documents For More Information Product Specification 108-2157 Application Specification 114-13112 Internet http://tycoelectronics.com need for a secondary cable clamp which often can be size prohibitive. The cable connectors are designed to mate to the de-facto standard Tyco Electronics MULTI-BEAM XL right-angle or vertical PCB plugs. The combination of PCB and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics’ cable assembly manufacturing facilities. Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 19 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Configurations/Applications Board-to-Board Products Floating XYZ Panel-Mount Receptacle Floating XYZ Panel-Mount Cable Receptacle (2P + 24S + 2P) Wires Secondary Locks on Signal Contacts Secondary Lock (1 Per Power Contact) Housing • 0.060" [1.52] Nominal Float in X, Y and Z direction • For modular installation of large power distribution systems • Single connector replaces multiple power and signal connectors Panel Alignment Key Power Circuitry Signal Circuitry Guide Post (2 Places) Mounting Hole (2 Places) XYZ Series Slide-to-Lock Cable Receptacle (3 ACP) Slide-to-Lock Receptacle • 0.030" [0.76] nominal float in X and Y direction • Ideal for modular installation of smaller systems requiring less space and less float — such as fan trays • Replaces connectors which use multiple low power contacts to carry the total current • Power only or Power Plus signal mixed Secondary Lock (1 Per Power Contact) Wires Spring Latch Panel Stop Locking Tab Housing Panel Alignment Key (2 Places) Power Circuitry Guide Post (2 Places) STL Series Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Cable-to-Board Receptacle • Easy to mate/disconnect with squeeze-to-release latches • Mates to right-angle or vertical MULTI-BEAM XL STR plugs • Replaces two traditional connectors (1 signal and 1 power) with just 1 connector Secondary Lock (1 Per Power Contact) Wires Secondary Locks on Signal Contacts Housing Power Circuitry Squeeze Latch (2 Places) Signal Circuitry Mating Alignment Key (2 Places) STR Series 20 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Panel-Mount Receptacles Product Facts High strength glass-filled housing materials ■ Expandable/modular housing design ■ PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions ■ STL series floats 0.030" [0.76] in X and Y directions ■ Mounting Hardware Kits: Part Number 1600914-1 — Standard Part Number 1600914-3 — High Force ■ Slide-to-Lock Receptacle Power and Signal Module Specifications Power Module Widths: Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 23 for contacts, secondary locks and application equipment information. Board-to-Board Products X, Y, Z Floating Receptacle Module Designation 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) 300 (ACP) 250 (P) 200 (HDP) Signal Module Width Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Module Designation 0.200 [5.08] (8 Contacts) Signals Power Module Max. Insulation Dia. inches [mm] 0.272 [6.91] 0.215 [5.46] 0.156 [3.96] Insulation Range inches [mm] 0.036-0.054 [0.91-1.37] Signal Module Configurations/Part Numbers Part Numbers Available Configurations 3ACP 4P 4ACP 5P 6P 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 4ACP/24S/12P 5ACP/24S/5ACP 7P/48S/7P XYZ Series 1600606-2 — — 1600606-1 — 1-1600636-3 1600636-9 1-1600636-0 1600636-2 1600636-8 1-1600636-4 1-1600636-5 1600636-6 1600636-1 1-1600636-6 STL Series 292499-1 292499-4 292499-3 1761419-2 292499-8 1761819-4 — — 1761819-2 — — — — — — Mating PCB Plugs Vertical Right-Angle 6600303-7 6450123-3 6600303-2 6450123-2 6600303-3 — — 6450123-6 6600303-6 — 6600333-9 — 6600330-4 6450330-1 1-6600333-0 — 6600333-5 1-6450330-4 6600333-7 — 1-6600333-1 — 6600333-6 — — 2-6450120-6 6600333-1 5-6450130-0 — 3-6450120-4 Note: All part numbers are RoHS compliant. 21 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable-to-Board Squeeze-to-Release Receptacles Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Secondary Lock (1 Per Power Contact) Wires Board-to-Board Products Product Facts High strength glass-filled housing ■ Pre-installed squeeze-torelease latches ■ Expandable/modular housing design ■ Mates to Tyco Electronics vertical or right-angle PCB plugs ■ Housing Squeeze Latch (2 Places, pre-installed) Power Circuitry Signal Circuitry Mating Alignment Key (2 Places) STR Series Power and Signal Module Specifications Technical Documents: Power Module Widths: Product Specification 108-2157 Application Specification 114-13112 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) Module Designation 300 (ACP) 250 (P) 200 (HDP) Signal Module Width Module Designation 0.200 [5.08] (8 Contacts) Signals Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Max. Insulation Dia. inches [mm] .272 [6.91] .215 [5.46] .156 [3.96] Insulation Range inches [mm] .036-.054 [0.91-1.37] See page 23 for contacts, secondary locks and application equipment information. Power Module Signal Module Configurations/Part Numbers Available Configurations 2ACP 3P 3ACP 4P 6P 1P/24S/1P 2P/8S/2P 2P/16S/2P 2P/24S/2P 3ACP/24S/3ACP 4P/24S/4P 4ACP/24S/4ACP 6P/24S/6P 6P/32S/6P STR Series 1600798-2 1600798-3 1600798-5 1600798-4 1600798-1 1600788-8 1-1600788-3 1-1600788-0 1600788-1 1-1600788-2 1-1600788-4 1-1600788-5 1-1600788-7 1600788-7 Part Numbers Mating PCB Plugs Vertical Right-Angle 6600393-1 6450129-1 6600393-2 6450129-2 — — 6600390-1 6450129-3 6600393-3 6450129-5 6600380-2 6450128-1 — 6450128-6 6600383-5 — 6600383-3 6450128-2 6600383-6 — 6600383-7 6450128-5 6600383-9 — — 6450128-8 6600383-1 — Note: All part numbers are RoHS compliant. 22 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components Material and Finish Power Contact Technical Documents Product Specification 108-2157-1 Application Specification 114-13164 Board-to-Board Products Body — 50 micro inches nickel over high conductivity copper alloy Mating Area — 30 micro inches gold Power Contacts Wire Size Range AWG 12 14 2 @ 16 Wire Size Range AWG 8 10 2 @ 12 2 @ 14 Insulation Diameter .156 Max.. [3.96] .156-.176 [3.96-4.47] .120-.156 [3.05-3.96] .090 . [2.29] Max. Housing Width .200 or .250 [5.08 or 6.35] .250 [6.35] .200 or .250 [5.08 or 6.35] .250 [6.35] Insulation Diameter .215-.272 [5.46-6.91] .176-.215 [4.47-5.46] .130 . [3.30] Max. .137 . [3.48] Max. Housing Width .300 [7.62] .200 or .300 [6.35 or 7.62] .300 [7.62] .300 [7.62] Part Number Applicator Tool Hand Tool 1385635-3 1-1600961-7 (make-first-break-last) 1-1600961-8 (Standard) 1385636-3 2063500-1 1385635-3 1385636-3 Part Number Applicator Tool Hand Tool 1385637-3 1-1600960-7 (make-first-break-last) 1-1600960-8 (Standard) 1385638-3 N/A 1385637-3 1385637-3 Extraction Tool: Part Number 2063080-1 Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged within the housing. Power Contact Secondary Lock Part Number 1600903-1 Secondary Power Locks: Part Number 1600903-1 Note: One secondary lock needed for each power contact. SDA SA Hand Tool Part Number 2063500-1 Note: All part numbers are RoHS compliant. 23 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components (Continued) Insulation Barrel Material and Finish Wire Barrel Board-to-Board Products Contact — Phosphor bronze plated gold over nickel in mating area Locking Lance Signal Contacts Wire Size Range AWG 22-26 Insulation Diameter .036-.054 [0.91-1.37] .036-.054 [0.91-1.37] Version Part Number Low Pressure 5531216-5 (reel) High Pressure 5531224-6 (reel) Extraction Tool Hand Tool Applicator 91156-2 91531-1 1426685-2 Secondary Locks Note: One secondary lock needed for each column of signal contacts Secondary Signal Locks: Part Number 1600902-1 Panel Mount Alignment Key Float-Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings CERTI-CRIMP Hand Tool Part Number 91531-1 Note: All part numbers are RoHS compliant. 