1-66471-8

AMP Precision Pin and Socket Contacts Signal Contacts Type III+, Crimp, Snap-In [.0625 +.0010 –.0020 Dia. [1.588+0.025 –0.051] Pin Body Ferrule, Brass, Nickel Flash .390 Min. [9.91] Pin .113 Max. [2.87] Dia. Pin Socket Material and Finish — See chart. .530±.010 [13.46±0.25] Application Tooling—Page 29 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Contact Body—Brass or phosphor bronze Retention Spring—Stainless steel Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ AWG Wire Size Range mm2 30-28 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 26-24 0.12-0.2 .035-.0551 0.89-1.40 .040-.0801 1.02-2.03 24-20 0.2-0.6 .060-.120 5 1.52-3.05 .080-.1001 2.03-2.54 Contact Finish Pin 0.8-1.4 .080-.1001 2.03-2.54 .080-.1001 2.03-2.54 18-14 0.8-2.0 Strip Form Contact No. Socket Pin Loose Piece Contact No. Socket 788085-3 788088-2 — — 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 — 2-66102-5 66102-8 66102-9 2-66102-27 — 1-66564-2 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-37 66104-1 1-66563-1 788085-4 — 66429-3 66429-4 — 66406-4 1-66107-1 66107-3 66107-4 — 1-66103-8 66103-3 66103-4 — — 66566-7 788088-3 — 66428-3 66428-4 — 66405-4 1-66109-7 66109-3 66109-4 66109-1 1-66105-9 66105-3 66105-4 — 66105-1 66565-7 66564-8 1-66332-4 66332-7 66332-8 — 1-66098-9S 1-66098-8 66098-8 66098-9 66098-6 1-66359-4 1-66359-5 66359-9 1-66359-0 1-66359-2 — 66563-8 1-66331-4 66331-7 66331-8 66331-2 66566-4 1-66400-0 66400-3 66400-4 — 66565-4 1-66399-0 66399-3 66399-4 66399-2 1-66100-9 1-66099-5 1-66101-9 66100-8 66100-9 — 1-66358-6 1-66358-8 66358-9 1-66358-0 1-66358-3 66358-1 66598-9 1-66598-0 66598-2 66099-3 66099-4 66099-1 1-66361-2 1-66359-5 66361-3 66361-4 66361-8 — 66101-3 66101-4 — 1-66360-2 1-66358-8 66360-3 66360-4 66360-8 66360-1 66602-8 66601-9 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Phos Bronze Gold/Nickel2 Sel. Gold/Nickel4 .110-.150 5 1Overall ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Gold/Nickel2 Sel. Gold/Nickel3 2.79-3.81 Socket Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Gold/Nickel2 Bright Tin 18-16 Spring, Stainless Steel Spring, Stainless Steel Bright Tin Sel. insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. 66597-8 Gold/Nickel3 66597-2 5Contacts 66602-2 can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 7Phosphor Bronze Note: All part numbers are RoHS compliant. 66601-2 Tooling Part No.** Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602-□*** 91515-16 466598-□*** 90225-2 6 466585-3*** 91515-16 or 58495-1* 466321-□*** or 466908-2*** 91515-16 or 58495-1* 466323-□*** or 466907-2*** 91542-16 466383-4*** or 466979-1*** or 567363-□*** 91523-16 or 90225-2 6 466324-□*** or 466942-1*** 91505-16 or 91523-16 or 58495-1* 466325-□*** or 466906-1*** 91519-16 466326-□*** or 466923-2*** 91521-16 466958-1*** or 567364-□*** SStandard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support for Machine Applicator Part Numbers. 9 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Grounding Pin Type III+, Crimp, Snap-In (make first - break last) Contact Size—16 Pin Diameter—.062 [1.57] Material and Finish Related Product Data Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel Application Tooling—Pages 29, 30 Technical Documents—Page 4 AWG Ins. Dia. Range1 Contact Finish Strip Form Loose Piece 0.12-0.2 26-24 .035-.055 0.89-1.4 Tin Sel. Gold/Nickel2 164159-3 164159-4 164162-1 164162-2 0.2-0.6 24-20 .045-.070 1.14-1.78 Tin 164160-3 164163-1 164160-4 164163-2 18-16 .078-.098 1.98-2.49 Wire Size Range [mm2] 0.8-1.4 Sel. Strip Form Applicator Part No. Loose Piece Hand Tool** Part No. — 91515-13 or 58495-1* 466323-□*** or 466907-2*** 466741-□*** or 680114-3*** 91515-13 or 91505-13 or 58495-1* 91523-13 or 91505-13 or 58495-1* Grounding Pin Part No. Gold/Nickel2 Tin 164161-3 164164-1 Sel. Gold/Nickel2 164161-4 164164-2 insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 Note: All part numbers are RoHS compliant. 