1055463-1

Instruction Sheet 408-4785 SSMA Bulkhead Feedthrough Jack Connector (Crimp Attachment) Lock Dielectric 07 MAY 07 Inner Sleeve Washer Rev A Sheath Assembly Clamp Housing Center Nut Assembly Contact Tyco Electronics Previous Part Part Number Number 1045506-1 1034 7196 02 Outer Sleeve Description Cable Type SSMA Bulkhead Feedthrough Cable Jack Connector (Crimp Attachment) RG178/U, 196 Figure 1 an outer sleeve, and a sheath (shrink tubing). See Figure 1. 1. INTRODUCTION This instruction sheet contains the assembly procedure for the SSMA Bulkhead Feedthrough Cable Jack Connector shown in Figure 1. This connector is a crimp attachment type connectors that attaches to the cable listed in Figure 1. 3. ASSEMBLY PROCEDURE Follow safety precautions included with the tools DANGER used for assembly. The table in Figure 2 references the tooling used to apply this connector. The table includes tool descriptions, the Tyco Electronics part number, and the corresponding (previous) part number. Tyco Electronics Previous Part Number Part Number 1055463-1 2098 5237 10 1055236-1 2098 0105 54 Crimp Tool and Die 1055781-1 2598 5007 54 Hex Crimp Die 1055780-1 2598 5006 54 Crimp Tool Description 1. Place the outer sleeve and sheath on the cable. To avoid personal injury, be sure to use DANGER appropriate safety equipment, including gloves, when using cable stripping tools. Center Contact Holder (T-4579) 2. Strip the cable according to the dimension in Figure 3. 3. Flare the cable braid. 14.274 Figure 2 NOTE [.562] Sheath Dimension on this sheet are in millimeters [with inches in brackets], unless otherwise specified. 2.41 i [.095] 7.137 Cable [.281] Jacket Reasons for revision can be found in Section 4, REVISION SUMMARY. Inner 2. DESCRIPTION The SSMA Bulkhead Feedthrough Cable Jack Connector consists of a housing assembly, a dielectric, a center contact, an inner sleeve assembly, E 2007 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved Conductor Cable Braid Dielectric Outer Sleeve Figure 3 TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-4785 SSMA Bulkhead Feedthrough Jack Connector (Crimp Attachment) 1045506-1 4. Tin the inner conductor. 5. Position and secure the inner sleeve in a bench vise. 6. Insert the cable into the inner sleeve and seat it firmly. 7. Slide the outer sleeve over the flared cable braid. 13. Assemble the dielectric over the center contact. 14. Engage the threads of the inner sleeve to the housing and torque to 25–30 in. lbs. 15. Position the outer sheath over the outer sleeve as shown in Figure 6. Housing 8. Hold the cably firmly and crimp the outer sleeve to the braid using 2.67 [.105] hex die cavity. See Figure 4. Crimp Tool 1.016 [.040] Sheath Outer Sleeve Inner Sleeve Inner Conductor Figure 6 Sheath Dielectric 16. Shrink the sheath with a heat gun, using indirect heat. Inner Sleeve Figure 4 17. Adherence to the preeding steps should yield the tolerances shown in Figure 7. 9. Trim the excess cable braid. 10. Place the center contact in the center contact holder (Figure 2) and heat the center contact. 0.00-0.18 [.000-.007] Dielectrric 11. Push the center contact over the inner conductor of the cable. See Figure 5. Center Contact Holder Center Contact 0.00-0.25 [.000-.010] Contact Reference Plane Heat Here Dielectric Figure 7 Figure 5 NOTE The large diameter of the contact should rest firmly against the dielectric. i 12. Remove excess solder. 2 of 2 4. REVISION SUMMARY Since the previous release of this sheet: S Document format was updated to current corporate requirements. Tyco Electronics Corporation Rev A