24 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Specifications Installed Connector Illustration Product Specifications Power Contacts — 50 Amps on single 8 AWG wire Signal Contacts — 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction Sequenced Mating — 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability PC Board RightAngle Plug Assembly Shoulder of Shoulder Screw Bottomed on Panel Singular Fasteners Board-to-Board Products Panel Stop Must be Against Back of Panel Connectors Fully Mated Shoulder Receptacle In Front of Panel Spring Latch Must Be Engaged to Panel Compression Spring and Flat Washer Installed onto Shoulder Screw XYZ Series STL Series Connectors Fully Mated PC Board RightAngle Plug Assembly Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly STR Series Additional temperature-rise data available, contact Tyco Electronics Product Engineering. MULTI-BEAM XL Product T-Rise Data Current/temperature rise data shown — from End-OfLife qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com 25 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Board-to-Board Products Cable Plug Assemblies Product Facts ■ High strength housing materials ■ Hot-Pluggable ■ Installation provides float in X, Y and Z directions ■ Sequenced mating ■ RoHS complaint ■ Modular mold design provides configuration flexibility ■ Integral cable clamp supports contacts and provides strain relief in minimum amount of space ■ 30 microinch (0.76 micrometers) gold plated contacts for high reliability ■ Sold only as part of a pre-assembled cable assembly The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The PCB mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The “float blind-mate drawer connector” design of the MULTI-BEAM XL cable connectors helps eliminate the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3 mm (± 1.5 mm), and still mate without applying stress to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications. The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics’ internal cable assembly manufacturing facilities. Technical Documents Product Specification 108-2157-1 Application Specification 114-13164 For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 26 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Configurations/ Part Numbers Board-to-Board Products PMT Power Module Widths: 0.300″ (ACP) 0.250″ (P) 0.200″ (HDP) Signal Module Width: 0.200″ (8 Contacts) STL Module Designation STR Maximum Wire Size AWG mm2 300 (ACP) 8 10.5 250 (P) 10 6.6 200 (HDP) 12 2.6 Module Designation Signals Maximum Wire Size AWG mm2 22–26 0.14–0.32 Configuration PMT Series Plug STL Series Plug 3 ACP 4P 1P/16S/1P 1P/24S/1P 2P/24S/2P 3ACP/24S/3ACP — — 1600236-5 1600236-4 1600236-6 1600236-7 1761421-1 1761421-3 1600820-2 1600820-1 1600820-3 1600820-4 Max. Insulation Dia. .272 6.91 .215 5.46 .156 3.96 Max. Insulation Dia. .036–.054 0.91–1.37 Mating Receptacles* Vertical Right-Angle 6450543-6 6450543-5 — 6450540-1 5-6450540-9 4-6450550-1 6450173-1 — 2-6450170-0 6450160-3 2-6450170-1 2-6450170-2 STR Series Plug Mating Receptacles Vertical — 1600814-2 1600238-4 1600238-3 1600238-5 1600238-6 — — 6450740-4 6450740-5 6450740-6 6450740-7 PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions STL Series — Panel-Mount with total 1.5 mm float in X and Y directions STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating PCB mountable receptacles: Product Specification 108-2157-1 Application Specification 114-13164 Note: All part numbers are RoHS compliant. 27 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Connector Styles PMT (Panel-Mount) for True X, Y, Z Floating ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Installation to panel provides float in X, Y and Z directions Board-to-Board Products Intermateable with Tyco Electronics MULTI-BEAM XL PCB mounted receptacles Specifications Wire Gauge — 8 AWG – 14 AWG Sequenced Mating — 3 Levels: Pwr/Gnd, Pwr & Signal, Signal Current Carrying Capacity — Power Contacts — 45 Amps* on single 8 AWG wire Signal Contacts — 4 Amps on single 22 AWG wire Durability — 250 Cycle Temperature Range — 40°C – 105°C Float — 1.5 mm float in X, Y, and Z Direction** RoHS Compliant UL, CSA, VDE Approvals Pending *Based on End-of-Design Life Qualification Tests **Mated to Tyco Electronics MULTI-BEAM XL receptacles only STL (Slide-to-Lock) — Most Economical — Still Offering X and Y Floating ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Installation to panel provides float in X and Y directions STR (Squeeze-to-Release) — To Connect Sub-assemblies ■ Single-piece contact design — eliminates multiple contact interfaces ■ Insulation crimp on all contacts ■ Easy to mate/disconnect with squeeze-to-release latches ■ ■ Offered as pre-assembled, fully tested cable assemblies, as shown below Combines multiple power and signal connectors into a single Power I/O Connector MULTI-BEAM XL Cable Plug T-Rise Data* 28 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet PCB-Mount Cable-Mount D C B A 1 2 Hold Down 1 2 3 4 5 N N 1 2 B A 4 3 N Plugs XYZ Floating XYZ Floating Slide-to-Lock Squeeze-toRelease Mounting Hole C Header/Plug (Right-Angle Shown) N 3 1 2 N 5 4 3 2 1 N 2 3 B C Board-to-Board Products D C B A 1 A Receptacle (Vertical Shown) Electrically Hot To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Performance Grade MULTI-BEAM XL Connector MULTI-BEAM XLE Connector 2. Application Board-to-Board Cable-to-Board 3. Gender Plug (Male) 4. Orientation 5. Termination Receptacle (Female) Cable Only Blind-Mate specify Floating or Slide-to-Lock Receptacle PCB Only Right-Angle (Cable Only) 6. Termination Style (PCB Only) Latching Vertical Power 8 AWG 10 AWG 12 AWG Signal 22 AWG 24 AWG 26 AWG Solder Tail .135′′ [3.43 mm] Solder Tail .165′′ [4.19 mm] 14 AWG Press-Fit .120′′ [3.05 mm] Press-Fit .135′′ [3.43 mm] Press-Fit .165′′ [4.19 mm] 7. Mounting to PCB Hold Downs (one on either end) .122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only) .150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only) 8. Select # of Contacts ___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: .200′′ [5.08 mm] (for High Power only) .250′′ [6.35 mm] (for High Power only) .300′′ [7.62 mm] (for High Power only) Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) Section C: (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: .200′′ [5.08 mm] (HDP) .250′′ [6.35 mm] (P) .300′′ [7.62 mm](ACP) Section A: (Power Contacts) 9. Additional Requirements 10. Customer Information Name: __________________________ Company: ____________________ Location: ________________________ Phone: __________________________ Fax: __________________________________ e-mail:_________________________ (Submit to your local Tyco Electronics Sales Engineer) MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are trademarks of the Tyco Electronics group of companies and its licensors. 29 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Board-to-Board Products Product Facts ■ High current per linear inch ■ Various configurations to meet requirements using less board space ■ Built-in alignment feature ■ Shrouded insulator design ■ Meets safety regulatory requirements ■ All MINIPAK products in this section are RoHS compliant Typical Applications ■ Telecom and computer applications ■ Routers ■ Servers, mini and supercomputers ■ Removable battery packs ■ Uninterruptible power systems (UPS) ■ Hot-swap N+1 power distribution MINIPAK connectors are a family of board-to-board power connectors designed to deliver more current using less board real estate. Product Varieties This product family includes MINIPAK high-density power connectors, which are custom configurable and offer a combination of alignment guides, signal contacts, and DualBlade power contacts to meet different requirements. Following the PICMG µTCA.0 Standard, the MINIPAK HD connector is also available in this product line and is ideal for hot-plug telecommunications applications. With a two-row configuration, the MINIPAK HDE connector, designed to serve in both PCB-to-PCB and backplane power systems, occupies minimal PCB edge space. For applications needing a low profile solution, Tyco Electronics offers MINIPAK HDL, a blindmateable board-to-board connector, which stands only 8 mm off the edge of the printed circuit board. Wide Selection of Configurations MINIPAK connectors are available in numerous configurations. Which MINIPAK connector is most suited to your application will depend on requirements such as AC input current and voltage, DC output currents and voltages, board-mount style, and available board space. Tyco Electronics will work with you to help determine the best solution to your application and can custom tool MINIPAK configurations if needed. 