1055458-1

Instruction Sheet   Solder Assembly Kit 1055466-1 408-8780 11 AUG 11 Rev A ITEM NUMBER TE PART NUMBER 1 1055439-1 Cable Fixture Sub-Assembly 2 1055441-1 Clamp Insert for 02.16 [.085] Cable 1 Set 3 1055547-1 Clamp Insert for 01.78 [.070] Cable 1 Set 4 91362-1 5 DESCRIPTION QTY PER KIT 1 .38 [.015] Thick Solder Gage 1 1055460-1 Dielectric Recess Tool 1 6 1055456-1 Locator Tool, Type A 1 7 1055458-1 Dielectric Insert Tool 1 8 1055457-1 Locator Tool, Type A 1 9 1055463-1 Center Contact Holder 1 10 1055459-1 Dielectric Insert Tool 1 11 1055449-1 Locking Ring Pliers 1 12 1055464-1 Locator Tool, Type B 1 13 1055461-1 Locator Tool, Type B 1 Figure 1 1. INTRODUCTION NOTE Solder Assembly Kit 1055466-1 for OSSM Connectors, shown in Figure 1, contains everything necessary to solder OSSM solder-style connectors to 2.16 [.085] and 1.78 [.070] diameter semi-rigid and flexible cable. © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark i Tool directions in this document are for reference only. Refer to the appropriate connector assembly instructions to insure proper assembly. Refer to Figure 2 and Figure 3 for connector assemblies and their associated instruction sheets. TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 4 LOC B 408-8780 NOTE Dimensions are in metric units [with U.S. customary units in brackets], unless otherwise indicated. i assembly holds and locates coaxial cable for soldering. 3. INSTALLING/REPLACING THE CLAMP INSERT NOTE SEMI-RIGID CABLE CONNECTORS Connector Part Number Instruction Sheet Clamp inserts come in sets of two. Upper and lower inserts are interchangeable. i 1046477-1 408-4776 1046479-1 408-4777 1. Select the appropriate clamp inserts. Refer to Figure 1 for the appropriate clamp inserts. 408-4792 2. Remove the cable fixture thumbscrew by rotating it in a counterclockwise direction. 1045423-1 1062251-1 1055670-1 1045422-1 1045401-1 408-4793 408-4794 3. Remove the positioning tool by rotating it in a counterclockwise direction. 1045351-1 1062250-1 408-4795 4. Remove the clamp inserts from the frame after the positioning tool is removed. 1045369-1 408-4796 5. Sandwich the spring in the pockets on the replacement clamp inserts. 1045381-1 1058589-1 1045410-1 1058588-1 1045350-1 1045370-1 Figure 2 6. Place clamp inserts in the fixture frame and reinstall the positioning tool. FLEXIBLE CABLE CONNECTORS Connector Part Number 7. Retighten positioning tool. Instruction Sheet 1045497-1 408-4788 1045496-1 408-4789 1062258-1 1081231-1 1045481-1 1045482-1 1045477-1 1062256-1 1045476-1 1062257-1 1045510-1 1085817-1 1045511-1 408-4798 1045507-1 1045508-1 408-4799 408-4790 408-4791 Figure 3 NOTE Contact customer service or refer to Catalog 1308940 for additional information. i 2. DESCRIPTION Solder Assembly Kit 1055466-1 contains the tooling required to properly solder OSSM connectors to  semi-rigid and flexible coax cable. The kit contains a cable fixture sub-assembly, two sets of clamp inserts for 2.16 [.085] and 1.78 [.070] cable, and four types of locators that are used to properly align the connector and cable. The kit also contains a solder gage for proper spacing of the center contact, a center contact holder, three dielectric insertion/recess tools, and locking ring pliers. 8. Reinstall the thumbscrew. 4. TRIMMING CABLE WITH FIXTURE FRAME The fixture frame is equipped with six trimming holes designed to remove the outer jacket and cable dielectric. The side marked with the number 2 is for trimming 1.78 [.070], 2.16 [.085], and 3.58 [.141] cable. See Figure 4 and Figure 5. When cable is fully bottomed during trimming, a strip length of 2.79 [.110] will result. If different strip lengths are required the center conductor must be trimmed separately. The side marked with a number the number "1" is for trimming cable already mounted in a connector housing. See the connector specific