1059648-1

Instruction Sheet OSP* Panel Feedthrough Hermetic Plug Receptacle Connector (Two-Piece Construction) 408-4604 16 FEB 11 Rev D OSP Panel Feedthrough Hermetic Plug “O”-Ring Hermetic Seal Connector TYCO ELECTRONICS PART NUMBER DESCRIPTION 1059634-1 1059637-1 OSP Panel Feedthrough Hermetic Plug Receptacles (Two -Piece Construction) 1059648-1 Figure 1 1. INTRODUCTION This instruction sheet contains the assembly procedure for the OSP Panel Feedthrough Hermetic Plug Receptacle Connectors listed in Figure 1. These receptacle connectors are of a two-piece construction. NOTE i Dimension on this sheet are in inches, unless otherwise specified. Figures are not drawn to scale. 4. Plate according to the customer application. NOTE i NOTE The table in Figure 2 references the tooling used to apply these connectors. The table includes tool descriptions, the Tyco Electronics part number, and the previous part number. TOOL DESCRIPTION 3. Tap .250-36 thread to the depth shown in Figure 3. The recommended maximum total plating is .00019-inches. Note that plating is optional. i 5. Clean in solvent. PART NUMBER CROSS REFERENCE Tyco Electronics Part Number Previous Part Number OSP Torque Tool 1059773-1 4598-5014-54 Hermetic Seal Soldering Fixture 1055509-1 2098-5614-54 Figure 2 Reasons for revision can be found in Section 3, REVISION SUMMARY. 2. ASSEMBLY PROCEDURE 2.1. Mounting Hole Preparation 1. Drill a pilot hole (0.046 ± .001) through the panel. 2. Insert a step reamer into the pilot hole and ream to the depth shown in Figure 3. ©2011 Tyco Electronics Corporation, Berwyn, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names might be trademarks of their respective owners. Figure 3 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-4604 2.2. Hermetic Seal Assembly Installation 1. Assemble the appropriate solder preform into the mounting hole. 2. Assemble the hermetic seal assembly into the mounting hole as shown in Figure 4. 3. Thread the hermetic seal soldering fixture into the mounting hole and bottom it. 4. Apply sufficient heat to flow solder. 5. After the solder has cooled, disassemble the hermetic seal soldering fixture. Hermetic Seal Solder Preform Torque Tool 1059773-1 Figure 5 Soldering Fixture 1055509-1 Figure 4 2.3. Connector Installation (Figure 5) 1. Thread the connector into the mounting hole. 2. Using the torque tool (1059773-1), torque the connector to 16-20 in.-lbs. 3. This completes the installation of the connector. 3. REVISION SUMMARY Since the previous release of this document, the TE logo was applied. Rev D 2 of 2