30 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) MINIPAK High-Density Power Connectors 32 Amps per contact, fully loaded ■ Features an innovative Dual Blade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails ■ Various alignment guides, signal contacts, and power contacts available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches Board-to-Board Products ■ MINIPAK HDL Connectors ■ High density blind-mateable connector ■ Low profile-stands just 8.0 mm off the PCB ■ Solder and press-fit tails available ■ Current rating of 16A ■ Low contact resistance with mating forces less than 0.3lbs per contact MINIPAK HD Connectors ■ Designed to the PICMG MicroTCA.0 Standard ■ Combines 24 power contacts and 72 high density signal contacts ■ Rugged contact design helps provide long-term reliability ■ Hot-plug design controls arc during hot mate/unmate cycles ■ 3 mating levels MINIPAK HDE Connectors ■ Very high current density ■ Two row configuration saves PCB space ■ Two levels of contact sequencing available for mate-firstbreak-last operation ■ Uses a hot-plug contact approved by UL for current interrupt applications 31 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Board-to-Board Products MINIPAK High-Density Board-to-Board Power Connectors (Continued) Part Number Right-Angle PCB Plug No. 30A No. 15A Signal Pwr Pwr Contacts Tails 6651672-2 3 2 6 Solder 6651670-1 3 2 24 Solder 6651742-1 8 12 58 Solder 6651668-1 21 0 24 Solder 6651380-1 6 5 36 Solder Mating Pair Overall Length 1.38 35.00 2.87 73.00 3.78 96.00 5.71 145.00 4.50 114.50 Vertical PCB Receptacle Mating Part Number Tails Special Feature 6651673-1 Compliant Press-Fit DualBlade 6651671-1 Compliant Press-Fit DualBlade 6651743-1 Compliant Press-Fit Stacked 6651669-1 Compliant Press-Fit — 6651381-2 Compliant Press-Fit DualBlade *The remaining power contacts are 30 Amps each DualBlade Contact DualBlade Contact provides two 15 Amp contacts in the space of one 30 Amp contact DualBlade Contact Housing Assembly Stacked MINIPAK Connector Co-Planar Stacked MINIPAK Connector Part Number Right-Angle PCB Plug No. 30A No. 15A Signal Pwr Pwr Contacts 1766056-1 2 6 36 Right-Angle PCB Receptacle Tails Mating Pair Overall Length Mating Part Number Tails Special Feature Solder 1.55 39.30 1766057-1 Solder Stacked Custom MINIPAK Connector Configurations If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your requirements and production volume. Please consult Customer Service for details. Note: All part numbers are RoHS compliant. 32 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) Material Insulators Socket contacts Signal pins Power blades Plating Contacts Terminals Environmental/Mechanical Connector operating temperature range Mating forces PPA, UL 94V-0 flammability rated, color black Phosphor bronze alloy Brass alloy Copper alloy Board-to-Board Products Selective 30 microinches gold over nickel Tin over nickel -40°C to +130°C Power: 1.5lb/contact typical Signal: 0.2lb/contact typical Electrical Contact current rating Voltage ratings Insulation resistance Dielectric strength Individual power contact: 65A max.1 AC Power: 125/250VAC, signal & DC power: up to 60V 5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003 Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001 1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing. Contact Current Ratings 100 The graph to the right shows the current carrying capabilities of an individual power contact,and that of multiple contacts at 4.5, 6.0 and 7.5 mm contact spacing. 80 MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No.182.3-M1987. Tyco Electronics will work with customers to obtain application-specific regulatory certifications if needed. 1 2 3 4 Individual contact 4.5 mm contact spacing 6.0 mm contact spacing 7.5 mm contact spacing 60 1 50 40 30 20 10 ® C TEMPERATURE RISE (°C) 70 Safety Regulatory Agency Compliance 2 3 4 90 US 0 20A 40A 30A 50A 60A CURRENT (A) Connector Mounting Termination Tails PC Board Surface Ref. .160 – .200 [4.06 – 5.08] A PC Board Surface Ref. .106 [2.68] Compliant Press-fit for .093" min. thick PCB Solder Tail Mating Condition Dimension “A” Long Tail Short Tail .180 ± .020 .120 ± .020 4.57 ± 0.51 3.07 ± 0.51 1.000 [25.40] 33 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors NEW Board-to-Board Products Product Facts ■ High-density, low profile, power/signal, blind-mate connector ■ Developed to meet next generation 1U application by reducing airflow impedance ■ Design is customizable ■ Serves both solder reflow and press-fit applications with the same contact Tyco Electronics’ new MINIPAK HDL connector combines a high-density power interface into a blindmateable board-to-board connector, which stands only 8 mm off the edge of the printed circuit board. Applications ■ 1U Servers ■ High End Servers ■ Telecommunications Switches, requiring low profile ■ Hot-pluggable power supplies The MINIPAK HDL product consists of a right-angle plug and right-angle receptacle, which utilizes an eye of the needle tail that can be used in both solder and press-fit applications. The contact offers a current rating of 16 amps, low contact resistance, and mating forces less than 0.3 pounds per contact. Technical Documents Product Specification 108-2325 Application Specification 114-13215 The connector is designed and manufactured to be mass-customizable, allowing the customer to select a wide array of configurations and layouts. MINIPAK HDL connectors also contain three levels of mating sequences. This product is designed specifically for modular hot-swappable power distribution systems. The MINIPAK HDL connector offers 20% more current density in a smaller package than other products currently offered in the market. Temperature Rise Chart Simulated Side View of 1U Chassis Temperature Rise Degree C MINIPAK HDL Temperature Rise Vs Current 8 Circuits 2 oz 2 Layer MULTIBEAM XL Connector 70 60 0 FPM 100 FPM 200 FPM 300 FPM Power (0 FPM) Power (100 FPM) Power (200 FPM) Power (300 FPM) 50 40 30 20 10 0 0 10 20 12.60 [.496] MINIPAK HDL Connector Airflow 8.00 [.315] 30 Current DC Amperes 34 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems “NEW” MINIPAK HDL Connectors (Continued) Contacts Plating — Gold over nickel, or gold over palladium-nickel in mating area Performance Data Board-to-Board Products Current Rating — 16 Amps Max. Operating Temperature — 120°C 2.035 [51.70] 2.031 [51.60] .315 Max. [.800] .315 Max. [.800] .764 [19.40] 1.224 [31.10] .520 [13.20] Right-Angle Receptacle Part Number 2-1926733-5 Right-Angle Plug Part Number 2-1926732-5 Part Numbers Configuration 25S X 8P 25S X 10P 25S X 16P 40S X 24P 2P X 15S X 2P 6P X 15S X 6P 8P X 25S X 8P Right-Angle Plug 1-1926732-8 2-1926732-5 4-1926732-6 7-1926732-7 1926720-2 1-1926720-6 2-1926720-5 Right-Angle Receptacle 1-1926733-8 2-1926733-5 4-1926733-6 7-1926733-7 1926721-2 1-1926721-6 2-1926721-5 .315 Max. [8.00] .079 [2.00] .594 [15.10] .130 [3.30] .156 [3.96] Part Number 2-1926720-5 .315 Max. [8.00] .630 [16.00] .079 [2.00] .130 [3.30] .156 [3.96] Part Number 2-1926721-5 Note: All part numbers are RoHS compliant. 35 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HD Connectors Board-to-Board Products Product Facts ■ Designed to the PICMG MicroTCA.0 Standard ■ 30 microinches gold plating over nickel ■ RoHS compliant ■ 24 high current density power contacts, able to carry up to 14.5 Amps per contact when fully loaded ■ Industry proven Universal Power Module (UPM) power contacts ■ Hot-plug contact design controls arc during hot mate/unmate cycles ■ 3 mating levels Tyco Electronics supplies the Power Entry Module (PEM) connector specified in the PICMG MicroTCA Standard. The PICMG MicroTCA.0 Standard is one of the latest standards addressing future telecommunications needs. The MINIPAK HD connector combines 24 power contacts and 72 high density signal contacts. The power contacts are the industry proven contacts utilized in the Universal Power Module (UPM) and are capable of carrying 14.5 Amps per contact when fully energized. Rugged contact design ensures long-term reliability and sacrificed contact tip, controls arcing during hot mate/unmate cycles. The MINIPAK HD also features 3 levels of mating and selective gold plating on contacts. Contact Blades Product Facts ■ Designed for Hot Swap applications ■ Extended sacrificial contact tip absorbs arc ■ Main contacts stay free of contaminants MINIPAK HD Contact Blades Technical Documents Product Specification 108-2253 Application Specification 114-13182 Industry Standard PICMG MicroTCA R1.0 MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc. 36 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HD Connectors (Continued) The vertical connector consists of 72 2 mm pin and 24 Universal Power Module (UPM) receptacle contacts. The contacts have compliant pin tails for press-fit applications. .917 ± .004 [23.30 ± 0.10] 2.213 Ref. [56.20] Board-to-Board Products MicroTCA Connectors — MINIPAK HD Board-toBoard Connector Vertical Receptacle, Compliant Press-Fit Part Number 1469920-1 (Tin-lead PCB Tails) Part Number 1469920-2 (Tin Plated PCB Tails) 2.406 ± .008 [61.10 ± 0.20] .217 Ref. [5.50] To Centerline Of Cavity .866 Ref. [22.00] .030 ± .002 [0.75 ± 0.05] .187 Ref. [4.75] .531 Ref. [13.50] .016 Ref. [0.40] 72 Plcs. .374 Ref. [9.50] .812 2 Plcs. [20.62] Part Number 1469920-1 PCB Seating Tool Part Number 1901650-1 Right-Angle Plug, Solder Tail or Compliant Press-Fit Part Number 1469921-1 (Solder Tail) Part Number 1469922-1 (Press-Fit) Part Number 1469922-2 (Press-Fit, Tin-Lead PCB Tails) The right-angle connector consists of 72 high density signal pins and 24 rightangle UPM blades that feature 2 mating lengths for the mate first/break last ground sequencing. The right-angle connectors come in 2 piece tail variations, press-fit and solder. .929 Ref. [23.60] .871 ± .006 [22.12 ± 0.15] 1.559 ± .004 [39.60 ± 0.10] .748 Ref. [19.00] .472 ± .004 [12.00 ± 0.10] .795 ± .004 [20.20 ± 0.10] .685 ± .004 [17.40 ± 0.10] Part Number 1469921-1 Note: All part numbers are RoHS compliant. 