instruction sheet for more information. NOTE Trim blades are NOT included with the kit. Use a razor blade wih .38 [.015] maximum thickness. i 5. USING SOLDER GAGE AND CENTER CONTACT HOLDER The center contact holder is designed to hold both male and female center contacts for OSSM connectors. The solder gage is used to properly space the OSSM center contact away from the cable dielectric. The cable fixture subassembly consists of a fixture frame, thumbscrew, positioning tool and spring. See Figure 4. When used with the proper clamp inserts the Rev A 2 of 4 408-8780 Thumb Screw Fixture Frame Clamp Inserts Positioning Tool Cable Trimming Holes Spring Figure 4 DANGER To avoid personal injury, be sure to observe all local safety practices (including the use of gloves). The STOP solder gage, center contact holder, and the contact may be hot after soldering. 6. USING LOCATING TOOLS Solder Assembly Kit 1055466-1 contains four locating tools. Refer to the connector specific instruction sheet for selection of proper locator tool and assembly instructions. For 2.16 [.085] Cable For 3.58 [.141] Cable Type A, as well as Type B locating tools are available. 6.1. Using Type A Locating Tools The solder assembly kit contains two Type A locator tools. These tools are designed to be used with the fixture subassembly. To insure proper connector assembly, follow the instructions listed below. For 1.78 [.070] Cable Figure 5 CAUTION Center contact holders contains small amounts of lead. The lead is used for assembly. 1. Place connector housing on end of cable subassembly. The subassembly refers to cable with center contact. 2. Place loose connector assembly in fixture base. 3. Nest the center contact in locator tool. 4. Tighten the thumbscrew to secure the cable. 5. Tighten the locator tool to seat the cable firmly. ! 6. Slide connector housing over locator tool. NOTE Maximum operating temperature for the center contact holder is 300°C [572°F]. 7. Maintain position of housing firmly against locator tool. i Rev A 3 of 4 408-8780 DANGER STOP To avoid personal injury, be sure to follow all local safety practices when using solder and solder equipment. 8. Solder according to the connector specific instructions. NOTE Fixture should be clamped vertically in vise to keep housing seated against locator tool. i 6.2. Using Type B Locating Tools The solder assembly kit contains two Type B locator tools. These tools are used to confine the connector dielectric, which aids in providing proper cable seating when soldering to flexible cable. To insure proper connector assembly, follow connector specific instructions. 7. USING DIELECTRIC TOOLS Solder Assembly Kit 1055466-1 contains three dielectric tools. Two dielectric (insertion) tools are used to insert the dielectric bushing into the connector housing. The dielectric (recess) tool is used to compress expanded cable dielectric after soldering semi-rigid coaxial cable to the connector housing, if required. Rev A Use the following instruction to press the dielectric bushing into the connector subassembly. 1. Thread the insertion tool into connector subassembly. 2. Insert the dielectric into insertion tool housing. 3. Place insertion tool plunger into position. 4. Press the plunger until the flange bottoms on the tool housing. 8. USING LOCKING RING PLIERS The locking ring pliers are used to compress the retaining ring, allowing installation of the coupling nut on specific connectors. Use the pliers as follows: 1. Place retaining ring (and gasket) on connector housing. 2. Compress the retaining ring with the retaining ring pliers. 3. Push coupling nut on to housing and over the retaining ring. 4. Check to make sure the coupling nut rotates freely after the retaining ring is in place. 9. REVISION SUMMARY Since the previous release of this document, the new company logo was applied. 4 of 4