1Overall 2Gold Type III+, Solder Versions Spring, Stainless Steel Solder-Type (with Preformed Wire Barrel/Insulation Support) 3.90 Min. [9.91] 1.085 Max. [27.56] .0625+.0010 –.0020 .0625+.0254 Dia. [1.588 –.0508] [1.588 ] Pin Body, Brass Pin Localized Plate Area .200 [5.08] Min. Pin .825 Max. [20.96] Socket Material Contact Body and Tab—Brass Retention Spring—Stainless steel .530±.010 [13.46±0.25] Finish See chart on Page 11. Socket 10 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type III+, Solder Versions (Continued) Spring, Stainless Steel Solder Tab .390 Min. [9.91] Pin .0625+.0010 –.0020 .794±.010 [20.17±0.25] .0625+.0254 [1.588 –.0508 ] [1.588 ] Pin Body, Brass .020 [0.51] .200 [5.08] Min. Localized Plate Area 1.112 Max. [28.24] .365 Max. [9.27] Pin Socket Spring Stainless Steel Ferrule, Brass, Nickel Flash .058 [1.47] .120 [3.05] .105 [2.67] Body Brass Solder Post Brass .865 [21.97] .365 Max. [9.27] Material Contact Body and Tab—Brass Retention Spring—Stainless steel .530±.010 [13.46±0.25] Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG 26-20 18-16 [mm2] 0.12-0.6 0.8-1.4 Solder Tab Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin Loose Piece Contact No. Pin 266182-1t 266180-1t 202236-7t 202236-5t Socket 266183-1t 266181-1t 202237-7t 202237-5t 1.000030 [0.00076] gold in mating area over .000050 [0.00127] nickel. plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead on solder tab. 3Bright tin on entire contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) 2Duplex Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 11 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type III+, Posted (Replacement Contacts, See Note Below) .062 [1.58] Dia. Ref. .100 [2.54] Pin Point of Gold Plating Thk. Measurement .025 [0.64] Pin Spring Stainless Steel Socket Post Brass Body Brass Material Contact Body and Post—Brass Retention Spring—Stainless steel .025±.001 [0.64±0.03] .525 [13.34] Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Termination Method Wrap-Type TERMI-POINT Clip Loose Piece Contact No. 2 Termination High Post Pin Socket 6-66461-2 6-66460-3 6-66460-7 5-66461-8 — — — — Post Configuration Contact Finish .025 x .025 0.64 x 0.64 .045 x .045 1.14 x 1.14 Sel. Gold/Nickel1 Bright Tin Sel. Gold/Nickel1 Bright Tin .031 x .062 0.79 x 1.57 Sel. Gold/Nickel1 1-66470-1 — — — 1-66470-0 — .031 x .062 0.79 x 1.57 Sel. Gold/Nickel1 1-66468-3 1-66459-0 — — — — 3 Termination High Post Pin Socket 6-66460-4 6-66461-3 6-66460-6 5-66461-9 2-66473-0 1-66471-5 1-66471-7 1-66473-8 1 Termination High Post Pin Socket 6-66460-2 5-66461-5 6-66460-5 5-66461-4 1-66471-8 1-66473-9 1-66471-6 1-66473-7 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Note: All part numbers are RoHS compliant. 12 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Enhanced High Current Type III+, Crimp, Snap-In [.0625 +.0010 –.0020 Dia. [1.588+0.025 –0.051] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [9.91] Pin Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530±.010 [13.46±0.25] Material and Finish — See chart. Related Product Data Contact Body—Copper Nickel Alloy Retention Spring—Stainless steel Application Tooling — Pages 75-78 Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification Socket Contact Size 16—Pin Diameter .062 [1.57] Wire Size Range AWG mm2 18-14 Strip Form Contact No. Pin Socket Ins. Dia. Range Contact Finish .080-.1001 2.03-2.54 Gold 1-66359-6 Tin .110-.1502 2.79-3.81 Gold Tin 0.8-2.0 Loose Piece Contact No. Pin Socket 1-66358-9 1-66361-4 1-66359-9 2-66358-1 1-66361-6 1-66360-6 1-66597-0 1-66598-1 66602-9 1-66601-0 1-66597-1 1-66598-2 1-66602-0 1-66601-2 Tooling Part No.