37 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HDE Connectors Board-to-Board Products Product Facts ■ Compatible with 2 mm equipment practices per IEC 61076-4-101 ■ One-piece molded housing — fewer parts to assemble to PCB ■ Very high current density — 18 Amps per contact on each contact in an 8-position (2 x 4) connector ■ 4 PCB tails distributes the current with just 4.5 amps per plated through hole ■ Hot-pluggable contact design reduces contact degradation associated with live PCB insertions / extractions ■ Two-levels of contact sequencing for mate-firstbreak-last operation Technical Documents Product Specification 108-2289 Instruction Sheet 408-10157 The new MINIPAK HDE connector is the latest high current power module designed to serve in both backplane power distribution and general PCB-toPCB applications. It was designed to complement the most popular high-speed backplane connectors offered by Tyco Electronics, including HM-Zd, Z-PACK TinMan and MULTIGIG RT connectors. The two-row configuration offers a benefit to the PCB designer. The power can be fed from either the top or bottom row, with the return path routed through the other remaining row. Alternatively, the same voltage rail can be routed to both the top and bottom rows and the return path can be routed to both the top and bottom rows of adjacent contacts. The two row configuration offers the additional benefit of occupying just half the linear PCB edge space of other types of board-toboard power modules. The low mating force contact reduces the moment / stresses on the connector during mating and reduces the plating wear for longterm reliability. The MINIPAK HDE connector has two-levels of blade lengths to provide matefirst-break-last operation for hot swap operation. In addition, in the event the connector is used to mate or un-mate to a live load, the sacrificial contact tip absorbs the arc to keep the remaining contact mating surfaces free of damage. This “hot-plug” contact design has been approved by UL for current interrupt applications. All MINIPAK HDE connectors are easily applied to the PCB with common “flat-rock” seating tools. The connector mates with Tyco Electronics’ Universal Power Module connectors found on page 55. 38 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MINIPAK HDE Connectors (Continued) Contacts Industry proven Universal Power Module (UPM) style contacts Board-to-Board Products Performance Data Current Rating — 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance — 2 milli-ohms max Operating Temperature — -40°C to +105°C Technical Documents Product Specification 108-2289 Description 2x3 2x4 2x5 2x6 2x7 2x8 2x9 2 x 10 2 x 11 2 x 12 Part Number 1926223-1 1926224-1 1926225-1 1926226-1 1926227-1 1926228-1 1926229-1 1926271-1 1926272-1 1926273-1 Dimension L .472" [12.00] .590" [15.00] .708" [18.00] .826" [21.00] .944" [24.00] 1.06" [27.00] 1.18" [30.00] 1.30" [33.00] 1.42" [36.00] 1.54" [39.00] Mating Connector* 5-5223955-2 120953-1 120953-2 120953-3 120953-4 120953-5 120953-6 120953-7 120953-8 120953-9 *Mating connectors are single row, MINIPAK HDE requires 2 x mating connectors. Note: For more information on the mating connector please see page 52. Receptacle Seating Tool Part Number 1585309-X. L .969 [24.63] .753 [19.13] .844 [21.44] .111 [2.83] .118 Pitch [3.00] Note: All part numbers are RoHS compliant. 39 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector Product Facts 32 Amp high-performance ELCON CROWN BAND power contacts ■ True hot-plug power contacts available for current interruption under load ■ Versatile modular design allows customized configuration to meet your specific application requirements ■ Perpendicular, parallel and co-planar styles available ■ Sequenced mating of power and signal contacts ■ Solder and compliant pressfit termination to the board ■ Unique active guide modules double as alignment guide and power contact ■ All FLATPAQ products in this section are RoHS compliant Board-to-Board Products ■ Typical Applications Board-to-board power interconnections ■ Hot-swap N+1 power distribution for telecommunications, servers and mini-computers ■ Uninterruptible power systems (UPS) ■ Removable battery packs ■ FLATPAQ connectors provide hot-pluggable AC and DC power in boardto-board applications. Customized configurations of up to 45A power contacts, signal & logic lines, and guides (both active and passive) are enabled by the assembly of various standard modules. This allows the designer to specify guidance for blindmating situations, contact mating sequence, spacing for voltage ratings, and current interruption under load (true hot-plug), to meet custom design requirements without incurring any tooling expense. Product Highlights Highly Configurable FLATPAQ connectors are custom configurable using standard modules that can be arranged in any order to meet the application requirements. It is even possible to have both power blades and power sockets in the same connector side. Using off-the-shelf, modular components enables quick turnaround of sample requests, typically within one week, to allow your design to move forward on schedule. High-performance ELCON Power Contacts FLATPAQ socket modules use proven CROWN BAND technology, for low insertion and extraction forces, minimal voltage drop and reduced temperature rise. The latest generation contacts are 45A USR rated (32.5A CNR) and can handle even higher currents when mounted on boards with 5 oz copper traces or on bus bars. hot-pluggable socket contacts are rated at 35A USR, 20A CNR. Both hot-plug and regular sockets can be mixed in the same connector (as can both power blades and power sockets). Standard power modules utilize the same contacts as the MINIPAK connectors for cost effectiveness. The original “float” mounted blade modules are still available where physically isolating the blade from the PCB solder joints is desired. 24-position straight mount Signal socket modules are now available in a cost effective 1A design. Power and Signal Sequencing Power contacts are available in Standard, Premate and Postmate lengths to meet your power sequencing requirements. Signal contacts have Standard and Premate length options, consult Customer Service for details. 40 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors — Our Most Modular Board-to-Board Power Connector (Continued) Various Contact Termination Styles Straight mount socket connectors are also available with compliant ‘Eye of the Needle’ design press-fit terminals for 0.093″ (2.4 mm) minimum thickness boards and bus All terminations fit 0.040 +/- .0030″ (1.02 =/- .08 mm) diameter plated through holes. Alignment Guides and Mounting Ears FLATPAQ connector alignment guides improve gatherability in blind-mate situations and can be either electrically active (35A rated) or passive. Passive guides should be used in conjunction with mounting ears when placed at the end of the connector. Mounting ears should also be considered on rightangle mounted connectors. See page 44 for details on completing the layout sheet. A drawing with general contact sequencing and alignment information is available; please contact Customer Service for a copy. Finished Connector Drawing Safety Regulatory Agency Compliance Tyco Electronics will provide a customer drawing showing all envelope dimensions and PCB mounting pattern based on the configuration indicated using the layout sheet available at www.tycoelectronics.com. Electrical Performance Board-to-Board Products All connectors are available in two lengths of solder termination, .115″ (2.9 mm) nominal for 0.062″ (1.6 mm) thick boards, and 0.177″ (4.5 mm) for 0.093″ (2.4 mm) and 0.125″ (3.18 mm) boards. bars. Tyco Electronics will provide details of the recommended pressing fixture for each assembly. FLATPAQ connector has been evaluated by safety regulatory agencies for use in data, signal, control and power applications. Consult Customer Service for details. Temperature Rise 100 Copper Thickness 2 oz. 3 oz. 5 oz. 90 80 TEMPERATURE, C° The graphs below show the performance of the FLATPAQ contact design in terms of temperature rise against current. Tests were performed on 250 V power modules mounted on PC boards with 2 oz, 3 oz, and 5 oz copper traces. 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 50 55 40 45 50 55 CURRENT, AMPERES Voltage Drop 20 18 Copper Thickness 2 oz. 3 oz. 5 oz. VOLTAGE DROP, mV 16 14 12 10 8 6 4 2 0 0 5 10 15 20 25 30 35 CURRENT, AMPERES 41 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Board-to-Board Products FLATPAQ Connector Product Specifications Materials Insulators Power Blades Power Sockets Hot-Plug Power Sockets & Active Guide Sockets Signal Pin Contacts Signal Socket Contacts Passive Guide Pin Active Guide Pin Finishes Contacts PPA, UL 94V-0 flammability rated, color black Copper alloy Phosphor Bronze Crown Bands: Beryllium Copper Holder: Phosphor Bronze Solder termination: Brass Press-fit: Phosphor Bronze 1 Amp: Phosphor Bronze 3 Amp: Beryllium Copper Brass Copper alloy Selectively plated gold (30 microinches minimum) with tin on terminations, all over nickel Nickel Silver Passive Guide Pin Active Guide Pin Electrical Current Rating Power Contacts Current Rating, Hot-Plug Power Contacts Signal Contacts, 1 Amp Signal Contacts, 3 Amp Contact resistance UL CUR/CSA UL CUR/CSA UL CUR/CSA UL CUR/CSA Power Signal Insulation Resistance Dielectric Strength Mechanical Insertion Force Power Signal Extraction Force Power Signal Contact Retention (in insulator) Durability Operating Temperature Recommended PCB Hole Power Signal Press-Fit Tooling Marking 45 Amp 32.5 Amp 35 Amp at 250V, 50 cycles 20 Amp at 250V, 50 cycles 1 Amp, 250 VAC 1 Amp, 250 VAC 3 Amp, 250 VAC 2.5 Amp, 250 VAC 2 mΩ maximum initial, (3 mΩ maximum after 500 cycles durability), at 35A per MIL-STD-1344, Method 3004 15 mΩ maximum initial, (30 mΩ maximum after 500 cycles durability), at 100mA, 20 mV, per MIL-STD-1344, Method 3002 5,000 MΩ minimum at 500VDC for 2 minutes, per MIL-STD-1344, Method 3003 1,500 VDC for 1 minute, per MIL-STD-1344, Method 3001 4.0 lbf (17.8 N) maximum 5.0 ozf (1.4 N) maximum, using .0305″ (.775 mm) diameter steel test pin 1.0 lbf (4.4 N) minimum 0.5 ozf (0.1 N) minimum, using .0295″ (.749 mm) diameter steel test pin 10.0 lbf (44.4 N) minimum 5.0 lbf (22.2 N) minimum 500 Cycles, per MIL-STD-1344, Method 2016 -40 to +105° C Finished hole: 0.040 +/- .0030″ dia. (1.02 +/- .08 mm dia.) Drilled hole: 0.0453 +/- .0005″ dia. (1.15 +/- .013 mm dia.) Copper Plate: 0.0010″ (.025 mm) min. per surface Tin Plate: 0.0003″ (.008 mm) min. per surface Press fixture is recommended for compliant press-fit assemblies. Consult Tyco Electronics for tool drawing Connectors are marked with manufacturer’s logo, part number and lot code 42 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems FLATPAQ Connectors Part Number 6646465-1 FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts 2.559 [65.00] .551 [14.00] Board-to-Board Products Part Number 6646597-1 FLATPAQ 250V Straight Socket Connection with Active Guide Pin 2 (250V) Power, 2 amps Signal Contacts 3.209 [81.50] .551 [14.00] .984 [25.00] .551 [14.00] Part Number 6646722-1 FLATPAQ 600v Right-Angle Pin Connector with Guide Socket 7 (600V) Power, 6 Signal Contacts 4.88 [124.00] .551 [14.00] .551 [14.00] Note: All part numbers are RoHS compliant. 43 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems How to Specify Your Modular FLATPAQ Connector Board-to-Board Products In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service. We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request. 1 Enter your contact infor● mation, including signature and date. 2 Indicate the connector ● layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. The left to right order of the modules should match the mating face views of the connector. When laying out rightangle assemblies, make sure that you look at the mating face with the termination tails facing downwards. 3 For solder terminated ● assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. Sample Modular FLATPAQ Connector Layout Form Instructions 1. Indicate the connector layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. 2. The left to right order of the modules should match the mating face views of the connector. When laying out right-angle assemblies, make sure you look at the mating face with the termination tails facing downwards. 3. For solder terminated assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Upon receipt of this form, Tyco Electronics will generate a Customer Drawing for you to check and approve prior to connector production. ENTER CUSTOMER INFORMATION Company Location Contact Name Title Telephone Fax Email Address I am: ❏ End user ❏ Contract manufacturer (end user: Signature Today’s Date Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options ❏ .115" (2.9 mm); .062" thick boards ❏ .177" (4.5 mm); .093/.125" boards Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards). FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options ❏ .115" (2.9 mm); .062" thick boards ❏ .177" (4.5 mm); .093/.125" boards Right-Angle Mount 250 V Power Modules FP151 Standard Blade FP105 Float, Standard FP152 Premate Blade FP106 Float, Premate Signal Modules FP153 FP104 Postmate Blade Hot-Plug Socket FP107 Float, Postmate FP512 Spacer, 250 V 600 V Power Modules FP155 Standard Blade FP121 Float, Standard Straight Mount FP156 Premate Blade FP122 Float, Premate FP157 FP120 Postmate Blade Hot-Plug Socket FP123 Float, Postmate FP514 Spacer, 600 V 250 V Power Modules Note: All modules FP161 FP150 Socket, Solder Standard Blade are solder tail FP250 FP101 termination unless Socket, Press-fit Float, Standard indicated as FP100 compliant Press-fit. Hot-Plug, Solder Select solder tail FP200 length using check Hot-Plug, Press-fit boxes to the right of the connector layout 600 V Power Modules grid above. 0.093" or thicker boards are recommended for compliant Press-fit termination FP154 FP165 style. Consult Socket, Solder Standard Blade Tyco Electronics FP254 FP117 for signal module Socket, Press-fit Float, Standard sequencing. See FP116 Catalog 1773096 for Hot-Plug, Solder benefits of Hot-Plug FP216 Hot-Plug, Press-fit and Float options. ■ ) FP302 24-Pin FP303 24-Pin Socket FP314 6-Pin Mounts Guides FP500 FP501 Left Flange Right Flange Mount Mount Right-Angle Guide Sockets FP506 Passive FP516 Active FP315 6-Pin Socket FP507 Right-Angle Passive Guide Pin Signal Modules FP162 Premate Blade FP102 Float, Premate FP163 Postmate Blade FP103 Float, Postmate FP511 Spacer, 250 V FP300 FP312 FP313 FP318 24-Pin 6-Pin 6-Pin Socket, 24-Pin Socket 3A rated FP418 FP400 FP412 24-Pin, Press-fit 24-Pin Skt, Press-fit 6-Pin, FP413 Press-fit 6-Pin Skt, FP301 3A, Press-fit 24-Pin Skt, 3A Rated FP401 24-Pin Skt, 3A, Press-fit Mounts FP166 Premate Blade FP118 Float, Premate FP167 Postmate Blade FP119 Float, Postmate FP513 Spacer, 600 V Guides FP500 FP501 Left Flange Right Flange Mount Mount FP502 Straight Guide Pins Straight FP503 Passive Passive FP515 Active, M3 Guide Socket FP517 Active, 4-40 How to Obtain Modular FLATPAQ Connector Layout Forms Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com. 44 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Single Pole Power Connectors Product Facts Uses high-performance Crown contact ■ 35A current rating ■ True compliant press-fit and solder tails ■ Pin locking feature option ■ Standard DIP footprint .300 x .100 and ICCON SLIMLINE connector .100 x .100 ■ Insulator rated at 105°C, UL 94V-0 ■ Meets safety regulatory requirements ■ #8 AWG wire size ■ Parallel and perpendicular ■ Sequencing capability ■ All ICCON products in this section are RoHS compliant ■ Product Highlights Mating with Discrete Contracts High Performance Contact For further versatility, ICCON connector products can mate with discrete contacts, available in a variety of termination types. ■ ICCON connectors use ELCON CROWN BAND Contact, a multifingered spring which provides a greater surface contact area, thus ensuring small millivolt drop, minimum heat generation and very low insertion and extraction forces. ■ Optional Locking Feature Typical Applications Power distribution Board-to-board interconnection ■ Board-to-busbar interconnection ■ Board-to-wire interconnection ■ High-density power designs ■ Board stacking The optional locking feature provides minimum 5 lbs. (2.21kg) retention force to improve connection integrity, securing against accidental unmating in harsh mechanical conditions. Support for Multiple Mounting Styles ICCON connectors are available with press-fit or solder tails for mounting on both PC boards and bus bars. Tyco Electronics uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. Each ICCON connector has a 10 pin DIP footprint for convenient industry standard mounting. Through hole socket connectors can be used in “bottom entry” applications. Board-to-Board Products ICCON connectors provide a reliable high current power interconnection with quick connect/disconnect function for space constrained motherboarddaughterboard, cableboard and board-busbar power delivery applications. ICCON SLIMLINE Connectors With a footprint close to 30% smaller than the standard ICCON connector products, the ICCON SLIMLINE connector products allow integrating more components in less board real estate, providing substantial space savings compared to connectors of this type in the same performance range. Stacked ICCON Designed for motherboardto-daughtercard power distribution systems, the Stacked ICCON combined power/guide module occupies significantly less PCB edge space than separate modules. Providing more than 200 Amps/inch, this right-angle mounted connector is ideal for applications needing high current density. 