** Loose Piece Strip Form Hand Tool Applicators 1-66360-4 91519-13 91521-13 466326-□*** or 466923-2*** 466958-1*** or 567364-□*** Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. *** Call Technical Support for Automatic Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant. 1 2 Ratings Voltage: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30˚C temperature rise with single contact on 14 AWG wire Temperature: -55˚C to +105˚C VDE 0627: XA/630/4KV/2 - Series I, VDE tested only Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Percent Connector Loading Single Circuit Wire Size 30 AWG 14 AWG .291 1 .278 .995 .270 .990 .985 .281 .275 .985 Shell Size 11-4 13-9 17-16 23-24 23-37 ≅ 50% Wire Size 30 AWG 14 AWG .212 .905 .175 .750 .146 .625 .550 .138 .131 .497 100% Wire Size 30 AWG 14 AWG .140 .684 .134 .567 .127 .472 .416 .120 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Percent Connector Loading 11-4 13-9 17-16 23-24 23-37 Enhanced High Current Contacts & M Series Connectors: (Note: 1 = 24 amperes) Single Circuit 14 AWG 1 ≅ 50% 14 AWG .840 .640 .520 .520 .440 Single Circuit 14 AWG .880 .880 .880 .880 .880 Shell Size ≅ 50% 14 AWG .292 ≅ 100% 14 AWG .250 100% 14 AWG .640 .480 .400 .400 .320 Enhanced High Current Contacts & Metrimate Connectors: (Note: 1 = 24 amperes) Single Circuit 14 AWG 1 ≅ 50% 14 AWG .458 ≅ 100% 14 AWG .375 13 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Type II, Screw Machined, Crimp 1.087±.010 [27.61±0.25] Material Contact Body—Brass Retention Spring—Stainless steel .472±.005 [11.99±0.13] Finish Contact Body—.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring—Stainless steel Pin .107 [2.72] Max. Dia. .062±.001 Dia. [1.57±0.03] Pin Body Spring Pin Related Product Data .795±.010 [20.19±0.25] Application Tooling—Pages 75-78 Spring Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG mm2 28-24 0.08-0.20 24-20 18 (Two) 18-16 0.2-0.6 0.9-0.9 (Two) 0.8-1.4 14 2 Ins. Dia. Range1 .035-.055 0.89-1.40 .048-.065 1.22-1.65 .095-.110 2.41-2.79 .040-.062 1.02-1.57 .055-.088 1.40-2.16 No. Ins. Support .080-.105 2.03-2.67 No Ins. Support No Ins. Support Tape Mounted Contact No.2 Pin Socket Loose Piece Contact No. Pin Socket Contact Color Code 201611-4 — 201611-14 201613-15 Red/Red — — 201334-14 201332-15 Red/Red — — 202410-14 202411-15 Green 201578-4 — 201578-14 201580-15 Yellow/Red Tooling Part No.** Tape Mounted Loose Piece Dies for Die Set for Hand AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System 90230-17 90249-2 — 90249-2 90230-17 201330-6 201328-9 201330-14 201328-15 Yellow/Red — — 202725-14 202726-14 Blue — — 202507-14 202508-15 — — — 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 90231-27 — — 5,6 ,6204219-1 — Blue/Blue — — — Violet/Blue 90250-1 90231-27 201568-15 Violet/Blue — — 3212618-23 — 201570-2 201568-3 212618-13,6,† 201570-14 91538-1* or 601967-1* 601967-1* 91538-1* or 58541-1* or 601967-1* — 90231-27 91539-1* or 601967-1* 90136-1* or 601967-1* 91539-1* 58541-1* or 601967-1* 91539-158541-1* or 601967-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630±.005 [16.002±.127] on these two pins. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. †Does not use Hand Tool 91539-1 or 601967-1. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. Note: All part numbers are RoHS compliant. 