45 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Standard DIP Connectors (.300 x .100 footprint) Right-Angle Receptacle Part Number 6643232-1 Solder Part Number 6643272-1 Compliant .400 [10.16] .200 [5.08] .150 [3.81] .484 [12.29] .400 [10.16] .500 [12.70] .665 [16.89] .420 [10.66] Solder Board-to-Board Products .300 [7.62] .400 [10.16] .400 [10.16] Right-Angle Pin For Part Numbers and “A” Dimension See Table Below A .500 [12.70] A .142 Dia. [3.60] Part Number 6643264-1 Through Hole, Solder Part Number 6643219-1 Closed, Solder Part Number 6643269-1 Through Hole, Compliant .180 [4.57] .400 [10.16] .400 [10.16] .400 [10.16] .300 [7.62] Vertical Receptacle .100 [2.54] .300 [7.62] .500 [12.70] .200 [5.08] .150 [3.81] .100 [2.54] .400 [10.16] .400 [10.16] .300 [7.62] .100 [2.54] .500 [12.70] .100 [2.54] .400 [10.16] .500 [12.70] .520 [13.20] .150 [3.81] .180 [4.57] .150 [3.81] .520 [13.20] Solder .300 [7.62] .400 [10.16] Vertical Pin For Part Numbers and “A” Dimension See Table Below .300 [7.62] .100 [2.54] .100 Typ. [2.54] .500 [12.70] .400 [10.16] .400 [10.16] .500 [12.70] .142 Dia. [3.60] .142 Dia. [3.60] A A .150 [3.81] .520 [13.20] .180 Typ. [4.57] .520 [13.20] Solder .300 [7.62] Right-Angle Pins Solder Tail 6643281-1 6643276-1 6643431-1 6643432-1 6643433-1 6643434-1 6650785-1 6643435-1 Compliant Locking Style 6643275-1 6643273-1 6643442-1 6643443-1 6643444-1 6643445-1 6643446-1 6643447-1 Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock .400 [10.16] Length “A” .470 .470 .570 .750 1.000 1.250 1.500 1.750 [11.93] [11.93] [14.48] [19.05] [25.40] [31.75] [38.10] [44.45] .100 [2.54] Vertical Pins Solder Tail 6643283-1 6643266-1 6643436-1 6643437-1 6643438-1 6643439-1 6643440-1 6643441-1 .400 [10.16] Compliant Locking Style 6643274-1 6643271-1 6643449-1 6643450-1 6643451-1 6766439-1 6766440-1 6766441-1 Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Length “A” .470 .470 .570 .750 1.000 1.250 1.500 1.750 [11.93] [11.93] [14.48] [19.05] [25.40] [31.75] [38.10] [44.45] Note: All part numbers are RoHS compliant. 46 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Discrete Contacts Crimp Socket 1.00 [25.40] Part Number 6648317-1 #8 AWG .305 Dia. Flange [7.74] Crimp Pins 1.02 [25.90] Part Number 1766163-1 #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock Part Number 1766816-1 #10 AWG Non-Lock Part Number 1766161-1 #10 AWG Lock .142 Dia. [3.60] Board-Mount Pin — Floating Part Number 6643252-1 “A” = 1.250 (31.75) Part Number 6643253-1 “A” = 1.350 (34.29) .305 Dia. Flange [7.74] .264 Dia. Crimp Barrel [6.70] .470 [11.93] .437 Dia. [11.09] #7/16-20 .026 [0.66] .100 [2.54] .438 ± .001 Dia. [11.12 ± 0.02] .436 Dia. [11.07] Max. Sharp Corners Permissible CL .760 [19.30] Board-to-Board Products .264 Dia. Crimp Barrel [6.70] 3° Angular Deflection A .175 [4.44] .125 Dia. [3.17] Jam Nut Mounting Requirements Mounted Example: Mating PCB-Mount .562 [14.27] Part Number 6643248-1 Jam Nut .465 [11.81] .225 Dia. [5.71] Board-Mount Pin Part Number 1766815-1 “A” = 1.250 (31.75) Part Number 1766157-1 “A” = 1.350 (34.29) .125 Dia. [3.17] Double-Ended Board-Mount Pin PCB-Mount Receptacle for Increased Gatherability (for Use with Floating Pin) ± 2.5 mm .170 [4.31] .312 [7.92] .375 [9.52] .175 [4.44] #10-32 .361 [9.16] A .230 Dia. [5.84] .200 [5.08] Part Number 1766817-1 .130 Dia. [3.30] .650 [16.51] PCB .600 [15.24] #10-32 .130 Dia. [3.30] .125 [3.17] .725 [18.41] 1.700 [43.18] .154 Dia. [3.91] 3.525 [89.54] .375 [9.52] .361 [9.16] .312 [7.92] 1.825 [46.36] Note: All part numbers are RoHS compliant. 47 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON Connector Electrical Performance Stacked ICCON 2-Position Right-Angle Socket Assembly Board-to-Board Products 25 Amps per socket Part Number 2085181-1 .394 ± .002 [10.00 ± 0.05] .768 [19.50] .205 [5.20] .209 2 Plcs. [5.30] Stacked ICCON Pins Dim. A .630 16.00 .709 18.00 .787 20.00 Part Number Ø .125 [3.17] A 1766663-1 1766663-2 1766663-6 .368 [9.35] Electrical Performance Note: All part numbers are RoHS compliant. 48 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin Board-to-Board Products Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature Parallel Socket Part Number 6643229-1 Solder Part Number 6643220-1 Press-Fit Connector Mounting The ICCON SLIMLINE Connector is optimized for a board thickness of .093" (2.38 mm), but can be successfully used on boards from .062" to .125" (1.58 mm to 3.17 mm) Specifications Finishes Crowns Pin Contacts Material Housing Body and pin contacts Crowns Electrical Ratings UL (USR) UL (CNR) Voltage drop at UL rating Contact System Performance, ICCON SLIMLINE Connector Current Ratings vs. mV Drop/Temperature Rise 30 microinches Gold plated over nickel Silver over nickel Non-locking version, mounted on 2 oz. and 5 oz. copper boards Polyester, 30% glass-filled, UL 94V-0 black Copper alloy Copper alloy 35A at 250V 25A at 250V 27.2mV Note: All part numbers are RoHS compliant. 49 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Mini Power Modules Board-to-Board Products Product Facts ■ Hard Metric design compatible with Z-PACK 2 mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors ■ Sequenced contact options for “make-first-break-last” applications ■ Compliant press-fit connections to PCB ■ High Durability 200 Cycles — MULTIGIG RT, UPM Connectors 100 Cycles — Futurebus+ Connectors ■ Optional Guide Pins & Sockets for blind-mate applications ■ Bellcore approved (contact Tyco Electronics for specific part numbers) AND C R ■ ■ R Recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories, File #E28476 Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. The Tyco Electronics Mini Power Module family of products are designed specifically to compliment the Hard Metric board-toboard backplane interconnects. These products include, MULTIGIG RT, Z-PACK 2 mm HM, Z-PACK HM-Zd, Futurebus+ and other Connectors. Available in “Standard” and “Reverse” orientations, the power modules can provide touchsafe protection (per IEC 60950) to either side of the connection (backplane or daughter card.) Both the headers and receptacle offer compliant pin connections to the PCB. The Universal Power Module and MULTIGIG RT Connectors use the ACTION PIN Contact compliant design to provide maximum surface connection to the plated through hole. The range of products offers power contacts rated as low as 3 amps per contact (Futurebus+ Connectors) up through 20 Amps per contact (MULTIGIG RT Connectors). In addition, the newest products offer high conductivity contacts which improve the current carrying capacity by as much as 50%. The low contact normal force, available lubricated surface coating (UPM) and high conductivity materials combine to produce a high durability cycle rating and high current density. In addition, the high temperature housing and contact materials make these power modules suitable for a wide variety of applications including modular hot-swap power supplies used in computer, telecommunications, medical, and industrial equipment. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents ■ Product Samples ■ Tyco Electronics Authorized Distributor Locations Generous alignment features designed into the housings on the Mini Power Drawer Connector and optional guidance hardware make these Power Modules ideal for blind-mating applications. 50 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules Board-to-Board Products The newest of the power modules. Designed specifically for use with Tyco Electronics 2 mm Backplane Connectors. Suitable for 0.8 mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. The distribution to the PCB is through six ACTION PIN compliant tails which offer maximum surface area contact to the plated through hole. The design offers electrical protection with its sacrificial contact design and mechanical protection by recessing the power contacts. Contacts are rated for up to 20 Amps per contact, which delivers up to 120 Amps per linear inch. Three contact mating lengths are available, in 1.5 mm sequence levels. • Designed for Hot-Plug Operation • 6 PCB tails per contact Universal Power Module (UPM) Also designed to complement Tyco Electronics 2 mm Backplane Connectors, the design meets IEC 60950 touch-safe requirements by reversing the orientation as compared to the Futurebus+ Power Modules. The touch-safe receptacle is applied to the “hot” side, which is typically the backplane side of the connection. Offered in both a Standard Power grade, rated at 10 Amps per contact and High Power grade which carries 16 Amps per contact — resulting in up to 100 Amps per linear inch. Hot-plug design and low normal force provide high durability and high reliability. Three contact mating lengths are available in 1.6 mm sequence levels. Multiple contact sequence patterns are available. • Lubricated for Environmental Protection • Designed for Hot-Plug • 4 PCB Tails per Contact Z-PACK 2 mm Futurebus+ Power Modules The power modules, designed to IEC 61076-4-OX, are used along with Tyco Electronics Futurebus+ Backplane Connectors. The contacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0.75 mm increments. 51 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Right-Angle Headers X Material and Finish Board-to-Board Products Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on PCB tail over .000050 [0.00127] min. nickel over all Related Product Data Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Headers — No tool required — Flat Rock Receptacles — See application specification No. of Positions Dimension X 2 .417 [10.6] 4 .701 [17.8] Technical Documents Product Specification 108-2062 Application Specification 114-13062 Sequence L,L M,L S,L S,S S,M M,M L,L,L,L M,L,L,M S,L,L,M S,L,L,S S,M,L,M M,M,M,M S,M,M,S S,S,S,S M,S,S,M Part Number 1410279-7 1410279-8 1410279-9 1-1410279-0 1-1410279-1 1-1410279-2 1-1410271-1 1-1410271-2 1-1410271-3 1-1410271-4 1-1410271-5 1-1410271-6 1-1410271-7 1-1410271-8 2-1410271-0 Sequencing reads left-to-right along mating face. L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75] Vertical Receptacle Material and Finish Housing — Liquid Crystal Polymer Contacts — Phosphor Bronze Plating — 0.00127 (.000050) min gold in mating area. 0.000580 (.000020) min. tin on PCB tail over 0.00127 (.000050) min. nickel over all L Related Product Data Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Headers — No tool required — Flat Rock Receptacles — See application specification No. of Positions 2 4 Dimension L .333 [8.45] .616 [15.65] Part Number 1410278-2 1410270-2 Technical Documents Product Specification 108-2062 Application Specification 114-13062 Note: All part numbers are RoHS compliant. 52 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Universal Power Module (UPM) Right-Angle Plug Material and Finish .661 Ref. [16.80] .657 [16.70] Board-to-Board Products Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts L Slim UPM Plug Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1 Technical Documents Product Specification 108-1651 SLIM UPM Product Specification 108-78387 Application Specification 114-1103 Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X) Number of Positions Dimension L 3 .472 [12.0] 4 .591 [15.0] 5 .709 [18.0] 6 .827 [21.0] 7 .945 [24.0] 8 1.063 [27.0] Standard Power 10 Amps/Contact Sequence* Pattern L,L,L M,L,M ** L,L,L,L S,M,L,S ** L,L,L,L,L M,M,M,M,L ** L,L,L,L,L,L L,M,M,M,M,L ** L,L,L,L,L,L,L ** L,L,L,L,L,L,L,L L,S,L,S,L,S,L,S Part Number 5223961-1 5223963-1 ** 5646954-1 5646954-2 ** 5646955-1 5646955-2 ** 5646956-1 5646956-2 ** 5646957-1 ** 5646958-1 5646958-2 High Power 16 Amps/Contact Sequence* Pattern L,L,L M,L,M ** L,L,L,L L,M,S,S ** L,L,L,L,L M,M,L,M,M ** L,L,L,L,L,L L,M,S,S,S,S ** L,L,L,L,L,L,L L,S,S,L,S,S,L L,L,L,L,L,L,L,L L,M,S,S,S,S,S,S Part Number 5-5223961-1 5-5223963-1 ** 120954-1 120954-2 ** 120955-1 120955-2 ** 120956-1 120956-2 ** 120957-1 120957-2 120958-1 120958-2 *Sequencing Reads left-to-right along mating face. L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68] **Other sequence patterns available. See on-line customer drawing. Slim UPM Right-Angle Plug Number of Positions Width 4 0.335 [8.5] Note: All part numbers are RoHS compliant. Part Number 1903977-1 1903977-2 53 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Universal Power Module (UPM) (Continued) Vertical Plug Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 [.000050] min. gold in mating area, 0.0050 [.000020] min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 [.000050] min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts Board-to-Board Products .020 [0.50] .098 [2.50] Material and Finish CL .059 [1.50] .491 ± .010 [12.46 ± 0.25] .059 .059 [1.50] [1.50] .118 Typ. [3.00] .585 [14.85] Ø .024 Ref. [0.61] All Plated Thru Holes .059 3 Plcs. [1.50] .098 [2.50] .118 Typ. [3.00] .366 Ref. [9.30] Related Product Data Durability — 250 cycles Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1 .078 ± .010 Ref. [2.00 ± 0.25] CL .020 [0.50] .117 Ref. [2.98] .117 Ref. [2.98] L Recommended PCB Layout Technical Documents Product Specification 108-1651 Application Specification 114-1103 Number of Positions Dimension L 3 4 5 6 7 8 9 .470 [11.95] .589 [14.95] .707 [17.95] .825 [20.95] .943 [23.95] 1.061 [26.95] 1.179 [29.95] Part Numbers 15 mm 18 mm Stack Height Stack Height 1645498-1 1645499-1 1645498-2 1645499-2 1645498-3 1645499-3 1645498-4 1645499-4 1645498-5 1645499-5 1645498-6 1645499-6 1645498-7 1645499-7 NEW “NEW” Low Profile Universal Power Module .31 [7.80] .52 [13.15] Material and Finish Housing — LCP Contacts — High Conductivity Copper Alloy Current Rating — 18 Amps per contact Right-Angle Plug Part Number 1982260-5 Vertical Receptacle Part Number 1982257-5 Note: All part numbers are RoHS compliant. 54 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Universal Power Module (UPM) (Continued) Vertical and Right-Angle Receptacles Material and Finish Board-to-Board Products Housing — PBT Natural color UL 94V-0 Contacts — Standard Power — Phosphor Bronze High Power — High Conductivity Copper Alloy Plating — 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts Related Product Data Durability — 250 cycles Mating Force — 1.0N per contact Unmating Force — .5N per contact Guiding Hardware (Optional) — pages 58 and 59 Seating Tooling — Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-X Board Support Fixture 217602-1 .302 ± .003 [7.67 ± 0.08] .392 ± .002 [9.95 ± 0.05] .478 ± .002 [12.15 ± 0.05] .984 [25.00] Right-Angle Part Number 120943 .236 ± .002 [6.00 ± 0.05] Technical Documents Part Number 1903978 Product Specification 108-1651 (UPM) 108-78387 (Slim UPM) Application Specification 114-1103 No. of Circuit Positions Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X) New short PCB tail available. Contact Tyco Electronics for more information. 3 4 5 6 7 8 9 Vertical Standard Power High Power 10 Amps/Contact 16 Amps/Contact Part Numbers Part Numbers 5223955-2 5-5223955-2 5223995-1 120953-1 5223995-2 120953-2 5223995-3 120953-3 5223995-4 120953-4 5223995-5 120953-5 5223995-6 120953-6 Right-Angle High Power 16 Amps/Contact Part Numbers 120943-1 120943-2 120943-3 120943-4 120943-5 120943-6 120943-7 Seating Tool Slim UPM Vertical Receptacle Number of Positions Width 4 .236 [6.00] Part Number 1903978-1 1903978-2 Note: All part numbers are RoHS compliant. 55 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads 15.80 17.80 Board-to-Board Products Material and Finish Housing — Liquid crystal polymer Pin Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating. 11.83 11.88 4 Row 5 Row 13.50 11.50 Related Product Data Rows Rows A B C D E A B C D Current Rating — 5 Amps per contact Mating Force — 2.4N per contact max. Unmating Force — 0.3N per contact max. Durability — 250 cycles 3.40 13.60 13.60 17.00 Mating Post Length (See Chart Below.) 4.25 Technical Documents Lead Length Product Specification 108-1441 4.25 Mating Post Length (See chart below) Lead Length 3 Spaces at 2.00 = 6.00 4 Spaces at 2.00 = 8.00 Solder Leads Application Specification 114-1075 Instruction Sheets 408-6927, 408-4157, 408-4488 Solder Leads 4.001 4.001 4 Spaces at 2.00 = 8.00 3 Spaces at 2.00 = 6.00 14.001 12.001 +0.101 1.50 -0.00 Dia. Typ. (Drilled Hole) 10.00 Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) 1Dimensions +0.101 -0.00 Dia. Typ. (Drilled Hole) 1.50 10.00 Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) apply to solder lead versions only. 1Dimensions apply to solder lead versions only. Reference specification 114-1075 for plated through hole requirements. Number of Positions 8 10 Mating Post Lengths .256 .285 .315 .256 .315 [6.50] [7.25] [8.00] [6.50] [8.00] 4.25 Solder Lead 5536600-1 5536625-1 5536623-1 — — Part 3.2 Solder Lead 5536628-1 — — — — Numbers Press-Fit 5536603-1 — 5536620-1 5536642-1 5536642-7 Housing Shroud Seating Tooling 536565-X 58512-1 223041-X 1214224-1 Note: All part numbers are RoHS compliant. 