2For 14 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Size 20 DF, Crimp, Snap-In With Insulation Support .085 Dia. Max. [2.16] Contact Size—20 Pin Diameter—.040 [1.02] *See Product Spec 108-40005 .390 [9.91] .575 [14.61] [.0400±.0015 Dia. [1.02±0.034] Pin .150 [3.81] Localized Gold Plate Area Pin Socket .370 [9.34] .555 [14.1] Material Pin Body—Brass Socket—Phosphor bronze .085 Dia. Max. [2.16] Contact Finish A—Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B—Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C—Gold flash over nickel on entire contact D—Duplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet—408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts Catalog 65910 Revised 7-07 .055 Min. [1.40] Localized Gold Plate Area Socket Wire Size Range 28-24 AWG [0.08-0.2 mm2] Ins. Contact Dia. Finish Max. Code .040 1.02 .060 1.52 26-22 AWG [0.12-0.4 mm2] .050 1.27 24-20 AWG [0.2-0.6 mm2] .060 1.52 A B C D A B D A B C D A B C D Contact Part Nos. Pin Strip Form 66507-3t 1658540-1t 66507-4t 1658540-5t 66682-2t 5066682-9t 5066682-6t 745254-2t 1658544-2t 745254-3t 1658544-3t 66506-3t 1658539-1t 66506-4t 1658539-2t Loose Piece Tooling** Socket Strip Form 66507-9t 66505-3t 1658540-5t 1658538-2t 1-66507-0t 66505-4t 1658540-2t 1658538-3t 66682-4t 66683-2t 1-5066683-0t — 5066683-7t — 745254-6t 745253-2t 1658544-1t 1658543-2t 745254-7t 745253-3t — 1658543-3t 66506-9t 66504-3t 1658539-3t 1658537-3t 1-66506-0t 66504-4t 1658539-4t 1658537-1t Loose Piece Strip Form Applicator†† Hand Tool Color Code (Loose Piece) 66505-9t 466423-□†† t — Blue or 466901-1††t 91503-1†t Dot 1-66505-0t or 1016015-1††t 1658538-1t 66683-4t 466758-2††t Black or 466963-1††t 91549-1†t — Dot ††t or 567804-1 — 745253-6t 466968-1††t 1658543-1t Yellow or 567036-□††t 91525-1†t Dot 745253-7t or 567849-1††t — 66504-9t 466422-□††t 1658537-4t or 466900-1††t 91503-1†t Red Dot 1-66504-0t or 567801-1††t †† or 1016002-1 t 1658537-2t †To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com 15 AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Size 20 DF, Crimp, Snap-In Without Insulation Support (Continued) .085 Dia. Max. [2.16] .390 [9.91] Pin .550 [14.0] .0400±.0015Dia. [1.02±0.034] Socket .150 [3.81] Localized Gold Plate Area Pin .100 [2.54] Point of Measurement .530 [13.46] .085 Dia. Max. [2.16] Socket Wire Size Range Ins. Dia. Max. 28-24 AWG [0.08-0.2 mm2] .068 1.73 24-20 AWG [0.2-0.6 mm2] .068 1.73 22-18 AWG [0.4-0.8 mm2] .068 1.73 Contact Finish Code Contact Part Nos. Socket Pin Strip Form Loose Piece Strip Form Loose Piece A 205310-2t — 205311-3t — C — — — Color Code (Loose Piece) †† — — †† 91548-1t Red Dot †† 91513-1t Green Dot — A 205202-2t — 205201-3t 205201-5t C 205202-6t 205202-7t 205201-6t 205201-7t A 745229-2t 745229-4t B 1-745229-1t C 745229-5t D — 745230-2t 745230-4t 1-745230-1t 1-745230-3t 745229-7t 745230-5t 745230-7t — 745230-8t — — Tooling** Strip Form Hand Applicator Tool ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 16 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Signal Contacts (Continued) Size 20 DF, Solder, Snap-In .085 Dia. Max. [2.16] Contact Size—20 *See Product Spec 108-40005 .133 [3.38] Max. .390 [9.91] .580 [14.73] .0400±.0015 Dia. [1.02±0.034] Pin .155 [3.94] Localized Gold Plate Area Pin Socket .560 Ref. [14.22] .070 Dia. Max. [1.78] .085 Dia. Max. [2.16] Material Pin—Brass Socket—Phosphor bronze Contact Finish Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Socket Contacts to be soldered to wire before being inserted into housing. 18 AWG [0.8-0.9 mm2] Max. Wire Strip Form Contact No. Socket Pin 66570-2 66569-2 Loose Piece Contact No. Socket Pin 66570-3 66569-3 Note: All part numbers are RoHS compliant. 17 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com