56 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Z-PACK 2 mm Futurebus+ Power Modules (Continued) Right-Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads 6.00 Board-to-Board Products Material and Finish 5 Row 10.8 ±0.08 4 Row +0.1 0.5 -0 22.45 2.25 Max. (Point of Contact) 3.56 ±0.3 Typ. 13.30 ±0.1 8.8 ±0.08 2.25 Max. (Point of Contact) 3.56 ±0.3 Typ. +0.1 0.5 -0 20.45 11.30 ±0.1 Housing — Liquid crystal polymer Receptacle Contacts — Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating. Technical Documents Product Specification 108-1441 9.50 9.50 Application Specification 114-1075 Instruction Sheets 408-6927 4 Spaces at 2.00 = 8.00 Ref. 3 Spaces at 2.00 = 6.00 Ref. +0.10 -0.00 Dia. Typ. Drilled Hole 2.05 +0.10 3.00 ±0.15 -0.00 Dia. Typ. (Drilled Hole) 1.50 12.00 Typ. 4.00 1.00 4.00 +0.10 -0.00 Dia. Typ. (Drilled Hole) 1.50 +0.10 -0.00 Dia. Typ. Drilled Hole 2.05 5 Spaces at 2.00 = 10.00 Ref. 1.00 3 Spaces at 2.00 = 6.00 4.00 Typ. 3.00±0.15 2.00 Typ. 4.00 4 Spaces at 2.00 = 8.00 Ref. Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) Reference specification 114-1075 for plated through hole requirements. Number of Positions 8 10 Part Numbers Solder Tail Length 0.107 [2.73] 0.139 [3.53] 5536607-1 5536613-1 5223092-1 5223093-1 Press-Fit 0.140 [3.56] Seating Tool 5536614-1 5536649-1 Industry Standard Flat Rock Industry Standard Flat Rock Note: All part numbers are RoHS compliant. 57 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules Un-keyed Guide Modules Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100" Board-to-Board Products L .311 [7.90] Seating Tool — Part Number 224440-1 Board Support Fixture — Part Number 217603-1 Vertical Guide Type Dim. L M4, 6.2 mm Thread Length M4, 7.5 mm Thread Length M4, 12.7 mm Thread Length 8-32, 12.7 mm Thread Length M4, 9.2 mm Thread Length M4, Internal Thread 1.235 1.269 1.491 1.491 1.353 1.378 [31.36] [32.23] [37.86] [37.86] [34.36] [35.00] Vertical Guide Pin 223956-1 223982-1 223969-1 223969-4 223969-7 1857988-1 Vertical Spacer Part Number Right-Angle Vertical Guide Guide Module Module Vertical Spacer Module 5223957-1 (As Shown) 1645545-1 (15 mm) 5223979-1 (with Dual Mounting Position) 1934988-1 1645545-2 (18 mm) Keyed Guide Modules Die Cast Pin and Receptacle Keyed to prevent mis-mating daughter cards Multiple thread lengths available Gatherability +/-0.100" .311 [7.90] Part Number Type Right-Angle Guide Module 4-40 M2.5 5223986-1 5120913-1 5223986-3 5120913-3 5223986-5 5120913-5 5223986-6 5120913-6 0° 90° 180° 225° Vertical Pin Right-Angle Pin 5223985-1 1469265-1 1469265-3 1469265-5 1469265-6 AdvancedTCA Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Twin Pins — provide more keying options Meets PICMG 3.0 Specifications Gatherability +/-0.50" .394 [10.00] Type Right-Angle Pin Long Vertical Pin Short Vertical Pin Long Right-Angle Receptacle Single Pin Rear Assembly Both Pins Keyed 0° 1-1469372-1 1-1469387-1 1-1469388-1 1-1469373-1 — Part Number Top Pin Keyed 270° Bottom Pin Keyed 90° 3-1469372-7 3-1469387-7 3-1469388-7 3-1469373-7 — Not Keyed AdvancedTCA Module Designation — — — 1469374-1 1469269-X* A2 A1 A2 K1/K2 rK1 *-X identified by PCB thickness. See customer drawing for details. AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc. Note: All part numbers are RoHS compliant. 58 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules (Continued) 10.8 Guide Modules .425 [10.80] Board-to-Board Products Rugged design — to support heavier cards Better gatherability +/-3.5 mm 10.8 mm width Die Cast Pin Die Cast Receptacle ESD Ground Option Finish: Nickel plated Part Number Type 0 90 180 225 Right-Angle With ESD Without ESD 1-1410297-1 1-1410546-1 1-1410297-3 1-1410546-3 1-1410297-5 1-1410546-5 1-1410297-6 1-1410546-6 Vertical Pin Internal M3.5 Thread External M5 Thread 1410548-3 1-1410773-2 *See customer drawing for dash numbers 9.0 VITA 46 Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Meets VITA 46 Specification Gatherability +/-3.5 mm Finish: Silver plated Type .354 [9.00] Type 0° 45° 90° 270° 315° Un-keyed Double-Ended Right-Angle* 1-1469492-1 1-1469492-2 1-1469492-3 1-1469492-7 1-1469492-8 1-1469492-9 10 mm Part Number Vertical Pin Thread Depth 11.6 mm 1-1469491-2 1-1469491-3 Part Number Vertical Pin 1410956-1 13.1 mm 1-1469491-4 *Mounting screw Part Number 1410946-X required VITA 41 Guide Modules Die Cast Pins and Receptacles Meets VITA 41 Specification Gatherability +/-2 mm Finish: Clear Chromate Key 0° 270° Vertical Short Pin 1410962-1 1410962-7 Part Number Vertical Long Pin 1410963-1 1410963-7 Right-Angle Module 1410465-1 1410465-7 7.2 Thin Guide Modules Die Cast Pin and Receptacle 7.2 mm width Gatherability +/-2.5 mm Finish: Trivalent Chromium .283 [7.20] Right-Angle Note: All part numbers are RoHS compliant. 1410714-3 Part Number Vertical Pin Thread Length 8.7 mm 11.6 mm 1-1410710-1 1-1410710-3 59 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications Board-to-Board Products Product Facts ■ Designed to PICMG 3.0 Standard ■ High conductivity copper alloy on Size 16 power contacts ■ .76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface ■ Gold-thickness controlled on inside of socket and outside of pin — at contact interface points ■ RoHS compliant ■ Stainless steel spring provides contact normal force — resists relaxation at elevated temperatures ■ Eye of the needle compliant press-fit termination ■ No special tools needed to seat connectors to PCB — standard Flat-Rock seating tools ■ Additional PCB retention hardware not required Technical Documents Product Specification 108-2216 Application Specification 114-13156 Industry Standard PICMG 3.0, Rev. 2.0 Introduction Tyco Electronics supplies both the power and the signal connectors specified in the Advanced Telecommunications Computer Architecture (AdvancedTCA) Standard. This standard (PICMG 3.0) is one of the latest standards addressing future telecommunications needs. The AdvancedTCA Power Connector, designated for use in Zone 1 per PICMG 3.0, combines 8 High Conductivity Size 16 pin & socket contacts along with 22 Size 22 pin & socket contacts, plus guidance into a compact interface. Both connector halves feature proven compliant press-fit contacts for easy solder-less termination to printed circuit boards. Based on years of reliable long-term field installations the power contact design is based upon Tyco Electronics’ famous Type III+ contact design. By adding the use of a high conductivity copper alloy and the low-force Eye-Of-Needle compliant pin section, the new contact delivers both ease of installation (with flat-rock seating tools) as well as industry-leading current carrying capability. The power contacts are capable of carrying 20 amps per contact and the signals are capable of carrying 2 amps per contact. The housing design also offers improvements compared to other industry alternatives. The lead-in design for the contact cavities provides better resistance from contact stubbing. The contact retention has also been designed to eliminate the need for additional hardware sometimes used to hold the connectors to the PCB after pressing in to the PCB. Typical Electrical Properties Current Ratings — tested in accordance with CSA C22.2 No. 182.3-M1987 and IEC 60512-3, Test 5a requirements: Positions 1–24, 27, 32 — 1 Amp each, per the PICMG 3.0 Specification Positions 25, 26, 28–31, and 34 — 20 Amps each, exceeds the PICMG 3.0 Specification Dielectric Withstanding Voltage — Positions 1–16 — 1000 Volts rms Positions 17–24 — 2000 Volts rms Positions 25–34 — 2000 Volts rms Environmental Parameters Maximum Continuous Operating Temperature — 105°C Durability Rating — 250 cycles, per PICMG 3.0 The result is a connector which is easy to install, meets all the PICMG 3.0 performance requirements and stays retained to the PCB without the additional labor required to add hardware. AdvancedTCA and PICMG are trademarks of the PICMG-PCI Industrial Computer Manufacturers Group, Inc. 60 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued) Material and Finish Insulators — Thermoplastic, glass reinforced, UL 94V-0 Signal Pins — Copper alloy Power Contacts — High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel Compliant PCB Tails — 0.0030 – 0.0043 [.000120 – .000170] tin plated, matte finish Notes: 1. Mounting hardware — self tapping screw (customer supplied) can be used but not required on receptacle 2. Positions 1–4 not populated and reserved for future use for 308 22 position connectors. 10.35 [.407] 20.90 [.823] Board-to-Board Products 17.50 [.689] 28.60 [1.126] 41.3 Max. [1.626] Right-Angle Plug Part Number 1766502-1 1766502-2 1766500-1 1766500-2 1888803-1 1888803-2 Power Contacts Signal Contacts 14 8 22 26 46.10 [1.815] Tail Type Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit 6.20 Max. [.224] 20.90 [.823] 28.60 [1.126] 22.40 Max. [.882] 17.50 [.689] Vertical Receptacle Part Number 1766503-1 1766503-2 1766501-1 1766501-2 1888804-1 1888804-2 Power Contacts Signal Contacts 14 8 22 26 Tail Type Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit Sn Press-Fit SnPb Press-Fit Note: All part numbers are RoHS compliant. 61 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666